1. Technical Field
The present invention relates to a liquid ejecting apparatus and a liquid ejecting method.
2. Related Art
In JP-A-11-245384, an image forming method in which a predetermined raster line is formed using a plurality of printing passes by overlapping a part of a mask pattern has been proposed. In the image forming method which is described in JP-A-11-245384, an ejecting quantity which is even in each sending quantity is secured by setting a pattern of an ejecting quantity of dots to a trapezoidal shape.
However, in JP-A-11-245384, in a region which is formed using a plurality of printing passes (referred to as “pass”), there is a portion in which pass with low Duty (pass in which ejecting quantity of dot is small) is performed subsequent to pass with high Duty (pass in which ejecting quantity of dot is large), and a portion in which pass with high Duty is performed subsequent to pass with low Duty. Here, it is understood that there is a case in which a color variation periodically occurs, and unevenness occurs, since ink which is ejected in pass with high Duty is hardly dried, and bleeding on a medium is different in a case in which pass with high Duty is previously performed, and a case in which pass with low Duty is previously performed.
The invention can be realized as the following aspects and application examples.
(1) According to an aspect of the invention, a liquid ejecting apparatus is provided. The liquid ejecting apparatus includes a plurality of nozzles which eject liquid onto a medium; a moving portion which relatively moves the plurality of nozzles to the medium; and a control portion which controls the plurality of nozzles and the moving portion, in which the plurality of nozzles include a first-type nozzle group which records dots by ejecting the liquid using a nozzle use rate which is less than a first threshold value, a second-type nozzle group which records dots by ejecting the liquid using a nozzle use rate which is the first threshold value or more, and less than a second threshold value, and a third-type nozzle group which records dots by ejecting the liquid using a nozzle use rate of the second threshold value or more, and the control portion executes multipass recording in which recording of dots on a main scanning line is completed using main scanning passes of N times (N is integer of 2 or more), ejects the liquid in order of ejecting of the first-type nozzle group and the third-type nozzle group with respect to a first region on the medium, ejects the liquid using the second-type nozzle group with respect to a second region which is close to the first region, and ejects the liquid in order of ejecting of the third-type nozzle group and the first-type nozzle group with respect to a third region which is close to the second region, but is not close to the first region. According to the aspect, it is possible to make unevenness hardly visible, since liquid is ejected using the second-type nozzle group of which a nozzle use rate is between the first threshold value and the second threshold value, between the first region in which a nozzle use rate in the first pass is lower than the first threshold value, ejected liquid easily dries, and bleeding hardly occurs and the third region in which a nozzle use rate in the first pass is higher than the second threshold value, ejected liquid hardly dries, and bleeding easily occurs.
(2) In the liquid ejecting apparatus, the number of nozzles of the first-type nozzle group and the number of nozzles of the third-type nozzle group may be the same. According to the aspect, it is possible to make sizes of the first region and the third region the same, and to make a sum of nozzle use rates of the first region, the second region, and the third region equal.
(3) In the liquid ejecting apparatus, the number of nozzles of the first-type nozzle group, the number of nozzles of the second-type nozzle group, and the number of nozzles of the third-type nozzle group may be the same. According to the aspect, since sizes of the first region, the second region, and the third region are the same, it is possible to make unevenness hardly visible.
(4) In the liquid ejecting apparatus, the number of times of scanning which is performed while ejecting the liquid, and is necessary for forming the second region may be smaller than the number of times of scanning which is performed while ejecting the liquid, and is necessary for forming the first region, and may be smaller than the number of times of scanning which is performed while ejecting the liquid, and is necessary for forming the third region. According to the aspect, it is possible to make a sum of the nozzle use rates of the first region, the second region, and the third region equal.
(5) In the liquid ejecting apparatus, the first-type nozzle group, the second-type nozzle group, and the third-type nozzle group may be arranged in order of the first-type nozzle group, the second-type nozzle group, the third-type nozzle group, the second-type nozzle group, and the first-type nozzle group in a sub-scanning direction. According to the aspect, it is possible to set the first region and the third region not to be close to each other.
(6) In the liquid ejecting apparatus, the nozzle use rate of the first-type nozzle group may be 0% or more, and less than 40%, the nozzle use rate of the second-type nozzle group may be 40% or more, and less than 60%, and the nozzle use rate of the third-type nozzle group may be 60% or more, and 100% or less. When the nozzle use rates are in these ranges, it is possible to make unevenness more invisible.
The invention can be realized in various forms, and for example, can be realized in various forms such as a liquid ejecting method, in addition to a liquid ejecting apparatus.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
The image processing unit 20 includes a CPU 40 (also referred to as “control section 40”), a ROM 51, a RAM 52, an EEPROM 53, and an output interface 45. The CPU 40 has a function as a color conversion processing unit 42, a halftoning processing unit 43, and a rasterizer 44. These functions are executed using a computer program. The color conversion processing unit 42 converts multi-grayscale RGB data into ink amount data which denotes an ink amount of ink of a plurality of colors. The halftoning processing unit 43 creates dot data which denotes a dot forming state in each pixel by executing a halftoning process with respect to ink amount data. The rasterizer 44 rearranges dot data which is generated by the halftoning process to dot data which is used in individual main scanning using the liquid ejecting apparatus 60. Hereinafter, dot data for each main scanning which is generated in the rasterizer 44 will be referred to as “raster data”. Operations of dot recording which will be described in the following various embodiments are rasterizing operations (that is, operation which is expressed using raster data) which are executed using the rasterizer 44.
The liquid ejecting apparatus 60 is, for example, a serial-type ink jet printer, and includes a control portion 61, a carriage motor 70, a driving belt 71, a pulley 72, a sliding shaft 73, a sheet feeding motor 74, a sheet feeding roller 75, a carriage 80, ink cartridges 82 to 87, and a recording head 90.
The driving belt 71 is stretched between the carriage motor 70 and the pulley 72. The carriage 80 is attached to the driving belt 71. The ink cartridges 82 to 87 in which, for example, cyan ink (C), magenta ink (M), yellow ink (Y), black ink (B), light cyan ink (Lc), and a light magenta ink (Lm) are respectively accommodated are mounted on the carriage 80. In addition, as ink, it is possible to use various inks other than those in this example. Nozzle columns which correspond to the above described ink of each color are formed in the recording head 90 which is located under the carriage 80. When these ink cartridges 82 to 87 are mounted on the carriage 80 from above, it is possible to supply ink to the recording head 90 from each cartridge. The sliding shaft 73 is arranged in parallel to the driving belt, and passes through the carriage 80.
When the carriage motor 70 drives the driving belt 71, the carriage 80 moves along the sliding shaft 73. This direction is referred to as a “main scanning direction”. The carriage motor 70, the driving belt 71, and the sliding shaft 73 configure a main scanning driving mechanism. The ink cartridges 82 to 87 and the recording head 90 also move in the main scanning direction along with movement of the carriage 80 in the main scanning direction. Dot recording on a recording medium P is executed when ink is ejected onto the recording medium P (typically, printing sheet) from nozzles (which will be described later) which are arranged in the recording head 90 when the recording head moves in the main scanning direction. In this manner, movement of the recording head 90 in the main scanning direction, and ejecting of ink are referred to as main scanning, and first main scanning is referred to as “main scanning pass”, or as “pass”, simply.
The sheet feeding roller 75 is connected to the sheet feeding motor 74. When performing recording, the recording medium P is inserted onto the sheet feeding roller 75. The recording medium P corresponds to a “medium” in claims. When the carriage 80 moves up to an end portion in the main scanning direction, the control portion 61 rotates the sheet feeding motor 74. In this manner, the sheet feeding roller 75 also rotates, and moves the recording medium P. A relative movement direction between the recording medium P and the recording head 90 is referred to as the sub-scanning direction”. The sheet feeding motor 74 and the sheet feeding roller 75 configure a sub-scanning driving mechanism. The sub-scanning direction is a direction which is perpendicular to the main scanning direction (orthogonal direction). However, the sub-scanning direction and the main scanning direction are not necessarily orthogonal to each other, and may intersect each other. In addition, normally, a main scanning operation and a sub-scanning operation are alternately executed. The above described main scanning driving mechanism and sub-scanning driving mechanism configure a moving portion in claims. In addition, as a dot recording operation, it is possible to execute at least one of a unidirectional recording operation in which dot recording is performed using only main scanning of an outward path and a bidirectional recording operation in which dot recording is performed using main scanning of both the outward path and a return path. Since a direction in main scanning is merely reversed in main scanning of the outward path and main scanning of the return path, hereinafter, descriptions will be made without classifying an outward path and a return path as long as it is not particularly necessary.
The image processing unit 20 may be integrally configured with the liquid ejecting apparatus 60. In addition, the image processing unit 20 may be configured separately from the liquid ejecting apparatus 60 by being stored in a computer (not illustrated). In this case, the image processing unit 20 may be executed using a CPU as printer driver software (computer program) in the computer.
Hereinafter, a method of performing dot recording of one color using the equivalent nozzle column 95 will be described. In addition, according to the first embodiment, the nozzle pitch dp and a pixel pitch on the recording medium P are the same. However, it is also possible to set the nozzle pitch dp to an integer multiple of the pixel pitch on the recording medium P. In the latter case, so-called interlace recording (operation in which dot is recorded using pass after second pass so that gap between dots between scanning lines which are recorded using first pass is filled) is performed. The nozzle pitch dp is, for example, a value corresponding to 720 dpi (0.035 mm).
In the n+1th pass, on the recording medium P, dot recording is executed by ejecting ink in a part of all the pixels on the main scanning lines of regions Q1, Q2, and Q3. In the n+2th pass, on the recording medium P, dot recording is executed by ejecting ink in a part of all the pixels on the main scanning lines of regions Q2, Q3, and Q4. In the n+3th pass, on the recording medium P, dot recording is executed by ejecting ink in a part of all the pixels on the main scanning lines of regions Q3, Q4, and Q5. In the region Q3, recording is completed using passes of three times of the n+1th pass, the n+2th pass, and the n+3th pass in total. In addition, here, a case in which an image (solid image) which forms dots in all the pixels of the recording medium P is assumed; however, a recording image (printing image) which is denoted by actual dot data includes pixels which actually form dots on the recording medium P, and pixels which do not actually form dots on the recording medium P. That is, whether or not to actually form dots in each pixel of the recording medium P is determined by dot data which is formed using a halftoning process. In the specification, the term “dot recording” means “forming of dots or non-forming of dots”. In addition, the term “performing dot recording” is not related with whether or not to form dots by actually ejecting ink onto the recording medium P, and is used as a term which means “corresponding to dot recording”.
The regions RN1 to RN12 can be classified into three region types of RT1 to RT3. In a region of a first region type RT1, dots are recorded using nozzles of the first-type nozzle group NT1 in the first and second passes, and dots are recorded using nozzles of the third-type nozzle group NT3 in the third pass (NT1→NT1→NT3). In a second region type RT2, dots are recorded using nozzles of the second-type nozzle group NT2 in the second pass among passes of three times. In addition, residual pass of one time scanning is performed using nozzles which belong to the fourth-type nozzle group NT4, and dots are not recorded. In a region of a third region type RT3, dots are recorded using nozzles of the third-type nozzle group NT3 in the first pass, and dots are recorded using nozzles of the first-type nozzle group NT1 in the second and third passes (NT3→NT1→NT1). A region of the second region type RT2 is close to a region of the first region type RT1, and a region of the third region type RT3 is close to a region of the second region type RT2; however, it is not close to a region of the first region type RT1. A region of the first region type RT1 corresponds to the first region in claims, and regions of the second region type RT2 and the third region type RT3 respectively correspond to the second region and the third region in claims. According to the first embodiment, a region of the first region type RT1 and a region of the third region type RT3 are not close to each other, and a region of the second region type RT2 is provided between a region of the first region type RT1 and a region of the third region type RT3.
Since a nozzle use rate of a region of the third region type RT3 is high in the first pass, ink hardly dries after ejecting of ink onto a recording medium P. On the other hand, since a nozzle use rate of a region of the first region type RT1 is low in the first pass, ink easily dries after ejecting of ink onto the recording medium P. It is understood that a bleeding state of ink when the subsequent ink is ejected is different between a case in which ink in the subsequent pass is ejected before sufficient drying of ink and a case in which ink in the subsequent pass is ejected after sufficient drying of ink. It is understood that unevenness occurs due to a different bleeding state of ink, and the unevenness becomes conspicuous, when a region in which ink in the subsequent pass is ejected before sufficient drying of ink (region of third region type RT3 in first embodiment), and a region in which ink in the subsequent pass is ejected after sufficient drying of ink (region of first region type RT1 in first embodiment) are close to each other. The inventor of the application found that unevenness becomes hardly visible, when ink is ejected using a nozzle use rate which is larger than a nozzle use rate in the first pass of the first region type RT1, but is smaller than a nozzle use rate in the first pass of the third region type RT3 between a region of the first region type RT1 and a region of the third region type RT3. That is, by providing an intermediate region (region of second region type RT2) between a region in which bleeding hardly occurs (region of first region type RT1) and a region in which bleeding easily occurs (region of third region type RT3), unevenness becomes hardly visible.
In addition, according to the first embodiment, since the number of times in which scanning is performed while ejecting ink in order to form a region of the second region type RT2 is smaller than the number of times in which scanning is performed while ejecting ink in order to form a region of the first region type RT1, and is smaller than the number of times in which scanning is performed while ejecting ink in order to form a region of the third region type RT3, it is possible to set a sum of nozzle use rates of a region of the first region type RT1, a region of the second region type RT2, and a region of the third region type RT3 to be the same (100%).
As described above, according to the first embodiment, ink is ejected to a region of the first region type RT1 in order of the first-type nozzle group NT1, and the third-type nozzle group NT3, ink is ejected from the second-type nozzle group NT2 to a region of the second region type RT2 which is close to a region of the first region type RT1, and the ink is ejected in order of the third-type nozzle group NT3, and the first-type nozzle group NT1 with respect to a region of the third region type RT3 which is close to the region of the second region type RT2, but is not close to the region of the first region type RT1. As a result, it is possible to make unevenness hardly visible compared to a case in which the region of the second region type RT2 is not provided between the region of the first region type RT1 and the region of the third region type RT3.
According to the second embodiment, similarly to that in the first embodiment, it is possible to make unevenness hardly visible compared to a case in which a region of the second region type RT2 is not provided between a region of the first region type RT1 and a region of the third region type RT3.
As described above, as is understood from the first, second, and the third embodiments, the number of nozzles of the first-type nozzle group NT1 and the number of nozzles of the third-type nozzle group NT3 may be the same, and the number of nozzles of the second-type nozzle group NT2 and the number of nozzles of the fourth-type nozzle group NT4 may be the same. Since it is possible to set sizes of a region of the first region type RT1 and a region of the third region type RT3 in the sub-scanning direction to be the same, and to set a sum of nozzle use rates of a region of the first region type RT1, a region of the second region type RT2, and a region of the third region type RT3 to be equal, it is possible to make unevenness hardly visible. In addition, as in the first embodiment, the number of nozzles of the first-type nozzle group NT1, the number of nozzles of the second-type nozzle group NT2, the number of nozzles of the third-type nozzle group NT3, and the number of nozzles of the fourth-type nozzle group NT4 may be the same. Since it is possible to set sizes of the region of the first region type RT1, the region of the second region type RT2, and the region of the third region type RT3 in the sub-scanning direction to be the same, it is possible to make unevenness hardly visible.
In the first to sixth embodiments, two heads 90 (90a and 90b) are provided; however, in the seventh embodiment, there is only one head 90a. In this manner, the number of heads may be one, or may be two. In addition, there may be a plurality of heads of three or more.
In addition, in the above described embodiments, the recording head is described as a recording head which moves in the main scanning direction; however, when it is possible to eject ink by relatively moving a recording medium and a recording head in the main scanning direction, it is not limited to the above described configuration. For example, a recording medium may move in the main scanning direction in a state in which a recording head is stopped, and both the recording medium and the recording head may move in the main scanning direction. In addition, a recording medium and a recording head may also be able to relatively move in the sub-scanning direction. For example, it may be a configuration in which a head unit moves in the XY direction with respect to a recording medium which is mounted (fixed) on a table, and performs recording, like a flatbed-type printer. That is, it may be a configuration in which a recording medium and a recording head relatively move in at least one of the main scanning direction and the sub-scanning direction.
In the above described embodiments, a printing apparatus which ejects ink onto a printing sheet has been described; however, the invention can also be applied to various dot recording apparatuses other than this, and for example, it also is possible to apply the invention to an apparatus which forms dots by ejecting liquid droplets on a substrate. In addition, a liquid ejecting apparatus which discharges or ejects liquid other than ink may be adopted, and the invention can also be applied to various liquid ejecting apparatuses which include a liquid ejecting head, or the like, which eject liquid droplets of a minute amount. In addition, liquid droplets mean a state of liquid which is ejected from the above described liquid ejecting apparatus, and also include a granular shape, a tear shape, and a thread shape leaving a trail. In addition, the liquid here may be a material which can be discharged using a liquid ejecting apparatus. For example, the liquid may be a material in a state of a liquid phase, and includes materials which flow such as a liquid body having high or low viscosity, a sol, a gel, and inorganic solvent, organic solvent, liquid, a liquid resin, liquid metal (metallic melt) other than that, and includes materials in which particles of a functional material which is formed of a solid body such as a pigment or metal particles are melted, diffused, or mixed in a solvent, not only liquid as a state of the material. As a representative example of the liquid, the ink, liquid crystal, or the like, can be exemplified as described in the above embodiments. Here, the ink includes general water-based ink and oil-based ink, and a variety of liquid compositions such as gel ink, hot-melt ink, or the like. As specific examples of the liquid ejecting apparatus, there may be a liquid ejecting apparatus which ejects liquid including a material such as an electrode material, or a color material which is used when manufacturing, for example, a liquid crystal display, an EL (electroluminescence) display, a surface emission display, a color filter, or the like, in a form of dispersion, or dissolution. In addition, the liquid ejecting apparatus may be a liquid ejecting apparatus which ejects a biological organic substance which is used when manufacturing a biochip, a liquid ejecting apparatus which ejects liquid as a sample which is used as a precision pipette, a textile printing device, a micro-dispenser, or the like. Further, the liquid ejecting apparatus may be a liquid ejecting apparatus which ejects a lubricant to a precision machine such as a clock, a camera, or the like, using a pinpoint, a liquid ejecting apparatus which ejects transparent resin liquid such as UV curable resin for forming a micro bulls-eye (optical lens) which is used in an optical communication element, or the like, onto a substrate, and a liquid ejecting apparatus which ejects an etching liquid such as an acid or alkali for etching a substrate, or the like, may be adopted.
Hitherto, the embodiments of the invention have been described based on some embodiments; however, the above described embodiments of the invention are made to facilitate understanding of the invention, and do not limit the invention. The invention can be modified or improved without departing from the scope and claims of the invention, and equivalents thereof are naturally included in the invention.
Number | Date | Country | Kind |
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2015-065910 | Mar 2015 | JP | national |
This application is a continuation of U.S. patent application Ser. No. 15/063,648, filed on Mar. 8, 2016, which claims priority to Japanese Patent Application No. 2015-065910, filed on Mar. 27, 2015, both of which are hereby expressly incorporated by reference herein in their entireties.
Number | Name | Date | Kind |
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7425048 | Sheahan et al. | Sep 2008 | B2 |
7681970 | Sheahan et al. | Mar 2010 | B2 |
8096631 | Kunimatsu | Jan 2012 | B2 |
8727520 | Ozawa | May 2014 | B2 |
8733895 | Tanaka | May 2014 | B2 |
8752927 | Takahashi | Jun 2014 | B2 |
Number | Date | Country |
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11-245384 | Sep 1999 | JP |
Number | Date | Country | |
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20170028719 A1 | Feb 2017 | US |
Number | Date | Country | |
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Parent | 15063648 | Mar 2016 | US |
Child | 15295179 | US |