This application claims priority from Japanese Patent Application No. 2023-057191 filed on Mar. 31, 2023. The entire content of the priority application is incorporated herein by reference.
For example, in some ink-jet recording apparatuses, a wiping velocity is changed according to the viscosity of an ink so as to appropriately remove the ink from a surface, of a head, in which an ejection port is formed. Further, in some liquid jetting apparatuses, a moving velocity of a wiper is set in proportion to the surface tension of an ink intending to recover the meniscus in an ensured manner.
However, even in a case that the moving velocity of the wiper with respect to the head is set in consideration of the viscosity and/or the surface tension of the liquid, there is such a fear that the liquid on a nozzle surface might not be satisfactorily wiped by the wiper. As an example, there is such a fear that the liquid on the nozzle surface might not be satisfactorily wiped by the wiper in a case that a condition different from the viscosity and/or the surface tension of the liquid affects the wiping by the wiper.
The present disclosure has been made in view of the above-described point; an object of the present disclosure is to provide a means for removing a liquid adhered to a nozzle surface of a head satisfactorily with a wiper.
(1) According to a first aspect of the present disclosure, there is provided a liquid ejecting apparatus including:
According to the above-described configuration, a moving velocity of the wiper is determined based on the receding contact angle of the liquid and the viscosity of the liquid, and thus occurrence of unwiped liquid by the wiper is reduced.
(2) The liquid ejecting apparatus of the first aspect may further include a memory. In the first aspect, the memory may store the first parameter and the second parameter, and the controller may be configured to determine the moving velocity based on the parameters including the first parameter and the second parameter.
(3) In the first aspect, the first parameter may be indicated by γ tan θD, provided that “γ” is a surface tension of the liquid and “OD” is the receding contact angle of the liquid.
(4) In the first aspect, the controller may be configured to move the wiper relative to the head based on the moving velocity determined based on the parameters including third parameter according to an equilibrium contact angle of the liquid, the first parameter, and the second parameter.
According to the above-described configuration, the moving velocity of the wiper is determined further based on the equilibrium contact angle of the liquid, and thus occurrence of unwiped liquid by the wiper is further reduced.
(5) The liquid ejecting apparatus of the first aspect may further include a memory. In the first aspect, the memory may store the first parameter, the second parameter and the third parameter; and the controller may be configured to determine the moving velocity based on the parameters including the first parameter, the second parameter and the third parameter.
(6) In the first aspect, the third parameter may be indicated by (cos θD−cos θE), provided that “θD” is the receding contact angle of the liquid and “θE” is the equilibrium contact angle of the liquid.
(7) In the first aspect, the memory may store a table in which the receding contact angle of the liquid corresponding to a kind of the liquid is set as the first parameter; and the controller may be configured to obtain kind information indicating the kind of the liquid and to determine the receding contact angle of the liquid according to the obtained kind information and based on the table.
(8) In the first aspect, in the table, the receding contact angle of the liquid corresponding to an elapsed time elapsed since the wiper has been moved relative to the head may be set; and the controller may be configured to obtain the elapsed time elapsed since the wiper has been moved relative to the head and to determine the receding contact angle of the liquid in the first parameter, according to the obtained elapsed time.
The water content of the liquid is evaporated due to the elapse of time, and consequently the receding contact angle is changed. According to the above-described configuration, the receding contact angle is determined according to the elapsed time, and thus occurrence of unwiped liquid by the wiper is reduced.
(9) The liquid ejecting apparatus of the first aspect may further include a memory. In the first aspect, the memory may store a table in which the moving velocity corresponding to a kind of the liquid is set; and the controller may be configured to obtain kind information indicating the kind of the liquid and to determine the moving velocity according to the obtained kind information and based on the table.
(10) In the first aspect, the moving velocity corresponding to an elapsed time elapsed since the wiper has been moved relative to the head may be set in the table; and the controller may be configured to obtain the elapsed time elapsed since the wiper has been moved relative to the head and to determine the moving velocity according to the obtained elapsed time and based on the table.
(11) In the first aspect, a maximum value of the moving velocity may satisfy following expressions:
(12) According to a second aspect of the present disclosure, there is provided a liquid ejecting apparatus including:
(13) The liquid ejecting apparatus of the second aspect may further include a memory. In the second aspect, the memory may store the first parameter and the second parameter; and the controller may be configured to determine the moving velocity based on the parameters including the first parameter and the second parameter.
(14) According to a third aspect of the present disclosure, there is provided a control method for a liquid ejecting apparatus, the liquid ejecting apparatus including:
According to the present disclosure, a liquid adhered to a nozzle surface of a head is removed satisfactorily with a wiper.
In the following, a printer 10 (an example of “liquid ejecting apparatus”) according to an embodiment of the present disclosure will be explained. Note that the embodiment described below is merely an example of the present disclosure; it is needless to say that the embodiment can be appropriately changed within a range in which the gist of the present disclosure is not changed.
In the embodiment, an up-down direction 1 is defined using a state in which the printer 10 is installed usably (a state of
As depicted in
The sheet 6 may be a recording medium which is cut to a predetermined size, a recording medium drawn from a roll wound in a tube shape, or a recording medium of a fan-fold type.
The operating part 21 is provided with a display and a plurality of operating switches. The operating part 21 receives an operation from a user. The operating part 21 may be a touch panel.
As depicted in
In the present embodiment, the cartridge 70 is not limited to a cartridge which stores one color ink such as a black ink, and may be, for example, four cartridges 70 configured to store, respectively, four color inks which are black, yellow, cyan and magenta inks. An IC substrate (not depicted in the drawings) is mounted on the cartridge 70; kind information specifying the kind of the ink stored in the cartridge 70 is stored in the IC substrate.
The casing 20 has a print engine 50 held in the casing 20. As depicted in
The conveying roller 26 is located downstream of the paper feed tray 23, in a conveying direction (indicated by an arrow in
A rotary encoder 75 (see
An upper surface of the platen 28 is a supporting surface for the sheet 6. Although not depicted in the respective drawings, an opening in which a suction pressure is generated is formed in the upper surface of the platen 28. By the suction pressure generated in the upper surface of the platen 28, the sheet 6 is capable of making a tight contact with the upper surface of the platen 28.
The printing head 34 is positioned between the conveying roller 26 and the discharging roller 27. The printing head 34 is positioned at a location above and facing the platen 28, with the conveying path 37 being intervened therebetween. The printing head 34 is a so-called serial head. The printing head 34 is supported by a carriage 40; the carriage 40 is supported to be movable by a guiderail (not depicted in the drawings) extending along the left-right direction 3. The carriage 40 is moved by a carriage driving motor 103 (see
An encoder 38 (see
The printing head 34 has, in the inside thereof, a channel in which the ink flows. The channel is communicated with the cartridge 70 via a tube 31. Namely, the ink stored in the cartridge 70 is supplied to the printing head 34 through the tube 31. The printing head 34 has a plurality of nozzles 33 which are opened toward the platen 28. The ink supplied to the printing head 34 via the channel is ejected, as ink droplets, selectively from the plurality of nozzles 33, by driving of a piezoelectric element 45 (see
As depicted in
A waste ink tube 71A is connected to the cap 71. Specifically, a drain port is formed in a bottom part of the cap 71. An end of the waste ink tube 71A is connected to the drain port. A fluid is capable of flowing in the waste liquid tube 71A. The other end of the waste ink tube 71A is connected to a waste ink tank (not depicted in the drawings).
By a flushing processing and a purge processing, the ink inside the printing head 34 is forcibly discharged. The ink discharged from the printing head 34 by the pump 77 is received by the cap 71, passes through the waste ink tube 71A and is guided to the waste ink tank.
The wiper 72 is positioned in right of the cap 71, and is movable in the up-down direction 1 as depicted in broken lines in
In the printing head 34, a maintenance processing which are the purge processing, a wiping processing and the flushing processing is performed. The flushing processing is a processing of discharging the ink toward a flushing foam (not depicted in the drawings). The purge processing is a processing of sucking the ink from the nozzles 33 by a pump 77 in a state that the nozzles 33 are covered by the cap 71. In the purge processing, in a case that the pump 77 is driven in a state that the waste ink tube 71A is in a non-communication state (that is, in a state that the waste ink tube 71A is closed at a position between the pump 77 and the waste ink tank), a negative pressure is generated in the inside of the cap 71, whereby any foreign matter is sucked out of the nozzles 33 together with the ink. The wiping processing is a processing of wiping the nozzle surface 33A of the printing head 34 by the wiper 72. In a case that the printing head 34 is positioned at the maintenance position, the printing head 34 is covered by the cap 71 (see
In the following, an explanation will be given about a maximum moving velocity Vmax, of the wiper 72, which is a maximum value of a moving velocity V in a case that the nozzle surface 33A is wiped by the wiper 72. Wiping by the wiper 72 is performed for a purpose of wiping off the ink adhered to the nozzle surface 33A in a case that the flushing processing and/or the purge processing have (has) been performed. In this situation, by driving the wiper 72 at a velocity which is not more than the maximum moving velocity Vmax, the ink adhered to the nozzle surface 33A is wiped off in a satisfactorily manner. Here, provided that: a surface tension of the ink is γ [N/m]; an angle defined by the nozzle surface 33A and a liquid surface (a virtual plane P1 formed in a boundary between a liquid phase and a gas phase) which is formed in the right side of an ink droplet in a case that the wiper 72 wipes the ink on the nozzle surface 33A (that is, in a case that the wiper 72 moves leftward with respect to the nozzle surface 33A, as indicated by an arrow) is a receding contact angle θD [rad], as depicted in
In the above-described expression (1), the maximum moving velocity Vmax is proportional to γ tan θD (an example of “first parameter”) that is the tangent at the receding contact angle θD of the surface tension γ of the ink. Further, the maximum moving velocity Vmax is proportional to a difference cos θD−cos θE (an example of the “third parameter”) that is the difference between the cosine of the receding contact angle θD of the ink and the cosign of the equilibrium contact angle θE of the ink. That is, greater the difference between the receding contact angle θD depicted in
Since the ink droplet L2 of
In the following, the details of the ink will be explained. The ink contains resin fine particles, a colorant, an organic solvent, a surfactant and water. The ink is a water-based ink.
Although the ink has a wettability with respect to a hydrophobic recording medium such as coated paper, plastic, film, an OHP sheet, etc., the present disclosure is not limited to this. For example, the ink may be an ink suitable for recording of an image on a recording medium, which is different from the hydrophobic recording medium, such as, for example, plain paper, glossy paper, mat paper, etc. The term “coated paper” means, for example, a paper obtained by applying a coating agent on a plain paper having a pulp as a major component, such as high quality printing paper, medium quality printing paper, etc., for a purpose of improving the smoothness, whiteness, glossiness, etc. Examples of the coated patern are high quality coated paper, medium quality coated paper, etc.
As the resin fine particles, it is acceptable to use, for example, resin fine particles including methacrylic acid and/or acrylic acid as a monomer, and to use, for example, a commercially available product. It is acceptable that the resin fine particles further include, as the monomer, styrene, vinyl chloride, etc. The resin fine particles may be, for example, resin fine particles included in an emulsion. The emulsion is composed, for example, of resin fine particles and a dispersion medium (for example, water, etc.). The resin fine particles are not dissolved in the dispersion medium. The resin fine particles are dispersed in the dispersion medium with a particle diameter of a specific range. Examples of the material of the resin fine particles include, a resin based on acrylic acid, a resin based on maleate ester, a resin based on vinyl acetate, a resin based on carbonate, a resin based on polycarbonate, a resin based on styrene, a resin based on ethylene, a resin based on polyethylene, a resin based on propylene, a resin based on polypropylene, a resin based on urethane, a resin based on polyurethane, a resin based on polyester, and a resin of copolymer of the above-described resins, etc. The resin fine particles may be fine particles of an acrylic resin.
As the resin fine particles, for example, a resin having a glass-transition temperature (Tg) in a range of not less than 0° C. to not more than 200° C. is used. The glass transition temperature (Tg) may be in a range of not less than 20° C. to not more than 180° C., and may be not less than 30° C. to not more than 150° C.
As the emulsion, it is acceptable to use, for example, a commercially available product. The commercially available product is exemplified by “SUPERFLEX 870” (Tg: 71° C.), “SUPERFLEX 150” (Tg: 40° C.) manufactured by DKS CO., LTD (“SUPERFLEX” is a registered trade mark in Japan of DKS CO., LTD (DAI-ICHI KOGYO SEIYAKU CO., LTD); “Mowinyl 6760” (Tg:−28° C.) and “Mowinyl DM774” (Tg: 33° C.) manufactured by Japan Coating Resin Corporation. (“MOWINYL” is a registered trade mark in Japan of Japan Coating Resin Corporation.); “Polysol AP-3270N” (Tg: 27° C.) manufactured by Resonac Holding Corporation (“POLYSOL” is a registered trademark in Japan of Resonac Holdings Corporation); “HILOS-X KE-1062” (Tg: 112° C.), and “HILOS-X QE-1042” (Tg: 69° C.) manufactured by SEIKO PMC CORPORATION; etc.
The average particle diameter of the resin fine particles is, for example, in a range of not less than 30 nm to not more than 200 nm. The average particle diameter can be measured by, for example, using a dynamic light scattering particle diameter distribution measuring apparatus “LB-550” manufactured by HORIBA, Ltd., as an arithmetic average diameter.
A content amount (R) of the resin fine particles in the entire amount of the ink may be, for example, in a range of not less than 0.1 wt % to not more than 30 wt %, may be in a range of not less than 0.5 wt % to not more than 20 wt %, and may be in a range of not less than 1.0 wt % to not more than 15.0 wt %. It is acceptable to use one kind of the resin fine particles singly, or to use not less than two kinds of the resin fine particles in combination.
The colorant is, for example, a pigment which is dispersible in water by, for example, a resin for dispersing pigment (resin dispersant). The colorant is exemplified by carbon black, an inorganic pigment, an organic pigment, etc. The carbon black is exemplified by furnace black, lamp black, acetylene black, channel black, etc. The inorganic pigment is exemplified by titanium oxide, inorganic pigments based on iron oxide, inorganic pigments based on carbon black, etc. The organic pigment is exemplified by azo-pigments such as azo lake, insoluble azo-pigment, condensed azo-pigment, chelate azo-pigment, etc.; polycyclic pigments such as phthalocyanine pigment, perylene and perinone pigments, anthraquinone pigment, quinacridone pigment, dioxadine pigment, thioindigo pigment, isoindolinone pigment, quinophthalone pigment etc.; dye lake pigments such as basic dye type lake pigment, acid dye type lake pigment etc.; nitro pigment; nitroso pigment; aniline black daylight fluorescent pigment; and the like.
A solid content amount of the colorant (colorant solid component amount) in the entire amount of the ink is not particularly limited, and may be appropriately determined according to, for example, a desired optical density or chromaticness, etc. The colorant solid component amount is, for example, in a range of not less than 0.1 wt % to not more than 20.0 wt %, and may be in a range of not less than 1.0 wt % to not more than 15.0 wt %. The colorant solid component amount is the weight only of the pigment, and does not include the weight of the resin fine particles. One kind of the colorant may be used singly, or two or more kinds of the colorant may be used in combination.
The organic solvent is not particularly limited, and any organic solvent is usable. The organic solvent is exemplified by: propylene glycol, ethylene glycol, 1,2-butanedioal, propylene glycol monobutyl ether, dipropylene glycol monopropyl ether, triethylene glycol monobutyl ether, 1,2-hexianediol, 1,6-hexianediaol, etc.; and glycol ether having a propylene oxide group may be used. Examples of other organic solvent include, for example, alkylalcohols having a carbon number of 1 to 4 such as: methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, tert-butyl alcohol, etc.; alkylene glycols in each of which an alkylene group includes 2 to 6 carbon atoms such as: ethylene glycol, propylene glycol, butylene glycol, triethylene glycol, 1,2,6-hexanetriol, thiodiglycol, hexylene glycol, diethylene glycol, etc.; lower alkyl ethers of alkylene glycols such as: glycerol, ethylene glycol monomethyl (or ethyl, propyl, butyl) ether, diethylene glycol monomethyl (or ethyl, propyl, butyl) ether, triethylene glycol monomethyl (or ethyl, propyl, butyl, hexyl) ether, tetraethylene glycol monomethyl (or ethyl, propyl, butyl, hexyl) ether, propylene glycol monomethyl (or ethyl, propyl, butyl) ether, dipropylene glycol monomethyl (or ethyl, propyl, butyl) ether, tripropylene glycol monomethyl (or ethyl, propyl, butyl) ether, tetra propylene glycol monomethyl (or ethyl) ether; N-methyl-2-pyrrolidone; 2-pyrrolidone; 1,3-dimethyl-2-imidazolidinone; etc.
Regarding a content amount of the organic solvent in the entire amount of the ink, an organic solvent which exists in isolated liquid state (that is, as a single substance and as a liquid) at 25° C. may be not more than 50 wt %, and may be not more than 40 wt % with respect to the entire amount of the ink.
The water is preferably ion-exchange water or purified water. A content amount of the water with respect to the entire amount of the ink may be, for example, within a range of not less than 15 wt % to not more than 95 wt %, and may be within a range of not less than 25 wt % to not more than 85 wt %. The content amount of the water may be, for example, a remainder of the total from which other components are removed.
The ink may further include a conventionally known additive, as necessary. The additive is exemplified by surfactants, pH-adjusting agents, viscosity-adjusting agents, surface tension-adjusting agents, antiseptics, fungicides, levelling agents, antifoaming agents, light stabilizing agents, antioxidants, drying preventive agents for nozzle, polymer components such as emulsion, dye, etc. The surfactants may further include cationic surfactants, anionic surfactants or nonionic surfactants. The surfactants may be commercially available products. The commercially available products are exemplified by “OLFINE E1010”, “OLFINE E1006”, and “OLFINE E1004” (“OLFINE” is a registered trade mark of Nissin Chemical Industry Co., Ltd.), “SILFACE SAG503A”, “SILFACE SAG002” etc. (“SILFACE” is a registered trademark of Nissin Chemical Industry Co., Ltd.) manufactured by Nissin Chemical Industry Co., Ltd. The content amount of the surfactant in the entire amount of the ink is, for example, not more than 5 wt %, not more than 3 wt %, and in a range of 0.1 wt % to 2 wt %. The viscosity-adjusting agents are exemplified by polyvinyl alcohol, cellulose, water-soluble resin, etc.
The ink can be prepared, for example, by uniformly mixing the resin fine particles, the colorant, the organic solvent, the water, and an optionally other additive(s) as necessary, by a conventionally known method, and then removing any non-dissolved matter, with a filter, etc.
In the following, the controller 130 and the memory 140 will be explained, with reference to
The ROM 132 stores a program(s), etc., with which the CPU 131 controls a variety of kinds of operations. The RAM 133 is used as a memory area configured to temporarily store data, signal, etc., to be used by the CPU 131 for executing the program, or is used as a work space for data processing. The EEPROM 134 stores a setting, a flag, etc., which is to be held even after the power source is switched off. As depicted in
In the kind information, for example, three kinds of inks which are an ink A, an ink B and an ink C are stored; in the ink A, the size “a” of one molecule of the ink is 1×10−10 [m], the diameter d of the ink droplet is 0.00248 [m], the viscosity η is 4.05 [mPa·s], the equilibrium contact angle θE is 1.29 [rad], the receding contact angle θD is 0.87 [rad] and the surface tension γ is 0.0300 [N/m].
In the ink B, the size “a” of one molecule of the ink is 1×10−10 [m], the diameter d of the ink droplet is 0.00248 [m], the viscosity η is 5.20 [mPa·s], the equilibrium contact angle θE is 1.05 [rad], the receding contact angle θD is 0.79 [rad] and the surface tension γ is 0.0240 [N/m].
In the ink C, the size “a” of one of molecule of the ink is 1×10−10 [m], the diameter d of the ink droplet is 0.00248 [m], the viscosity η is 3.20 [mPa·s], the equilibrium contact angle θE is 1.36 [rad], the receding contact angle θD is 1.23 [rad] and the surface tension γ is 0.0300 [N/m].
The conveying motor 101, the feeding motor 102, the carriage driving motor 103, the cap driving motor 104 and the wiper driving motor 105 are connected to the ASIC 135. Driving circuits each of which is configured to control one of the motors 101 to 105 are incorporated in the ASIC 135. The CPU 131 outputs driving signals each of which is for rotating one of the respective motors 101 to 105 to one of the driving circuits corresponding, respectively, to the motors 101 to 105. Each of the driving circuits is configured to output a driving current, corresponding to one of the driving signals obtained from the CPU 131, to one of the motors 101 to 105 corresponding thereto. With this, each of the motors 101 to 105 corresponding to one of the driving circuits is rotated. Namely, the controller 130 controls the feeding motor 102 so as to convey the sheet 6 to the conveying path 37. Further, the controller 130 controls the conveying motor 101 so as to drive the conveying roller 26 and the discharging roller 27 to thereby convey the sheet 6. Further, the controller 130 controls the carriage driving motor 103 so as to move the carriage 40. Furthermore, the controller 130 controls the cap driving motor 104 so as to move the cap 71 in the up-down direction 1.
Further, the optical sensor of the rotary encoder 75 is connected to the ASIC 135. The controller 130 calculates the rotation amount of the conveying motor 101 based on an electric signal received from the optical sensor of the rotary encoder 75. Furthermore, the encoder 38 is connected to the ASIC 135. The controller 130 recognizes the position of the carriage 40 and/or as to whether or not the carriage 40 is moved, based on the pulse signal received from the encoder 38.
Moreover, the piezoelectric element 45 is connected to the ASIC 135. The piezoelectric element 45 is operated by the electric power supplied by the controller 130 via a non-depicted drive circuit. The controller 130 controls the supply of the electric power to the piezoelectric element 45 so as to eject the ink droplets selectively from plurality of nozzles 33.
Further, the operating part 21 is connected to the ASIC 135. The ASIC 135 receives, from the operating part 21, a signal indicating that a button is pressed. The ASIC 135 outputs, with respect to the operating part 21, display data indicating a content which is to be displayed on the display. Other than those described above, the pump 77 is connected to the ASIC 135.
In a case that the controller 130 records an image on the sheet 6, the controller 130 alternately performs a conveying processing and a printing processing. The conveying processing is a processing of conveying the sheet 6 by a predetermined line feed amount by driving the conveying roller 26 and the discharging roller 27. The controller 130 executes the conveying processing by controlling the conveying motor 101. The printing processing is a processing of controlling the supply of the electric power to the piezoelectric element 45 so as to cause the printing head 34 to eject the ink droplets from the nozzles 33, while moving the carriage 40 along the left-right direction 3.
The controller 130 stops the sheet 6 for a predetermined period of time between the conveying processing performed this time and the conveying processing to be performed the next time. Further, while the sheet 6 is stopped, the controller 130 executes the printing processing. Namely, in the printing processing, the controller 130 executes one pass of causing the nozzles 33 to discharge the ink droplets, while moving the carriage 40 rightward or leftwards. With this, recording of an image corresponding to one pass is executed with respect to the sheet 6. By executing the conveying processing and the printing processing alternately and repeatedly, the controller 130 is capable of recording an image on an entire area, of the sheet 6, in which the image is recordable. Namely, the controller 130 records the image on one piece of the sheet 6 by performing a plurality of times of pass.
Note that the controller 130 is not limited to the above-described configuration; the controller 130 may be configured such that only the CPU 131 performs the various kinds of processing or that only the ASIC 135 performs the various kinds of processing, or that the CPU 131 and the ASIC 135 perform the various kinds of processing in a cooperative manner. The controller 130 may be configured such that one CPU 131 singly performs the processing, or that a plurality of pieces of the CPU 131 performs the processing in a sharing manner. The controller 130 may be configured such that one ASIC 135 singly performs the processing, or that a plurality of pieces of the ASIC 135 performs the processing in a sharing manner.
In the printer 10, the wiping processing is performed so as to remove the ink droplet(s) adhered to the nozzle surface 33A. The wiping processing is performed as one of operations in the maintenance processing; the maintenance processing is performed in a case that the power source of the printer 10 is turned on, and is further performed also in a case that a time previously set has elapsed in a state that the power source of the printer 10 is turned on. In the following, the maintenance processing will be explained with reference to
As depicted in
Among the plurality of pieces of the kind information stored in the table 80 (see
The controller 130 drives the pump 77 (step S15) and executes the purge processing. After the purge processing, the controller 130 drives the cap driving motor 104 (step S16) so as to move the cap 71 downward and separate the cap 71 away from the nozzle surface 33A.
The controller 130 drives the wiper driving motor 105 (step S17) so as to move the wiper 72 upward. The controller 130 drives the carriage driving motor 103 (step S18) so as to move the printing head 34, located at the maintenance position, rightward at the moving velocity V1. With this, the wiping processing is performed. In the wiping processing, the wiper 72 makes contact with the nozzle surface 33A while the printing head 34 is moved rightward, thereby wiping off the ink adhered to the nozzle surface 33A. The moving velocity V1 in this situation is a relative velocity in the left-right direction 3 of the wiper 72 relative to the nozzle surface 33A. After the controller 130 drives the carriage driving motor 103 so as to move the printing head 34 rightward, the controller 130 drives the wiper driving motor 105 (step S19) so as to move the wiper 72 positioned at the upper side downward. The controller 130 drives the carriage driving motor 103 (step S20) so as to move the printing head 34 leftward and up to the maintenance position.
As depicted in
After the maintenance processing has been performed as described above, in a case that a time previously set has elapsed while the power source of the printer 10 is kept in ON-state, the maintenance processing is performed again.
After driving the carriage driving motor 103 in the step S24, the controller 130 determines as to whether or not an input of turning the power source off is inputted from the operating part 21 (step S25). In a case that the controller 130 determines that the input of turning the power source off is inputted from the operating part 21 (step S25: YES), the controller 130 ends the counting started in the step S21 (step S26). The controller 130 drives the cap driving motor 104 (step S27) so as to move the cap 71 upward and causes the cap 71 to cover the nozzle surface 33A. The controller 130 turns the power source off (step S28) and ends the series of operations as described above.
In a case that the controller 130 determines in step S25 that the input of turning the power source off is not inputted from the operating part 21 (step S25: NO), the controller 130 determines as to whether or not the time previously set has elapsed since the starting of the counting in the step S21 (step S29). In a case that the controller 130 determines that a predetermined time has elapsed since the starting of the counting in the step S21 (step S29: YES), the controller obtains a count value T (step S30). In a case that the controller 130 determines that the predetermined time has not elapsed since the starting of the counting in the step S21 (step S29: NO), the controller keeps on determining as to whether or not the predetermined time has elapsed.
The controller 130 obtains the values of the size “a” of one molecule of the ink, the diameter d of the ink droplet, the viscosity η of the ink, the equilibrium contact angle θE, the receding contact angle θD and the surface tension γ of the ink which have been previously stored in a table (not depicted in the drawings) based on the count value T (step S31). The kind information in this situation is same as the kind information obtained in the step S11 (that is, ink A). The controller 130 determines a maximum moving velocity Vmax2 based on the obtained values (step S32). The controller 130 determines a moving velocity V2 of the printing head 34 with respect to the wiper 72 based on the maximum moving velocity Vmax2 (step S33). Specifically, the controller 130 determines the moving velocity V2 to be a velocity which is 90% of the maximum moving velocity Vmax2.
The controller 130 drives the cap driving motor 104 (step S34) so as to move the cap 71 upward and to cause the cap 71 to cover the nozzle surface 33A. The controller 130 drives the pump 77 (step S35) and executes the purge processing. After the purge processing, the controller 130 drives the cap driving motor 104 (step S36) so as to move the cap 71 downward and to separate the cap 71 away from the nozzle surface 33A.
The controller 130 drives the wiper driving motor 105 (step S37) so as to move the wiper 72 upward. The controller 130 drives the carriage driving motor 103 (step S38) so as to move the printing head 34, located at the maintenance position, rightward at the moving velocity V2. With this, the wiping processing is performed. After the controller 130 drives the carriage driving motor 103 so as to move the printing head 34 rightward, the controller 130 drives the wiper driving motor 105 (step S39) so as to move the wiper 72 positioned at the upper side downward. The controller 130 drives the carriage driving motor 103 (step S40) so as to move the printing head 34 leftward and up to the maintenance position.
Immediately after the nozzle surface 33A has been wiped by the wiper 72 at the moving velocity V2, the controller 130 starts counting (step S21). The controller 130 repeatedly performs the maintenance processing in the state that the power source is not turned off. For example, the controller 130 drives the carriage driving motor 103 (step S22) so as to move the printing head 34 from the maintenance position so that the printing head 34 is positioned above the flushing foam, and then executes the flushing processing (step S23).
According to the above-described configuration, since the moving velocity V of the wiper 72 is determined based on the receding contact angle θD of the ink and the surface tension γ of the ink, the moving velocity V for wiping the nozzle surface 33A by the wiper 72 with reduced unwiped ink is set precisely and the leaving of unwiped ink by the wiper 72 is reduced.
According to the above-described configuration, since the moving velocity V of the wiper 72 is determined further based on the equilibrium contact angle θE as well, the moving velocity V for wiping the nozzle surface 33A by the wiper 72 with reduced unwiped ink is set more precisely and the leaving of unwiped ink by the wiper 72 is further reduced.
While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below:
In the above-described embodiment, the controller 130 starts the counting immediately after the nozzle surface 33A has been wiped by the wiper 72 at the moving velocity V1, and the controller 130 obtains the count value T in the case that the time previously set has elapsed. The obtained count value T, however, is not limited to such a constant value. For example, it is acceptable that the maintenance processing is performed corresponding to a consumption amount of the ink or corresponding to an input by the user. It is acceptable that a count value U which is obtained may be a value which is determined according to the consumption of the ink or a timing of the user input. In this case, it is acceptable that the controller 130 obtains respective values stored in a table 81, based on the count value U. Example of the respective values stored in the table 81 are as indicated in
After the nozzle surface 33A has been wiped by the wiper 72, water content evaporates, as the time passes, from the ink, in the nozzle 33, forming the meniscus. Thus, even after the nozzle surface 33A has been wiped and that the ink adhered thereto has been wiped off, the ink from which the water content has evaporated adheres to the nozzle surface 33A by the ejection of the ink from the nozzles 33. In view of such a situation, it is possible to perform the wiping processing in a satisfactory manner and in a short period of time, by obtaining the respective values based on the count value T and by wiping the nozzle surface 33A at the determined maximum moving velocity Vmax.
In the first modification, respective values corresponding to six kinds of the count value U which are 0, 10, 20, 30, 40 and 50 hours are stored in the table 81; the maximum moving velocity Vmax is determined with respect to the count value U, based on the respective values (see
As depicted in
In a case that the count value U is 10 hours, then the size “a” of one molecule of the ink is 1×10−10 [m], the diameter d of the ink droplet is 0.00226 [m], the viscosity η of the ink is 6.44 [mPa·s], the equilibrium contact angle θE is 1.27 [rad], the receding contact angle θD is 0.79 [rad] and the surface tension γ of the ink is 0.0295 [N/m].
In a case that the count value U is 20 hours, then the size “a” of one molecule of the ink is 1×10−10 [m], the diameter d of the ink droplet is 0.00217 [m], the viscosity η of the ink is 12.59 [mPa·s], the equilibrium contact angle θE is 1.26 [rad], the receding contact angle θD is 0.70 [rad] and the surface tension γ of the ink is 0.0290 [N/m].
In a case that the count value U is 30 hours, then the size “a” of one molecule of the ink is 1×10−10 [m], the diameter d of the ink droplet is 0.00203 [m], the viscosity η of the ink is 22.92 [mPa·s], the equilibrium contact angle θE is 1.24 [rad], the receding contact angle θD is 0.61 [rad] and the surface tension γ of the ink is 0.0285 [N/m].
In a case that the count value U is 40 hours, then the size “a” of one molecule of the ink is 1×10−10 [m], the diameter d of the ink droplet is 0.00192 [m], the viscosity η of the ink is 193.49 [mPa·s], the equilibrium contact angle θE is 1.22 [rad], the receding contact angle θD is 0.52 [rad] and the surface tension γ of the ink is 0.0280 [N/m].
In a case that the count value U is 50 hours, then the size “a” of one molecule of the ink is 1×10−10 [m], the diameter d of the ink droplet is 0.00183 [m], the viscosity η of the ink is 598.54 [mPa·s], the equilibrium contact angle θE is 1.20 [rad], the receding contact angle θD is 0.44 [rad] and the surface tension γ is 0.0275 [N/m]. As the count value U becomes greater, the water content contained in the ink droplet evaporates and the diameter d of the ink droplet and the surface tension γ of the ink become smaller. Further, if the value of the surface tension γ of the ink becomes smaller, the value of each of the receding contact angle θD and the equilibrium contact angle θE becomes smaller as well. On the other hand, the viscosity η of the ink tends to become greater due to the evaporation of the water content contained in the ink droplet.
According to the above-described configuration, since the receding contact angle θD is determined based on the count value U which varies, it is possible to obtain the respective values of the ink according to the elapsed time. Owing to this, it is possible for the controller 130 to determine, more precisely, the moving velocity V for causing the wiper 72 to wipe the nozzle surface 33A with reduced unwiped ink. Thus, occurrence of ink left unwiped is further reduced.
In the above-described embodiments and modifications, the explanation has been given about the case wherein values of each of the size “a” of one molecule of the ink, the diameter d of the ink droplet, the viscosity η of the ink, the equilibrium contact angle θE, the receding contact angle θD and the surface tension γ of the ink are previously stored in the table 80, the present disclosure is not limited to this. For example, it is acceptable that the printer 10 is further provided with a temperature sensor configured to measure the environmental temperature at the inside of the printer 10, and that the controller 130 is configured to set the maximum moving velocity Vmax based on temperature information obtained from the temperature sensor. In this situation, the maximum moving velocity Vmax is set based on respective values which are previously stored in a table and correspond to the obtained temperature information.
In the above-described embodiment, the explanation has been given about the example in which the printing head 34 moves in the left-right direction 3, in the state that the wiper 72 is moved to the upper side in the up-down direction 1, so that the wiper 72 wipes the nozzle surface 33A. However, the present disclosure is not limited to this. It is acceptable, for example, that the wiper 72 is fixed to a position, in the up-down direction 1, at which the wiper 72 makes contact with the nozzle surface 33A.
In the above-described embodiment, the explanation has been given about the example in which the controller 130 selects, based on the information stored in the IC substrate, the kind information of the ink A stored in the table 80. However, the present disclosure is not limited to this. It is acceptable that the controller 130 obtains kind information of the ink B or kind information of the ink C stored in the IC substrate, and obtains the respective values in the table 80.
In the above-described embodiment, the explanation has been given about the example in which the controller 130 obtains the kind information from the IC substrate mounted on the cartridge 70. However, the present disclosure is not limited to this. It is acceptable that the controller 130 obtains the kind information from the internet or a server, via a terminal connected to the printer 10. Further, in a case that the ink is supplied to the printer 10 from a tank, rather than from the cartridge 70, the kind information may be stored previously (in advance) in the table 80. In a case that different kinds of inks are assumed to be stored in the tank, it is acceptable that the user inputs the kind information via the operating part 21. In the above-described embodiment, the explanation has been given about the example in which the nozzle surface 33A is capped by the cap 71 in a case that the power source of the printer 10 is turned on, and that the count value Tis reset every time the nozzle surface 33A is capped by the cap 71. However, the present disclosure is not limited to this configuration. Further, a timing at which the resetting of the count value T is performed may also be a timing at which the nozzle surface 33A is capped by the cap 71. In a case that the purge processing is not performed even when the capping of the nozzle surface 33A is performed, it is acceptable that the resetting of the count value T is not performed.
In the above-described embodiment, the explanation has been given, about the example in which the count value U is the six kinds of elapsed time. However, the present disclosure is not limited to this. The number of the count value U is not more than five kinds, or may be not less than seven kinds. Further, the count value U may be continuous values.
In the above-described embodiment, the explanation has been given, about the example in which the moving velocity V of the wiper 72 relative to the nozzle surface 33A is made 90% of the maximum moving velocity Vmax. However, the present disclosure is not limited to this. The moving velocity V of the wiper 72 relative to the nozzle surface 33A may be the maximum moving velocity Vmax all the time. Further, in a case that the controller 130 is configured to drive the carriage driving motor 103 in a state that the moving velocity V of the wiper 72 with respect to the nozzle surface 33A is not set, the moving velocity V becomes slow, depending on the size or the weight of the printing head 34. Even in such a case, by making the moving velocity V the maximum moving velocity Vmax, it is possible to perform the wiping processing in a short period of time.
In the above described embodiment, the maximum moving velocity Vmax is determined based on respective values stored in the table 80 or the table 81. However, the present disclosure is not limited to this. The controller 130 may be configured to move the wiper 72 relative to the printing head 34 based on a moving velocity determined based on the receding contact angle θD and the viscosity n. For example, the table 80 and/or the table 81 may store the maximum moving velocity Vmax and/or the moving velocity V calculated in advance. In this case, the controller 130 may determine the moving velocity V based on the maximum moving velocity Vmax and/or the moving velocity V read out from the table 80 and/or table 81.
In the present disclosure, the moving velocity of the wiper means the velocity of the relative movement between the wiper and the head. The relative movement between the wiper and the head includes an aspect in which the wiper is moved and the head is stopped, an aspect in which the wiper is stopped and the head is moved, and an aspect in which both of the wiper and the head are moved.
Number | Date | Country | Kind |
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2023-057191 | Mar 2023 | JP | national |