Patent Application
20160075145
This application claims priority to Japanese Patent Application No. 2013-191457 filed on Sep. 17, 2013. The entire disclosure of Japanese Patent Application No. 2013-191457 is hereby incorporated herein by reference.
1. Technical Field
The invention relates to a liquid ejecting apparatus which supplies a liquid, from which gaseous components such as bubbles are removed, to nozzles and ejects the liquid from the nozzles and to a method for supplying the liquid.
2. Related Art
In the prior art, liquid ejecting apparatuses, such as printers, which eject liquids such as inks from nozzles are known. In such apparatuses, when gaseous components such as bubbles are mixed into the liquid, there are times when ejection defects occur such as it not being possible to appropriately eject the liquid from the nozzles. Therefore, in the apparatus, gaseous components such as bubbles which are included in the ink are removed, in other words, degassing is carried out, for example, by providing a degassing section where degassing units are interposed with regard to an ink supply flow path which supplies ink to an ink jet head (see JP-A-2007-130907 (Patent Literature 1), for example). In addition, Patent Literature 1 proposes a method where a plurality of degassing units are connected in parallel in order to reduce loss in pressure in the degassing section.
However, it is difficult to sufficiently reduce loss in pressure in the degassing section simply by lining up the degassing units in parallel.
The present invention is conceived in light of the problems described above, and an advantage is to provide a technique where it is possible to reduce loss in pressure in a degassing section.
A liquid ejecting apparatus according to an aspect of the invention includes a head ejecting a liquid, a retaining section retaining the liquid, a degassing section with a degassing unit, a first supply flow path flowing the liquid from the retaining section to the degassing section, and a second supply flow path flowing the liquid degassed in the degassing section to the head. The degassing section further includes a degassing flow path having the degassing unit to flow the liquid while reducing pressure, a bypass flow path flowing the liquid without reducing the pressure, a branching section dividing the liquid flowing in the first supply flow path into the degassing flow path and the bypass flow path, and a joining section joining the liquid flowing in the degassing flow path and the liquid flowing in the bypass flow path to flow in the second supply flow path.
In addition, a liquid supply method according to an aspect of the invention has characteristics of dividing a liquid supplied from a retaining section to flow in a degassing flow path having a degassing unit that reduces pressure and a bypass flow path in which the liquid flows without reducing the pressure, and joining the liquid flowing from the degassing flow path and the liquid flowing from the bypass flow path to supply the liquid to a head.
The liquid which is supplied from the retaining section is split into the degassing flow path and the bypass flow path at the degassing section and the liquid which flows in the degassing flow path is degassed by pressure being reduced by the degassing unit while the liquid which flows in the bypass flow path flows without any changes without being degassed since the pressure is not reduced. Then, the degassed liquid which flows from the degassing flow path and the non-degassed liquid which flows from the bypass flow path join up and are supplied to the head. In this manner, loss in pressure is reduced in an efficient manner in the degassing section by providing the bypass flow path while also degassing the liquid using the degassing unit.
Here, the number of degassing flow path may be configured to be greater than the number of bypass flow path and it is possible to effectively reduce the amount of gas which is included in the liquid, in other words, to increase the degree of degassing, while maintaining a low loss in pressure due to this. In particular, in a case where the degassing flow path and the bypass flow path are both the same (the cross sectional area of the flow paths and the lengths of the flow paths are the same), it is possible to improve the degassing capacity by increasing the number of degassing flow paths. For example, it is possible to obtain a degassing effect while suppressing loss in pressure by providing a plurality of degassing flow paths while providing one bypass flow path.
However, since the degree to which degassing is to be carried out by the degassing section is different depending on the liquid, it is desirable that the number of degassing flow path be differentiated according to the liquid. For example, for a liquid which includes a substance with high sedimentation, for example, white ink, it is necessary to carry out sufficient stirring before supplying the liquid to the retaining section or while the liquid is in the retaining section and it is easy for bubbles to be included in the liquid during stirring. As a result, in the degassing section which degasses white ink, it is desirable that sufficient degassing be achieved by the number of degassing flow paths being comparatively large.
In addition, it is desirable that the degassing flow path and the bypass flow path be configured such that the liquid guided from the branching section flows upward from below in the vertical direction. With such a configuration, it is easy for bubbles in the liquid to be separated by being gathered at the upper side of the flow path and it is possible to achieve degassing.
Furthermore, in a case where the liquid is an ultraviolet curable ink which is cured using ultraviolet rays, there are times when foreign matter is generated when oxygen in the liquid is excessively reduced by the degassing as described above. However, in the aspect of the present invention, a portion of the liquid which is supplied from the retaining section is bypassed through the bypass flow path and joins up with the liquid which is degassed by the degassing unit. Since oxygen is included in the liquid which flows in the bypass flow path and the amount of oxygen which is dissolved in the liquid which is supplied to the head is not excessively reduced, it is possible to suppress foreign matter from being generated.
Referring now to the attached drawings which form a part of this original disclosure:
As shown in
The feeding section 2 has the feeding shaft 20 around which an edge of the sheet S is wound and a driven roller 21 onto which the sheet S which is drawn out from the feeding shaft 20 is wound. The sheet S which is wound around the feeding shaft 20 is fed out to the processing section 3 through the driven roller 21 by the feeding shaft 20 being rotated.
The processing section 3 records an image on the sheet S using the printing unit 6U while supporting the sheet S, which is fed out from the feeding section 2, on a platen 30. In other words, the printing unit 6U has a plurality of heads 6a to 6f which line up along the front surface of the platen 30 and an image is recorded on the sheet S by the heads 6a to 6f ejecting ink onto the sheet S which is supported by the front surface of the platen 30. In the processing section 3, a front driving roller 31 and a rear driving roller 32 are provided on both sides of the platen 30 and the sheet S which is transported from the front driving roller 31 to the rear driving roller 32 is supported by the platen 30 and undergoes image printing.
Driven rollers 33 and 34 are provided on both sides on the left and right of the platen 30, and the sheet S, which is transported from the front driving roller 31 to the rear driving roller 32, is wound onto the driven rollers 33 and 34 from the rear surface side.
A nip roller 31n is provided with regard to the front driving roller 31. It is possible to perform reliable transporting of the sheet S using the front driving roller 31 by inserting the sheet S between the front driving roller 31 and the nip roller 31n.
In the same manner, a nip roller 32n is provided with regard to the rear driving roller 32.
In this manner, the sheet S which is transported from the front driving roller 31 to the rear driving roller 32 is transported in the transport direction Ds on the platen 30 while being supported by the platen 30. Then, in the processing section 3, the plurality of heads 6a to 6f, which eject ink using an ink jet system with regard to the front surface of the sheet S which is supported by the platen 30, line up in the transport direction Ds while facing the front surface of the platen 30. Nozzle rows are formed in each of the heads 6a to 6f by a plurality of nozzles being lined up in the form of a straight line in the Y direction which is orthogonal to the transport direction Ds and the nozzle rows are lined up in a plurality of rows to be spaced at intervals in the transport direction Ds. Accordingly, it is possible for each of the heads 6a to 6f to record a line image with a plurality of lines at the same time. Then, the heads 6a to 6f eject inks of corresponding colors using an ink jet system while facing the front surface of the sheet S which is supported by the platen 30 and being spaced with a slight clearance.
The heads 6b to 6e out of these heads form color images by respectively ejecting inks of yellow (Y), cyan (C), magenta (M), and black (K). In addition, the head 6a which is installed on the upstream side of the head 6b in the transport direction Ds (the left hand side in
In relation to this, ultraviolet (UV) ink (photocurable ink) which is cured by irradiating ultraviolet rays (light) is used as the ink. Therefore, the present embodiment is provided with a UV lamp 36 for the background image, UV lamps 37a and 37b for the color images, and a UV lamp 38 for the transparent ink. That is, the UV lamps 36, 37a, 37b, and 38 fix each of the inks to the sheet S by curing the inks.
In this manner, for example, color images with a background image which is coated by transparent ink are formed by appropriately executing ejecting and curing of ink with regard to the sheet S which is supported by the platen 30 in the processing section 3. Then, the sheet S where the color images are formed is transported to the winding section 4 by the rear driving roller 32.
The winding section 4 has the winding shaft 40 around which an end of the sheet S is wound and a driven roller 41 onto which the sheet S which is transported to the winding shaft 40 is wound. The sheet S is wound around the winding shaft 40 through the driven roller 41 by the winding shaft 40 being rotated.
The above is a summary of the mechanical configuration of the printer 1. Next, the electrical configuration which controls the printer 1 will be described.
The printer control section 200 governs the functions which control transporting of the sheet S which was described in detail using
Furthermore, the printer control section 200 controls the operation of the heads 6a to 6f of the printing unit 6U and the operation of the UV lamps 36, 37a, 37b, and 38 according to the transport status of the sheet S on the platen 30.
In addition, the printer 1 is provided with a display 53 as a user interface. The display 53 is configured by a touch panel and also fulfils an input function where input from a user is received in addition to a display function where display is performed with regard to the user. Then, the printer control section 200 displays various types of information and instructions on the display 53 and controls each of the sections of the printer 1 in accordance with input from the user.
The above is an outline of the electrical configuration of the printer 1. Here, the printing unit 6U in the printer 1 of the embodiment is equipped with degassing units with regard to the ink supply mechanism in order to remove bubbles from the inks which are used in the heads 6a to 6f, and the printer control section 200 controls each of the sections of the ink supply mechanism, thereby appropriately executing removing of bubbles and the like. Therefore, an example of a configuration of the ink supply mechanism which is equipped in the printer 1 will be described below. Here, in a case of referring to any one head of the heads 6a to 6f without distinguishing between the heads 6a to 6f, the head 6 refers to any of the heads 6a to 6f and the ink supply mechanism will be described based on the head 6.
In addition, the ink supply section 61 has an ink replenishing mechanism 67 which performs replenishing of ink into the tank 62 and a pressure adjusting mechanism 68 which adjusts the pressure inside the tank 62. The ink replenishing mechanism 67 has an ink retaining body 671 such as an ink cartridge or an ink pack, a replenishing flow path 672 (a replenishing tube) which connects the ink retaining body 671 and the tank 62, and a replenishing pump 673 which is provided in the replenishing flow path 672. Then, the ink inside the ink retaining body 671 is replenished into the tank 62 via the replenishing flow path 672 by the replenishing pump 673 rotating in the forward direction according to replenishing instructions from the printer control section 200.
In addition, the pressure adjusting mechanism 68 has a positive pressure path (positive pressure piping) 681, which connects a pressurization buffer tank which will be described later and the tank 62, and a three way valve 682 which is provided in the positive pressure path 681. Then, the pressure inside the tank 62 is adjusted by the three way valve 682 being operated according to valve switching instructions from the printer control section 200. That is, the three way valve 682 has a function of switching between a path from a positive pressure buffer tank which will be described later to the tank 62 and a path which introduces air into the tank 62, and the three way valve 682 is able to select each of the paths according to switching instructions from the printer control section 200. When, for example, switching to the path from the positive pressure buffer tank to the tank 62, the positive pressure which is accumulated in the positive pressure buffer tank is applied to the tank 62 and the pressure inside the tank 62 increases. In contrast to this, when switching to the path which introduces air into the tank 62, the inside of the tank 62 returns to atmospheric pressure.
Furthermore, the ink supply section 61 is provided with a degassing section 69 for removing gaseous components such as bubbles which are included in the ink. That is, the degassing section 69 is provided along with the liquid feeding pump 64 in the supply flow path 63 on the downstream side with regard to the liquid feeding pump 64 in the ink supply direction and degasses the ink which is supplied to the head 6 using degassing units.
Here, the degassing sections 69 for each of the inks may have the same configuration in a case where gaseous components are included to the same degree in all of the inks, but it is desirable that the degassing capacities be different, in a case where the amounts of the gaseous components are different, according to the types (color, composition, and the like) of the inks. In the present embodiment, the degassing capacity is increased in order to use white ink for forming the background image by the number of degassing units being higher than the other degassing section 69 in the degassing section 69 for white ink. This is because white ink includes a substance with high sedimentation compared with other inks and includes more bubbles than the other inks as a result of undergoing sufficient stirring beforehand. Due to such a technical background, four degassing units 691 are used in the degassing sections 69 other than for white ink in the present embodiment, while six degassing units 691 are used only in the degassing section 69 for white ink as shown in
In addition, the vacuum chamber 691a is connected with a negative pressure buffer tank which will be described later using a negative pressure supply path (negative pressure piping) 691c and reduces pressure via the negative pressure supply path 691c. As a result, due to the pressure difference inside and outside the gas permeable membranes 691b, the gaseous components such as bubbles, which are included in the UV ink which flows through the gas permeable membrane 691b, are taken out of the gas permeable membrane 691b. In this manner, the gaseous components are removed from the UV ink due to the UV ink flowing in the degassing units while the pressure is reduced.
Six of the degassing units 691 which are configured in this manner are used in the degassing section 69 for white ink. In more detail, the degassing section 69 for white ink as shown in
The degassing units 691 which have the configuration described above are provided in six of the flow paths out of the seven flow paths 692. That is, the six of the flow paths 692 are equivalent to the “degassing flow path” of the present invention and the gaseous components which are included in the ink are removed while the ink flows in each of degassing flow paths 692a. On the other hand, the one remaining flow path 692 is equivalent to the “bypass flow path” of the present invention, the degassing unit 691 is not provided in a bypass flow path 692b, and the ink, which flows in this one of the flow paths 692, joins up without any changes with the ink, which is degassed, at the joining section 694. Here, the ink which joins up is supplied to the head 6a via the second supply flow path 632.
The degassing sections other than for white ink, that is, the degassing sections 69 for yellow (Y), cyan (C), magenta (M), black (K), and transparent ink have the same configurations as the degassing section 69 for white ink except that the number of the degassing flow paths 692a is four. That is, the degassing section 69 as shown in
Each of the degassing sections 69 which are configured in this manner is connected with the negative pressure buffer tank 71 via the negative pressure supply path 691c as shown in
In addition, a pressurization buffer tank 81 is provided in addition to the negative pressure buffer tank 71 in the present embodiment. The pressurization buffer tank 81 has the same structure as the negative pressure buffer tank 71 and it is possible to accumulate positive pressure in the interior space of the pressurization buffer tank 81. In other words, the pressurization buffer tank 81 is connected with the vacuum pump 8 using a pressurization introduction path (piping) 82. In addition, a three way valve 83 is provided in the pressurization introduction path 82. The three way valve 83 has a function of switching between the path from the vacuum pump 8 to the pressurization buffer tank 81 and the path where pressurization (compressed air) is taken out from the vacuum pump 8 to the atmosphere, and the three way valve 83 is able to select each of the paths according to switching instructions from the printer control section 200. When, for example, switching to the path from the vacuum pump 8 to the pressurization buffer tank 81, air is applied to the pressurization buffer tank 81 using the vacuum pump 8 and the pressure in the interior space of the pressurization buffer tank 81 increases. On the other hand, when switching to the path where pressurization is taken out from the vacuum pump 8 to the atmosphere, supplying of pressurization from the vacuum pump 8 to the pressurization buffer tank 81 is stopped. Here, a pressurization sensor 84 is provided in order to measure the pressure inside the pressurization buffer tank 81.
In addition, one end of a common pressurization path (piping) 85 is connected with the pressurization buffer tank 81. The other end of the common pressurization path 85 is branched into six paths and each of the branched paths functions as the positive pressurize path 681. Furthermore, a three way valve 86 is provided in the common pressurization path 85 and has a function of switching between the path from the pressurization buffer tank 81 to each of the ink supply sections 61 and the path where pressurization is taken out from the pressurization buffer tank 81 to the atmosphere, and the three way valve 86 is able to select each of the paths according to switching instructions from the printer control section 200. When, for example, switching to the path from the pressurization buffer tank 81 to each of the ink supply sections 61, the pressurized air inside the pressurization buffer tank 81 is supplied to each of the ink supply sections 61. On the other hand, when switching to the path where pressurized air is taken out from the pressurization buffer tank 81 to the atmosphere, supplying of pressurized air from the pressurization buffer tank 81 to each of the ink supply sections 61 is stopped.
In the printer 1 which is configured in the above manner, ink inside the tank 62 is supplied to the head 6 by the printer control section 200 controlling each of the sections of the apparatus, and forming of the background image, forming of the color image, and coating using the transparent ink are executed. In addition, the degassing sections 69 are provided for every ink and the gaseous components such as bubbles which are included in the inks are removed. Accordingly, it is possible to obtain the following operational effects.
The ink from the tank 62 is split into the degassing flow path 692a and the bypass flow path 692b in the degassing section 69 using the liquid feeding pump 64. Then, the pressure of the ink which flows in the degassing flow path 692a is reduced and the ink is degassed using the degassing units 691 while the ink which flows in the bypass flow path 692b flows without any changes without being degassed and without the pressure being reduced. Then, the ink, where degassing is finished which flows from the degassing flow path 692a (referred to below as “degassed ink”), joins up with the ink where degassing is not carried out which flows from the bypass flow path 692b (referred to below as “non-degassed ink”) and is supplied to the head. In this manner, it is possible to reduce loss in pressure in an efficient manner in the degassing section 69 by providing the bypass flow path 692b while also degassing the ink in the degassing flow path 692a using the degassing section 69. The ink is reliably supplied from the tank 62 to the head by reducing loss in pressure in the degassing section 69.
In addition, oxygen inhibits radical polymerization in UV ink, and when the amount of oxygen which is dissolved in the ink is excessively low, the radical polymerization of the UV ink is promoted and the UV ink changes into foreign matter due to the radical polymerization. The foreign matter is a cause of clogging in the nozzles of the heads, which leads to ejection defects in the heads, and is a cause of jamming and wear in the liquid feeding pump 64, which shortens the life of the liquid feeding pump 64. Accordingly, it is easy for foreign matter to be generated in the techniques in the prior art where the degassing units 691 are provided in all of the flow paths which are branched from the supply flow path 63 and there are times when the problems described above are generated. In contrast to this, since a flow path which does not have the degassing unit 691, that is, the bypass flow path 692b, is provided in the present embodiment, foreign matter is prevented from being generated by suppressing the amount of oxygen in the ink from being excessively reduced. Accordingly, it is possible to extend the life of the liquid feeding pump 64.
In addition, there is a configuration where the number of the degassing flow paths 692a is larger than the number of the bypass flow paths 692b. Accordingly, it is possible to effectively reduce the amount of gas which is included in the ink, in other words, it is possible to increase the degree of degassing while also maintaining a low loss in pressure, and it is possible to obtain a superior degassing effect.
In addition, the number of degassing flow paths 692a in the degassing section 69 which degasses white ink is set to be greater than the degassing sections 69 for the inks other than white ink in the present embodiment to take into consideration that the white ink includes a substance with high sedimentation and that there is a high possibility that the gaseous components such as bubbles will be included to a greater extent than in the other inks. As a result, it is possible to sufficiently degas the white ink.
Furthermore, the ink, which flows in via the branching section 693 in the degassing flow path 692a and the bypass flow path 692b in the present embodiment, flows from the lower side (−Z) toward the upper side (+Z) in the vertical direction. Accordingly, the gaseous components which are included in the ink move to the upper side in the vertical direction and it is easy for the gaseous components to be separated by being gathered on the upper side of the flow path 692 and it is possible for promoting of degassing to be achieved. Here, the form of arrangement of the degassing flow path 692a and the bypass flow path 692b is not limited this and the degassing flow path 692a may be arranged to be inclined so that one end of the degassing flow path 692a is above the other end in the vertical direction Z. In addition, the bypass flow path 692b may also be arranged in the same manner as the degassing flow path 692a. That is, it is desirable that the degassing flow path 692a and the bypass flow path 692b be configured such that ink which is guided from the branching section 693 flows upward from below in the vertical direction Z and it is possible to increase degassing capacity due to this.
Here, the present invention is not limited to the embodiment described above and it is possible to appropriately combine elements of the embodiment described above or to add various modifications within a scope which does not depart from the spirit of the invention. For example, six of the degassing flow paths 692a are provided for white ink and four of the degassing flow paths 692a are provided for other colors in the embodiment described above, but the number of the degassing flow paths 692a is not limited to this and it is sufficient to provide at least one or more of the degassing flow paths 692a. In addition, the number of bypass flow paths 692b is not limited to “1” and two or more may be provided. However, it is desirable that the number of the bypass flow paths 692b be smaller than of the number of the degassing flow paths 692a in the same manner as the embodiment described above in order to secure the degassing capacity.
In addition, it is possible to appropriately change the arrangements and numbers of the heads 6 and the UV lamps and to appropriately change the shape and the like of the platen 30. In addition, it is also possible to appropriately change the specific configuration of each of the sections of the printer 1, and for example, the configuration of the head 6 may be changed from the configuration described above. In addition, the ink is circulated in the embodiment described above, but it is possible to apply the liquid ejecting technique according to the present invention with regard to printers where ink circulation is not performed.
The embodiment described above is adopted in ink jet printers which use UV ink, but the embodiment described above may be adopted in a liquid ejecting apparatus which ejects or discharges liquids other than UV ink. It is possible for the present invention to be applied to various types of liquid ejecting apparatuses which are provided with liquid ejecting heads or the like which discharge liquid droplets in minute amounts. Here, the liquid droplets refer to the state of the liquid which is discharged from the liquid ejecting apparatus described above and include liquid droplets which have a granular shape, a tear shape, and a trailing shape. In addition, here, it is sufficient if the liquids are material which is able to be ejected from the liquid ejecting head. For example, it is sufficient if the liquid droplets are in a state where a substance is in a liquid phase, and the substance may be a body with a fluid form such as a liquid body with high or low viscosity, a sol, a gel water, another inorganic solvent, an organic solvent, a solution, a liquid resin, or a liquid metal (a metal melt). In addition, states other than liquid as one state of matter are included where particles of a functional material formed of solid matter such as pigments and metal particles are dissolved, dispersed, or mixed into a solvent. In addition, typical examples of the liquids include inks, liquid crystals, and the like as described in the embodiments described above. Here, the inks encompass various types of liquid compositions such as typical water-based inks and oil-based inks, gel inks, hot melt inks, and ultraviolet curable inks. Specific examples of other liquid ejecting apparatuses may include liquid crystal displays, electroluminescence (EL) displays, surface-emitting displays, liquid ejecting apparatuses which eject liquids which include materials such as electrode materials or coloring materials which are used in the manufacturing or the like of color filters in a dispersed or dissolved form, liquid ejecting apparatuses which eject bio-organic material which is used in biochip manufacturing, liquid ejecting apparatuses which are used as precision pipettes and which eject liquids which are samples, textile printing apparatuses, micro dispensers, or the like. Furthermore, a liquid ejecting apparatus which ejects a lubricant in a pin point manner in precision machines such as watches or cameras, a liquid ejecting apparatus which forms minute hemispherical lenses (optical lenses) which are used in optical communication elements or the like, a liquid ejecting apparatus which ejects an etching liquid such as an acid or an alkali in order to etch a substrate or the like, and a liquid ejecting apparatus for textile printing which ejects a liquid onto a cloth or the like may be adopted. Then, it is possible to apply the present invention to any type of liquid ejecting apparatus out of these liquid ejecting apparatuses.
In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. Finally, terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. For example, these terms can be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies.
While only a selected embodiment has been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing descriptions of the embodiment according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
