The present application is based on, and claims priority from JP Application Serial Number 2021-199904, filed Dec. 9, 2021, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid ejecting apparatus.
In a liquid ejecting apparatus having a piezoelectric element, the amount of deformation of the piezoelectric element may vary depending on the number of drive pulses applied to the piezoelectric element. For example, at the initial stage after the manufacturing of the liquid ejecting apparatus, the ratio of a variation in the amount of deformation of the piezoelectric element relative to a cumulative number of drive pulses applied is high. When the cumulative number of drive pulses applied increases, the ratio of the variation in the amount of deformation of the piezoelectric element relative to the cumulative number of drive pulses applied decreases and becomes stable. It is known that, in order to suppress a variation in ejection characteristics such as the amount and flying speed of liquid ejected by the liquid ejecting apparatus, an aging process is performed to stabilize a variation in the amount of deformation of the piezoelectric element by applying a predetermined number of drive pulses to the piezoelectric element after the manufacturing (for example, JP-A-2009-26787).
However, the lifetime of the piezoelectric element may be reduced by the aging process. Therefore, there is a demand for increasing the lifetime of the piezoelectric element while suppressing a reduction in the ejection performance based on a variation in the amount of deformation of the piezoelectric element.
According to an aspect of the present disclosure, a liquid ejecting apparatus is provided. The liquid ejecting apparatus includes a liquid ejecting head, a controller, and an acquirer. The liquid ejecting head includes a pressure chamber substrate having a plurality of pressure chambers, individual electrodes provided for the plurality of pressure chambers, a common electrode provided in common for the plurality of pressure chambers, a piezoelectric body disposed between the individual electrodes and the common electrode and configured to apply pressure to liquid within the pressure chambers, and a drive wiring electrically coupled to the individual electrodes and the common electrode. The controller controls an ejection operation of the liquid ejecting head by applying a drive voltage to the individual electrodes and applying a reference voltage to the common electrode to drive the piezoelectric body. The acquirer acquires information related to a cumulative number of times of the driving of the piezoelectric body. The controller drives the piezoelectric body such that, when the cumulative number of times of the driving is a first number of times, a voltage difference between the drive voltage and the reference voltage is a first value. The controller drives the piezoelectric body such that, when the cumulative number of times of the driving is a second number of times greater than the first number of times, the voltage difference is a second value smaller than the first value.
In the present embodiment, the liquid ejecting apparatus 500 is an ink jet printer that ejects ink as an example of liquid onto printing paper P to form an image on the printing paper P. The liquid ejecting apparatus 500 may eject the ink onto any type of medium such as a resin film, fabric, or cloth, instead of the printing paper P. As illustrated in
The liquid ejecting apparatus 500 includes a liquid ejecting head 510, an ink tank 550, a transport mechanism 560, a moving mechanism 570, and a controller 580. The liquid ejecting head 510 has a plurality of nozzles formed therein. For example, the liquid ejecting head 510 ejects ink of, for example, four colors, black, cyan, magenta, and yellow in the +Z direction to form an image on the printing paper P. The liquid ejecting head 510 is mounted on a carriage 572. As the carriage 572 moves forward and backward in a main scanning direction, the liquid ejecting head 510 moves forward and backward in the main scanning direction. In the present embodiment, the main scanning direction is the +X direction and the −X direction. The colors of the ink to be ejected by the liquid ejecting head 510 may not be limited to the four colors. The liquid ejecting head 510 may eject ink of any colors such as light cyan, light magenta, and white in addition to the above-described four colors.
The ink tank 550 stores the ink to be ejected by the liquid ejecting head 510. The ink tank 550 is coupled to the liquid ejecting head 510 via a tube 552 made of resin. The ink stored in the ink tank 550 is supplied to the liquid ejecting head 510 through the tube 552. The liquid ejecting apparatus 500 may include a bag-shaped liquid pack formed of a flexible film, instead of the ink tank 550.
The transport mechanism 560 transports the printing paper P in an auxiliary scanning direction. The auxiliary scanning direction is a direction intersecting the X axis direction, which is the main scanning direction. In the present embodiment, the auxiliary scanning direction is the +Y direction and the −Y direction. The transport mechanism 560 includes a transport rod 564 and a transport motor 566. Three transport rollers 562 are attached to the transport rod 564. The transport motor 566 drives and rotates the transport rod 564. When the transport motor 566 drives and rotates the transport rod 564, the printing paper P is transported in the +Y direction, which is the auxiliary scanning direction. The number of transport rollers 562 is not limited to three and may be any number. In addition, the liquid ejecting apparatus 500 may include a plurality of transport mechanisms 560.
The moving mechanism 570 includes a transport belt 574, a moving motor 576, and a pulley 577, in addition to the carriage 572. The liquid ejecting head 510 that can eject the ink is mounted on the carriage 572. The carriage 572 is fixed to the transport belt 574. The transport belt 574 is wrapped around the moving motor 576 and the pulley 577. When the moving motor 576 is driven to rotate, the transport belt 574 moves forward and backward in the main scanning direction. As a result, the carriage 572 fixed to the transport belt 574 moves forward and backward in the main scanning direction.
The liquid ejecting head 510 includes piezoelectric elements 300, a detecting resistor 401, a current applying circuit 430, and a voltage detecting circuit 440. The piezoelectric elements 300 change pressure applied to the ink within pressure chambers of the liquid ejecting head 510 as described later. The detecting resistor 401 is a resistance wiring to be used to detect a temperature of the ink within the pressure chambers. The current applying circuit 430 applies a current to the detecting resistor 401 under control by a head controller 520. In the present embodiment, the current applying circuit 430 is a constant current circuit that causes a predetermined constant current to flow through the detecting resistor 401. The voltage detecting circuit 440 detects the value of a voltage generated in the detecting resistor 401 by the application of the current.
The controller 580 is configured as a microcomputer and includes a CPU 582 and a storage unit 584. As the storage unit 584, for example, a nonvolatile memory that is an EEPROM or the like and in which data can be deleted by an electric signal, a nonvolatile memory that is a one-time PROM, an EPROM, or the like and in which data can be deleted by an ultraviolet ray, a nonvolatile memory that is a PROM or the like and in which data cannot be deleted, and the like can be used. In the storage unit 584, various programs that enable functions provided in the present embodiment are stored. The CPU 582 loads and executes a program stored in the storage unit 584 to function as the head controller 520 and a temperature computing unit 450.
The temperature computing unit 450 detects the temperature of the detecting resistor 401 using the characteristic that the electric resistance value of the resistance wiring made of metal, a semiconductor, or the like changes based on the temperature. The temperature computing unit 450 estimates the detected temperature of the detecting resistor 401 as a temperature of the ink within the pressure chambers. The temperature computing unit 450 acquires the resistance value of the detecting resistor 401 based on the value of the current applied to the detecting resistor 401 from the current applying circuit 430 and the value of the voltage generated in the detecting resistor 401 and detected by the voltage detecting circuit 440. The temperature computing unit 450 uses the acquired resistance value of the detecting resistor 401 and a temperature arithmetic equation stored in the storage unit 584 to calculate the temperature of the ink within the pressure chambers. The temperature arithmetic equation indicates a correspondence relationship between the electric resistance value of the detecting resistor 401 and the temperature of the detecting resistor 401. The temperature computing unit 450 outputs the calculated temperature of the ink within the pressure chambers to the head controller 520.
The head controller 520 comprehensively controls each of the units of the liquid ejecting head 510. The head controller 520 controls, for example, an operation of moving the carriage 572 forward and backward in the main scanning direction, an operation of transporting the printing paper P in the auxiliary scanning direction, and an ejection operation of the liquid ejecting head 510. As the ejection operation of the liquid ejecting head 510, for example, the head controller 520 can output, to the liquid ejecting head 510, a drive signal based on the temperature of the ink within the pressure chambers acquired from the temperature computing unit 450 and drive the piezoelectric elements 300 to control the ejection of the ink to the printing paper P. In the present embodiment, the head controller 520 functions as an acquirer that controls the supply of the current to the detecting resistor 401 from the current applying circuit 430 and counts and acquires a cumulative number of times of driving that is a cumulative number of times that a drive voltage is applied to the piezoelectric elements.
The controller 580 further includes a communication unit 586. The communication unit 586 includes a wide area network (WAN) interface and communicates with an external network such as the Internet INT. The communication unit 586 functions as a transmitter that transmits, to the server 600, the temperature detected by the detecting resistor 401 and the cumulative number of times of the driving acquired by the head controller 520 serving as the acquirer. The communication unit 586 also functions as a receiver that receives, from the server 600, the drive voltage and a reference voltage that correspond to the transmitted temperature detected by the detecting resistor 401 and the transmitted cumulative number of times of the driving.
The server 600 includes a CPU 610, a storage unit 620, and a communication unit 630. The communication unit 630 communicates with the communication unit 586 of the liquid ejecting apparatus 500 via the wide area network such as the Internet INT. The storage unit 620 is, for example, a RAM, a ROM, a hard disk drive (HDD), or the like. In the storage unit 620, various programs for enabling functions provided in the present embodiment are stored. The CPU 610 executes a program stored in the storage unit 620 to function as a voltage computing unit 612. In the storage unit 620, the cumulative number of times of the driving received from the liquid ejecting apparatus 500 and the temperature detected by the detecting resistor 401 are temporarily stored.
The voltage computing unit 612 determines the drive voltage to be applied to the piezoelectric elements 300 and the reference voltage to be applied to the piezoelectric elements 300 as a condition for driving the piezoelectric elements 300 that corresponds to the cumulative number of times of the driving received from the liquid ejecting apparatus 500 and the temperature detected by the detecting resistor 401. In the present embodiment, the voltage computing unit 612 uses a correction table 622 stored in the storage unit 620 to determine the drive voltage and the reference voltage. The voltage computing unit 612 may determine the drive voltage and the reference voltage by performing calculation using a predetermined equation, instead of the correction table 622. As described later, the correction table 622 indicates correspondence relationships between the cumulative number of times of the driving and the result of detecting the temperature by the detecting resistor 401, and correction values for the drive voltage and the reference voltage.
A detailed configuration of the liquid ejecting head 510 is described with reference to
As illustrated in
The pressure chamber substrate 10 is formed of, for example, a silicon substrate, a glass substrate, an SOI substrate, any one or more of various ceramic substrates, or the like. As illustrated in
In the present embodiment, the plurality of pressure chambers 12 are arrayed in two columns in the array direction, which is the Y axis direction. In the example illustrated in
As illustrated in
As illustrated in
As illustrated in
The nozzle plate 20 is disposed on the side opposite to the pressure chamber substrate 10 with the communication plate 15 interposed therebetween. That is, the nozzle plate 20 is disposed on the surface of the communication plate 15 on the +Z direction side. The material of the nozzle plate 20 is not limited. For example, as the material of the nozzle plate 20, a silicon substrate, a glass substrate, an SOI substrate, any one or more of various ceramic substrates, and a metal substrate can be used. For example, as the metal substrate, a stainless substrate or the like may be used. As the material of the nozzle plate 20, an organic material such as polyimide resin can also be used. However, as the material of the nozzle plate 20, a material having substantially the same coefficient of thermal expansion as that of the communication plate 15 may be used. Therefore, when the temperature of the nozzle plate 20 and the temperature of the communication plate 15 change, it is possible to suppress warping of the nozzle plate 20 and the communication plate 15 due to the difference between the coefficients of thermal expansion.
The plurality of nozzles 21 are formed in the nozzle plate 20. Each of the nozzles 21 communicates with each of the pressure chambers 12 via the nozzle communication path 16. As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The casing member 40 has a storage space 41, a supply port 44, a third manifold 42, and a coupling port 43. The storage space 41 is a space having a depth sufficient to store the pressure chamber substrate 10 and the sealing substrate 30. The third manifold 42 is spaces formed on both outer sides of the storage space 41 in the X axis direction in the casing member 40. The manifold 100 is formed by coupling the third manifold 42 to the first manifold 17 and the second manifold 18 disposed in the communication plate 15. The manifold 100 has an elongated shape that is continuous in the Y axis direction. The supply port 44 communicates with the manifold 100. The ink is supplied to each manifold 100 through the supply port 44. The coupling port 43 is a through-hole communicating with the through-hole 32 of the sealing substrate 30. The relay substrate 120 is inserted through the coupling port 43.
The liquid ejecting head 510 according to the present embodiment takes in the ink supplied from the ink tank 550 illustrated in
The configurations of the piezoelectric elements 300 and the detecting resistor 401 are described with reference to
As illustrated in
The piezoelectric elements 300 apply pressure to the pressure chambers 12. As illustrated in
Each of the first electrodes 60 and the second electrode 80 is electrically coupled to the relay substrate 120 illustrated in
A drive voltage that varies according to an amount of the ink to be ejected is applied to the first electrodes 60. The reference voltage determined in advance is applied to the second electrode 80, regardless of the amount of the ink to be ejected. When the drive voltage applied to the first electrodes 60 is different from the reference voltage applied to the second electrode 80, the piezoelectric body 70 of the piezoelectric elements 300 deforms. Portions that actually deform in the Z axis direction when the piezoelectric elements 300 are driven are also referred to as flexible portions. Portions that are included in the piezoelectric elements 300 and face the pressure chambers 12 in the Z axis direction are the flexible portions. Due to the deformation of the piezoelectric body 70, the vibration plate 50 deforms or vibrates to change the volumes of the pressure chambers 12. Due to the changes in the volumes of the pressure chambers 12, pressure is applied to the ink stored in the pressure chambers 12 and the ink is ejected from the nozzles 21 through the nozzle communication path 16.
The first electrodes 60 are individual electrodes individually provided for the plurality of pressure chambers 12. As illustrated in
As illustrated in
The piezoelectric body 70 may have a thickness in a range of approximately 1000 nanometers to 4000 nanometers, for example. An example of the piezoelectric body 70 is so-called perovskite crystal, which is a crystal membrane having a perovskite structure, made of a ferroelectric ceramic material, formed on the first electrodes 60, and exhibiting an electromechanical conversion action. As the material of the piezoelectric body 70, a ferroelectric piezoelectric material such as lead zirconate titanate (PZT), a material obtained by adding metal oxide such as niobium oxide, nickel oxide, or magnesium oxide to the ferroelectric piezoelectric material, and the like can be used. Specifically, as the material of the piezoelectric body 70, lead titanate (PbTiO3), lead zirconate titanate (Pb(Zr, Ti)O3), lead zirconate (PbZrO3), lead lanthanum titanate ((Pb, La), TiO3), lead lanthanum zirconate titanate ((Pb, La) (Zr, Ti)O3), lead zirconium titanate magnesium niobate (Pb(Zr, Ti) (Mg, Nb)O3), and the like can be used. In the present embodiment, lead zirconate titanate (PZT) is used as the piezoelectric body 70.
The material of the piezoelectric body 70 is not limited to a lead-based piezoelectric material containing lead. As the material of the piezoelectric body 70, a lead-free piezoelectric material not containing lead can be used. Examples of the lead-free piezoelectric material are bismuth ferrate ((BiFeO3), abbreviated as “BFO”), barium titanate ((BaTiO3), abbreviated as “BT”), potassium sodium niobate ((K, Na) (NbO3), abbreviated as “KNN”), potassium sodium lithium niobate ((K, Na, Li) (NbO3)), potassium sodium lithium niobate tantalate ((K, Na, Li) (Nb, Ta)O3), bismuth potassium titanate ((Bi1/2K1/2) TiO3, abbreviated as “BKT”), bismuth sodium titanate ((Bi1/2Na1/2)TiO3, abbreviated as “BNT”), bismuth manganate (BiMnO3, abbreviated as “BM”), composite oxide (x[(BixK1-x)TiO3]−(1−x) [BiFeO3], abbreviated as “BKT-BF”) containing bismuth, potassium, titanium, and iron and having a perovskite structure, composite oxide ((1−x) [BiFeO3]−x[BaTiO3], abbreviated as “BFO-BT”) containing bismuth, iron, barium, and titanium and having a perovskite structure, and a material ((1−x) [Bi(Fe1-yMy)O3]−x[BaTiO3] (M is Mn, Co, or Cr)) obtained by adding metal such as manganese, cobalt, or chromium to the composite oxide ((1−x) [BiFeO3]−x[BaTiO3], abbreviated as “BFO-BT”).
As illustrated in
As illustrated in
Therefore, it is possible to simplify a process of forming the wiring portions 85 and reduce the cost of the wiring portions 85. However, the wiring portions 85 may be formed in a layer different from the layer in which the second electrode 80 is formed.
As illustrated in
As the material of the individual lead electrodes 91 and the material of the common lead electrode 92, conductive materials such as gold (Au), copper (Cu), titanium (Ti), tungsten (W), nickel (Ni), chromium (Cr), platinum (Pt), aluminum (Al), and the like can be used. In the present embodiment, gold (Au) is used as the individual lead electrodes 91 and the common lead electrode 92. In addition, the individual lead electrodes 91 and the common lead electrode 92 may have an adhesion layer for improving adhesion to the first electrodes 60, the second electrode 80, and the vibration plate 50.
The individual lead electrodes 91 and the common lead electrode 92 are formed in the same layer so as not to be electrically continuous with each other. As a result, it is possible to simplify a process of forming the individual lead electrodes 91 and the common lead electrode 92 and reduce the cost of the individual lead electrodes 91 and the common lead electrode 92, as compared with a case where the individual lead electrodes 91 and the common lead electrode 92 are separately formed. The individual lead electrodes 91 may be formed in a layer different from a layer in which the common lead electrode 92 is formed.
As illustrated in
As illustrated in
The relay substrate 120 is, for example, a flexible substrate (flexible printed circuit (FPC)). A plurality of wirings for coupling the relay substrate 120 to the controller 580 and a power supply circuit not illustrated are formed on the relay substrate 120. The relay substrate 120 may be any flexible substrate such as a flexible flat cable (FFC), instead of the FPC. An integrated circuit 121 having a switching element is mounted on the relay substrate 120. A signal to drive the piezoelectric elements 300 is input to the integrated circuit 121. The integrated circuit 121 controls, based on the input signal, the timing of supplying, to the first electrodes 60, the signal to drive the piezoelectric elements 300. As a result, the timing of driving the piezoelectric elements 300 and an amount of the driving of the piezoelectric elements 300 are controlled.
The measurement lead electrode 93 is made of a conductive material such as gold (Au), copper (Cu), titanium (Ti), tungsten (W), nickel (Ni), chromium (Cr), platinum (Pt), aluminum (Al), or the like. The material of the measurement lead electrode 93 is the same as the material of the individual lead electrodes 91 and the common lead electrode 92. Any material other than gold (Au) may be used as the material of the measurement lead electrode 93. The material of the measurement lead electrode 93 may be different from the material of the individual lead electrodes 91 and the common lead electrode 92.
As illustrated in
As illustrated in
The first extension portion 401A extends on one side in the array direction with respect to the plurality of pressure chambers 12, specifically, in the X axis direction that is the intersecting direction at a position on the −Y direction side. In the present embodiment, the first extension portion 401A includes a first extension part 401A1 electrically coupled to the wiring portion 93a and a first extension part 401A2 electrically coupled to the wiring portion 93b. The second extension portion 401B extends in the Y axis direction, which is the array direction. In the present embodiment, the second extension portion 401B includes a second extension part 401B1 continuous with the first extension part 401A1 and a second extension part 401B2 continuous with the first extension part 401A2. The third extension portion 401C extends on the other side in the array direction with respect to the plurality of pressure chambers 12, specifically, in the X axis direction that is the intersecting direction at a position on the +Y direction side. In the present embodiment, the third extension portion 401C continuously extends from the second extension portion 401B and electrically couples the second extension part 401B1 to the second extension part 401B2.
As illustrated in
The material of the detecting resistor 401 has an electrical resistance value indicating temperature dependency. For example, as the material of the detecting resistor 401, gold (Au), platinum (Pt), iridium (Ir), aluminum (Al), copper (Cu), titanium (Ti), tungsten (W), nickel (Ni), chromium (Cr), and the like can be used. Among them, platinum (Pt) is suitable as the material of the detecting resistor 401 since a change in electrical resistance of platinum due to the temperature is large and the stability and the precision of platinum are high.
As illustrated in
Heat dissipation from the detecting resistor 401 may be suppressed in order to suppress a reduction in the accuracy of detecting the temperature. As illustrated in
As illustrated in
A graph GF1 indicated by a broken line in
A graph GF2 indicated by a solid line in
In the present embodiment, the relationship of the voltage ΔVC with the cumulative number of times of the driving was examined for each temperature of the piezoelectric body 70. In the graph illustrated in
As illustrated in
The inventors have newly found, from the above-described experimental results, that a deformation amount that is equal to or nearly equal to that of the piezoelectric body 70 immediately after the manufacturing can be obtained by correcting a drive waveform to be applied to the piezoelectric body 70 by the voltage ΔVC corresponding to the cumulative number of times of the driving and the temperature of the piezoelectric body 70. By reducing an effect of a change in the deformation characteristics of the piezoelectric body 70 based on the cumulative number of times of the driving and the temperature of the piezoelectric body 70, it is possible to suppress a reduction in the ink ejection performance of the liquid ejecting apparatus 500.
A voltage difference ΔVA illustrated in
As illustrated in
In addition, the correction table 622A is set such that, when the value of the drive voltage when the cumulative number of times of the driving is the first number of times is a “first drive voltage value”, and the cumulative number of times of the driving is the second number of times greater than the first number of times, the drive voltage is a value smaller than the first drive voltage value. The drive voltage when the cumulative number of times of the driving is the second number of times is also referred to as a “second drive voltage value”. In other words, the correction table 622A is set such that, when the cumulative number of times of the driving increases, the absolute value of the correction value increases and the value of the drive voltage decreases. In this case, the reference voltage when the cumulative number of times of the driving is the first number of times is equal to the reference voltage when the cumulative number of times of the driving is the second number of times.
Therefore, when the cumulative number of times of the driving increases, the voltage difference between the drive voltage and the reference voltage increases, and as a result, the drive waveform is shifted toward the low voltage side. The shape of the drive waveform when the cumulative number of times of the driving is the first number of times is the same as the shape of the drive waveform when the cumulative number of times of the driving is the second number of times. That is, the difference between the maximum value of the drive voltage and the minimum value of the drive voltage when the cumulative number of times of the driving is the first number of times is equal to the difference between the maximum value of the drive voltage and the minimum value of the drive voltage when the cumulative number of times of the driving is the second number of times.
The voltage computing unit 612 determines the drive voltage using the correction table 622A stored in the storage unit 620. Specifically, the voltage computing unit 612 of the server 600 acquires the temperature detected by the detecting resistor 401 and the cumulative number of times of the driving acquired by the head controller 520 as the acquirer from the liquid ejecting apparatus 500 via the communication unit 586. The voltage computing unit 612 transmits, to the liquid ejecting apparatus 500 via the communication unit 630, the drive voltage for which the correction value corresponding to the acquired temperature and the acquired cumulative number of times of the driving has been obtained using the correction table 622A. The head controller 520 of the liquid ejecting apparatus 500 acquires the drive voltage after the correction from the server 600 via the communication unit 586 and applies the drive voltage to the first electrodes 60. As a result, it is possible to supply the drive waveform after the correction to the piezoelectric body 70.
In the present embodiment, the voltage computing unit 612 performs the correction using the correction table 622A and the result of detecting the temperature by the detecting resistor 401. For example, the correction table 622A is set such that, when the cumulative number of times of the driving is the first number of times, the voltage difference between the drive voltage and the reference voltage when the temperature detected by the detecting resistor 401 is a first temperature that is any temperature is a third value, and the temperature detected by the detecting resistor 401 is a second temperature higher than the first temperature, the voltage difference between the drive voltage and the reference voltage is a fourth value equal to or larger than the third value. In the example illustrated in
In addition, the correction table 622A is set such that, when the cumulative number of times of the driving is the second number of times greater than the first number of times, and the voltage difference between the drive voltage and the reference voltage when the temperature detected by the detecting resistor 401 is the first temperature that is any temperature is a fifth value, and the temperature detected by the detecting resistor 401 is the second temperature higher than the first temperature, the voltage difference between the drive voltage and the reference voltage is a sixth value larger than the fifth value. In the example illustrated in
As described above, the liquid ejecting apparatus 500 according to the present embodiment includes the liquid ejecting head 510, the controller 580, and the head controller 520. The liquid ejecting head 510 includes the pressure chamber substrate 10, the first electrodes 60, the second electrode 80, the piezoelectric body 70, the individual lead electrodes 91, and the common lead electrode 92. The pressure chamber substrate 10 has the plurality of pressure chambers 12. The first electrodes 60 are individual electrodes individually provided for the plurality of pressure chambers 12. The second electrode 80 is a common electrode provided in common for the plurality of pressure chambers 12. The piezoelectric body 70 is disposed between the individual electrodes and the common electrode and configured to apply pressure to the ink within the pressure chambers 12. The individual lead electrodes 91 and the common lead electrode 92 are drive wirings electrically coupled to the individual electrodes and the common electrode. The controller 580 controls the ejection operation of the liquid ejecting head 510 by applying the drive voltage to the individual electrodes and applying the reference voltage to the common electrode to drive the piezoelectric body 70. The head controller 520 is an acquirer that acquires information related to the cumulative number of times of the driving of the piezoelectric body 70. The controller 580 drives the piezoelectric body such that, when the cumulative number of times of the driving is the first number of times, the voltage difference between the drive voltage and the reference voltage is the first value. The controller 580 drives the piezoelectric body such that, when the cumulative number of times of the driving is the second number of times greater than the first number of times, the voltage difference is the second value smaller than the first value. According to the liquid ejecting apparatus 500 according to this embodiment, when the cumulative number of times of the driving increases, the voltage difference between the drive voltage and the reference voltage is corrected to increase, and thus it is possible to suppress a reduction in the ejection performance due to the increase in the cumulative number of times of the driving due to the deformation characteristics of the piezoelectric body 70. Therefore, it is not necessary to perform an aging process on the piezoelectric body 70 and it is possible to extend the lifetime of the piezoelectric elements 300.
According to the liquid ejecting apparatus 500 according to the present embodiment, the controller 580 drives the piezoelectric body 70 such that, when the cumulative number of times of the driving is the first number of times, the drive voltage is the first drive voltage value. The controller 580 drives the piezoelectric body 70 such that, when the cumulative number of times of the driving is the second number of times, the drive voltage is the second drive voltage value smaller than the first drive voltage value. According to the liquid ejecting apparatus 500 according to this embodiment, it is possible to shift the drive waveform toward the low voltage side by the simple method of correcting the drive voltage and suppress a reduction in the ejection performance.
According to the liquid ejecting apparatus 500 according to the present embodiment, the controller 580 drives the piezoelectric body 70 such that the reference voltage when the cumulative number of times of the driving is the first number of times is equal to the reference voltage when the cumulative number of times of the driving is the second number of times. According to the liquid ejecting apparatus 500 according to this embodiment, it is possible to suppress a reduction in the ejection performance by the simpler method without correcting the reference voltage when the drive waveform is to be shifted toward the low voltage side.
According to the liquid ejecting apparatus 500 according to the present embodiment, the controller 580 drives the piezoelectric body 70 such that the difference between the maximum value of the drive voltage and the minimum value of the drive voltage when the cumulative number of times of the driving is the first number of times is equal to the difference between the maximum value of the drive voltage and the minimum value of the drive voltage when the cumulative number of times of the driving is the second number of times. According to the liquid ejecting apparatus 500 according to this embodiment, it is possible to maintain the shape of the drive waveform before and after the correction and reduce a difference between amounts of ink ejected before and after the correction.
The liquid ejecting apparatus 500 according to the present embodiment further includes the detecting resistor 401 that detects the temperature of the ink within the pressure chambers 12. The controller 580 drives the piezoelectric body 70 such that, when the cumulative number of times of the driving is the first number of times and the temperature detected by the detecting resistor 401 is the first temperature, the voltage difference is the third value. The controller 580 drives the piezoelectric body 70 such that, when the cumulative number of times of the driving is the first number of times and the temperature detected by the detecting resistor 401 is the second temperature higher than the first temperature, the voltage difference is the fourth value equal to or larger than the third value. The controller 580 drives the piezoelectric body 70 such that, when the cumulative number of times of the driving is the second number of times and the temperature detected by the detecting resistor 401 is the first temperature, the voltage difference is the fifth value. The controller 580 drives the piezoelectric body 70 such that, when the cumulative number of times of the driving is the second number of times and the temperature detected by the detecting resistor 401 is the second temperature, the voltage difference is the sixth value larger than the fifth value. According to the liquid ejecting apparatus 500 according to this embodiment, since the voltage difference between the drive voltage and the reference voltage is corrected according to the temperature of the piezoelectric body 70, it is possible to reduce an effect of a change in the deformation characteristics of the piezoelectric body 70 due to a change in the temperature of the piezoelectric body 70 and further suppress a reduction in the ejection performance.
According to the liquid ejecting apparatus 500 according to the present embodiment, the detecting resistor 401 is made of the same material as that of the first electrodes 60 as the individual electrodes. It is possible to form the detecting resistor 401 in the process of forming the first electrodes 60 and it is possible to simplify the manufacturing process and reduce the cost.
The liquid ejecting apparatus 500 according to the present embodiment further includes the communication unit 586. The communication unit 586 functions as a transmitter that transmits, to the server 600, the temperature detected by the detecting resistor 401 and the cumulative number of times of the driving acquired by the head controller 520 as the acquirer. The communication unit 586 functions as a receiver that receives, from the server 600, the drive voltage and the reference voltage that correspond to the temperature transmitted by the transmitter and the cumulative number of times of the driving transmitted by the transmitter. According to the liquid ejecting apparatus 500 according to this embodiment, a function of calculating the correction value for the drive waveform can be provided outside the liquid ejecting apparatus 500, and the liquid ejecting apparatus 500 can be simplified.
A voltage difference ΔVA illustrated in
As illustrated in
According to the liquid ejecting apparatus 500 according to the present embodiment, a controller 580 drives the piezoelectric body 70 such that, when the cumulative number of times of the driving is the first number of times, the reference voltage is the first reference voltage value. In addition, the controller 580 drives the piezoelectric body 70 such that, when the cumulative number of times of the driving is the second number of times, the reference voltage is the second reference voltage value larger than the first reference voltage value. According to the liquid ejecting apparatus 500 according to this embodiment, it is possible to shift the drive waveform toward the low voltage side by the simple method of correcting the reference voltage and suppress a reduction in the ejection performance.
According to the liquid ejecting apparatus 500 according to the present embodiment, the controller 580 drives the piezoelectric body 70 such that the drive voltage when the cumulative number of times of the driving is the first number of times is equal to the drive voltage when the cumulative number of times of the driving is the second number of times. According to the liquid ejecting apparatus 500 according to this embodiment, it is possible to suppress a reduction in the ejection performance by the simpler method without correcting the drive voltage when the drive waveform is to be shifted toward the low voltage side.
(C1) The first embodiment describes the example in which the second electrode 80 as the common electrode is disposed on the upper portion of the piezoelectric body 70, and the first electrodes 60 as the individual electrodes are disposed on the lower portion of the piezoelectric body 70. However, the common electrode may be a lower electrode disposed on the lower portion of the piezoelectric body 70, and the individual electrodes may be upper electrodes disposed on the upper portion of the piezoelectric body 70. In this case, the detecting resistor 401 may be made of the same material as that of the lower electrode as the common electrode disposed on the lower portion of the piezoelectric body 70. Therefore, it is possible to form the detecting resistor 401 in a process of forming the common electrode, simplify the manufacturing process, and reduce the cost.
(C2) In the first embodiment, the material of the detecting resistor 401 is platinum (Pt) and the detecting resistor 401 is made of the same material as that of the first electrodes 60. However, the material of the detecting resistor 401 is not limited to the material of the individual electrodes. The detecting resistor 401 may be made of the same material as either the material of the common electrode or the material of the drive wirings. For example, the detecting resistor 401 may be made of the same material as that of the second electrode 80 as the common electrode. According to the liquid ejecting apparatus 500 according to this embodiment, for example, it is possible to form the detecting resistor 401 in the process of forming the second electrode 80, simplify the manufacturing process, and reduce the cost. In addition, the detecting resistor 401 may be made of the same material as that of the individual lead electrodes 91 and the common lead electrode 92 that are the drive wirings. According to the liquid ejecting apparatus 500 according to this embodiment, for example, it is possible to form the detecting resistor 401 in the process of forming the individual lead electrodes 91 and the common lead electrode 92, simplify the manufacturing process, and reduce the cost.
(C3) The first embodiment describes the example in which the correction table 622 and the voltage computing unit 612 are included in the server 600. However, the correction table 622 and the voltage computing unit 612 may be included in the controller 580 of the liquid ejecting apparatus 500. The functions of the head controller 520 and the temperature computing unit 450, the correction table 622, and the voltage computing unit 612 may be included in the liquid ejecting head 510.
(C4) Each of the embodiments describes the example in which the liquid ejecting apparatus 500 includes the detecting resistor 401. However, for example, when it is not necessary to perform the correction according to the temperature of the piezoelectric body 70, the detecting resistor 401 may not be provided. In addition, each of the embodiments describes the example in which the detecting resistor 401 is disposed in the vicinity of the pressure chambers 12 within the liquid ejecting head 510. However, the detecting resistor 401 may not be disposed in the vicinity of the pressure chambers 12 and may be located at any position within the liquid ejecting head 510.
Furthermore, the liquid ejecting apparatus 500 may include a temperature sensor that can detect the temperature of the piezoelectric body 70, instead of the detecting resistor 401 constituted by the resistance wiring. The temperature sensor may be disposed outside the liquid ejecting head 510.
The present disclosure is not limited to the above-described embodiments and can be implemented with various configurations without departing from the gist of the present disclosure. For example, it is possible to replace the technical features described in the embodiments and corresponding to the technical features in the aspect described in SUMMARY with other features as appropriate and combine the technical features described in the embodiments and corresponding to the technical features in the aspect described in SUMMARY as appropriate in order to solve a part or all of the above-described problems or obtain a part or all of the above-described effects. In addition, when the technical features are not described as essential features in the present specification, it is possible to remove one or more of the technical features as appropriate.
(1) According to an aspect of the present disclosure, a liquid ejecting apparatus is provided. The liquid ejecting apparatus includes a liquid ejecting head, a controller, and an acquirer. The liquid ejecting head includes a pressure chamber substrate having a plurality of pressure chambers, individual electrodes individually provided for the plurality of pressure chambers, a common electrode provided in common for the plurality of pressure chambers, a piezoelectric body disposed between the individual electrodes and the common electrode and configured to apply pressure to liquid within the pressure chambers, and a drive wiring electrically coupled to the individual electrodes and the common electrode. The controller controls an ejection operation of the liquid ejecting head by applying a drive voltage to the individual electrodes and applying a reference voltage to the common electrode to drive the piezoelectric body. The acquirer acquires information related to a cumulative number of times of the driving of the piezoelectric body. The controller controls the piezoelectric body such that, when the cumulative number of times of the driving is a first number of times, a voltage difference between the drive voltage and the reference voltage is a first value. The controller controls the piezoelectric body such that, when the cumulative number of times of the driving is a second number of times greater than the first number of times, the voltage difference is a second value smaller than the first value. According to the liquid ejecting apparatus according to this aspect, when the cumulative number of times of the driving increases, the voltage difference between the drive voltage and the reference voltage is corrected to increase.
Therefore, it is possible to suppress a reduction in ejection performance due to deformation characteristics of the piezoelectric body due to an increase in the cumulative number of times of the driving. Therefore, it is not necessary to perform the aging process on the piezoelectric body and increase the lifetime of piezoelectric elements.
(2) In the liquid ejecting apparatus according to the aspect described above, the controller may drive the piezoelectric body such that, when the cumulative number of times of the driving is the first number of times, the drive voltage is a first drive voltage value, and the controller may drive the piezoelectric body such that, when the cumulative number of times of the driving is the second number of times, the drive voltage is a second drive voltage value smaller than the first drive voltage value. According to the liquid ejecting apparatus according to this aspect, it is possible to shift a drive waveform toward the low voltage side by the simple method of correcting the drive voltage.
(3) In the liquid ejecting apparatus according to the aspect described above, the controller may drive the piezoelectric body such that the reference voltage when the cumulative number of times of the driving is the first number of times is equal to the reference voltage when the cumulative number of times of the driving is the second number of times. According to the liquid ejecting apparatus according to this aspect, it is possible to suppress a reduction in the ejection performance by the simpler method without correcting the reference voltage when the drive waveform is to be shifted toward the low voltage side.
(4) In the liquid ejecting apparatus according to the aspect described above, the controller may drive the piezoelectric body such that a difference between a maximum value of the drive voltage and a minimum value of the drive voltage when the cumulative number of times of the driving is the first number of times is equal to a difference between a maximum value of the drive voltage and a minimum value of the drive voltage when the cumulative number of times of the driving is the second number of times.
According to the liquid ejecting apparatus according to this aspect, it is possible to maintain the shape of the drive waveform before and after the correction and suppress a change in an amount of ink ejected before and after the correction.
(5) In the liquid ejecting apparatus according to the aspect described above, the controller may drive the piezoelectric body such that, when the cumulative number of times of the driving is the first number of times, the reference voltage is a first reference voltage value. The controller may drive the piezoelectric body such that, when the cumulative number of times of the driving is the second number of times, the reference voltage is a second reference voltage value larger than the first reference voltage value. According to the liquid ejecting apparatus according to this aspect, it is possible to shift the drive waveform toward the low voltage side by the simple method of correcting the reference voltage and suppress a reduction in the ejection performance.
(6) In the liquid ejecting apparatus according to the aspect described above, the controller may drive the piezoelectric body such that the drive voltage when the cumulative number of times of the driving is the first number of times is equal to the drive voltage when the cumulative number of times of the driving is the second number of times. According to the liquid ejecting apparatus according to this aspect, it is possible to suppress a reduction in the ejection performance by the simpler method of correcting the drive voltage when the drive waveform is to be shifted toward the low voltage side.
(7) The liquid ejecting apparatus according to the aspect described above may further include a detecting resistor that detects a temperature of the liquid within the pressure chambers. The controller may drive the piezoelectric body such that, when the cumulative number of times of the driving is the first number of times and the temperature detected by the detecting resistor is a first temperature, the voltage difference is a third value. The controller may drive the piezoelectric body such that, when the cumulative number of times of the driving is the first number of times and the temperature detected by the detecting resistor is a second temperature higher than the first temperature, the voltage difference is a fourth value equal to or larger than the third value. The controller may drive the piezoelectric body such that, when the cumulative number of times of the driving is the second number of times and the temperature detected by the detecting resistor is the first temperature, the voltage difference is a fifth value. The controller may drive the piezoelectric body such that, when the cumulative number of times of the driving is the second number of times and the temperature detected by the detecting resistor is the second temperature, the voltage difference is a sixth value larger than the fifth value. According to the liquid ejecting apparatus according to this aspect, since the voltage difference between the drive voltage and the reference voltage is corrected according to the temperature of the piezoelectric body, it is possible to reduce an effect of a change in the deformation characteristics due to a change in the temperature of the piezoelectric body and further suppress a reduction in the ejection performance.
(8) In the liquid ejecting apparatus according to the aspect described above, the detecting resistor may be made of the same material as a material of any of the individual electrodes, the common electrode, and the drive wiring. According to the liquid ejecting apparatus according to this aspect, it is possible to form the detecting resistor in a process of forming any of the individual electrodes, the common electrode, and the drive wiring, simplify the manufacturing process, and reduce the cost.
(9) In the liquid ejecting apparatus according to the aspect described above, the common electrode may be disposed on an upper portion of the piezoelectric body and the individual electrodes may be disposed on a lower portion of the piezoelectric body.
(10) The liquid ejecting apparatus according to the aspect described above may further include a transmitter that transmits, to a server, the cumulative number of times of the driving acquired by the acquirer, and a receiver that receives, from the server, the drive voltage and the reference voltage that correspond to the cumulative number of times of the driving transmitted by the transmitter. According to the liquid ejecting apparatus according to this aspect, a function of calculating a correction value for the drive waveform can be disposed outside the liquid ejecting apparatus, and it is possible to simplify the liquid ejecting apparatus.
The present disclosure can be implemented in various forms other than the liquid ejecting apparatus. For example, the present disclosure can be implemented in forms such as the liquid ejection system, a method of manufacturing the liquid ejecting apparatus, and a method of controlling the liquid ejecting apparatus.
The present disclosure is not limited to the ink jet type and can be applied to any liquid ejecting apparatuses that eject liquid other than ink, and liquid ejecting heads used in the liquid ejecting apparatuses. For example, the present disclosure can be applied to various liquid ejecting apparatuses described below and liquid ejecting heads of the liquid ejecting apparatuses.
The “liquid” may be a material to be consumed by the liquid ejecting apparatus. For example, the “liquid” may be a material that is in its liquid phase. The “liquid” includes a liquid material with high or low viscosity, sol, gel, and other liquid materials such as an inorganic solvent, an organic solvent, a solution, liquid resin, and liquid metal (metal melt). In addition, the “liquid” includes not only liquid as a state of matter but also a material in which particles of a solid functional material, such as pigments or metal particles, are dissolved, dispersed, or mixed in a solvent. In addition, representative examples of the liquid are as follows.
Number | Date | Country | Kind |
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2021-199904 | Dec 2021 | JP | national |