The present invention relates to a liquid ejecting apparatus having a liquid suction device for suctioning liquid from nozzles of a head, which is disposed in an inclined state, and a liquid suction device of the same.
An inkjet type recording apparatus ejects minute ink drops from nozzles of the recording head to the media so as to print desired pictures, such as letters or figures.
A kind of inkjet type recording apparatus has a head disposed in an inclined state. An example of this kind of inkjet type recording apparatus is a large-format printer. For example, longitudinal paper from a paper roll is transported to the inclined head, which prints on the paper. An inkjet type recording apparatus having such an inclined head is disclosed (for example, JP-A-2003-237092 (Pages 6 to 7,
In the inkjet type recording apparatus disclosed in JP-A-2003-237092, however, the head is disposed in an inclined state, and as a result, a cap, which is provided to seal (cover) nozzles of the head and to suction ink, seals a nozzle plate surface of the head in an inclined state. For this reason, problems occur, for example, as shown in
On the other hand, a plurality of nozzles 1020 are formed at the nozzle plate surface 1000. The nozzles 1020 are arranged from an upper portion 1051 to a lower portion 1052 of the head 1050 in series at regular intervals. Ink 1070 is supplied through a reservoir 1026 from an ink cartridge (not shown) side to each nozzle 1020. There is a head pressure difference H between the nozzle 1020 at the upper portion 1051 and the nozzle 1020 at the lower portion 1052. When the suction pump, which is not shown, is operated while the nozzles 1020 are sealed by the cap 1060, the pressure inside the cap 1060 is decreased, and therefore, ink from each nozzle 1020 is suctioned into the cap 1060.
The ink which is flowed out from the nozzles 1020 flows downward along the nozzle plate surface 1000. At this time, an air layer 1071 in the cap 1060 is exhausted through the ink suction port 1001. As indicated by oblique lines, ink 1072 is filled between the nozzle 1020 at the lower portion 1052 of the head 1050 and the ink suction port 1001.
In this state, the pressure in the vicinity of the nozzle 1020 at the lower portion 1052 is lower than the pressure of the air layer 1071. Specifically, the suction pressure applied to the nozzles 1020 at the lower portion 1052 side is greater than the suction pressure applied to the nozzles 1020 at the upper portion 1051 side.
For this reason, when the ink flows in the absorption material 1025, fluid resistance of the ink is generated. Consequently, the distance from the ink suction port 1001 to the air layer 1071 is greater than the distance from the ink suction port 1001 to the nozzle 1020 at the lower portion 1052, and therefore, the pressure of the nozzles 1020 at the lower portion 1052 side is lower than the pressure of the nozzles 1020 at the upper portion 1051 side in the air layer 1071.
Since the nozzles 1020 at the upper portion 1051 side and the nozzles 1020 at the lower portion 1052 side are not horizontally disposed, the suction pressure is higher at the nozzles 1020 at the lower portion 1052 side than at the nozzles 1020 at the upper portion 1051 side. In other words, ink is flowed out from the nozzles 1020 at the lower portion 1052 side even when low suction pressure is applied.
Furthermore, in this state, since the air layer 1071 is not exhausted while following wrong path, when the suctioning operation is continuously performed, the pressure inside the cap 1060 is lowered, the flow F2 of the ink generated by the pressure difference is faster than the flow F1 of the ink supplied from the ink cartridge. Therefore, the air layer 1071 flows backward into the head 1050 from the nozzles 1020 at the lower portion 1051 side.
As a result, air is introduced into the nozzles 1020 at the upper portion 1051 side of the head 1050, and after that, when the cap 1060 is removed, and ink is ejected from the nozzles 1020 of the head 1050, for example, air is also ejected from several nozzles 1020 at the upper portion 1051 side. Consequently, the ink is not appropriately ejected. For example, dot omission occurs.
It is therefore an object of the present invention to provide a liquid ejecting apparatus that is capable of accurately drawing or printing pictures, while preventing dot omission even when the suctioning operation is performed to a head disposed in an inclined state, and a liquid suction device of the same.
In order to achieve the object, according to the invention, there is provided a liquid ejecting apparatus operable to eject liquid onto a medium, the liquid ejecting apparatus comprising:
a head, inclined with respect to a horizontal line, and including nozzles from which the liquid is ejected to the medium; and
a liquid suction device, including
With this configuration, the main body of the liquid suction device is provided to seal the nozzles. The suction unit suctions the interior of the main body, such that the interior of the main body is in a negative pressure state, to suction the liquid from the nozzles.
The first suction port is provided at the upper portion of the main body such that the first suction port is connected to the suction unit, and the second suction port is provided at the lower portion of the main body such that the second suction port is connected to the suction unit.
Consequently, when the interior of the main body is suctioned by the suction unit, such that the main body is in the negative pressure state, while the nozzles are sealed by the main body, it is possible for the suction unit to suction the liquid in the main body and the air in the main body from the first suction port disposed at the upper portion of the main body and the second suction port disposed at the lower portion of the main body. As a result, in the case that the ink is suctioned, it is possible to suction simultaneously from the upper portion side of the main body and the lower portion side of the main body, and therefore, no pressure difference occurs between the nozzles located at the upper side of the head and the nozzles located at the lower side of the head. Consequently, introduction of air into nozzles located at the upper side of the head is prevented. For this reason, even when the head, which is disposed in the inclined state, is suctioned, so-called dot omission is prevented, and therefore, accurate picture drawing or printing is accomplished.
The liquid suction device may include a first tube that is connected to the first suction port and the suction device and a second tube that is connected to the second port and the suction unit.
In this case, the liquid suction device includes the first tube and the second tube, such that the liquid in the main body can be suctioned from both the first suction port and the second suction port by the suction unit, when the liquid in the main body is suctioned. The first tube connects the first suction port and the suction unit. The second tube connects the second suction port and the suction unit.
Consequently, the liquid and the air can be reliably ejected out of the main body through the first suction port and the second suction port by using the first tube and the second tube.
The first tube may be provided with a valve that allows the first tube to be opened to an atmosphere.
In this case, the valve is provided on the first tube for allowing the first tube to be opened to the atmosphere from the state in which the first tube is connected to the suction unit, when the suction unit suctions the liquid remaining in the main body from the second suction port while the first suction port is opened to the atmosphere.
Consequently, when the first tube is opened to the atmosphere, from the state in which the first tube is connected to the suction unit, by the valve, it is possible to reliably perform the vacuum suctioning operation to the liquid remaining in the main body.
The first suction port may be greater than the second suction port, and the first tube may be greater than the second tube in section.
The first suction port may be equal to the second suction port in size, and the first tube may be equal to the second tube in section.
In this case, the size of the first suction port is equal to or greater than that of the second suction port. Furthermore, the flow channel size of the first tube is equal to or greater than that of the second tube.
Consequently, the resistances at the time of suctioning by the suction unit may be equal at the upper and lower portions of the main body. Alternatively, the sizes of the first suction port and the first tube corresponding to the uppermost nozzle may be set greater than those of the second suction port and the second tube, in consideration of the head difference between the uppermost nozzle of the head and the lowermost nozzle of the head, whereby the resistance at the time of suctioning of the first suction port and the first tube is less than that at the time of suctioning of the second suction port and the second tube. As a result, it is possible to smoothly eject the liquid and the air out of the main body.
A plurality of the first suction port may be provided at the upper portion of the main body, and a plurality of the second suction port may be provided the lower portion of the main body.
In this case, the plurality of first suction ports are provided at the upper portion of the main body, and the plurality of second suction ports are provided at the lower portion of the main body.
Consequently, it is possible to more efficiently eject the liquid and the air out of the main body through the first suction ports and the second suction ports.
According to the invention, there is also provided a liquid suction device, provided in a liquid ejecting apparatus operable to eject liquid onto a medium from nozzles of a head inclined with respect to a horizontal line, the liquid suction device comprising:
a main body, operable to seal the nozzles,
a suction unit, operable to suction the inside of the main body so as to suction the liquid from the nozzles,
a first suction port, provided at an upper portion of the main body, and connected to the suction unit, and
a second suction port, provided at a lower portion of the main body, and connected to the suction unit.
Consequently, when the interior of the main body is suctioned by the suction unit, such that the main body is in the negative pressure state, while the nozzles are sealed by the main body, it is possible for the suction unit to suction the liquid in the main body and the air in the main body from the first suction port disposed at the upper portion of the main body and the second suction port disposed at the lower portion of the main body. As a result, in the case that the ink is suctioned, it is possible to suction simultaneously from the upper portion side of the main body and the lower portion side of the main body, and therefore, no pressure difference occurs between the nozzles located at the upper side of the head and the nozzles located at the lower side of the head. Consequently, introduction of air into nozzles located at the upper side of the head is prevented. For this reason, even when the head, which is disposed in the inclined state, is suctioned, so-called dot omission is prevented, and therefore, accurate picture drawing or printing is accomplished.
Now, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The liquid ejecting apparatus 10 shown in
The liquid ejecting apparatus 10 includes a body part 1, a supporting part 2, a winder 3, a carriage 4, a recording head 5, a platen 6, a suction fan 7, feed rollers 8 and 9, an operation panel 10A, and a controller 100.
The carriage 4, the platen 6, the feed rollers 8 and 9, and the suction fan 7 are housed in the body part 1. The recording head 5 is fixed to the carriage 4. The carriage 4 and the recording head 5 are disposed at an oblique angle θ to line A-A, which is a horizontal line. The oblique angle θ is, for example, 60 degrees. The carriage 4 can perform scanning in the direction perpendicular to the paper surface of
Recording paper M is formed in a roll 12, and is detachably attached to the top of the body part 1. The recording paper M from the roll 12 passes between the feed rollers 8 and 9, passes between the platen 6 and the nozzle plate surface 61, and is wound by the winder 3.
The recording paper M is fed in a direction E by the feed rollers 8 and 9, and is wound by the winder 3. For example, the feed roller 8 is rotated by a motor 8A, and the winder 3 is rotated by a motor 3A.
When the recording paper M passes between the recording head 5 and the platen 6, the carriage 4 performs scanning in the main scanning direction T Consequently, pictures are drawn or printed on the recording paper M, for example, in colors. The controller 100 controls the supply of drive voltage to a piezoelectric oscillator of the recording head 5 such that liquid is ejected from the nozzles, and controls the motors 8A and 3A. Also, the controller 100 controls a motor 7A such that the suction fan 7 can be rotated by the motor 7A. As the suction fan 7 is rotated, the recording paper is suctioned to the platen 6.
In
The recording head 5 shown in
The carriage 4 shown in
The ink suction device 20 located at the home position G as shown in
The ink suction device 20 shown in
In addition, as shown in
As shown in
The liquid ejecting apparatus 10 shown in
Meanwhile, the direction perpendicular to the paper surface of
As shown in
As shown in
As shown in
For a more clear understanding, the uppermost nozzle is indicated by reference numeral 55A, and the lowermost nozzle is indicated by reference numeral 55B.
The ink suction device 20 shown in
As shown in
In
As shown in
Absorption materials 22A and 22B are arranged in the main body 21 in a stacked structure. It is preferable that the absorption materials 22A and 22B absorb ink from the recording head 5. For example, sponge made from poly vinyl alcohol (PVA), which is foamed plastic, may be used as the absorption materials 22A and 22B. The absorption materials may be arranged in a three-layered structure, not in a two-layered structure. Alternatively, the absorption materials may be arranged in a single-layered structure.
The main body 21 of
As shown in
It is characterized that, as shown in FIGS-7 and 9, the flow channel size of the first connection pipe 81 is set greater than that of the second connection pipe 82. Furthermore, the inner diameter of the first suction port 91 is set greater than that of the second suction port 92.
The first connection pipe 81 is detachably connected to one end of the first tube 71. The second connection pipe 82 is detachably connected to one end of the second tube 72. The first tube 71 and the second tube 72 are made of, for example, flexible plastic. The flow channel size of the first tube 71 is set greater than that of the second tube 72.
Consequently, the resistances at the time of suctioning by the ink suction device 20 may be equal at the upper and lower position of the main body 21. Alternatively, the sizes of the first suction port 91 and the first tube 71 corresponding to the uppermost nozzle 55A may be set greater than those of the second suction port 92 and the second tube 72, in consideration of the head difference between the uppermost nozzle 55A of the recording head 5 and the lowermost nozzle 55B of the recording head 5, whereby the resistance at the time of suctioning of the first suction port and the first tube is less than that at the time of suctioning of the second suction port and the second tube. As a result, it is possible to smoothly eject the liquid and the air out of the main body.
The other end of the first tube 71 and the other end of the second tube 72 are both connected to the suction pump 19.
The suction unit 400 is connected to the main body 21. The suction unit 400 includes the first tube 71, the second tube 72, the suction pump 19, the atmosphere opening 606, and the switching valve 605.
The switching valve 605 is switched by a command from the controller 100 shown in
An operator 250, which shown in
Now, the suctioning operation (cleaning operation) performed by the liquid suction device 20 of the liquid ejecting apparatus 10 with the above-mentioned construction will be described.
The main body 21 is brought into tight contact with the nozzle plate surface 61 as shown in
Referring to
As a result, it is possible to suction the ink in the main body 21 approximately uniformly through the nozzle 55A at the upper portion 5U side and the nozzle 55b at the lower portion 5L side of the recording head 5. Consequently, unlike the related art, the air in the main body 32 is prevented from being introduced to the reservoir 56 side of the recording head 5 from the nozzle 55A at the upper portion 5U side. For example, when the nozzle 55A at the upper portion 5U side and the nozzles 55 in the vicinity of the nozzle 55A eject ink, ejection of air is prevented, i.e., dot omission of the ink is prevented. Consequently, when the recording head 5 ejects ink to draw or print pictures, the quality of the pictures is improved.
Next, when the ink in the main body 21 is ejected by vacuum suctioning, the switching valve 605 shown in
At the time of vacuum suctioning, the first suction port 91, which is disposed at the upper side, is not used. The liquid in the main body 21 is ejected into the waste liquid tank 99 only through the second suction port 92, which is disposed at the lower side, by the vacuum suctioning. As described above, the inner diameter of the flow channel of the first tube 71 shown in
Consequently, the resistance at the upper side suction system extending from the suction pump 19 to the first suction port 91 via the first tube 71 is set less than that at the lower side suction system extending from the suction pump 19 to the second suction port 92 via the second tube 72. This setting is performed in consideration of the head pressure difference H between the uppermost nozzle 55A and the lowermost nozzle 55B as shown in
In the embodiment of
In the embodiment of
In this way, pluralities of first connection pipes 81 and first suction ports 91 and pluralities of second connection pipes 82 and second suction ports 92 may be provided. The respective first connection pipes 81 are connected to the suction pump 19 via the first tube 71 shown in
The embodiment of
According to an embodiment of the present invention, when the interior of the main body is suctioned by the suction unit, such that the main body is in the negative pressure state, while the nozzles are sealed by the main body, it is possible for the suction unit to suction the liquid in the main body and the air in the main body from the first suction port disposed at the upper portion of the main body and the second suction port disposed at the lower portion of the main body. As a result, in the case that the ink is suctioned, it is possible to suction simultaneously from the upper portion side of the main body and the lower portion side of the main body, and therefore, no pressure difference occurs between the nozzles located at the upper side of the head and the nozzles located at the lower side of the head. Consequently, introduction of air into nozzles located at the upper side of the head is prevented For this reason, even when the head, which is disposed in the inclined state, is suctioned, so-called dot omission is prevented, and therefore, accurate picture drawing or printing is accomplished.
According to another embodiment of the present invention, the liquid and the air can be reliably ejected out of the main body through the first suction port and the second suction port by using the first tube and the second tube. When the first tube is opened to the atmosphere, from the state in which the first tube is connected to the suction unit, by the switching valve, it is possible to reliably perform the vacuum suctioning operation to the liquid remaining in the main body. The resistances at the time of suctioning by the suction unit may be equal at the upper and lower portion of the main body. Alternatively, the sizes of the first suction port and the first tube corresponding to the uppermost nozzle may be set greater than those of the second suction port and the second tube, in consideration of the head difference between the uppermost nozzle of the head and the lowermost nozzle of the head, whereby the resistance at the time of suctioning of the first suction port and the first tube is less than that at the time of suctioning of the second suction port and the second tube. As a result, it is possible to smoothly eject the liquid and the air out of the main body.
According to yet another embodiment of the present invention, pluralities of first suction ports and second suction ports are provided, and therefore, it is possible to more efficiently eject the liquid and the air out of the main body.
In the embodiments of the present invention, paper is referred to as an example of the media M. However, the media M of the present invention is not limited to the paper For example, other kinds of recording media may be used without limits.
The present invention is not limited to the inkjet type recording apparatus, For example, the present invention can also be applied to a liquid ejecting apparatus using a liquid ejecting head for ejecting liquid, such as a recording head used in picture recording apparatuses, for example, printers, a color material ejecting head used for manufacturing color filters of liquid crystal displays, an electrode material ejecting head used for forming electrodes of organic light emitting displays or field emission displays (FED), and a bio organic matter ejecting head used for manufacturing biochips, and to a sample ejecting apparatus used as a precision pipette.
Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
In the above-described embodiments of the present invention, the structure may be partially omitted or modified.
Number | Date | Country | Kind |
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P2005-006022 | Jan 2005 | JP | national |