Patent Grant
11148433
The present application is based on, and claims priority from JP Application Serial Number 2019-023280, filed Feb. 13, 2019, and JP Application Serial Number 2019-023281, filed Feb. 13, 2019, the disclosures of which are hereby incorporated by reference herein in their entirety.
The present disclosure relates to a liquid ejecting apparatus such as a printer.
As an example of a liquid ejecting apparatus, there is an ink jet printer which performs printing by discharging ink as an example of liquid, from a nozzle open in a liquid ejecting head. In such a printer, in order to prevent ink from leaking from the nozzle and air from being drawn through the nozzle when circulating the ink, it is desirable to maintain the pressure near the nozzle of the liquid ejecting head at an appropriate value.
For example, a printer of JP-A-2013-107403 includes calculation unit which obtains a pressure of a nozzle by a calculation expression set in advance, based on the pressures detected from ink tanks that are coupled to a liquid ejecting head and respectively provided upstream and downstream of an ink circulation system. The printer of JP-A-2013-107403 compares a value Y obtained by the calculation unit with a reference value in pressure determination unit and determines whether the pressure is positive or negative with respect to the reference value. In the printer of JP-A-2013-107403, a pump is coupled to the ink circulation system, and when the pressure is determined to be positive with respect to the reference value, the negative pressure value for the nozzle is increased. In this manner, the printer of JP-A-2013-107403 can appropriately maintain the pressure near the nozzle of the liquid ejecting head when circulating the ink.
However, such a printer has a problem in that when a circulation operation for circulating ink is performed, a pressure control for appropriately maintaining the pressure near the nozzle of the liquid ejecting head becomes complicated.
A liquid ejecting apparatus includes: a liquid ejecting head that has a nozzle surface in which a nozzle that ejects liquid is open; a liquid supply path which is coupled to a liquid inlet of the liquid ejecting head and through which the liquid is supplied to the liquid ejecting head; a liquid discharge path which is coupled to a liquid outlet of the liquid ejecting head and through which the liquid is discharged from the liquid ejecting head; a supply-side pressure adjustment mechanism that adjusts a pressure in a supply-side liquid chamber provided in the liquid supply path to a first pressure at which a gas-liquid interface formed at the nozzle is maintained; a discharge-side pressure adjustment valve that is provided in the liquid discharge path, includes a discharge-side liquid chamber coupled to the liquid outlet and a discharge-side valve body, and adjusts a pressure of the liquid to be supplied to the liquid ejecting head to a pressure at which the gas-liquid interface formed at the nozzle is maintained, the discharge-side valve body being configured to be opened when a pressure in the discharge-side liquid chamber becomes a second pressure which is lower than the first pressure and a pressure outside the discharge-side liquid chamber and at which the gas-liquid interface formed at the nozzle is maintained, to cause the discharge-side liquid chamber to communicate with a fluid introduction path through which fluid is introduced into the discharge-side liquid chamber from an outside of the discharge-side liquid chamber; and a flow mechanism that is coupled to the discharge-side liquid chamber by a return flow path and is configured to discharge the liquid in the liquid ejecting head toward the liquid discharge path via the discharge-side liquid chamber of the discharge-side pressure adjustment valve.
Hereinafter, a first embodiment of a recording apparatus including a liquid ejecting apparatus will be described with reference to the drawings.
As illustrated in
As illustrated in
As illustrated in
Each liquid ejecting head 20 includes ejection liquid chambers 23 communicating with the first common liquid chamber 22 via a first communication path 22b illustrated in
Each liquid ejecting head 20 includes actuators 25 corresponding to the ejection liquid chambers 23. Each actuator 25 is provided on a surface of the vibration plate 24, the surface being opposite from a portion facing the ejection liquid chamber 23. Each actuator 25 is accommodated in an accommodation chamber 26 disposed at a position different from the first common liquid chamber 22. Each liquid ejecting head 20 discharges liquid, as droplets, in each ejection liquid chamber 23 through each nozzle 21, by the driving of each actuator 25.
The actuator 25 of this embodiment may be configured of a piezoelectric element which contracts when being applied with a drive voltage. In this case, after the vibration plate 24 is deformed according to the contraction of the actuator 25 due to the application of the drive voltage, when the application of the drive voltage to the actuator 25 is released, liquid in the ejection liquid chamber 23 of which the volume is changed is discharged from each nozzle 21 as droplets.
Each liquid ejecting head 20 includes a second common liquid chamber 27 communicating with each ejection liquid chamber 23 via a second communication path 27b illustrated in
As illustrated in
The liquid supply path 30 is provided with a degassing unit 60 capable of degassing liquid in the liquid supply path 30. The degassing unit 60 can include a cylindrical hollow fiber membrane 61 forming a portion of the liquid supply path 30, and a depressurization mechanism 62 that depressurizes liquid in the liquid supply path 30 for degassing. In this case, the depressurization mechanism 62 includes a depressurization chamber 63 that accommodates the hollow fiber membrane 61, a gas flow path 64 coupled to the depressurization chamber, and a vacuum pump 65 that depressurizes the depressurization chamber 63. When the vacuum pump 65 depressurizes the depressurization chamber 63, liquid inside the hollow fiber membrane 61 is degassed in such a manner that the space outside the hollow fiber membrane 61 is depressurized and gas dissolved in the liquid inside the hollow fiber membrane 61 is sucked outside the hollow fiber membrane 61.
In the liquid supply path 30, supply-side pressure adjustment valves 31 as an example of a supply-side pressure adjustment mechanism that regulate the pressure of liquid to be supplied to each liquid ejecting head 20 are provided between the degassing unit 60 and each liquid ejecting head 20.
As illustrated in
In each supply-side pressure adjustment valve 31, foreign matter such as air bubbles is likely to be accumulated on a portion where the cross-sectional area of the flow path is increased, such as the supply-side liquid chamber 33 or the supply-side communication chamber 34, or a portion having a complicated shape such as the supply-side bias member 36. Therefore, in this embodiment, in order to capture foreign matter such as air bubbles, filters 37a and 37b are provided in an inlet of the supply-side pressure adjustment valve 31 and inside the supply-side pressure adjustment valve 31, respectively. The number or the arrangement of the filters 37a and 37b can be appropriately changed, and the filters 37a and 37b may not be provided.
As illustrated in
The discharge-side liquid chamber 43 communicates with the liquid discharge path 40 via a second communication hole 43b. That is, the discharge-side liquid chamber 43 is coupled to the liquid outlet 27a via the liquid discharge path 40. In other words, the liquid discharge path 40 couples the discharge-side liquid chamber 43 and the liquid outlet 27a of the second common liquid chamber 27. The discharge-side liquid chamber 43 communicates with the return flow path 50 via a third communication hole 43c. In other words, the return flow path 50 couples the discharge-side liquid chamber 43 and the flow pump 52. That is, the flow pump 52 is capable of discharging liquid in each liquid ejecting head 20 toward the liquid discharge path 40 via the discharge-side liquid chamber 43. The discharge-side liquid chamber 43 is capable of communicating with the liquid accommodation unit 15 via the return flow path 50.
The liquid ejecting apparatus 11a includes a fluid introduction path 70 which communicates with the second discharge-side communication chamber 45 and through which fluid is introduced into the second discharge-side communication chamber 45. The fluid introduction path 70 is coupled to an atmospheric air communication path 72 through which the atmospheric air as an example of gas can be introduced via a first switch valve 71. The fluid introduction path 70 is coupled to a bypass flow path 73 through which liquid can be introduced from the liquid supply path 30 via the first switch valve 71. The first switch valve 71 is configured to be switchable between a state where the fluid introduction path 70 communicates with the atmospheric air communication path 72, and a state where the fluid introduction path 70 communicates with the bypass flow path 73. The first switch valve 71 may be a 3-way valve including three valve bodies capable of individually closing three flow paths of the fluid introduction path 70, the atmospheric air communication path 72, and the bypass flow path 73, for example.
The atmospheric air communication path 72 is configured such that one end communicates with the fluid introduction path 70 and the other end is open to the atmospheric air, so that the atmospheric air can be introduced into the second discharge-side communication chamber 45 via the fluid introduction path 70. In other words, the fluid introduction path 70 is configured such that the atmospheric air can be introduced into the discharge-side liquid chamber 43 via the second discharge-side communication chamber 45 and the first discharge-side communication chamber 44. The bypass flow path 73 is configured such that one end communicates with the fluid introduction path 70 and the other end is coupled to a portion of the liquid supply path 30, the portion being between the degassing unit 60 and the supply-side pressure adjustment valve 31, so that the atmospheric air can be introduced into the second discharge-side communication chamber 45 via the fluid introduction path 70. That is, the fluid introduction path 70 is coupled to the discharge-side liquid chamber 43 via the second discharge-side communication chamber 45 and the first discharge-side communication chamber 44, and is coupled to an upstream liquid supply path 30a via the bypass flow path 73. The upstream liquid supply path 30a is, in the liquid supply path 30, upstream of the supply-side liquid chamber 33. In other words, the fluid introduction path 70 is configured to couple the discharge-side liquid chamber 43 to the upstream liquid supply path 30a, so that liquid can be introduced into the discharge-side liquid chamber 43.
The liquid ejecting apparatus 11a preferably includes a second switch valve 74 at a coupling portion between the bypass flow path 73 and the upstream liquid supply path 30a. The second switch valve 74 is capable of switching, between the upstream liquid supply path 30a and the bypass flow path 73, a flow path of liquid from the degassing unit 60 to the first common liquid chamber 22 of each liquid ejecting head 20. The second switch valve 74 may be a 3-way valve including three valve bodies capable of individually closing three flow paths of the bypass flow path 73, a portion of the upstream liquid supply path 30a that is upstream of the coupling portion with the bypass flow path 73, a portion of the upstream liquid supply path 30a that is downstream of the coupling portion with the bypass flow path 73, for example. The liquid ejecting apparatus 11a may include at least one of the atmospheric air communication path 72 and the bypass flow path 73. That is, the fluid introduction path 70 may simply communicate with at least one of the atmospheric air communication path 72 and the bypass flow path 73.
In the discharge-side liquid chamber 43, the second communication hole 43b is open at a position lower than the first communication hole 43a in the vertical direction Z. In other words, the liquid discharge path 40 is open to the discharge-side liquid chamber 43 at a position lower than a position at which fluid having flowed from the fluid introduction path 70 flows into the discharge-side liquid chamber 43.
In addition, in the discharge-side liquid chamber 43, the third communication hole 43c is open at a position higher than the first communication hole 43a in the vertical direction Z. In other words, the return flow path 50 is open to the discharge-side liquid chamber 43 at a position higher than a position at which fluid having flowed from the fluid introduction path 70 flows into the discharge-side liquid chamber 43.
A temporary storage unit 80 that temporarily stores liquid degassed by the degassing unit 60 is preferably provided between the degassing unit 60 and the second switch valve 74 in the liquid supply path 30. In addition, a pressurization pump 81 that supplies liquid from the degassing unit 60 to each liquid ejecting head 20 in a state where the liquid is pressurized is preferably provided between the degassing unit 60 and the liquid accommodation unit 15 in the liquid supply path 30.
The pressurization pump 81 can function as a liquid flow unit that causes liquid in the liquid supply path 30 to flow. That is, since liquid in the liquid supply path 30 is depressurized in the degassing unit 60, it is possible to efficiently supply liquid to each liquid ejecting head 20 by storing the degassed liquid, which is in a pressurized state by the pressurization pump 81, in the temporary storage unit 80.
A one-way valve 82 is preferably provided between the degassing unit 60 and the temporary storage unit 80 in the liquid supply path 30. The one-way valve 82 allows the flow of liquid from the degassing unit 60 to the temporary storage unit 80, and regulates the flow of liquid from the temporary storage unit 80 to the degassing unit 60. With such a configuration, it is possible to suppress backward flow of liquid from the temporary storage unit 80 in a positive pressure state by the pressurization to the degassing unit 60 in the negative pressure state by the depressurization.
An accommodation bag having flexibility may be adopted as the temporary storage unit 80, the temporary storage unit 80 formed of the accommodation bag may be accommodated in a pressurization chamber 83, and the gas sucked by the vacuum pump 65 for the depressurization may be introduced into the pressurization chamber 83 via the gas flow path 64. In this case, by driving the vacuum pump 65 to introduce gas into the pressurization chamber 83, it is possible to pressurize, via the accommodation bag, liquid inside the accommodation bag.
When such a configuration is adopted, when a first 3-way valve 84 and a second 3-way valve 85 are respectively disposed upstream and downstream of the vacuum pump 65 in the gas flow path 64, it is possible to appropriately set a timing for depressurizing the depressurization chamber 63 and a timing for pressurizing the pressurization chamber 83.
That is, when the depressurization of the depressurization chamber 63 and the pressurization of the pressurization chamber 83 are simultaneously performed, gas in the depressurization chamber 63 may be introduced into the pressurization chamber 83 by closing a first valve 84a of the first 3-way valve 84 and a second valve 85a of the second 3-way valve 85 and driving the vacuum pump 65. The first valve 84a and the second valve 85a communicate with the outside. When the depressurization of the depressurization chamber 63 is performed alone, the gas sucked from the depressurization chamber 63 may be discharged to the outside by closing the first valve 84a, opening the second valve 85a, and driving the vacuum pump 65. Further, when the pressurization of the pressurization chamber 83 is performed alone, the outside gas may be taken into the gas flow path 64 to be introduced into the pressurization chamber 83 by opening the first valve 84a, closing the second valve 85a, and driving the vacuum pump 65.
It is preferable to include, between the degassing unit 60 and the liquid accommodation unit 15 in the liquid supply path 30, a foreign matter capturing unit that captures foreign matter, such as air bubbles and dust mixed in the liquid, and solidified solute components dissolved in the liquid. For example, the foreign matter capturing unit may be a filter 86 for filtering the liquid or an air trap 87 for capturing air bubbles mixed in the liquid, or may be a combination thereof depending on the foreign matter that is likely to be mixed.
When the air trap 87 includes an air/liquid separation portion 87a capable of separating gas from liquid, it is preferable to include a discharge pump 88 causing liquid to flow from the liquid supply path 30 to the air/liquid separation portion 87a, and a second on/off valve 89 that is provided closer to the liquid accommodation unit 15 than the discharge pump 88 and closes the liquid supply path 30 by being in a closed state.
The liquid ejecting apparatus 11a includes a head holder 90 that holds the liquid ejecting heads 20. The head holder 90 holds the liquid ejecting heads 20 in a state where the nozzle surface 21a of each liquid ejecting head 20 is exposed to face downward in the vertical direction Z. The head holder 90 holds the supply-side pressure adjustment valves 31 and the discharge-side pressure adjustment valve 41. The head holder 90 is configured to be displaceable along the vertical direction Z by the driving of a drive unit (not illustrated). The liquid ejecting heads 20, the supply-side pressure adjustment valves 31, and the discharge-side pressure adjustment valve 41 are not movable relative to the head holder 90. That is, the liquid ejecting heads 20, the supply-side pressure adjustment valves 31, and the discharge-side pressure adjustment valve 41 are moved according to the movement of the head holder 90. The liquid ejecting heads 20, the supply-side pressure adjustment valves 31, and the discharge-side pressure adjustment valve 41 are held by the head holder 90 in a state where they are not movable relative to each other.
As illustrated in
The cap 101 is configured to form a closed space when being in contact with the nozzle surface 21a of each liquid ejecting head 20. In the following description, forming the closed space by the cap 101 being in contact with the nozzle surface 21a of each liquid ejecting head 20 is referred to as capping. The capping can be performed by moving the liquid ejecting heads 20 in a direction to close to the cap 101, or can be performed by moving the cap 101 in a direction to close to the liquid ejecting heads 20. The target that the cap 101 is in contact with at the time of capping is not limited to the nozzle surface 21a, and for example, the cap 101 may be in contact with side surface portions of each liquid ejecting head 20 or the head holder 90 holding the liquid ejecting heads 20 to form a closed space where the nozzles 21 are open. A cap opening valve 101a for opening the closed space to the atmospheric air is provided to the cap 101.
The suction mechanism 102 includes a waste liquid tank 102a, a waste liquid flow path 102b that couples the waste liquid tank 102a to the cap 101, and a depressurization pump 102c disposed at a position in the middle of the waste liquid flow path 102b. The wiper unit 103 includes a wiper 103a that wipes the nozzle surface 21a, and a moving body 103b that is moved while holding the wiper 103a.
As illustrated in
Under the control by the controller 200, the liquid ejecting apparatus 11a sets the closed state of the first on/off valve 51 and the cap opening valve 101a and the state of the second switch valve 74 in which the flow path of liquid is switched to the liquid supply path 30, as a normal state. In the normal state, the controller 200 performs capping for the liquid ejecting heads 20 by the cap 101 to suppress drying of the nozzles 21.
When the liquid ejecting apparatus 11a is activated, the discharge pump 88 and the pressurization pump 81 are controlled to be driven by the controller 200 such that the inside of the temporary storage unit 80 is held at a predetermined positive pressure (pressurized state). In this manner, in the normal state, the temporary storage unit 80, the supply-side communication chamber 34 of each supply-side pressure adjustment valve 31, and the liquid supply path 30 between the temporary storage unit 80 and the supply-side communication chamber 34 are held in a predetermined pressurized state. The controller 200 controls the vacuum pump 65, the first 3-way valve 84, and the second 3-way valve 85 according to the driving of the pressurization pump 81 to perform the depressurization of the depressurization chamber 63, and the degassed liquid is sent to the temporary storage unit 80.
Even when liquid in the supply-side communication chamber 34 of each supply-side pressure adjustment valve 31 is in the pressurized state, while a state where the supply-side valve body 35 shuts off the supply-side liquid chamber 33 and the supply-side communication chamber 34 from each other by the biasing force of the supply-side bias member 36 is held in each supply-side pressure adjustment valve 31, the liquid does not flow from the supply-side communication chamber 34 to the supply-side liquid chamber 33.
Here, the supply-side pressure adjustment valves 31 and the discharge-side pressure adjustment valve 41 of this embodiment will be described in detail.
As illustrated in
The supply-side flexible portion 32 is bent when the amount of liquid in the supply-side liquid chamber 33 is changed, and thus the center of the supply-side flexible portion 32 is displaced to change the volume of the supply-side liquid chamber 33. When the amount of liquid in the supply-side liquid chamber 33 is decreased by the liquid being discharged from the supply-side liquid chamber 33, the pressure in the supply-side liquid chamber 33 is decreased, and thus the supply-side flexible portion 32 is bent in a direction in which the volume of the supply-side liquid chamber 33 is decreased. Further, when the amount of liquid in the supply-side liquid chamber 33 is increased by the liquid flowing into the supply-side liquid chamber 33, the pressure in the supply-side liquid chamber 33 is increased, and thus the supply-side flexible portion 32 is bent in a direction in which the volume of the supply-side liquid chamber 33 is increased.
In each supply-side pressure adjustment valve 31, the supply-side valve body 35 is coupled to the supply-side inner surface 32a of the supply-side flexible portion 32. The supply-side valve body 35 of each supply-side pressure adjustment valve 31 is moved according to the displacement of the supply-side inner surface 32a. The supply-side valve body 35 of each supply-side pressure adjustment valve 31 is opened when the supply-side flexible portion 32 is displaced in a direction in which the volume of the supply-side liquid chamber 33 is decreased, and thereby the supply-side liquid chamber 33 and the supply-side communication chamber 34 communicate with each other. Further, the supply-side valve body 35 of each supply-side pressure adjustment valve 31 is closed when the supply-side flexible portion 32 is displaced in a direction in which the volume of the supply-side liquid chamber 33 is increased, and thereby the supply-side liquid chamber 33 and the supply-side communication chamber 34 are shut off from each other.
In each supply-side pressure adjustment valve 31, the supply-side bias member 36 biases the supply-side valve body 35 in a direction of closing the supply-side valve body 35. In each supply-side pressure adjustment valve 31, the supply-side valve body 35 is opened when the pressure in the supply-side liquid chamber 33 becomes a first pressure (for example, −500 Pa to −1000 Pa relative to the atmospheric pressure in
The first pressure is set to the pressure in the supply-side liquid chamber 33 capable of maintaining the gas-liquid interface formed at the nozzles 21 of each liquid ejecting head 20. In this case, the gas-liquid interface is an interface where the liquid contacts with the gas. The pressure capable of maintaining the gas-liquid interface formed at the nozzles 21 (for example, +500 Pa to −3500 Pa relative to the atmospheric pressure) is a pressure capable of forming the meniscus on the gas-liquid interface at the nozzles 21. The meniscus is a curved liquid surface formed by the liquid contacting the nozzles 21. It is preferable that a concave meniscus suitable for discharging droplets is formed at the nozzle 21. The difference between the pressure applied to the gas-liquid interface formed at the nozzles 21 and the pressure in the supply-side liquid chamber 33 is changed by a distance D1 between the position of the nozzle surface 21a and the central position of the supply-side flexible portion 32 in the vertical direction Z. Therefore, the first pressure is set in consideration of the distance D1 (for example, 50 mm in
In each supply-side pressure adjustment valve 31, when the pressure in the supply-side liquid chamber 33 becomes the first pressure, the supply-side valve body 35 is opened so that liquid flows into the supply-side liquid chamber 33 from the supply-side communication chamber 34. That is, the supply-side pressure adjustment valve 31 is capable of adjusting the pressure in the supply-side liquid chamber 33 to the first pressure at which the gas-liquid interface formed at the nozzles 21 is maintained. In other words, the supply-side pressure adjustment valve 31 adjusts the pressure of liquid to be supplied to each liquid ejecting head 20 to a pressure at which the gas-liquid interface formed at the nozzles 21 is maintained.
As illustrated in
The discharge-side flexible portion 42 is bent when the amount of liquid in the discharge-side liquid chamber 43 is changed, and thus the center of the discharge-side flexible portion 42 is displaced to change the volume of the discharge-side liquid chamber 43. When the amount of liquid in the discharge-side liquid chamber 43 is decreased by the liquid being discharged from the discharge-side liquid chamber 43, the pressure in the discharge-side liquid chamber 43 is decreased, and thus the discharge-side flexible portion 42 is bent in a direction in which the volume of the discharge-side liquid chamber 43 is decreased. When the amount of liquid in the discharge-side liquid chamber 43 is increased by the liquid flowing into the discharge-side liquid chamber 43, the pressure in the discharge-side liquid chamber 43 is increased, and thus the discharge-side flexible portion 42 is bent in a direction in which the volume of the discharge-side liquid chamber 43 is increased.
The discharge-side valve body 46 is disposed to be contactable with the discharge-side inner surface 42a of the discharge-side flexible portion 42. The discharge-side valve body 46 is moved according to the displacement of the discharge-side inner surface 42a while being in contact with the discharge-side inner surface 42a. The discharge-side valve body 46 is opened when the discharge-side flexible portion 42 is displaced in a direction in which the volume of the discharge-side liquid chamber 43 is decreased, and thereby the discharge-side liquid chamber 43 and the first discharge-side communication chamber 44 communicate with each other. The discharge-side valve body 46 is closed when the discharge-side flexible portion 42 is displaced in a direction in which the volume of the discharge-side liquid chamber 43 is increased, and thereby the discharge-side liquid chamber 43 and the first discharge-side communication chamber 44 are shut off from each other.
The discharge-side bias member 47 biases the discharge-side valve body 46 in a direction of closing the discharge-side valve body 46. The discharge-side valve body 46 is opened when the pressure in the discharge-side liquid chamber 43 becomes a second pressure (for example, −1000 Pa to −3500 Pa relative to the atmospheric pressure in
The second pressure is set to the pressure in the discharge-side liquid chamber 43 capable of maintaining the gas-liquid interface formed at the nozzles 21, and the pressure lower than the first pressure. The difference between the pressure applied to the nozzles 21 and the pressure in the discharge-side liquid chamber 43 is changed by a distance D2 between the position of the nozzle surface 21a and the central position of the discharge-side flexible portion 42 in the vertical direction Z. Therefore, the second pressure is set in consideration of the distance D2 (for example, 50 mm equal to the D1 in
In an example of the embodiment, the central position of the discharge-side flexible portion 42 matches the central position of the supply-side flexible portion 32 in the vertical direction Z. That is, in an example of the embodiment, the distance D1 matches the distance D2.
In the discharge-side pressure adjustment valve 41, when the pressure in the discharge-side liquid chamber 43 becomes the second pressure, the discharge-side valve body 46 is opened so that liquid flows into the discharge-side liquid chamber 43 from the first discharge-side communication chamber 44. That is, the discharge-side pressure adjustment valve 41 is capable of adjusting the pressure in the discharge-side liquid chamber 43 to the second pressure at which the gas-liquid interface formed at the nozzles 21 is maintained. In other words, the discharge-side pressure adjustment valve 41 adjusts the pressure of liquid to be supplied to each liquid ejecting head 20 to a pressure at which the gas-liquid interface formed at the nozzles 21 is maintained.
In an example of the embodiment, the area of the discharge-side flexible portion 42 is larger than that of the supply-side flexible portion 32. Therefore, the volume of the discharge-side liquid chamber 43 which is changeable by the discharge-side flexible portion 42 is larger than the volume of the supply-side liquid chamber 33 which is changeable by the supply-side flexible portion 32.
Next, a flow path resistance when liquid is supplied from the supply-side pressure adjustment valves 31 to the liquid ejecting heads 20 and is discharged from the liquid ejecting heads 20 to the discharge-side pressure adjustment valve 41 will be described. In the following description, a direction when liquid flows from the supply-side pressure adjustment valve 31 to the discharge-side pressure adjustment valve 41 via the liquid ejecting head 20 is referred to as a flow path direction.
As illustrated in
Here, if it is assumed that in a case where a circulation operation is performed when liquid is not ejected from the nozzle 21 of the liquid ejecting head 20, the flow rate of the liquid flowing the first flow path R1 and the second flow path R2 is Qm (m3/s), the first pressure is P1 (Pa), the second pressure is P2 (Pa), the pressure in the nozzle 21 is Pn (Pa), the flow path resistance of the first flow path R1 is Ru (Pa·s/m3), and the flow path resistance of the second flow path R2 is Rd (Pa·s/m3), the following expressions are satisfied.
P1−P2=(Ru+Rd)*Qm
Pn−P2=Rd*Qm→Pn=P2+Rd*Qm
Further, if it is assumed that in a case where a circulation operation is performed when the liquid is ejected from the nozzle 21 of the liquid ejecting head 20, the flow rate of the liquid flowing the second flow path R2 is Qj (m3/s), and the flow rate of the liquid ejected from the nozzle 21 is U (m3/s), the following expressions are satisfied.
P1−P2=Ru*(U+Qj)+Rd*Qj
Pn−P2=Rd*Qj→Pn=P2+Rd*Qj
In both cases, in order to accurately maintain the pressure of the liquid in the nozzle 21, it is preferable that the difference between the pressure Pn of the liquid in the nozzle and the second pressure P2 is smaller, and thus it is preferable that the flow path resistance Rd of the second flow path R2 is set to be small.
In an example of the embodiment, the sectional area of the liquid supply path 30 in the first flow path R1, which is cut in a plane orthogonal to the flow path direction is smaller than the sectional area of the liquid discharge path 40 in the second flow path R2, which is cut in a plane orthogonal to the flow path direction. Therefore, the flow path resistance of the liquid discharge path 40 from the liquid ejecting head 20 to the discharge-side pressure adjustment valve 41 is smaller than the flow path resistance of the liquid supply path 30 from the supply-side pressure adjustment valve 31 to the liquid ejecting head 20.
In an example of the embodiment, the sectional area of the second common liquid chamber 27 in the second flow path R2, which is cut in a plane orthogonal to the flow path direction is larger than the sectional area of the first common liquid chamber 22 in the first flow path R1, which is cut in a plane orthogonal to the flow path direction. Therefore, the flow path resistance of the second common liquid chamber 27 from the second communication path 27b to the liquid outlet 27a is smaller than the flow path resistance of the first common liquid chamber 22 from the liquid inlet 22a to the first communication path 22b.
Meanwhile, in an example of the embodiment, the length of the flow path of the second communication path 27b in the second flow path R2 in the flow path direction is longer than the length of the flow path of the first communication path 22b in the first flow path R1 in the flow path direction. Therefore, the flow path resistance of the second communication path 27b is larger than the flow path resistance of the first communication path 22b.
In an example of the embodiment, the first communication path 22b and the second communication path 27b are configured such that the flow path resistance of the first communication path 22b is smaller than the flow path resistance of the second communication path 27b in a range in which the flow path resistance of the second flow path R2 is smaller than the flow path resistance of the first flow path R1. In such a configuration, it is preferable that the first flow path R1 and the second flow path R2 are configured such that the difference between the flow path resistance of the liquid supply path 30 and the first common liquid chamber 22 in the first flow path R1 and the flow path resistance of the liquid discharge path 40 and the second common liquid chamber 27 in the second flow path R2 is larger than the difference between the flow path resistance of the first communication path 22b and the flow path resistance of the second communication path 27b.
Next, a maintenance operation of maintaining the liquid ejecting apparatus 11a and various processes executed by the controller 200 will be described.
The liquid ejecting apparatus 11a can execute a circulation operation for circulating liquid in the liquid ejecting apparatus 11a, as the maintenance operation. In the liquid ejecting apparatus 11a, when the flow of the liquid is stagnant, the liquid tends to thicken or the air bubbles tend to accumulate. In this case, since the state of the nozzle 21 and the ejection liquid chamber 23 is not a normal state, the discharge defects of the liquid by the nozzle 21 easily occur. Therefore, the liquid ejecting apparatus 11a is configured to execute the circulation operation for circulating the liquid in the liquid ejecting apparatus 11a. Hereinafter, the circulation process for performing the circulation operation will be described.
As illustrated in
Next, the controller 200 stops the driving of the flow pump 52, as step S13. That is, the controller 200 stops the depressurization of the discharge-side liquid chamber 43, as step S13. Then, the controller 200 closes the first on/off valve 51 to end the circulation process, as step S14.
Here, the flow of the liquid in the circulation operation will be described.
As illustrated in
Then, when the liquid flows into the first common liquid chamber 22 of each liquid ejecting head 20 from the supply-side liquid chamber 33 of each supply-side pressure adjustment valve 31 and the pressure in the supply-side liquid chamber 33 is decreased to the first pressure, the supply-side valve body 35 is opened so that the supply-side liquid chamber 33 and the supply-side communication chamber 34 communicate with each other. In an example of the embodiment, the supply-side communication chamber 34 of each supply-side pressure adjustment valve 31 is held in the pressurized state. Therefore, in each supply-side pressure adjustment valve 31, when the supply-side valve body 35 is opened and the supply-side liquid chamber 33 and the supply-side communication chamber 34 communicate with each other, liquid flows into the supply-side liquid chamber 33 from the supply-side communication chamber 34. In this manner, the pressure in the supply-side liquid chamber 33 of each supply-side pressure adjustment valve 31 is increased to be adjusted to the first pressure.
In an example of the embodiment, the first pressure is set to the pressure in the supply-side liquid chamber 33 which is capable of maintaining the meniscus on the gas-liquid interface of the nozzles 21 of the liquid ejecting head 20. Therefore, in the liquid ejecting apparatus 11a, by adjusting the pressure in the supply-side liquid chamber 33 of each supply-side pressure adjustment valve 31 to the first pressure, it is possible to maintain the meniscus on the gas-liquid interface of the nozzles 21 of each liquid ejecting head 20.
Meanwhile, in an example of the embodiment, the second pressure is set to the pressure in the discharge-side liquid chamber 43 which is capable of maintaining the meniscus on the gas-liquid interface of the nozzles 21 of the liquid ejecting head 20, and the pressure lower than the first pressure. Therefore, when the liquid in the discharge-side liquid chamber 43 is discharged toward the return flow path 50 in the circulation process, in principle, the pressure in the supply-side liquid chamber 33 of each supply-side pressure adjustment valve 31 is decreased to the first pressure and the supply-side valve body 35 is opened, before the pressure in the discharge-side liquid chamber 43 is decreased to the second pressure and the discharge-side valve body 46 is opened. Accordingly, in the liquid ejecting apparatus 11a, it is possible to supply liquid to the ejection liquid chamber 23 from the supply-side communication chamber 34 of each supply-side pressure adjustment valve 31 via the supply-side liquid chamber 33, the liquid supply path 30, and the first common liquid chamber 22 before the pressure in the discharge-side liquid chamber 43 becomes the second pressure. Therefore, in the liquid ejecting apparatus 11a, it is possible to adjust the pressure in the ejection liquid chamber 23 of each liquid ejecting head 20 to the pressure capable of maintaining the meniscus on the gas-liquid interface of the nozzles 21.
Note that, it is assumed that the pressure in the discharge-side liquid chamber 43 becomes the second pressure temporarily, due to the discharge amount of the liquid when the liquid is discharged from the discharge-side liquid chamber 43 toward the return flow path 50 by the driving of the flow pump 52. For example, it is assumed that the pressure in the discharge-side liquid chamber 43 reaches the second pressure when the discharge amount of the liquid when the liquid is discharged from the discharge-side liquid chamber 43 toward the return flow path 50 exceeds the discharge amount of the liquid from the supply-side communication chamber 34 of each supply-side pressure adjustment valve 31 to the supply-side liquid chamber 33.
In this case, the discharge-side valve body 46 is opened so that the discharge-side liquid chamber 43 and the first discharge-side communication chamber 44 to communicate with each other. Therefore, the fluid introduced from the fluid introduction path 70 into the second discharge-side communication chamber 45 flows into the discharge-side liquid chamber 43 via the first discharge-side communication chamber 44. In this manner, the pressure in the discharge-side liquid chamber 43 is increased and adjusted to the second pressure. Therefore, in the liquid ejecting apparatus 11a, by adjusting the pressure in the discharge-side liquid chamber 43 to the second pressure, it is possible to maintain the meniscus on the gas-liquid interface of the nozzles 21.
The controller 200 can cause the atmospheric air to flow into the discharge-side liquid chamber 43 by switching the first switch valve 71 to the state of allowing the communication between the fluid introduction path 70 and the atmospheric air communication path 72 when the fluid flows into the discharge-side liquid chamber 43 from the fluid introduction path 70 via the second discharge-side communication chamber 45 and the first discharge-side communication chamber 44. Further, the controller 200 can cause the liquid to flow into the discharge-side liquid chamber 43 from the temporary storage unit 80 by switching the first switch valve 71 to the state of allowing the communication between the fluid introduction path 70 and the bypass flow path 73 when the fluid flows into the discharge-side liquid chamber 43 from the fluid introduction path 70 via the second discharge-side communication chamber 45 and the first discharge-side communication chamber 44.
As described above, in the circulation operation, liquid is circulated in the liquid ejecting apparatus 11a while maintaining the meniscus on the gas-liquid interface of the nozzles 21.
The liquid ejecting apparatus 11a may be configured to execute wiping for wiping the nozzle surface 21a with the wiper 103a, as the maintenance operation. The wiping can be performed for removing foreign matter such as liquid or dust attached to the nozzle surfaces 21a. The controller 200 can execute the wiping by the moving body 103b being moved along the nozzle surface 21a in a state where the tip end of the wiper 103a is in contact with the nozzle surface 21a. The wiping can alternatively be performed by the liquid ejecting head 20 being moved in a state where the liquid ejecting head 20 is in contact with the wiper 103a.
The liquid ejecting apparatus 11a may be configured to execute flushing for discharging the liquid in the nozzles 21 by ejecting the liquid from the nozzles 21 of each liquid ejecting head 20 toward the cap 101, as the maintenance operation. The flushing can be performed for preventing or eliminating the clogging of the nozzles 21 during the printing, for example, or can be performed for preparing the meniscus of the liquid to be formed at the nozzles 21 after the wiping, for example.
Further, the liquid ejecting apparatus 11a may be configured to execute a cleaning operation for discharging the liquid from the ejection liquid chamber 23 via the nozzles 21, as the maintenance operation. It can be said that the cleaning operation is an operation having a greater effect of eliminating the clogging of the nozzles 21 than the flushing since the amount of liquid discharged from the nozzles 21 is larger than that by the flushing.
The liquid ejecting apparatus 11a may be configured to execute suction cleaning, as the cleaning operation. The controller 200 can perform the suction cleaning by driving the depressurization pump 102c in a state where the capping is performed to decrease the pressure of the closed space and the liquid is discharged from the nozzles 21.
Further, the liquid ejecting apparatus 11a may be configured to execute pressurization cleaning, as the cleaning operation. Hereinafter, a pressurization cleaning process for performing the pressurization cleaning will be described.
As illustrated in
Next, the controller 200 opens the first on/off valve 51 to cause the flow pump 52 and the discharge-side liquid chamber 43 to communicate with each other, as step S22. Then, as step S23, the controller 200 drives the flow pump 52 to start pressurization of the discharge-side liquid chamber 43. When the pressure in the discharge-side liquid chamber 43 is increased, the discharge-side valve body 46 is closed so that the discharge-side liquid chamber 43 and the first discharge-side communication chamber 44 are shut off from each other. Therefore, when the pressure in the discharge-side liquid chamber 43 is increased, the liquid stored in the discharge-side liquid chamber 43 is pressurized and supplied to the second common liquid chamber 27 of each liquid ejecting head 20 via the liquid discharge path 40. Then, the liquid in the second common liquid chamber 27 flows into the ejection liquid chamber 23, flows out from the nozzles 21, and is received by the cap 101. In this manner, foreign matter that causes ejecting failure, such as liquid thickened by evaporation of solvent components, or air bubbles in the second common liquid chamber 27 or the ejection liquid chamber 23, are discharged together with the liquid via the nozzles 21.
When a sufficient amount of liquid for discharging foreign matter is discharged from the nozzles 21, the controller 200 stops the driving of the flow pump 52, and stops the pressurization of the discharge-side liquid chamber 43, as step S24. Further, the controller 200 closes the first on/off valve 51 to shut off the flow pump 52 and the discharge-side liquid chamber 43 from each other, as step S25.
Next, the controller 200 starts to drive the depressurization pump 102c, as step S26. In this manner, the liquid accumulated in the cap 101 is discharged to the waste liquid tank 102a via the waste liquid flow path 102b. When the discharge of the liquid in the cap 101 is ended, the controller 200 stops the driving of the depressurization pump 102c, as step S27.
Then, the controller 200 moves the moving body 103b to execute the wiping, as step S28. In this manner, liquid droplets and the like attached to the nozzle surface 21a are removed with the discharge of the liquid from the nozzles 21.
The controller 200 executes the flushing to prepare the meniscus of the nozzles 21 as step S29, and executes the capping as step S30 to end the pressurization cleaning process. When the printing is performed immediately after the execution of the pressurization cleaning, or the like, the capping in step S30 may not be performed.
Next, actions of the liquid ejecting apparatus 11a of the embodiment will be described.
In a case where a circulation operation for circulating the liquid in the liquid ejecting apparatus 11a is performed, in the discharge-side pressure adjustment valve 41, when the pressure in the discharge-side liquid chamber 43 becomes the second pressure, the discharge-side flexible portion 42 is bent to open the discharge-side valve body 46, and thus the liquid flows into the discharge-side liquid chamber 43 from the fluid introduction path 70. Therefore, in the discharge-side pressure adjustment valve 41, the pressure in the discharge-side liquid chamber 43 is adjusted to the second pressure capable of forming the meniscus on the gas-liquid interface of the nozzles 21 even when the liquid is discharged toward the return flow path 50 in the circulation operation.
In addition, in a case where the circulation operation is performed, when the pressure in the supply-side liquid chamber 33 becomes the first pressure, in the supply-side pressure adjustment valve 31, the supply-side resilient portion 32 is bent to open the supply-side valve body 35, and thus the liquid flows into the supply-side liquid chamber 33 from the supply-side communication chamber 34. Therefore, in the supply-side pressure adjustment valve 31, the pressure in the supply-side liquid chamber 33 is adjusted to the first pressure capable of forming the meniscus on the gas-liquid interface of the nozzles 21 even when the liquid is discharged toward the return flow path 50 in the circulation operation.
The liquid discharge path 40 is coupled to the discharge-side liquid chamber 43 via the second communication hole 43b that is provided at a position, in the vertical direction Z, lower than the first communication hole 43a through which the fluid having flowed from the fluid introduction path 70 flows into the discharge-side liquid chamber 43. Therefore, in the liquid ejecting apparatus 11a, it is possible to suppress the fluid, which has flowed from the fluid introduction path 70, flowing toward the second communication hole 43b.
The return flow path 50 is coupled to the discharge-side liquid chamber 43 via the third communication hole 43c at a position, in the vertical direction Z, higher than the first communication hole 43a through which the fluid having flowed from the fluid introduction path 70 flows into the discharge-side liquid chamber 43. Therefore, in the liquid ejecting apparatus 11a, it is possible to guide the fluid, which has flowed from the fluid introduction path 70, toward the third communication hole 43c.
The fluid introduction path 70 is communicable with the bypass flow path 73 which is coupled to the upstream liquid supply path 30a that is upstream of the supply-side liquid chamber 33 in the liquid supply path 30. Therefore, in the liquid ejecting apparatus 11a, it is possible to cause liquid, which is the same as the liquid to be supplied from the liquid supply path 30 to each liquid ejecting head 20, to flow into the discharge-side liquid chamber 43 from the fluid introduction path 70.
The fluid introduction path 70 can be coupled to the atmospheric air communication path 72. Therefore, in the liquid ejecting apparatus 11a, it is possible to cause the atmospheric air to flow into the discharge-side liquid chamber 43 from the fluid introduction path 70.
The difference between the pressure applied to the nozzles 21 and the pressure in the discharge-side liquid chamber 43 during the circulation operation is increased as the flow path resistance from the discharge-side liquid chamber 43 to the nozzle 21 is increased. In an example of the embodiment, the flow path resistance of the second flow path R2 from the nozzle 21 to the discharge-side liquid chamber 43 is smaller than the flow path resistance of the first flow path R1 from the supply-side liquid chamber 33 to the nozzle 21. Therefore, the difference between the pressure in the discharge-side liquid chamber 43 and the pressure applied to the nozzles 21 can be decreased.
The flow path resistance of the second communication path 27b is larger than the flow path resistance of the first communication path 22b. Therefore, when the liquid is discharged from the nozzles 21, it is possible to cause the liquid to easily flow into the ejection liquid chamber 23 from the first common liquid chamber 22, and it is possible to suppress the liquid flowing into the ejection liquid chamber 23 from the second common liquid chamber 27.
In the discharge-side pressure adjustment valve 41, when the liquid is discharged from the discharge-side liquid chamber 43 toward the return flow path 50, the discharge-side flexible portion 42 is bent to reduce the volume of the discharge-side liquid chamber 43. Therefore, when the liquid is discharged from the discharge-side liquid chamber 43 toward the return flow path 50, the discharge-side pressure adjustment valve 41 can reduce the amount of the liquid sucked from the second common liquid chamber 27, of each liquid ejecting head 20, which is coupled to the discharge-side liquid chamber 43 via the liquid discharge path 40. That is, the discharge-side pressure adjustment valve 41 can reduce the pressure fluctuation generated in each liquid ejecting head 20 when the liquid is discharged from the discharge-side liquid chamber 43 toward the return flow path 50. Further, the volume of the discharge-side liquid chamber 43 which is changeable by the discharge-side flexible portion 42 is larger than the volume of the supply-side liquid chamber 33 which is changeable by the supply-side flexible portion 32. Therefore, the discharge-side pressure adjustment valve 41 can preferably reduce the pressure fluctuation even when the amount of the liquid to be discharged from the discharge-side liquid chamber 43 toward the return flow path 50 is large.
The liquid ejecting heads 20, the supply-side pressure adjustment valves 31, and the discharge-side pressure adjustment valve 41 are held by the head holder 90 in a state where they are not movable relative to each other. Therefore, the distance between the nozzle surface 21a and the supply-side pressure adjustment valve 31 in the vertical direction Z is not changed even when the head holder 90 is displaced along the vertical direction Z. Accordingly, in an example of the embodiment, it is possible to suppress the change of the pressure applied to the nozzles 21 due to the change of the distance between the nozzle surface 21a and the supply-side pressure adjustment valve 31 in the vertical direction Z.
Further, the distance between the nozzle surface 21a and the discharge-side pressure adjustment valve 41 in the vertical direction Z is not changed even when the head holder 90 is displaced along the vertical direction Z. Accordingly, in an example of the embodiment, it is possible to suppress the change of the pressure applied to the nozzles 21 due to the change of the distance between the nozzle surface 21a and the discharge-side pressure adjustment valve 41 in the vertical direction Z.
Effects of the embodiment will be described.
(1) The liquid ejecting apparatus 11a includes the discharge-side pressure adjustment valve 41 in the liquid discharge path 40 through which the liquid is discharged from each liquid ejecting head 20. Therefore, the liquid ejecting apparatus 11a can reduce the pressure fluctuation in the nozzles 21 when the liquid is discharged from the liquid outlet 27a by driving the flow pump 52 in the circulation operation for circulating the liquid. Accordingly, the liquid ejecting apparatus 11a can suppress the pressure control at the time of performing the circulation operation being complicated.
(2) The liquid ejecting apparatus 11a can adjust the pressure in the supply-side liquid chamber 33 by the supply-side pressure adjustment valve 31. Therefore, the liquid ejecting apparatus 11a can easily control the pressure in the supply-side liquid chamber 33 as compared with the related art in which the pressure in the supply-side liquid chamber 33 is adjusted by using the pump and the sensor, for example.
(3) Since the pressure fluctuation in the supply-side liquid chamber 33 can be reduced by bending the supply-side flexible portion 32, the liquid ejecting apparatus 11a can easily control the pressure in the supply-side liquid chamber 33.
(4) Since the pressure fluctuation in the discharge-side liquid chamber 43 can be reduced by bending the discharge-side flexible portion 42, the liquid ejecting apparatus 11a can easily control the pressure in the discharge-side liquid chamber 43.
(5) The liquid ejecting apparatus 11a can suppress the fluid, which has flowed into the discharge-side liquid chamber 43 from the fluid introduction path 70, flowing toward the liquid discharge path 40.
(6) The liquid ejecting apparatus 11a can efficiently discharge the fluid, which has flowed into the discharge-side liquid chamber 43 from the fluid introduction path 70, from the discharge-side liquid chamber 43 via the return flow path 50.
(7) The liquid ejecting apparatus 11a can maintain the pressure in the discharge-side liquid chamber 43 by introducing the liquid, which is the same as the liquid to be supplied to each liquid ejecting head 20, into the discharge-side liquid chamber 43 when the discharge-side liquid chamber 43 becomes the second pressure.
(8) The liquid ejecting apparatus 11a can discharge the liquid in the discharge-side pressure adjustment valve 41 and the return flow path 50 via the return flow path 50 by driving the flow pump 52 such that the pressure in the discharge-side liquid chamber 43 becomes lower than the second pressure in a state where the first switch valve 71 is switched to the state of allowing the communication between the fluid introduction path 70 and the atmospheric air communication path 72.
(9) The liquid ejecting apparatus 11a can introduce the atmospheric air into the discharge-side liquid chamber 43 by driving the flow pump 52 such that the pressure in the discharge-side liquid chamber 43 becomes lower than the second pressure in a state where the first switch valve 71 is switched to the state of allowing the communication between the fluid introduction path 70 and the atmospheric air communication path 72. Therefore, in a case where ink that solidifies when the amount of oxygen in the liquid is decreased is used as an example of the liquid, solidification of the liquid can be suppressed.
(10) Since the liquid ejecting apparatus 11a includes the degassing unit 60, the liquid ejecting apparatus 11a can suppress the liquid containing the atmospheric air being supplied to each liquid ejecting head 20 even when the atmospheric air is introduced into the discharge-side liquid chamber 43.
(11) In the liquid ejecting apparatus 11a, the flow path resistance of the second flow path R2 from the nozzle 21 to the discharge-side liquid chamber 43 is smaller than the flow path resistance of the first flow path R1 from the supply-side liquid chamber 33 to the nozzle 21. Therefore, the difference between the pressure in the discharge-side liquid chamber 43 and the pressure applied to the nozzles 21 can be decreased. Accordingly, it is possible to accurately adjust the pressure applied to the nozzle 21 by adjusting the pressure in the discharge-side liquid chamber 43.
(12) In the liquid ejecting apparatus 11a, when the liquid is discharged from the nozzles 21, it is possible to cause the liquid to easily flow into the ejection liquid chamber 23 from the first common liquid chamber 22, and it is possible to suppress the liquid flowing into the ejection liquid chamber 23 from the second common liquid chamber 27. Therefore, when the liquid is discharged from the nozzles 21, it is possible to cause the liquid to flow into the ejection liquid chamber 23 from the liquid supply path 30.
(13) The discharge-side pressure adjustment valve 41 can reduce the pressure fluctuation generated in each liquid ejecting head 20 when the liquid is discharged from the discharge-side liquid chamber 43 toward the return flow path 50 in the circulation operation. Therefore, the liquid ejecting apparatus 11a can reduce the fluctuation of the pressure applied to the nozzles 21 during the circulation operation.
(14) The volume of the discharge-side liquid chamber 43 which is changeable by the discharge-side flexible portion 42 is larger than the volume of the supply-side liquid chamber 33 which is changeable by the supply-side flexible portion 32. Therefore, the discharge-side pressure adjustment valve 41 can preferably reduce the pressure fluctuation in the discharge-side liquid chamber 43 by reducing the volume of the discharge-side liquid chamber 43 due to the displacement of the discharge-side flexible portion 42 even when the amount of the liquid to be discharged from the discharge-side liquid chamber 43 toward the return flow path 50 is large. Therefore, the liquid ejecting apparatus 11a can preferably reduce the fluctuation of the pressure applied to the nozzles 21.
(15) The liquid ejecting heads 20 and the supply-side pressure adjustment valves 31 are held by the head holder 90 in a state where they are not movable relative to each other. Therefore, the liquid ejecting apparatus 11a can suppress the change of the pressure applied to the nozzles 21 due to the change of the distance between the nozzle surface 21a and the supply-side pressure adjustment valve 31 in the vertical direction Z when the head holder 90 is displaced.
(16) The liquid ejecting heads 20 and the discharge-side pressure adjustment valve 41 are held by the head holder 90 in a state where they are not movable relative to each other. Therefore, the liquid ejecting apparatus 11a can suppress the change of the pressure applied to the nozzles 21 due to the change of the distance between the nozzle surface 21a and the discharge-side pressure adjustment valve 41 in the vertical direction Z when the head holder 90 is displaced.
Next, a second embodiment of a liquid ejecting apparatus and a control method for the liquid ejecting apparatus will be described with reference to the drawings. The second embodiment is different from the first embodiment in that the discharge-side pressure adjustment valve 41, the return flow path 50, and the fluid introduction path 70 are not provided and the pressure applied to the nozzles 21 is adjusted in accordance with the position where a liquid tank as an example of the liquid accommodation unit 15 is disposed. Since in other points, the second embodiment is substantially the same as the first embodiment, the same reference numerals are given to the same configuration, and the duplicated description is omitted.
As illustrated in
The liquid ejecting apparatus 11a preferably includes a third switch valve 110 at a coupling portion between the liquid discharge path 40 and the liquid supply path 30. The third switch valve 110 is capable of switching a flow path of liquid from the degassing unit 60 to the first common liquid chamber 22 of each liquid ejecting head 20, between the upstream liquid supply path 30a and the liquid discharge path 40. The third switch valve 110 may be a 3-way valve including three valve bodies capable of individually closing three flow paths of the liquid discharge path 40, a portion of the upstream liquid supply path 30a that is upstream of the coupling portion with the liquid discharge path 40, a portion of the upstream liquid supply path 30a that is downstream of the coupling portion with the liquid discharge path 40, for example.
The liquid discharge path 40 branches off from a portion between the liquid ejecting head 20 and the third switch valve 110, and is coupled to the liquid accommodation unit 15 as an example of the liquid storage unit. That is, the liquid discharge path 40 includes a branch portion 40a that branches. The liquid ejecting apparatus 11a includes a third on/off valve 120 as an example of a storage unit pressure adjustment mechanism provided between the liquid ejecting head 20 and the liquid accommodation unit 15 in the liquid discharge path 40. The third on/off valve 120 becomes in a closed state to close the liquid discharge path 40 on a side closer to the liquid accommodation unit 15 than the branch portion 40a. In other words, the third on/off valve 120 becomes in an open state to cause the liquid accommodation unit 15 and the liquid ejecting head 20 to communicate with each other via the liquid discharge path 40. That is, the third on/off valve 120 becomes in an open state to cause the pressure in the liquid accommodation unit 15 to act on the nozzles 21 via the liquid discharge path 40. In an example of the embodiment, the pressure in the liquid accommodation unit 15 is determined by the pressure applied to the liquid level of the liquid accommodated in the liquid accommodation unit 15. The pressure in the liquid accommodation unit 15 may be determined by the pressure applied to any position in the liquid accommodation unit 15.
The liquid ejecting apparatus 11a includes a pressure damper 121 which reduces the fluctuation of the pressure in the liquid discharge path 40, between the branch portion 40a and the third on/off valve 120 in the liquid discharge path 40. That is, the liquid ejecting apparatus 11a includes the pressure damper 121 between the liquid ejecting head 20 and the third on/off valve 120 in the liquid discharge path 40. The pressure damper 121 includes a pressure adjustment chamber 123 of which the volume is changed by a pressure-adjustment flexible portion 122 being bent. The pressure-adjustment flexible portion 122 forms a wall portion. In the pressure damper 121, the pressure-adjustment flexible portion 122 is bent so as to increase the volume of the pressure adjustment chamber 123 when the amount of the liquid in the liquid discharge path 40 is increased, and the pressure-adjustment flexible portion 122 is bent so as to decrease the volume of the pressure adjustment chamber 123 when the amount of the liquid in the liquid discharge path 40 is decreased. In this manner, the liquid ejecting apparatus 11a can reduce the pressure fluctuation in the liquid discharge path 40. The liquid ejecting apparatus 11a includes a discharge flow pump 124 which causes the liquid to flow, between the third on/off valve 120 and the liquid accommodation unit 15 in the liquid discharge path 40.
The liquid ejecting apparatus 11a includes a holding unit 15a that holds the liquid accommodation unit 15. The liquid accommodation unit 15 is held by the holding unit 15a such that the position of the liquid level in the liquid accommodation unit 15 in the vertical direction Z is within a range from a first position H1 to a second position H2. The first position H1 is a position of the liquid level when the maximum amount of the liquid that can be accommodated in the liquid accommodation unit 15 is accommodated. The second position H2 is a position of the liquid level when the minimum amount of the liquid that can be supplied from the liquid accommodation unit 15 to the liquid supply path 30 is accommodated.
In an example of the embodiment, the first position H1 and the second position H2 are positions of the liquid level in the liquid accommodation unit 15 when the pressure as the potential energy of the liquid in the liquid accommodation unit 15 in a case where the liquid accommodation unit 15 is opened to the atmospheric air becomes a pressure which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 is maintained, as illustrated in
In this case, the difference between the pressure applied to the nozzles 21 and the pressure in the liquid accommodation unit 15 is changed by the distance between the position of the nozzle surface 21a and the position of the liquid level in the liquid accommodation unit 15 in the vertical direction Z. Therefore, the pressure applied to the nozzles 21 when the position of the liquid level in the liquid accommodation unit 15 is the first position H1 is changed by a distance D3 between the position of the nozzle surface 21a and the first position H1 in the vertical direction Z. Further, the pressure applied to the nozzles 21 when the position of the liquid level in the liquid accommodation unit 15 is the second position H2 is changed by a distance D4 between the position of the nozzle surface 21a and the second position H2 in the vertical direction Z.
In the embodiment, the controller 200 controls the third on/off valve 120 and the discharge flow pump 124.
Next, the control method for the liquid ejecting apparatus 11a by the controller 200 will be described.
The controller 200 causes the pressure in the liquid accommodation unit 15 to act on the nozzles 21 by opening the third on/off valve 120. Here, the pressure in the liquid accommodation unit 15 is adjusted to the second pressure which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 is maintained. Therefore, the controller 200 causes the pressure in the liquid accommodation unit 15 adjusted to the second pressure, which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 is maintained, to act on the nozzle 21, and causes the liquid in each liquid ejecting head 20 to be discharged toward the liquid discharge path 40.
Next, the circulation operation of the embodiment will be described.
The controller 200 drives the pressurization pump 81 and the discharge pump 88 to supply the liquid in the liquid accommodation unit 15 toward the liquid supply path 30. That is, the pressurization pump 81 and the discharge pump 88 cause the liquid stored in the liquid accommodation unit 15 to flow toward each supply-side pressure adjustment valve 31 via the liquid supply path 30. In the embodiment, the pressurization pump 81 and the discharge pump 88 are an example of the liquid flow mechanism.
Subsequently, when the liquid in each liquid ejecting head 20 is discharged toward the liquid discharge path 40, the controller 200 opens the third on/off valve 120 to cause the liquid accommodation unit 15 and each liquid ejecting head 20 to communicate with each other via the liquid discharge path 40. In doing so, the pressure in the liquid accommodation unit 15 acts on the nozzles 21 of each liquid ejecting head 20. Therefore, the liquid in each liquid ejecting head 20 can be discharged toward the liquid accommodation unit 15 having a lower pressure. That is, the controller 200 controls the third on/off valve 120 to cause the pressure in the liquid accommodation unit 15 to act on the nozzles 21 via the liquid discharge path 40, and discharges the liquid in each liquid ejecting head 20 toward the liquid discharge path 40.
In this case, the pressure in the liquid accommodation unit 15 is adjusted to the second pressure at which the gas-liquid interface formed at the nozzle 21 is maintained. Therefore, in the liquid ejecting apparatus 11a, it is possible to maintain the meniscus on the gas-liquid interface of the nozzles 21 when the liquid in the liquid ejecting apparatus 11a is circulated.
Then, the controller 200 closes the third on/off valve 120 to shut off the liquid accommodation unit 15 and each liquid ejecting head 20 from each other. In this way, the liquid ejecting apparatus 11a can circulate the liquid in the liquid ejecting apparatus 11a.
Next, actions of the liquid ejecting apparatus 11a of the embodiment will be described.
The holding unit 15a holds the liquid accommodation unit 15 at a predetermined position so that the pressure in the liquid accommodation unit 15 is adjusted to a pressure capable of maintaining the meniscus on the gas-liquid interface of the nozzle 21. The controller 200 opens the third on/off valve 120 to cause the pressure in the liquid accommodation unit 15 to act on the nozzle 21 when the circulation operation for circulating the liquid in the liquid ejecting apparatus 11a is performed. That is, the pressure applied to the nozzle 21 in the circulation operation is adjusted to a pressure capable of maintaining the meniscus on the gas-liquid interface of the nozzle 21.
Effects of the embodiment will be described.
(17) Since the liquid ejecting apparatus 11a includes the supply-side pressure adjustment valve 31 in the liquid supply path 30 through which the liquid is supplied to each liquid ejecting head 20, it is possible to adjust the pressure in the nozzle 21 by adjusting the pressure in the liquid accommodation unit 15 coupled to the liquid discharge path 40. Accordingly, the liquid ejecting apparatus 11a can suppress the pressure control at the time of performing the circulation operation for circulating the liquid being complicated.
(18) The liquid ejecting apparatus 11a can easily perform the circulation operation for discharging the liquid in each liquid ejecting head 20 toward the liquid discharge path 40 by opening or closing the third on/off valve 120.
(19) Since the liquid ejecting apparatus 11a includes the pressure damper 121 between the liquid ejecting head 20 and the third on/off valve 120 in the liquid discharge path 40, it is possible to reduce the pressure fluctuation, when the third on/off valve 120 is opened or closed, acting on the liquid ejecting head 20.
(20) The liquid ejecting apparatus 11a can adjust the pressure on the liquid supply path 30 to the first pressure by the supply-side pressure adjustment valve 31 and the liquid supply path 30 that are in the pressurized state, and can adjust the pressure on the liquid discharge path 40 to the second pressure by the position of the liquid accommodation unit 15.
(21) With the control method by the controller 200, it is possible to cause the pressure in the liquid accommodation unit 15 adjusted to the second pressure, which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 does not break, to act on the nozzle 21 via the liquid discharge path 40, and to discharge the liquid in each liquid ejecting head 20 toward the liquid discharge path 40. Therefore, it is possible to suppress the pressure control at the time of performing the circulation operation for circulating the liquid being complicated.
(22) With the control method by the controller 200, it is possible to cause the pressure in the liquid accommodation unit 15 adjusted to the second pressure, which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 does not break, to act on the nozzle 21 via the liquid discharge path 40 by opening the third on/off valve 120. Therefore, it is possible to suppress the pressure control at the time of performing the circulation operation for circulating the liquid being complicated.
Next, a third embodiment of a liquid ejecting apparatus will be described with reference to the drawings. The third embodiment is different from the first embodiment in that the discharge-side pressure adjustment valve 41 is not held by the head holder 90 and the bypass flow path 73 is not provided. Since in other points, the third embodiment is substantially the same as the first embodiment, the same reference numerals are given to the same configuration, and the duplicated description is omitted.
As illustrated in
The fluid introduction path 70 is coupled to the atmospheric air communication path 72. Further, the liquid ejecting apparatus 11a includes a fourth on/off valve 130 which becomes a closed state to shut off the fluid introduction path 70 and the atmospheric air communication path 72 from each other. The fourth on/off valve 130 is provided at position higher than the nozzle surface 21a in the vertical direction Z. An opening end 72a which is open to the atmospheric air in the atmospheric air communication path 72 is provided at a position higher than the nozzle surface 21a in the vertical direction Z.
Next, actions of the liquid ejecting apparatus 11a of the embodiment will be described.
The position of the discharge-side liquid chamber 43 in the vertical direction Z is not changed even when the head holder 90 is displaced along the vertical direction Z. Therefore, the pressure in the discharge-side liquid chamber 43 is not changed even when the head holder 90 is displaced along the vertical direction Z.
The fourth on/off valve 130 and the opening end 72a of the atmospheric air communication path 72 are provided at a position higher than the nozzle surface 21a in the vertical direction Z. Therefore, when the fourth on/off valve 130 is in an open state, the gas-liquid interface in the flow path formed by the fluid introduction path 70 and the atmospheric air communication path 72 is formed at a position lower than the fourth on/off valve 130.
Effects of the embodiment will be described.
(23) Since the pressure in the discharge-side liquid chamber 43 is not changed even when the head holder 90 is displaced along the vertical direction Z, it is possible to accurately control the pressure in the discharge-side liquid chamber 43.
(24) When the fourth on/off valve 130 is in an open state, the gas-liquid interface in the flow path formed by the fluid introduction path 70 and the atmospheric air communication path 72 is formed at a position lower than the fourth on/off valve 130. Therefore, it is possible to suppress the liquid leaking from the opening end 72a of the atmospheric air communication path 72.
Next, a fourth embodiment of a liquid ejecting apparatus will be described with reference to the drawings. The fourth embodiment is different from the first embodiment in that a supply-side liquid storage unit 140 capable of storing liquid, and a supply-side storage unit pressure adjustment mechanism 141 that adjusts the pressure in the supply-side liquid storage unit 140 are provided as the supply-side pressure adjustment mechanism, instead of the supply-side pressure adjustment valve 31. Since in other points, the fourth embodiment is substantially the same as the first embodiment, the same reference numerals are given to the same configuration, and the duplicated description is omitted.
As illustrated in
The supply-side storage unit pressure adjustment mechanism 141 is capable of adjusting the pressure in the supply-side liquid storage unit 140 by adjusting the amount of gas in the supply-side liquid storage unit 140. In an example of the embodiment, the pressure in the supply-side liquid storage unit 140 is determined by the pressure of the gas at a predetermined position in the supply-side liquid storage unit 140. The pressure in the supply-side liquid storage unit 140 may be determined by the pressure applied to any position in the supply-side liquid storage unit 140. As an example, the pressure in the supply-side liquid storage unit 140 may be determined by the pressure applied to the liquid level of the liquid accommodated in the supply-side liquid storage unit 140, or may be determined by the pressure applied to the bottom surface of the supply-side liquid storage unit 140.
In an example of the embodiment, the supply-side storage unit pressure adjustment mechanism 141 includes an atmospheric air open path 141a having one end coupled to the supply-side liquid storage unit 140 and the other end open to the atmospheric air, a pressure gauge 141b that measures the pressure in the supply-side liquid storage unit 140, and a gas discharge pump 141c that is driven to discharge the gas in the supply-side liquid storage unit 140. The supply-side storage unit pressure adjustment mechanism 141 includes an atmospheric air open valve 141d which becomes in a closed state to close the atmospheric air open path 141a. The pressure gauge 141b is preferably a relative pressure gauge that measures a differential pressure from the atmospheric pressure.
When the pressure in the supply-side liquid storage unit 140 measured by the pressure gauge 141b is greater than the first pressure, the controller 200 opens the atmospheric air open valve 141d to drive the gas discharge pump 141c so that the gas in the supply-side liquid storage unit 140 is discharged and the supply-side liquid storage unit 140 is depressurized.
Next, actions of the liquid ejecting apparatus 11a of the embodiment will be described.
The supply-side liquid storage unit 140 communicates with the temporary storage unit 80 via the liquid supply path 30, and also communicates with each liquid ejecting head 20 via the liquid supply path 30 so that the liquid supplied from the temporary storage unit 80 is stored and the stored liquid is supplied to each liquid ejecting head 20. Further, by the communication between the supply-side liquid storage unit 140 and each liquid ejecting head 20, the pressure applied to the nozzles 21 of each liquid ejecting head 20 changes according to the pressure in the supply-side liquid storage unit 140.
Then, the controller 200 controls such that when the pressure in the supply-side liquid storage unit 140 is greater than the first pressure, the supply-side liquid storage unit 140 is depressurized to decrease the pressure of the gas acting on the liquid level of the liquid in the supply-side liquid storage unit 140, and thereby adjusts the pressure in the supply-side liquid storage unit 140 to the first pressure or lower.
Effects of the embodiment will be described.
(25) Since the pressure in the supply-side liquid storage unit 140 can be adjusted to the first pressure or lower by the control of the controller 200, the liquid ejecting apparatus 11a can accurately adjust the pressure applied to the nozzles 21.
Next, a fifth embodiment of a liquid ejecting apparatus and a control method for the liquid ejecting apparatus will be described with reference to the drawings. The fifth embodiment is different from the second embodiment in that an auxiliary liquid accommodation unit 150 is provided as the liquid storage unit in the liquid discharge path 40 and can accommodate the liquid. Since in other points, the fifth embodiment is substantially the same as the second embodiment, the same reference numerals are given to the same configuration, and the duplicated description is omitted.
As illustrated in
The auxiliary liquid accommodation unit 150 is held by the auxiliary holding unit 152 such that the position of the liquid level in the auxiliary liquid accommodation unit 150 in the vertical direction Z is within a range from a third position H3 to a fourth position H4. The third position H3 is a position of the liquid level when the maximum amount of the liquid that can be accommodated in the auxiliary liquid accommodation unit 150 is accommodated. The fourth position H4 is a position of the liquid level when the minimum amount of the liquid that can be supplied from the auxiliary liquid accommodation unit 150 to each liquid ejecting head 20 and the liquid accommodation unit 15 is accommodated.
In an example of the embodiment, the position of the liquid level in the auxiliary liquid accommodation unit 150 in a range from the third portion H3 to the fourth position H4 is a position of the liquid level in the auxiliary liquid accommodation unit 150 when the pressure as the potential energy of the liquid in the auxiliary liquid accommodation unit 150 in a case where the auxiliary liquid accommodation unit 150 is opened to the atmospheric air becomes a pressure which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 is maintained. That is, in an example of the embodiment, the pressure in the auxiliary liquid accommodation unit 150 is adjusted to the second pressure which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 is maintained, by the auxiliary liquid accommodation unit 150 being held by the auxiliary holding unit 152. That is, the auxiliary holding unit 152 holds the auxiliary liquid accommodation unit 150 at a position at which the pressure in the auxiliary liquid accommodation unit 150 acting on the nozzle 21 via the liquid discharge path 40 becomes the second pressure. In an example of the embodiment, the pressure in the auxiliary liquid accommodation unit 150 is determined by the pressure of the gas at a predetermined position in the auxiliary liquid accommodation unit 150. The pressure in the auxiliary liquid accommodation unit 150 may be determined by the pressure applied to any position in the auxiliary liquid accommodation unit 150. As an example, the pressure in the auxiliary liquid accommodation unit 150 may be determined by the pressure applied to the liquid level of the liquid accommodated in the auxiliary liquid accommodation unit 150, or may be determined by the pressure applied to the bottom surface of the auxiliary liquid accommodation unit 150.
In this case, the difference between the pressure applied to the nozzles 21 and the pressure in the auxiliary liquid accommodation unit 150 is changed by the distance between the position of the nozzle surface 21a and the position of the liquid level in the auxiliary liquid accommodation unit 150 in the vertical direction Z. Therefore, the pressure applied to the nozzles 21 when the position of the liquid level in the auxiliary liquid accommodation unit 150 is the third position H3 is changed by a distance D7 between the position of the nozzle surface 21a and the third position H3 in the vertical direction Z. Further, the pressure applied to the nozzles 21 when the position of the liquid level in the auxiliary liquid accommodation unit 150 is the fourth position H4 is changed by a distance D8 between the position of the nozzle surface 21a and the fourth position H4 in the vertical direction Z.
Further, the liquid ejecting apparatus 11a includes a gas amount adjustment mechanism 153 that adjusts the pressure in the auxiliary liquid accommodation unit 150 by adjusting the amount of the gas in the auxiliary liquid accommodation unit 150 as an example of the storage unit pressure adjustment mechanism.
The gas amount adjustment mechanism 153 includes an auxiliary atmospheric air open path 153a having one end coupled to the auxiliary liquid accommodation unit 150 and the other end open to the atmospheric air, an auxiliary pressure gauge 153b that measures the pressure in the auxiliary liquid accommodation unit 150, and a gas amount adjustment pump 153c that is driven to adjust the amount of the gas in the auxiliary liquid accommodation unit 150. The gas amount adjustment mechanism 153 includes an auxiliary atmospheric air open valve 153d which becomes in a closed state to close the auxiliary atmospheric air open path 153a. The auxiliary pressure gauge 153b is preferably a relative pressure gauge that measures a differential pressure from the atmospheric pressure.
When the pressure in the auxiliary liquid accommodation unit 150 measured by the auxiliary pressure gauge 153b is not the second pressure, the controller 200 opens the auxiliary atmospheric air open valve 153d and drives the gas amount adjustment pump 153c to adjust the amount of the gas in the auxiliary liquid accommodation unit 150 so that the pressure in the auxiliary liquid accommodation unit 150 becomes the second pressure.
Next, actions of the liquid ejecting apparatus 11a of the embodiment will be described.
The pressure in the auxiliary liquid accommodation unit 150 is adjusted to the second pressure capable of maintaining the meniscus on the gas-liquid interface of the nozzle 21 by the auxiliary liquid accommodation unit 150 being held at a predetermined position by the auxiliary holding unit 152. In other words, the auxiliary holding unit 152 holds the auxiliary liquid accommodation unit 150 at a predetermined position so that the pressure in the auxiliary liquid accommodation unit 150 is adjusted to the second pressure capable of maintaining the meniscus on the gas-liquid interface of the nozzle 21. The controller 200 opens the third on/off valve 120 to cause the pressure in the auxiliary liquid accommodation unit 150 to act on the nozzle 21 when the circulation operation for circulating the liquid in the liquid ejecting apparatus 11a is performed. That is, the pressure applied to the nozzle 21 in the circulation operation is adjusted to a pressure capable of maintaining the meniscus on the gas-liquid interface of the nozzle 21.
When the pressure in the auxiliary liquid accommodation unit 150 is not the second pressure, the controller 200 controls the gas amount adjustment mechanism 153 and adjusts the pressure in the auxiliary liquid accommodation unit 150 to the second pressure.
Next, the control method for the liquid ejecting apparatus 11a by the controller 200 will be described.
When the liquid in each liquid ejecting head 20 is discharged toward the liquid discharge path 40, the controller 200 executes a step of measuring the pressure in the auxiliary liquid accommodation unit 150 by the auxiliary pressure gauge 153b. Subsequently, the controller 200 executes a step of opening the auxiliary atmospheric air open valve 153d according to the measured pressure, driving the gas amount adjustment pump 153c, and adjusting the pressure in the auxiliary liquid accommodation unit 150 to the second pressure which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 is maintained. Thereafter, the controller 200 executes a step of opening the third on/off valve 120. With such a control method, the controller 200 causes the pressure in the auxiliary liquid accommodation unit 150 to act on the nozzles 21 in the circulation operation. That is, the controller 200 causes the pressure in the auxiliary liquid accommodation unit 150 adjusted to the second pressure, which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 is maintained, to act on the nozzle 21, and discharges the liquid in each liquid ejecting head 20 toward the liquid discharge path 40.
In the circulation operation, when the auxiliary atmospheric air open valve 153d is opened to cause the auxiliary liquid accommodation unit 150 to be open to the atmospheric air, and the pressure in the auxiliary liquid accommodation unit 150 adjusted in a range from the third position H3 to the fourth position H4 acts on the nozzle 21 so that the liquid in each liquid ejecting head 20 is discharged toward the liquid discharge path 40, the controller 200 may control the storage unit pressure adjustment mechanism and each on/off valve as follows.
For example, when the position of the liquid level of the liquid in the auxiliary liquid accommodation unit 150 is higher than the third position H3 in the vertical direction Z, the controller 200 opens the auxiliary atmospheric air open valve 153d and drives the gas amount adjustment pump 153c in a state where the third on/off valve 120 is closed and the fifth on/off valve 151 is opened, to pressurize the auxiliary liquid accommodation unit 150, discharges the liquid in the auxiliary liquid accommodation unit 150 toward the liquid accommodation unit 15 to adjust the position of the liquid level of the liquid in the auxiliary liquid accommodation unit 150 to the third position H3, stops the driving of the gas amount adjustment pump 153c, and closes the fifth on/off valve 151.
Further, for example, when the position of the liquid level of the liquid in the auxiliary liquid accommodation unit 150 is lower than the fourth position H4 in the vertical direction Z, the controller 200 opens the auxiliary atmospheric air open valve 153d and drives the gas amount adjustment pump 153c in a state where the third on/off valve 120 is closed and the fifth on/off valve 151 is opened, to depressurize the auxiliary liquid accommodation unit 150, cause the liquid to flow into the auxiliary liquid accommodation unit 150 from the liquid accommodation unit 15 to adjust the position of the liquid level of the liquid in the auxiliary liquid accommodation unit 150 to the fourth position H4, stops the driving of the gas amount adjustment pump 153c, and closes the fifth on/off valve 151. When the circulation operation for discharging the liquid in each liquid ejecting head 20 toward the liquid discharge path 40 is performed, the controller 200 opens the auxiliary atmospheric air open valve 153d and closes the third on/off valve 120.
Effects of the embodiment will be described.
(26) The liquid ejecting apparatus 11a can adjust the pressure in the nozzle 21 by adjusting the pressure in the auxiliary liquid accommodation unit 150 coupled to the liquid discharge path 40. Accordingly, the liquid ejecting apparatus 11a can suppress the pressure control at the time of performing the circulation operation for circulating the liquid being complicated.
(27) Since the pressure in the auxiliary liquid accommodation unit 150 can be adjusted to the second pressure by the control of the controller 200, the liquid ejecting apparatus 11a can accurately adjust the pressure applied to the nozzles 21.
(28) With the control method by the controller 200, it is possible to cause the pressure in the auxiliary liquid accommodation unit 150 adjusted to the second pressure, which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 does not break, to act on the nozzle 21 via the liquid discharge path 40, and to discharge the liquid in each liquid ejecting head 20 toward the liquid discharge path 40. Therefore, it is possible to suppress the pressure control at the time of performing the circulation operation for circulating the liquid being complicated.
(29) With the control method by the controller 200, it is possible to cause the pressure in the auxiliary liquid accommodation unit 150 adjusted to the second pressure, which is lower than the first pressure and at which the gas-liquid interface formed at the nozzle 21 does not break, to act on the nozzle 21 via the liquid discharge path 40 by opening the third on/off valve 120. Therefore, it is possible to suppress the pressure control at the time of performing the circulation operation for circulating the liquid being complicated.
The embodiments can be implemented with following modifications. The embodiments and the following modification examples can be implemented in combination with each other in the technically consistent range.
In a state where the liquid in the liquid ejecting apparatus 11a is circulated, the liquid ejecting unit 12 may perform recording by ejecting the liquid to the paper sheet 14 as a recording medium.
In the fifth embodiment, when the gas amount adjustment mechanism 153 adjusting the pressure in the auxiliary liquid accommodation unit 150 is not provided, the auxiliary liquid accommodation unit 150 may be caused to be in a state where the inside of the auxiliary liquid accommodation unit 150 is open to the atmospheric air, similar to the liquid accommodation unit 15 illustrated in
Hereinafter, the technical ideas ascertained from the above-described embodiments and modification examples, and effects thereof are described.
A liquid ejecting apparatus includes: a liquid ejecting head that has a nozzle surface in which a nozzle that ejects liquid is open; a liquid supply path which is coupled to a liquid inlet of the liquid ejecting head and through which the liquid is supplied to the liquid ejecting head; a liquid discharge path which is coupled to a liquid outlet of the liquid ejecting head and through which the liquid is discharged from the liquid ejecting head; a supply-side pressure adjustment mechanism that adjusts a pressure in a supply-side liquid chamber provided in the liquid supply path to a first pressure at which a gas-liquid interface formed at the nozzle is maintained; a discharge-side pressure adjustment valve that is provided in the liquid discharge path, includes a discharge-side liquid chamber coupled to the liquid outlet and a discharge-side valve body, and adjusts a pressure of the liquid to be supplied to the liquid ejecting head to a pressure at which the gas-liquid interface formed at the nozzle is maintained, the discharge-side valve body being configured to be opened when a pressure in the discharge-side liquid chamber becomes a second pressure which is lower than the first pressure and a pressure outside the discharge-side liquid chamber and at which the gas-liquid interface formed at the nozzle is maintained, to cause the discharge-side liquid chamber to communicate with a fluid introduction path through which fluid is introduced into the discharge-side liquid chamber from an outside of the discharge-side liquid chamber; and a flow mechanism that is coupled to the discharge-side liquid chamber by a return flow path and is configured to discharge the liquid in the liquid ejecting head toward the liquid discharge path via the discharge-side liquid chamber of the discharge-side pressure adjustment valve.
With this configuration, the liquid ejecting apparatus includes the discharge-side pressure adjustment valve in the liquid discharge path through which the liquid is discharged from the liquid ejecting head. Therefore, the liquid ejecting apparatus can reduce the pressure fluctuation in the nozzle when the liquid is discharged from the liquid outlet by driving the flow mechanism in the circulation operation for circulating the liquid. Accordingly, the liquid ejecting apparatus can suppress the pressure control at the time of performing the circulation operation being complicated.
In the liquid ejecting apparatus, the supply-side pressure adjustment mechanism may be a supply-side pressure adjustment valve that includes the supply-side liquid chamber and a supply-side valve body that is opened when the pressure in the supply-side liquid chamber becomes the first pressure lower than a pressure outside the supply-side liquid chamber, to cause the supply-side liquid chamber to communicate with the liquid supply path that is upstream of the supply-side liquid chamber, and adjusts the pressure of the liquid to be supplied to the liquid ejecting head to a pressure at which the gas-liquid interface formed at the nozzle is maintained.
With this configuration, the liquid ejecting apparatus can adjust the pressure in the supply-side liquid chamber by the supply-side pressure adjustment valve. Therefore, the liquid ejecting apparatus can easily control the pressure in the supply-side liquid chamber as compared with a case of adjusting the pressure in the supply-side liquid chamber by using the pump and the sensor, for example.
In the liquid ejecting apparatus, the supply-side pressure adjustment valve may include a supply-side flexible portion that forms a wall portion of the supply-side liquid chamber and is bent when the pressure in the supply-side liquid chamber changes, and a supply-side bias member that biases the supply-side valve body in a direction of closing the supply-side valve body.
With this configuration, since the pressure fluctuation in the supply-side liquid chamber can be reduced by bending the supply-side flexible portion, the liquid ejecting apparatus can easily control the pressure in the supply-side liquid chamber.
In the liquid ejecting apparatus, the discharge-side pressure adjustment valve may include a discharge-side flexible portion that forms a wall portion of the discharge-side liquid chamber and is bent when the pressure in the discharge-side liquid chamber changes, and a discharge-side bias member that biases the discharge-side valve body in a direction of closing the discharge-side valve body.
With this configuration, since the pressure fluctuation in the discharge-side liquid chamber can be reduced by bending the discharge-side flexible portion, the liquid ejecting apparatus can easily control the pressure in the discharge-side liquid chamber.
In the liquid ejecting apparatus, the liquid discharge path that couples the liquid outlet and the discharge-side liquid chamber of the discharge-side pressure adjustment valve may be open to the discharge-side liquid chamber at a position lower than a position where the fluid flowing from the fluid introduction path flows into the discharge-side liquid chamber.
With this configuration, the liquid ejecting apparatus can suppress the fluid, which has flowed into the discharge-side liquid chamber from the fluid introduction path, flowing toward the liquid discharge path.
In the liquid ejecting apparatus, the return flow path that couples the discharge-side liquid chamber of the discharge-side pressure adjustment valve and the flow mechanism may be open to the discharge-side liquid chamber at a position higher than a position where the fluid flowing from the fluid introduction path flows into the discharge-side liquid chamber.
With this configuration, the liquid ejecting apparatus can efficiently discharge the fluid, which has flowed into the discharge-side liquid chamber from the fluid introduction path, from the discharge-side liquid chamber via the return flow path.
In the liquid ejecting apparatus, the fluid introduction path may couple the discharge-side liquid chamber of the discharge-side pressure adjustment valve and an upstream liquid supply path that is upstream of the supply-side liquid chamber in the liquid supply path.
With this configuration, the liquid ejecting apparatus can maintain the pressure in the discharge-side liquid chamber by introducing the liquid, which is the same as the liquid to be supplied to the liquid ejecting head, into the discharge-side liquid chamber when the discharge-side liquid chamber becomes the second pressure.
In the liquid ejecting apparatus, the fluid introduction path may be configured to introduce gas into the discharge-side liquid chamber of the discharge-side pressure adjustment valve.
With this configuration, the liquid ejecting apparatus can discharge the liquid via the return flow path by driving the flow mechanism such that the pressure in the discharge-side liquid chamber becomes lower than the second pressure when the liquid in the discharge-side pressure adjustment valve and the return flow path is discharged.
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