The present invention relates to a liquid ejecting apparatus.
A liquid ejecting apparatus such as an inkjet printing apparatus has a cap for protecting an ejection opening of a print head. Japanese Patent No. 5668448 (hereinafter referred to as PTL 1) discloses a printer capable of uniquely specifying a relative positional relation between a print head and a cap.
There is a need for specifying a plurality of relative positional relations between the print head and the cap. In the technique of PTL 1, while a relative positional relation between the print head and the cap can be uniquely specified, a plurality of relative positional relations cannot be specified.
According to an aspect of the present invention, there is provided a liquid ejecting apparatus comprising: a print head having an ejection opening surface on which an ejection opening array for ejecting a liquid is provided in a first direction; a cap unit for protecting the ejection opening array; a moving unit configured to relatively move the print head and the cap unit; a first positioning portion for locating the print head and the cap unit in a first relative position where the print head and the cap unit come into contact with each other; and a second positioning portion for locating the print head and the cap unit in a second relative position where the print head and the cap unit come into contact with each other, the second relative position being different from the first relative position. Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present invention will be described with reference to the drawings. It should be noted that the following embodiments do not limit the present invention and that not all of the combinations of the characteristics described in the present embodiments are essential for solving the problem to be solved by the present invention. Incidentally, the same reference numeral refers to the same component in the following description. Furthermore, relative positions, shapes, and the like of the constituent elements described in the embodiments are exemplary only and are not intended to limit the scope of the invention. In the following embodiments, an inkjet printing apparatus will be described as an example of a liquid ejecting apparatus having a liquid ejecting head for ejecting liquid droplets.
The printing apparatus 1 is a multifunction printer comprising a print unit 2 and a scanner unit 3. The printing apparatus 1 can use the print unit 2 and the scanner unit 3 separately or in synchronization to perform various processes related to a print operation and a scan operation. The scanner unit 3 comprises an automatic document feeder (ADF) and a flatbed scanner (FBS) and is capable of scanning a document automatically fed by the ADF as well as scanning a document placed by a user on a document plate of the FBS. The present embodiment is directed to the multifunction printer comprising both the print unit 2 and the scanner unit 3, but the scanner unit 3 may be omitted.
In the print unit 2, a first cassette 5A and a second cassette 5B for housing a print medium (cut sheet) S are detachably provided at the bottom of a casing 4 in the vertical direction. A relatively small print medium of up to A4 size is placed flat and housed in the first cassette 5A and a relatively large print medium of up to A3 size is placed flat and housed in the second cassette 5B. A first feeding unit 6A for sequentially feeding a housed print medium is provided near the first cassette 5A. Similarly, a second feeding unit 6B is provided near the second cassette 5B. In print operation, a print medium S is selectively fed from either one of the cassettes.
Conveying rollers 7, a discharging roller 12, pinch rollers 7a, spurs 7b, a guide 18, an inner guide 19, and a flapper 11 are conveying mechanisms for guiding a print medium S in a predetermined direction. The conveying rollers 7 are drive rollers located upstream and downstream of the print head 8 and driven by a conveying motor (not shown). The pinch rollers 7a are follower rollers that are turned while nipping a print medium S together with the conveying rollers 7. The discharging roller 12 is a drive roller located downstream of the conveying rollers 7 and driven by the conveying motor (not shown). The spurs 7b nip and convey a print medium S together with the conveying rollers 7 and discharging roller 12 located downstream of the print head 8.
The guide 18 is provided in a conveying path of a print medium S to guide the print medium S in a predetermined direction. The inner guide 19 is a member extending in the y-direction. The inner guide 19 has a curved side surface and guides a print medium S along the side surface. The flapper 11 is a member for changing a direction in which a print medium S is conveyed in duplex print operation. A discharging tray 13 is a tray for placing and housing a print medium S that was subjected to print operation and discharged by the discharging roller 12.
The print head 8 of the present embodiment is a full line type color inkjet print head. In the print head 8, a plurality of ejection openings configured to eject ink based on print data are arrayed in the y-direction in
An ink tank unit 14 separately stores ink of four colors to be supplied to the print head 8. An ink supply unit 15 is provided in the midstream of a flow path connecting the ink tank unit 14 to the print head 8 to adjust the pressure and flow rate of ink in the print head 8 within a suitable range. The present embodiment adopts a circulation type ink supply system, where the ink supply unit 15 adjusts the pressure of ink supplied to the print head 8 and the flow rate of ink collected from the print head 8 within a suitable range.
A maintenance unit 16 comprises the cap unit 10 and a wiping unit 17 and activates them at predetermined timings to perform maintenance operation for the print head 8. The maintenance operation will be described later in detail.
In the controller unit 100, the main controller 101 including a CPU controls the entire printing apparatus 1 using a RAM 106 as a work area in accordance with various parameters and programs stored in a ROM 107. For example, when a print job is input from a host apparatus 400 via a host I/F 102 or a wireless I/F 103, an image processing unit 108 executes predetermined image processing for received image data under instructions from the main controller 101. The main controller 101 transmits the image data subjected to the image processing to the print engine unit 200 via a print engine I/F 105.
The printing apparatus 1 may acquire image data from the host apparatus 400 via a wireless or wired communication or acquire image data from an external storage unit (such as a USB memory) connected to the printing apparatus 1. A communication system used for the wireless or wired communication is not limited. For example, as a communication system for the wireless communication, Wi-Fi (Wireless Fidelity; registered trademark) and Bluetooth (registered trademark) can be used. As a communication system for the wired communication, a USB (Universal Serial Bus) and the like can be used. For example, when a scan command is input from the host apparatus 400, the main controller 101 transmits the command to the scanner unit 3 via a scanner engine I/F 109.
An operating panel 104 is a mechanism to allow a user to do input and output for the printing apparatus 1. A user can give an instruction to perform operation such as copying and scanning, set a print mode, and recognize information about the printing apparatus 1 via the operating panel 104.
In the print engine unit 200, the print controller 202 including a CPU controls various mechanisms of the print unit 2 using a RAM 204 as a work area in accordance with various parameters and programs stored in a ROM 203. When various commands and image data are received via a controller I/F 201, the print controller 202 temporarily stores them in the RAM 204. The print controller 202 allows an image processing controller 205 to convert the stored image data into print data such that the print head 8 can use it for print operation. After the generation of the print data, the print controller 202 allows the print head 8 to perform print operation based on the print data via a head I/F 206. At this time, the print controller 202 conveys a print medium S by driving the feeding units 6A and 6B, conveying rollers 7, discharging roller 12, and flapper 11 shown in
A head carriage control unit 208 changes the orientation and position of the print head 8 in accordance with an operating state of the printing apparatus 1 such as a maintenance state or a printing state. An ink supply control unit 209 controls the ink supply unit 15 such that the pressure of ink supplied to the print head 8 is within a suitable range. A maintenance control unit 210 controls the operation of the cap unit 10 and wiping unit 17 in the maintenance unit 16 when performing maintenance operation for the print head 8.
In the scanner engine unit 300, the main controller 101 controls hardware resources of the scanner controller 302 using the RAM 106 as a work area in accordance with various parameters and programs stored in the ROM 107, thereby controlling various mechanisms of the scanner unit 3. For example, the main controller 101 controls hardware resources in the scanner controller 302 via a controller I/F 301 to cause a conveyance control unit 304 to convey a document placed by a user on the ADF and cause a sensor 305 to scan the document. The scanner controller 302 stores scanned image data in a RAM 303. The print controller 202 can convert the image data acquired as described above into print data to enable the print head 8 to perform print operation based on the image data scanned by the scanner controller 302.
In the case of moving the print head 8 from the standby position shown in
Next, a conveying path of a print medium S in the print unit 2 will be described. When a print command is input, the print controller 202 first uses the maintenance control unit 210 and the head carriage control unit 208 to move the print head 8 to the printing position shown in
In the print area P, a plurality of ejection openings provided in the print head 8 eject ink toward the print medium S. In an area where ink is applied to the print medium S, the back side of the print medium S is supported by the platen 9 so as to keep a constant distance between the ejection opening surface 8a and the print medium S. After ink is applied to the print medium S, the conveying rollers 7 and the spurs 7b guide the print medium S such that the print medium S passes on the left of the flapper 11 with its tip inclined to the right and is conveyed along the guide 18 in the vertically upward direction of the printing apparatus 1.
After being conveyed vertically upward, the print medium S is discharged into the discharging tray 13 by the discharging roller 12 and the spurs 7b.
The rest of the conveying path is the same as that in the case of the A4 size print medium S shown in
After the print head 8 finishes print operation for the first side and the back end of the print medium S passes by the flapper 11, the print controller 202 turns the conveying rollers 7 in reverse to convey the print medium S into the printing apparatus 1. At this time, since the flapper 11 is controlled by an actuator (not shown) such that the tip of the flapper 11 is inclined to the left, the front end of the print medium S (corresponding to the back end during the print operation for the first side) passes on the right of the flapper 11 and is conveyed vertically downward.
Then, the print medium S is conveyed along the curved outer surface of the inner guide 19 and then conveyed again to the print area P between the print head 8 and the platen 9. At this time, the second side of the print medium S faces the ejection opening surface 8a of the print head 8.
The rest of the conveying path is the same as that in the case of the print operation for the first side shown in
<<Maintenance Operation>>
Next, maintenance operation for the print head 8 will be described. As described with reference to
On the other hand, in the case of moving the print head 8 from the printing position shown in
On the other hand, in the maintenance position shown in
In the blade wiper unit 171, blade wipers 171a for wiping the ejection opening surface 8a in the x-direction are provided in the y-direction by the length of an area where the ejection openings are arrayed. In the case of performing wiping operation by the use of the blade wiper unit 171, the wiping unit 17 moves the blade wiper unit 171 in the x-direction while the print head 8 is positioned at a height at which the print head 8 can be in contact with the blade wipers 171a. This movement enables the blade wipers 171a to wipe ink and the like adhering to the ejection opening surface 8a.
The entrance of the maintenance unit 16 through which the blade wipers 171a are housed is equipped with a wet wiper cleaner 16a for removing ink adhering to the blade wipers 171a and applying a wetting liquid to the blade wipers 171a. The wet wiper cleaner 16a removes substances adhering to the blade wipers 171a and applies the wetting liquid to the blade wipers 171a each time the blade wipers 171a are inserted into the maintenance unit 16. The wetting liquid is transferred to the ejection opening surface 8a in the next wiping operation for the ejection opening surface 8a, thereby facilitating sliding between the ejection opening surface 8a and the blade wipers 171a.
The vacuum wiper unit 172 comprises a flat plate 172a having an opening extending in the y-direction, a carriage 172b movable in the y-direction within the opening, and a vacuum wiper 172c mounted on the carriage 172b. The vacuum wiper 172c is provided to wipe the ejection opening surface 8a in the y-direction along with the movement of the carriage 172b. The tip of the vacuum wiper 172c has a suction opening connected to the suction pump (not shown). Accordingly, if the carriage 172b is moved in the y-direction while operating the suction pump, ink and the like adhering to the ejection opening surface 8a of the print head 8 are wiped and gathered by the vacuum wiper 172c and sucked into the suction opening. At this time, the flat plate 172a and a dowel pin 172d provided at both ends of the opening are used to align the ejection opening surface 8a with the vacuum wiper 172c.
In the present embodiment, it is possible to carry out a first wiping process in which the blade wiper unit 171 performs wiping operation and the vacuum wiper unit 172 does not perform wiping operation and a second wiping process in which both the wiper units sequentially perform wiping operation. In the case of the first wiping process, the print controller 202 first draws the wiping unit 17 from the maintenance unit 16 while the print head 8 is located above the maintenance position shown in
After the blade wiper unit 171 is housed, the print controller 202 moves the cap unit 10 vertically upward and brings the cap member 10a into close contact with the ejection opening surface 8a of the print head 8. In this state, the print controller 202 drives the print head 8 to perform preliminary ejection and allows the suction pump to suck ink collected in the cap member 10a.
In the case of the second wiping process, the print controller 202 first slides the wiping unit 17 to draw it from the maintenance unit 16 while the print head 8 is located above the maintenance position shown in
Next, reason why there is a need for specifying a plurality of relative positions between the print head 8 and the cap unit 10 will be described. Specifying a plurality of relative positions allows various aspects of maintenance, as will be described below.
In a first aspect, preliminary ejection of a first ink is performed in a first relative position and preliminary ejection of a second ink which is a type different from the first ink is performed in a second relative position. Preliminary ejection is an operation of discharging ink in a position irrespective of printing (e.g., a position on the cap member 10a) to prevent ink from drying or color mixing in ejection openings unused for a predetermined period of time. As described above, the ejection opening surface 8a of the print head 8 is capped by coming into close contact with the cap member 10a of the cap unit 10. In this state, the print head is driven and the preliminary ejection is performed.
Some inks may easily thicken compared to other inks (e.g., black ink containing pigment in a large amount). In a case where preliminary ejection is performed in a state where a relative position between the print head 8 and the cap unit 10 is fixed (a state where the print head 8 and the cap unit 10 are uniquely positioned), a positional relation between inks preliminarily ejected onto the cap member 10a is the same as a positional relation of arrangement of ejection opening arrays. More specifically, ink that may easily thicken continues to be ejected to the same position on the cap member 10a. As a result, the ink that may easily thicken sometimes accumulates on the cap member 10a. Then, to prevent the preliminarily ejected ink from accumulating on the cap member 10a, there is a need for preliminarily ejecting black ink that may easily thicken to an area on the cap member 10a where color ink that may not easily thicken has landed. In contrast, there is also a need for preliminarily ejecting color ink, in an overlapping manner, to an area where black ink that may easily thicken has been preliminarily ejected. Incidentally, a location where ink lands by the preliminary ejection is referred to as a “position,” and a location of ink that has already landed on the cap member 10a is referred to as an “area.” This is because ink that has landed may spread across an absorber 115 (see
In the present embodiment, the print head 8 is a color inkjet print head of a full-line type and has ejection opening arrays extending in a manner corresponding to a width of a print medium S. Ejection opening arrays of respective inks align in a first direction (x-direction) crossing a direction in which the ejection opening arrays extend. The cap member 10a is a member extending in the y-direction so as to cover the ejection opening arrays. In a case where it is intended that a position in which preliminarily ejected black ink lands overlaps with an area on the cap member 10a where color ink has landed, it is needed to specify a plurality of relative positions between the print head 8 and the cap member 10a in the first direction (x-direction). More specifically, there is a need for locating the print head 8 and the cap unit 10 in different positions in the first direction.
In a second aspect, a position of capping is different from a position of preliminary ejection. For example, capping and suction are performed in the first relative position, and preliminary ejection of a specified color is performed in the second relative position.
In a third aspect, capping is performed in a plurality of positions. For example, capping is performed in various positions depending on a position of the print head 8 at the time of movement of the cap unit 10 to a capping position. More specifically, there is an aspect that in a case where the cap unit 10 has a plurality of capping positions, the cap unit 10 moves to a capping position to which the cap unit 10 moves in a shorter distance. There is also an aspect that a capping position in a standby state in which a capping state is maintained is different from a capping position at the time of performing suction operation.
In the following embodiment, with the example of the above-described first aspect, that is, the aspect of performing preliminary ejection in different positions, an aspect of specifying a plurality of relative positions between the print head 8 and the cap unit 10 will be described.
<Positioning of the Print Head and the Cap Unit>
A configuration of a positioning portion for determining a relative position between the print head 8 and the cap unit 10 will be described.
As shown in
The cap unit 10 shown in
The distance between the first positioning member 10b and the second positioning member 10c in the first direction (x-direction) is greater than the length of the positioning member 8b of the print head 8 in the first direction (x-direction). Accordingly, the positioning member 8b of the print head 8 can enter a gap between the first positioning member 10b and the second positioning member 10c. Then, controlling movement of the cap unit 10 (cap member 10a) in the first direction (x-direction) allows locating a plurality of relative positions. That is, it is possible to achieve the first relative position where the first positioning surface 81 of the positioning member 8b of the print head 8 comes into contact with the first positioning member 10b of the cap unit 10. It is also possible to achieve the second relative position where the second positioning surface 82 (a surface opposite to the first positioning surface 81) of the positioning member 8b of the print head 8 comes into contact with the second positioning member 10c of the cap unit 10. In this manner, in the present embodiment, positioning is performed by using the first positioning member 10b and the second positioning member 10c provided on both ends of the cap holder 110 in the y-direction and the positioning member 8b provided on both ends of the print head 8 in the y-direction.
<Regarding Movement of the Cap Unit>
As shown in
In the present embodiment, the center of the sector gear 501 and the center of the first gear 502 are the same. Further, the sector gear 501 is rotatably held by a base member 507 and the first gear 502 is unrotatably fixed to the base member 507. The cap holder gear 504 and the second gear 503 are rotatably held by the sector gear 501 and the second gear 503 is coupled to both of the first gear 502 and the cap holder gear 504. Furthermore, the gear ratio (the number of teeth) of the first gear 502 and the gear ratio of the cap holder gear 504 are the same.
In a case where the sector gear 501 rotates in this configuration, the first gear 502 does not rotate, and thus the second gear 503 that engages with the first gear 502 revolves together with the sector gear 501, while rotating around the first gear 502. In this example, since the first gear 502 and the cap holder gear 504 have the same gear ratio (the number of teeth), they have the same number of rotations. Accordingly, the cap holder gear 504 rotates in reverse for the same angle as the rotation of the sector gear 501, and the attitude of the cap holder gear 504 is constant irrespective of the angle of the sector gear 501. In this manner, in the configuration of the present embodiment, the cap holder 110 can move while keeping its horizontal state.
Incidentally, rotation by the gear causes a free end side of the cap holder gear 504 to hang and easily tilt due to impact of backlash, weight of the cap holder 110, or the like. Then, to hold the attitude of the cap unit 10, the free end side is biased upward in a gravity direction by using a spring 506 (urging member) of
A driving amount of the drive motor 505 is controlled by the maintenance control unit 210, and the maintenance control unit 210 controls the driving amount in response to an instruction from the print controller 202.
<Outline of Movement Sequence>
Next, the outline of a movement sequence for moving the print head 8 and the cap unit 10 will be described.
<Control of Movement to the First Relative Position>
Next, a movement sequence for movement of the print head 8 and the cap unit 10 to the first relative position will be described in detail.
In this manner, reason why the second positioning member 10c is configured to be a movable member is that there may be a case where a movement amount (displacement amount) between the first relative position and the second relative position is small. For example, it is assumed that a movement amount between the first relative position and the second relative position is 3 mm. Now, with the assumption that the second positioning member 10c is a fixed member, depending on the accuracy of stopping of the cap unit 10 in the cap preparation position, moving down of the print head 8 may result in a collision with the second positioning member 10c. Since configuring the second positioning member 10c to be a movable member allows the positioning member 10c to be evacuated according to the moving down of the print head 8, it is possible to prevent the print head 8 and the second positioning member 10c from coming into collision with each other.
A relative position between the print head 8 and the cap unit 10 in
<Control of Movement to the Second Relative Position>
Next, control of movement of the print head 8 and the cap unit 10 from the first relative position to the second relative position will be described.
It should be noted that in the example of
As described above, according to the present embodiment, the print head 8 and the cap unit 10 may be located in different positions in the first direction (x-direction) crossing the ejection opening array. Therefore, it is possible to satisfy the need for specifying a plurality of relative positions between the print head 8 and the cap unit 10.
It should be noted that in the above-described embodiment, description has been given of the example of the aspect that the first positioning member 10b of the cap unit 10 is a fixed member and the second positioning member 10c is a movable member. However, the present invention is not limited to this. The first positioning member 10b may be a movable member and the second positioning member 10c may be a fixed member. Alternatively, the first positioning member 10b and the second positioning member 10c may be movable members. In a case where a movement amount (displacement amount) between the first relative position and the second relative position is great to an extent that there is no need to consider the accuracy of movement of the print head 8 and the cap unit 10, the first positioning member 10b and the second positioning member 10c may be fixed members.
In the above-described embodiment, description has been given of the example of the aspect that the positioning member 8b of the print head 8 and the positioning members 10b, 10c of the cap unit 10 are symmetrically provided on both ends in the longitudinal direction. That is, description has been given of the example that two positioning members 8b have the same size and the distances between the opposing positioning member 10b and positioning member 10c have the same length. However, the shape and size of one end in the longitudinal direction of the print head 8 and the cap unit 10 may be different from the shape and size of the other end. In this case, at each end, the positioning members 8b, 10b, 10c may have appropriate sizes and shapes depending on the movement amount in achieving the first relative position and the second relative position.
In the first embodiment, description has been given of the aspect that a second positioning portion (first positioning member 10b) of the cap unit 10 comes into contact with a first positioning portion (first positioning surface 81) of the print head 8 in the first relative position. Further, description has been given of the aspect that a fourth positioning portion (second positioning member 10c) of the cap unit 10 comes into contact with a third positioning portion (second positioning surface 82) of the print head 8 in the second relative position. That is, description has been given of the aspects that different portions of the print head 8 come into contact with different portions of the cap unit 10 in the respective relative positions.
In the present embodiment, description will be given of an aspect that a plurality of relative positions are achieved by the positioning portions at different portions of the cap unit 10 with respect to the positioning portion at one location of the print head 8.
As described above, in the present embodiment, a plurality of relative positions can be achieved by the positioning portions at different portions of the cap unit 10 with respect to the positioning portion at one location of the print head 8.
In the present embodiment, description will be given of an aspect that a plurality of relative positions can be achieved by the positioning portions at different portions of the print head 8 with respect to the positioning portion at one location of the cap unit 10.
As described above, a plurality of relative positions can be achieved by the positioning portions at different portions of the print head 8 with respect to the positioning portion at one location of the cap unit 10.
In the above-described embodiments, description has been given of the example of the aspect that the first relative position and the second relative position are achieved by bringing the positioning members into contact each other. In the present embodiment, description will be given of an aspect that one of the print head 8 and the cap unit 10 has a positioning portion in a convex shape and the other of the print head 8 and the cap unit 10 has a positioning portion in a concave shape corresponding to the convex shape.
Furthermore, the present invention is not limited to the above examples, and any aspect may be employed as long as a relative position between the print head 8 and the cap unit 10 may be achieved.
In the above-described embodiments, the aspect that the first relative position and the second relative position are different in the first direction (x-direction) crossing the ejection opening array has been described. The ejection opening array may extend in the longitudinal direction (y-direction) of the print head or may extend in a direction inclined with a predetermined angle with respect to the y-direction. In every aspect, the first direction (x-direction) is a direction crossing the ejection opening array.
In the first embodiment, the aspect of using a movable member as the positioning member has been described, but in the other embodiments as well, a movable member may be used as the positioning member. In the second and third embodiments, the positioning member of the cap holder that comes into contact with the positioning member 8b of the print head 8 may be a movable member. Furthermore, in the fourth embodiment, the positioning portion in a convex shape of the cap holder may be a movable member. In addition, in the first embodiment, the positioning member 10b or 10c may have steps like the second embodiment. This allows locating three or more positions.
The example of the aspect that the positioning members are provided at both ends in the longitudinal direction of the print head 8 and the cap unit 10 has been described. However, the present invention is not limited to this. The positioning members may be provided in any positions in the longitudinal direction of the print head 8 and the cap unit 10.
It should be noted that the print head 8 of a full-line type has been described by way of example in the above embodiments, but the present invention is not limited to this and can be applied to a serial type print head.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-133537, filed Jul. 7, 2017, which is hereby incorporated by reference wherein in its entirety.
Number | Date | Country | Kind |
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2017-133537 | Jul 2017 | JP | national |
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