1. Technical Field
The present invention relates to a liquid ejecting apparatus such as a printer.
2. Related Art
An example of a liquid ejecting apparatus is an ink jet printer that includes a nozzle surface wiper that wipes a nozzle surface, which discharges ink, of an ink jet head and a side surface wiper that wipes a side surface that is different from the nozzle surface (for example, see JP-A-2006-346890).
When a wiping operation is performed by using wipers, adherents (waste products) such ink removed from an ink jet head adhere to the wipers. The adherents on the wipers can adhere to the ink jet head again when the next wiping operation is performed.
In order to prevent such readhesion of the adherents to the ink jet head, members different from the wipers may be provided to clean the wipers. However, the cleaning members provided for the individual wipers may complicate the structure of the apparatus.
Such a problem is common not only among printers that eject ink to perform printing, but also among most liquid ejecting apparatuses that have a plurality of wiping sections for wiping a liquid ejecting head.
An advantage of some aspects of the invention is that there is provided a liquid ejecting apparatus capable of cleaning a plurality of cleaning sections by using a simple structure.
Hereinafter, an apparatus for solving the above-mentioned problem and its operational advantages will be described. A liquid ejecting apparatus that can solve the above-mentioned problem includes a liquid ejecting head that has a nozzle to eject a liquid and a plurality of surfaces including a nozzle surface in which the nozzle opens, a wiping unit including a first wiping unit for wiping the nozzle surface and a second wiping unit for wiping a surface different from the nozzle surface of the liquid ejecting head, a moving mechanism to relatively move the wiping unit and the liquid ejecting head, and a cleaning member including a cleaning section for cleaning the first wiping unit and the second wiping unit.
With this structure, a wiping unit includes a first wiping unit and a second wiping unit that wipe different surfaces of a liquid ejecting head, and a cleaning member cleans the two wiping units. Consequently, when compared to a case where cleaning members are provided in the respective first and second wiping units, the first wiping unit and the second wiping unit can be cleaned by using such a simple structure.
In this liquid ejecting apparatus, the liquid ejecting head may have a side surface that intersects the nozzle surface, the second wiping unit and the first wiping unit may be different units, and the second wiping unit may have a contact surface that comes into contact with the side surface when a wiping operation is performed, and the cleaning section may come into contact with the contact surface in a state the cleaning section is inclined when the cleaning section cleans the second wiping unit.
With this structure, although adherents that have been removed from the side surface by a wiping operation adhere to the contact surface of the second wiping unit, the cleaning section can effectively scrape the adherents that have adhered to the contact surface by coming into contact with the contact surface in a state the cleaning section is inclined during the cleaning operation.
In this liquid ejecting apparatus, the cleaning section may have a cleaning surface that comes into contact with the first wiping unit when the cleaning section cleans the first wiping unit, and an end portion of the cleaning surface comes into contact with the second wiping unit when the cleaning section cleans the second wiping unit.
With this structure, although adherents that have been removed from the liquid ejecting head by a wiping operation adhere to the second wiping unit, the end portion of the cleaning surface of the cleaning member can effectively scrape the adherents that have adhered to the second wiping unit by coming into contact with the second wiping unit during the cleaning operation.
In this liquid ejecting apparatus, on the travel path where the wiping unit and the liquid ejecting head move relatively, at least a portion of the first wiping unit may overlap the second wiping unit, and the cleaning section comes into contact with the second wiping unit and then comes into contact with the first wiping unit.
With this structure, on the travel path where the wiping unit and the liquid ejecting head move relatively, at least a portion of the first wiping unit overlap the second wiping unit. With this arrangement, on the travel path, a cleaning operation of the first wiping unit and the second wiping unit can be performed. Furthermore, if the amount of a liquid adhering to the nozzle surface is larger than an amount of the liquid adhering to another surface and the viscosity of the liquid adhering to the other surface is higher than a viscosity of the liquid adhering to the nozzle surface, the cleaning section first comes into contact with the second wiping unit and then comes into contact with the first wiping unit, and thereby the liquid that has the higher viscosity can be effectively removed by the cleaning section that is clean.
In this liquid ejecting apparatus, the cleaning member may have a container to store adherents removed from the first wiping unit and the second wiping unit. With this structure, adherents that have been removed from the first wiping unit and the second wiping unit are stored in the container in the cleaning member, and thereby the removed adherents can be suppressed from staining the periphery.
The liquid ejecting apparatus may include a removing member to remove the adherents that have been removed from the first wiping unit and the second wiping unit from the cleaning section and move the adherents into the container. With this structure, the removing member can move adherents that have been removed from the first wiping unit and the second wiping unit by the cleaning member into the container.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, a liquid ejecting apparatus according to an embodiment will be described with reference to the attached drawings. The liquid ejecting apparatus is, for example, an ink jet printer that performs recording (printing) by ejecting an ink, which is an example liquid, onto a medium such as paper.
As illustrated in
The liquid supply source 14 may be, for example, a cartridge liquid container that can be attached to the liquid ejecting apparatus 11 to enable liquid supply by detaching, replacing, and attaching a liquid container. Alternatively, the liquid supply source 14 may be a liquid tank that is attached to the liquid ejecting apparatus 11 to enable liquid supply by injecting liquid into the liquid tank.
The liquid ejecting section 13 according to the embodiment is a line head that provides a print region in the transport direction Y and the moving direction X (width direction), which intersects (is orthogonal to, in this embodiment) the ejection direction Z, the print region covering the entire width of a medium S. In this embodiment, the liquid ejection direction Z is the direction of gravity, and alternatively, may be a direction which intersects the direction of gravity.
The transport device 16 includes a plurality of transport rollers 17 that are disposed along a transport path of a medium S, the transport path extending and curving from a storage cassette 19 toward a holding tray 20, and a transport belt 18 that supports the medium S at the recording position. The transport belt 18 moves from a support position indicated by the solid line in
As illustrated in
The number of the nozzles 12 and the number of the nozzle arrays N that are provided in the liquid ejecting section 13 may be any number. For example, in this embodiment, the liquid ejecting section 13 ejects different liquids (inks of a plurality of colors). The liquid ejecting section 13 has a plurality of (for example, six) liquid ejecting heads 13H for different liquids (inks of different colors) aligned in the moving direction X, the liquid ejecting heads 13H each having the nozzle arrays N.
In the liquid ejecting head 13H, a surface on which the nozzles 12 open is referred to as a nozzle surface 13a. The liquid ejecting head 13H has a plurality of (for example, four) side surfaces 13b, 13c, 13d, and 13e that intersect the nozzle surface 13a. The side surfaces 13b and 13d extend in the moving direction X and the ejection direction Z, and the side surfaces 13c and 13e extend in the nozzle array direction and the ejection direction Z.
Next, a structure of the wiping section 21 will be described. The wiping section 21 includes a wiping unit 22 that reciprocates in the moving direction X, a cleaning unit 30 that is disposed near a starting point (near an end point of a reverse travel path) of a forward travel path of the wiping unit 22, and a moving mechanism 23 that moves the wiping unit 22 relative to the liquid ejecting heads 13H and the cleaning unit 30.
The wiping unit 22 includes a first wiping unit 25 that wipes the nozzle surface 13a and a second wiping unit 26 that wipes the side surface 13b. The first wiping unit 25 may be, for example, an elastically deformable plate-like member in which the lengthwise direction is the nozzle array direction, and it is preferable that the length in the nozzle array direction be longer than a length of the nozzle surface 13a.
The second wiping unit 26 wipes the side surface 13b that is different from the nozzle surface 13a in the liquid ejecting head 13H. The second wiping unit 26 may be, for example, a plate-like member that extends in the transport direction Y, which intersects the side surface 13b. The second wiping unit 26 may be formed together with the first wiping unit 25, and it is preferable that the second wiping unit 26 be formed separately from the first wiping unit 25 to increase the degree of freedom of changing the orientations and shapes.
On the travel path where the wiping unit 22 and the liquid ejecting head 13H move relatively, it is preferable that at least a portion of the first wiping unit 25 overlap the second wiping unit 26. In this embodiment, the first wiping unit 25 is positioned such that a portion (a portion on the downstream side in the transport direction Y) of the first wiping unit 25 on one end side in the lengthwise direction overlaps (is aligned with) a portion of the second wiping unit 26 in the moving direction X.
As illustrated in
In such a case, it is preferable that a holding section 27 be provided to hold the second wiping unit 26 to enable a corner portion (end portion on an upstream side in the transport direction Y) on the tip side of the second wiping unit 26 to come into contact with the side surface 13b. This arrangement enables the contact surface 26a of the plate-like second wiping unit 26 to obliquely come into contact with the side surface 13b when the second wiping unit 26 moves in the moving direction X such that the contact surface 26a wipes the side surface 13b to scrape adherents that have adhered to the side surface 13b.
As illustrated in
A rotating shaft 37 is provided on a base end side of the removing member 36 parallel to the rotating shaft 33 of the cleaning member 32. The removing member 36 has a plate-like section 36b on a tip side. The length of the plate-like section 36b is substantially equal to the length of the opening 32c in the nozzle array direction, and one surface side of the plate-like section 36b serves as a removing surface 36a. The removing member 36 rotates about the rotating shaft 37 between a retracted position (the position illustrated in
The cleaning member 32 has a plate-like cleaning section 32d that extends from around the opening 32c, and a cleaning surface 32a is a surface of the cleaning section 32d. The cleaning section 32d of the cleaning member 32, specifically, the cleaning surface 32a comes into contact with the first wiping unit 25 and the second wiping unit 26 (see
It is preferable that the cleaning surface 32a of the cleaning member 32 be long in the nozzle array direction (see
An inner space of the box-shaped cleaning member 32 serves as a container 32b that stores adherents that have been removed from the first wiping unit 25 and the second wiping unit 26. In other words, the cleaning member 32 has the container 32b that stores adherents that have been removed from the first wiping unit 25 and the second wiping unit 26.
Next, a wiping operation performed by the wiping section 21 will be described. In the liquid ejecting apparatus 11, when the liquid ejecting section 13 ejects liquid, a fine mist is produced and adheres to the liquid ejecting section 13, and when a medium S is transported, paper powder and dust scatter and adhere to the liquid ejecting section 13. Drying of the liquid (ink) adhered to the liquid ejecting section 13 increases the viscosity of the liquid. Furthermore, when paper powder or dust is mixed with the liquid that has adhered to the liquid ejecting section 13, the viscosity of the liquid increases.
If the liquid is left adhering to the surface 13a, droplets ejected from the nozzles 12 come into contact with the adhering liquid and the direction of each of the ejected droplets is changed, which may degrade print quality. Furthermore, the liquid that has adhered to the liquid ejecting section 13 may drip onto a medium S or may come into contact with a curled medium S, which may stain the medium S. To prevent the above-mentioned problems, the liquid ejecting apparatus 11 performs wiping using the wiping section 21 at a predetermined time, for example, after printing has been performed.
The wiping section 21 performs a wiping operation in which the wiping unit 22 wipes the liquid ejecting head 13H of the liquid ejecting section 13 when the wiping unit 22 moves in reverse in the moving direction X. Specifically, the first wiping unit 25 that moves in the moving direction X wipes the nozzle surface 13a, and the second wiping unit 26 that moves similarly in the moving direction X wipes the side surface 13b.
The nozzle surface 13a receives mist that is produced by ejection of liquid, and the amount of the liquid adhering to the nozzle surface 13a is larger than the amount of the liquid adhering to the other surfaces (side surfaces 13b, 13c, 13d, and 13e). On the other hand, although the amount of the liquid adhering to the side surfaces 13b, 13c, 13d, and 13e is smaller than the amount of the liquid adhering to the nozzle surface 13a, the viscosity of the liquid increases faster due to drying. In particular, the liquid tends to collect on the side surface 13b among the side surfaces 13b, 13c, 13d, and 13e as a result of the wiping of the nozzle surface 13a, and the viscosity of the liquid on the side surface 13b increases faster than that of the other surfaces.
The liquid ejecting section 13, which has a line head, has a plurality of nozzles 12 that are disposed such that a recording region covers the entire medium S, and this structure enables the liquid ejecting section 13 to eject a liquid onto the medium S that is transported in the transport direction Y in a state where the liquid ejecting section 13 is stationary. In this case, when a recording operation is performed, the medium S is moved, and if the medium S is being moved while a liquid ejecting operation is performed, the medium S that has curled (been bent) may come into contact with the liquid ejecting head 13H. Consequently, if waste products (adherents) such as a liquid have adhered to the side surface 13b that is on a downstream side in the transport direction Y or to the nozzle surface 13a in the liquid ejecting head 13H, the curled medium S may come into contact with the liquid ejecting head 13H and the medium S may be stained.
In this regard, in the wiping unit 22, the first wiping unit 25 wipes the nozzle surface 13a, to which a greater amount of liquid adheres, and furthermore, the second wiping unit 26 wipes the side surface 13b. Consequently, even if the medium S comes into contact with the liquid ejecting head 13H, the medium S can be prevented from being stained. Furthermore, the second wiping unit 26 obliquely comes into contact with the side surface 13b such that the thickened liquid can be effectively scraped.
Next, operational advantages of the liquid ejecting apparatus 11 having the above-described structure will be described with a focus on a cleaning operation to the wiping unit 22 by the cleaning member 32. When the wiping unit 22 approaches the end point of the travel path when moving in reverse, the cleaning surface 32a of the cleaning member 32 that is at a first position comes into contact with the contact surface 26a of the second wiping unit 26, and the cleaning surface 32a cleans the contact surface 26a that has scraped adherents such as a liquid from the side surface 13b.
During this operation, as illustrated in
After the cleaning surface 32a of the cleaning section 32d has come into contact with the second wiping unit 26, if the wiping unit 22 is further moved in the moving direction X, the cleaning member 32 comes into contact with the first wiping unit 25. After the cleaning section 32d (cleaning surface 32a) has come into contact with the first wiping unit 25 as illustrated in
The cleaning member 32 that has cleaned the first wiping unit 25 rotates in the direction indicated by the arrow in
When the rotating cleaning member 32 reaches the second position, as illustrated in
Then, the cleaning member 32 rotates from the second position in the direction indicated by the arrow in
Then, as illustrated in
By this operation, the cleaning operation of the first wiping unit 25 and the second wiping unit 26 by the cleaning member 32 is completed, and the cleaning member 32 that stores the adherents in the container 32b returns to the first position. As described above, the adherents are stored in the container 32b and thereby the cleaning operation is completed. By this operation, when the cleaning member 32 performs a cleaning operation of the first wiping unit 25 and the second wiping unit 26 next, the first wiping unit 25 and the second wiping unit 26 can be prevented from being stained by adherents, and further, readhesion of the adherents to the liquid ejecting head 13H by the stained first wiping unit 25 and second wiping unit 26 can be prevented.
It should be noted that the wiping unit 22 according to the embodiment moves to a position shifted in the ejection direction Z or in the transport direction Y to avoid coming into contact with the liquid ejecting section 13 in the forward movement. The wiping unit 22 performs a wiping operation when the wiping unit 22 moves in the moving direction X in the reverse movement. According to the embodiment, the wiping unit 22 moves to a shifted position in the forward movement to avoid unnecessary contact with the liquid ejecting section 13. Alternatively, the liquid ejecting section 13 may move in the ejection direction Z or in the transport direction Y to avoid unnecessary contact with the wiping unit 22 that is in the forward movement.
According to the above-described embodiment, the following advantages can be achieved.
(1) The wiping unit 22 includes the first wiping unit 25 and the second wiping unit 26 that wipe different surfaces of the liquid ejecting head 13H, and the cleaning member 32 cleans the two wiping units 25 and 26. Consequently, when compared to a case where cleaning members are provided in the respective first wiping unit 25 and second wiping unit 26, the first wiping unit 25 and the second wiping unit 26 can be cleaned by using such a simple structure.
(2) To the contact surface 26a of the second wiping unit 26, adherents (waste products) such as a liquid removed from the side surface 13b through a wiping operation adhere. The cleaning section 32d can effectively scrape the adherents that have adhered to the contact surface 26a by coming into contact with the contact surface 26a in a state the cleaning section 32d is inclined during the cleaning operation.
(3) To the second wiping unit 26, adherents (waste products) removed from the liquid ejecting head 13H through a wiping operation adhere. The end portion of the cleaning surface 32a of the cleaning member 32 can effectively scrape the adherents that have adhered to the second wiping unit 26 by coming into contact with the second wiping unit 26 during the cleaning operation.
(4) On the travel path where the wiping unit 22 and the liquid ejecting head 13H move relatively, at least a portion of the first wiping unit 25 overlaps the second wiping unit 26. With this arrangement, on the travel path, a cleaning operation of the first wiping unit 25 and the second wiping unit 26 can be performed. Furthermore, if the amount of a liquid adhering to the nozzle surface 13a is larger than an amount of the liquid adhering to another surface (side surface 13b) and the viscosity of the liquid adhering to the side surface 13b is higher than a viscosity of the liquid adhering to the nozzle surface 13a, the cleaning section 32d first comes into contact with the second wiping unit 26 and then comes into contact with the first wiping unit 25, and thereby the liquid that has the higher viscosity can be effectively removed by the cleaning section 32d that is clean.
(5) Adherents removed from the first wiping unit 25 and the second wiping unit 26 are stored in the container 32b in the cleaning member 32, and thereby the removed adherents can be suppressed from staining the periphery.
(6) The removing member 36 can move adherents that have been removed from the first wiping unit 25 and the second wiping unit 26 by the cleaning section 32d into the container 32b. It should be noted that the above-described embodiment can be modified as modifications described below. The above-described embodiment and the following modifications may be combined in any combination.
In the first modification illustrated in
Furthermore, when the cleaning member 32 performs a cleaning operation, the wiping member 41 may be moved upward and downward such that the cleaning member 32 can selectively perform a cleaning operation between a cleaning operation for cleaning only the second wiping unit 26 and a cleaning operation for cleaning both the first wiping unit 25 and the second wiping unit 26. Consequently, the first wiping unit 25 can be prevented from becoming deteriorated due to repetitive cleaning of the first wiping unit 25. Instead of moving the wiping member 41 upward and downward by the moving mechanism 23, the cleaning unit 30 may move the cleaning member 32 upward and downward to selectively perform a cleaning operation between a cleaning operation for cleaning only the second wiping unit 26 and a cleaning operation for cleaning both the first wiping unit 25 and the second wiping unit 26.
The entire disclosure of Japanese Patent Application No. 2016-043093, filed Mar. 7, 2016 is expressly incorporated by reference herein.
Number | Date | Country | Kind |
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2016-043093 | Mar 2016 | JP | national |