The entire disclosure of Japanese Patent Application No. 2010-018553, filed Jan. 29, 2010 is expressly incorporated by reference herein
1. Technical Field
The present invention relates to a liquid ejecting apparatus, and in particular, relates to a technique of transporting a recording medium onto which liquid has been ejected.
2. Related Art
A liquid ejecting apparatus which forms (records) a predetermined image (including a character, a figure, and the like) on a recording medium as follows has been known. That is, in the liquid ejecting apparatus, liquid (for example, ink) is ejected onto a recording medium (for example, paper) or the like from a liquid ejecting head and is adhered thereto so that a predetermined image is formed. A discharge unit is normally provided on such liquid ejecting apparatus. The discharge unit discharges a recording medium to which liquid has adhered in a recording unit provided in the liquid ejecting apparatus onto a placement table or the like provided outside the liquid ejecting apparatus. Further, a transportation path is formed in such liquid ejecting apparatus. The transportation path is a path for transporting a recording medium to which liquid ejected from a liquid ejecting head in the recording unit has adhered from the recording unit to the discharge unit.
Such transportation path is provided such that a passage in the transportation path has a substantially semicircular arc shape in order not to increase a liquid ejecting apparatus in size when seen from above. That is to say, a recording medium is transported along the transportation path of which passage in the transportation direction has a circular arc shape as described above. Therefore, front and back surfaces of the recording medium are reversed on the way of the transportation, and then, the recording medium is discharged. As a result, a placement table can be arranged so as to be superimposed with the recording unit on which a liquid ejecting head is provided when seen from above. This can realize the liquid ejecting apparatus to be reduced in size when seen from above. Various liquid ejecting apparatuses including a transportation path of which passage in the transportation direction has a substantially circular arc shape in order to reduce the liquid ejecting apparatuses in size as described above have been proposed (for example, JP-A-2005-89125).
However, when a transportation path which is curved and of which passage in the transportation direction has a substantially circular arc shape (in particular, semicircular shape) (the transportation path is also referred to as “curved transportation path”) is employed, there arises a following problem. That is, when a recording medium is transported, a transportation resistance is unfortunately large in such curved transportation path in comparison with a case where a linear transportation path is employed. Note that the linear transportation path is a path of which passage through which a recording medium passes is not curved or is less curved with a large curvature. For example, a recording medium in a flat state passes through the curved transportations path, a curvature of the recording medium which is curved along the transportation path is different from (normally, larger than) that of the curved transportation path. Therefore, friction is generated between a wall surface of a passage (in particular, wall surface at the center side of a circular arc) and the recording medium so as to cause increase in a transportation resistance. Further, in a case where a transportation distance from a recording unit on which a liquid ejecting head is provided to a discharge unit is short or the like, a recording medium may pass through the curved transportation path in a state where liquid adhered to the recording medium is undried. In such a case, for example, a recording medium passes through the curved transportation path in such a state that a portion of the recording medium to which undried liquid has adhered is deformed. Therefore, the recording medium makes contact with a passage wall surface so that a transportation resistance becomes large in some case.
Then, in order to address the above cases, the following technique has been proposed (for example, JP-A-10-193722). With the technique, the air flows in a direction along the transportation direction on a transportation path of a recording medium. Therefore, liquid in an undried state is dried and a recording medium is smoothly transported to a discharge unit.
However, when the air flows in the direction along the transportation direction, an effect of drying liquid in an undried state can be expected but an effect of generating a force acting on a recording medium in the direction that the recording medium is bent cannot be expected in principle. Accordingly, it is difficult to match a curving manner of a recording medium passing through a curved transportation path with that of a curved transportation path. Therefore, there remains a problem that a transportation resistance is still large.
An advantage of some aspects of the invention is to provide a liquid ejecting apparatus which can smoothly transport a recording medium through a curved transportation path curved in order to reduce the entire apparatus in size.
A liquid ejecting apparatus according to an aspect of the invention by which liquid is adhered to a recording medium includes a liquid ejecting head which ejects liquid onto the recording medium, a pair of guiding plates formed into a substantially circular arc shape, a transportation path which is formed between the pair of guiding plates and transports the recording medium to which the liquid has adhered toward a downstream side in the transportation direction, an inner guiding plate of the pair of guiding plates, which is positioned at a center side of the circular arc shape, a blowing unit which feeds air into the transportation path, and a blowing port which is provided on the inner guiding plate and through which the air fed from the blowing unit is blown out.
With this configuration, a recording medium passing through a curved transportation path can be exposed to the air from an inner surface side of the curved shape. As a result, the recording medium receives the air blown out through the blowing port so that the recording medium moves while being separated from a wall surface (inner wall surface) of the inner guiding plate at the transportation path side. Note that the inner guiding plate is one of the pair of guiding plates which form the curved transportation path. Therefore, friction between the recording medium and the inner wall surface is suppressed, whereby a transportation resistance is lowered. Accordingly, the recording medium can be transported through the curved transportation path smoothly.
In the liquid ejecting apparatus according to the aspect of the invention, it is preferable that the blowing unit be provided in a space region which is formed at the center side of the circular arc shape of the inner guiding plate.
With this configuration, since the blowing unit is arranged in a space region at the center side of the circular arc shape of the inner guiding plate of both the inner and outer guiding plates which form the transportation path having a circular arc shape. Therefore, the transportation path and the blowing unit can be arranged so as to be superimposed with each other when seen from above. As a result, the liquid ejecting apparatus can be prevented from being increased in size.
In the liquid ejecting apparatus according to the aspect of the invention, it is preferable that the blowing unit blows out warm air through the blowing port by which drying of the liquid adhered to the recording medium is accelerated.
With this configuration, a recording medium receives the warm air. Therefore, drying of liquid adhered to the recording medium is accelerated.
In the liquid ejecting apparatus according to the aspect of the invention, it is preferable that a plurality of the blowing ports be provided in a direction along the transportation direction, a blowing-out direction of the air which is blown out through an uppermost-stream blowing port provided at the uppermost-stream side in the transportation direction be perpendicular to a tangent line direction of a wall surface of the inner guiding plate at the transportation path side, and an inclination of a blowing-out direction of the air which is blown out through each of downstream blowing ports provided at the downstream side with respect to the uppermost-stream blowing port in the transportation direction from a direction perpendicular to a tangent line direction of a wall surface of the inner guiding plate at the transportation path side is gradually larger toward the downstream side in the transportation direction.
With this configuration, a force of moving a recording medium in the transportation direction can be made larger toward the downstream side in the transportation direction in such a state that the recording medium receives the airs which are blown out through the blowing ports into the transportation path. Accordingly, since the recording medium is tensioned in the transportation path in the transportation direction, a possibility that torsion or sagging is caused on the recording medium passing through the transportation path is reduced. As a result, the recording medium can be moved in the transportation path in the transportation direction smoothly.
In the liquid ejecting apparatus according to the aspect of the invention, it is preferable that a plurality of the blowing ports be provided in a direction along the transportation direction, and a ratio of an opening area of the blowing port positioned at the downstream side in the transportation direction with respect to an area of a wall surface of the inner guiding plate at the transportation path side be smaller than that of the blowing port positioned at the upstream side in the transportation direction.
With this configuration, an airflow received by a recording medium in the transportation path can be made larger toward the upstream side in the transportation direction. As a result, at the upstream side on the transportation path, bending of the recording medium, which is formed because an elapsed time from adherence of liquid is shorter than that at the downstream side, can be exposed to a large amount of airflow. On the other hand, at the downstream side on the transportation path, the recording medium on which drying of ink has been accelerated and the degree of bending has been smaller than that at the upstream side can be exposed to a small amount of airflow. In such a manner, the recording medium passing through the transportation path can be exposed to an amount of airflow in accordance with the degree of bending on recording medium. Accordingly, the recording medium can be smoothly moved on the transportation path in the transportation direction.
In the liquid ejecting apparatus according to the aspect of the invention, it is preferable that the blowing unit include a plurality of flow paths in order to feed different winds to an upstream side region and a downstream side region in the transportation direction on the transportation path.
With this configuration, a recording medium can be exposed to winds having different characteristics (for example, temperature, wind speed, or the like) between the upstream side region and the downstream side region on the transportation path. As a result, wind to which the recording medium is exposed can be adjusted in accordance with a dried state of liquid adhered to the recording medium. Therefore, drying of liquid adhered to the recording medium can be appropriately accelerated.
In the liquid ejecting apparatus according to the aspect of the invention, it is preferable that the recording medium be transported such that a surface to which liquid has adhered faces the inner guiding plate side when the recording medium passes through the transportation path.
With this configuration, liquid adhered to the recording medium can be directly exposed to wind which is blown out from the wall surface at the center side of the circular arc. As a result, liquid adhered to the recording medium can be effectively dried.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, an embodiment in which the invention is embodied as an ink jet printer (hereinafter, also referred to as “printer”) which is one type of a liquid ejecting apparatus will be described with reference to drawings.
As illustrated in
As illustrated in
On the other hand, liquid ejecting heads 23, 24 capable of ejecting ink as liquid are arranged on the recording unit 15 so as to be paired at forward and backward sides in the transportation direction of the paper P. Further, a platen 25 which functions as a supporting table of the paper P is arranged at a position under the liquid ejecting heads 23, 24. The platen is arranged so as to be opposed to a nozzle formation surface formed on lower surfaces of the liquid ejecting heads 23, 24. It is to be noted that a large number of suction ports (not shown) are formed on an upper surface of the platen 25, which serves as a supporting surface. In addition, suction fans which perform suction operations through the suction ports are arranged inside the suction ports.
Further, a driving roller 26 is provided on the recording unit 15 at an upstream side with respect to the platen 25 in the transportation direction of the paper P. At the same time, the driving roller 26 is provided at a position opposed to the transportation roller 20 in the vertical direction. Further, a driven roller 27 is provided at a downstream side with respect to the platen 25. In addition, a tension roller 28 is arranged at a position just under the platen 25 so as to be movable in the vertical direction on an axial line. An endless belt 29 is wound over these rollers 26 to 28 such that the endless belt 29 moves around while sliding on an upper surface of the platen 25 when the driving roller 26 rotates. It is to be noted that a large number of suction holes corresponding to the suction ports on the platen 25 are formed on the belt 29. Therefore, in a case where the belt 29 moves around in a state where the suction fans are suction-driven when the driving roller 26 rotates, the paper P placed on the belt 29 is transported toward the downstream side in the transportation direction while being sucked onto the belt 29.
As illustrated in
It is to be noted that the liquid ejecting heads 23, 24 are not limited to line heads and may be configured as scanning heads provided on a carriage which moves in the width direction. Further, more line head(s) may be provided in addition to two line heads (liquid ejecting heads 23, 24) or only one line head (one of the liquid ejecting heads 23, 24) may be provided alternatively.
As illustrated in
On the other hand, the discharge unit 17 is constituted by a pair of a sheet discharge driving roller 32 and a sheet discharge driven roller 33 which can nip the paper P. The discharge unit 17 is provided at a position corresponding to the downstream edge of the reversal transportation path 16. That is to say, the paper P discharged toward the placement table 18 exposed to the upper surface side of the casing 12 from the downstream edge of the reversal transportation path 16 is discharged to the outside of the casing 12 by passing through the discharge unit 17 toward the discharge direction which is at the side of the placement table 18. To be more specific, the paper P passes through the discharge unit 17 while being nipped by the sheet discharge driving roller 32 and the sheet discharge driven roller 33 from both sides of the front and back surfaces of the paper P. Then, the discharged paper P moves (falls) in the gravity direction and is stacked and accumulated on papers P which have been previously discharged. Accordingly, in the embodiment, a surface of the paper P which faces the direction to which the paper P moves so as to be stacked on the placement table 18 corresponds to the recording target surface Pa to which ink has adhered.
It is to be noted that the front end portion of the paper P passing through the reversal transportation path 16 is nipped by the sheet discharge driving roller 32 and the sheet discharge driven roller 33 before transportation of the paper P by the belt 29 is finished, and then, is fed in the transportation direction. In other words, the length of the reversal transportation path 16 is made shorter than that of the paper P in the transportation direction such that the paper P does not stop in the reversal transportation path 16. As a result, it is configured that the paper P is reliably transferred from the transportation by the belt 29 to the transportation by the discharge unit 17.
In the printer 11 according to the embodiment, at least one opening hole 30H (a plurality of opening holes 30H in the embodiment) is provided at a wall surface of the inner guiding plate 30 which forms the reversal transportation path 16. Further, the printer 11 includes a blowing unit 35 which feeds the air into the reversal transportation path 16 through the opening holes 30H. In the embodiment, the blowing unit 35 is constituted by a shielding plate 36 which shields the air and a blowing fan 37 which is attached to a portion of the shielding plate 36. The shielding plate 36 is arranged in a region occupied by the inner guiding plate 30, that is, in a space region at the center side of the circular arc shape of the inner guiding plate 30. A closed space CS is formed between the shielding plate 36 and the inner guiding plate 30 if the opening holes 30H and the blowing fan 37 are excluded. The blowing unit 35 is configured as follows. That is, the blowing fan 37 is rotationally driven by a motor (not shown) so that gas (air in the embodiment) is fed to the formed closed space CS from the outside. Then, the air is brown out through the opening holes 30H. Accordingly, the closed space CS functions as a flow path of air and the opening holes 30H function as blowing ports.
Further, in the embodiment, the air fed into the closed space CS from the outside by the blowing fan 37 is heated to an appropriate predetermined temperature (for example, 20° C. through 50° C.) by a heater (not shown) in order to accelerate drying of ink. Accordingly, the air blown out through the opening holes 30H is warm air.
An example of the opening holes 30H provided on a wall surface of the inner guiding plate 30 forming the reversal transportation path 16 in the embodiment is described with reference to
Alternatively, as another example, each opening hole 30H can be a slit hole SH having a rectangular hole shape (slit shape) as illustrated in
Then, operations of the printer 11 configured in the above manner are described with focusing on operations in a case where the paper P passes through the reversal transportation path 16, in particular. Referring now to
In general, it has been known that if ink ejected from the liquid ejecting heads 23, 24 is adhered to the paper P, the adhered ink is soaked into the paper P to cause a phenomenon (swelling) that the paper P swells. Accordingly, as illustrated in
Further, as described above, the length of the reversal transportation path 16 is shorter than that of the paper P in the transportation direction. Therefore, the paper P passes through the reversal transportation path 16 in a state where ink adhered to the paper P is not sufficiently dried in some case. This causes the following problem. That is, the undried ink is in friction against a wall surface of the inner guiding plate 30 so that a recorded image is impaired. At the same time, the undried ink makes contact with the wall surface of the inner guiding plate 30 so that a transportation resistance becomes large.
Further, there is a problem that even in a case where ink is not ejected from the liquid ejecting head 24 and the swelling phenomenon due to adherence of ink is not caused on a surface of the paper P, the paper P cannot pass through the reversal transportation path 16 smoothly. As illustrated in
Unlike the existing printer having such problems, in the printer 11 according to the embodiment, the paper P is transported on the curved reversal transportation path 16 in the following manner.
As illustrated in
Then, drying of ink on the bulged portion PB (shape shown by a dashed line) is accelerated on the reversal transportation path 16 with the wind F blown out through each of the opening holes 30H as illustrated in
According to the above-described embodiment, the following effects can be obtained.
1. Since an inner surface side of bending of the paper P passing through the reversal transportation path 16 is exposed to wind, the inner surface side of the paper P is separated from a wall surface of the inner guiding plate 30 due to wind F. Therefore, friction between the paper P and the wall surface is suppressed, whereby a transportation resistance is lowered. As a result, the paper P can pass through the reversal transportation path 16 smoothly.
2. Since the blowing unit 35 is arranged in a space region occupied by the inner guiding plate 30 forming the reversal transportation path 16, the reversal transportation path 16 and the blowing unit 35 can be arranged so as to be superimposed with each other when seen from above. Accordingly, a region for providing the blowing unit 35 is not required to be ensured separately, whereby the printer 11 is prevented from being increased in size. As a result, the paper P can pass through the reversal transportation path 16 smoothly while suppressing a volume of the printer 11 from being large.
3. Since the blowing unit 35 feeds warm air for accelerating drying of ink adhered to the paper P, the paper P receives the warm air. Therefore, drying of the ink adhered to the paper P is accelerated.
4. A paper P is transported such that a surface of the paper P to which ink has adhered faces the center side of a circular arc when the paper P passes through the reversal transportation path 16. Therefore, the ink adhered to the paper P is directly exposed to the air blown out through the opening holes 30H provided on a wall surface of the inner guiding plate 30 at the center side of the circular arc. As a result, ink adhered to the paper P can be effectively dried.
It is to be noted that the above-described embodiment may be modified to other embodiments which will be described below. Hereinafter, other embodiments are described with modifications.
First Modification
In the above embodiment, a blowing-out direction of wind which is blown out through each of the opening holes 30H provided on the inner guiding plate 30 may be varied. For example, a blowing-out direction of wind which is blown out through the opening hole 30H provided at the uppermost-stream side in the transportation direction on the reversal transportation path 16 is set to be a direction perpendicular to a tangent line direction of a wall surface (hereinafter, referred to as “inner wall surface”) of the inner guiding plate 30 at the reversal transportation path 16 side. Further, blowing-out directions of winds which are blown out through the opening holes 30H provided at the downstream side in the transportation direction may be set as follows. That is, as an opening hole 30H is nearer the downstream side, an inclination of the blowing-out direction from a direction perpendicular to a tangent line direction of the inner wall surface of the inner guiding plate 30 may be set to be larger.
The modification is described with reference to
As illustrated in
The opening holes RH1 through RH4 which function as blowing ports are formed in such a manner. With this, as an opening hole is nearer the opening hole RH4 positioned at the downmost-stream side while the opening hole RH1 is positioned at the uppermost-stream side, the blowing-out direction of wind which is blown out therethrough is closer to the transportation direction. That is, if the paper P passing through the reversal transportation path 16 receives wind which is blown out through each of the opening holes RH1, RH2, RH3, RH4, a force of moving the paper P in the transportation direction becomes larger toward the downstream side in the transportation direction.
According to the above-described first modification, the following effect can be obtained.
5. Since the paper P is tensioned in the reversal transportation path 16 in the transportation direction, a possibility that torsion or sagging is caused on the paper P passing through the reversal transportation path 16 is reduced. As a result, the paper P can be moved in the transportation direction smoothly and pass through the reversal transportation path 16.
Second Modification
In the above embodiment, the opening holes 30H are provided on the inner guiding plate 30 at an equal interval. However, the opening holes 30H may not be necessarily provided at an equal interval. For example, the opening holes 30H may be provided as follows. That is, as an opening hole 30H is nearer the downstream side from the upstream side in the transportation direction, an opening area ratio of the opening hole with respect to an area of an inner wall surface of the inner guiding plate 30 becomes smaller.
The modification is described with reference to
As illustrated in
An amount of airflow received by the paper P can be made larger toward the upstream side in the transportation direction by forming the opening holes RH1 through RH7 in such a manner. As a result, at the upstream side on the reversal transportation path 16, since an elapsed time from adherence of ink is short, the paper P having the bulged portion PB at which the degree of the bulging is larger in comparison with that at the downstream side can be exposed to a large amount of airflow. On the other hand, at the downstream side on the reversal transportation path 16, the paper P having the bulged portion PB at which drying of ink has been accelerated and the degree of the bulging has been smaller than that at the upstream side can be exposed to a small amount of airflow.
According to the above-described second modification, the following effect can be obtained.
6. Since the paper P passing through the reversal transportation path 16 can be exposed to an amount of airflow in accordance with the degree of bulging (bending) on the paper P, the paper P can be moved on the reversal transportation path 16 in the transportation direction smoothly.
It is to be noted that particularly in the modification, it is preferable that the air fed from the blowing unit 35 to the closed space CS be blown out through each of the opening holes RH1 through RH7 as a uniform amount of airflow. Accordingly, in
Third Modification
In the above embodiment, the blowing unit 35 may include at least two flow paths (closed spaces) such that flow paths of air to be fed are different between the upstream side and the downstream side in the transportation direction on the reversal transportation path 16.
The modification is described with reference to
As illustrated in
The blowing unit 35 includes three different flow paths in such a manner. Therefore, characteristics of winds blown out through the opening holes SH1, SH2, SH3 can be made different from one another by making characteristics of the airs fed by the blowing fans 37A, 37B, 37C different from one another. For example, the paper P can be exposed to winds having different wind speeds between the upstream side region and the downstream side region on the reversal transportation path 16 by controlling each of revolutions of the blowing fans 37A, 37B, and 37C. Alternatively, the paper P can be exposed to winds having different temperatures between the upstream side region and the downstream side region on the reversal transportation path 16 by controlling each of temperatures of the airs fed by the blowing fans 37A, 37B, and 37C.
According to the above-described third modification, the following effect can be obtained.
7. Wind to which the paper P is exposed can be adjusted in accordance with a dried state of ink adhered to the paper P and a bent degree of the paper P on the reversal transportation path 16. Therefore, drying of ink adhered to the paper P can be appropriately accelerated. Accordingly, the paper P can be moved in the transportation direction smoothly.
Other Modifications
The above modifications may be arbitrarily combined and executed. For example, by combining the above first modification and the above third modification, a blowing-out direction of wind through the opening hole SH2 may be inclined in the transportation direction and a blowing-out direction of wind through the opening hole SH3 may be further inclined in the transportation direction with respect to the blowing-out direction of wind through the opening hole SH1. In the same manner, although descriptions are omitted, the first modification may be combined with the second modification and the second modification may be combined with the third modification. Alternatively, all of the above modifications may be combined. By combining the modifications as described above, drying of ink adhered to a paper, P can be appropriately accelerated, and it is expected that the paper P can be moved in the transportation direction smoothly.
In the above embodiment, a liquid ejecting apparatus is embodied as the ink jet printer 11. However, liquid ejecting apparatuses which eject and discharge liquids other than ink may be employed. The invention can be applied to various types of liquid ejecting apparatuses including a liquid ejecting head or the like which discharges a trace amount of liquid droplets. Note that the terminology “liquid droplets” represents the state of liquid which is discharged from the above liquid ejecting apparatus. For example, a granule form, a teardrop form, and a form that pulls tails in a string-like form therebehind are included as the liquid droplets. The terminology “liquid” here represents materials which can be ejected by the liquid ejecting apparatus. For example, any materials are included as long as the materials are in a liquid phase. For example, materials in a liquid state having high viscosity or low viscosity or a fluid state such as a sol, gel water, other inorganic solvents, an organic solvent, a solution, a liquid resin or a liquid metal (molten metal) can be included as the liquid. Further, the liquid is not limited to liquid as one state of a material but includes a solution, a dispersion or a mixture of particles of a functional material made of a solid material such as pigment particles or metal particles. Typical examples of the liquid are ink described in the above embodiment and liquid crystals. The terminology “ink” here encompasses various liquid compositions such as common aqueous ink and oil ink, gel ink and hot melt ink. Specific examples of the liquid ejecting apparatus include a liquid ejecting apparatus which ejects liquid in forms of a dispersion or a solution of a material such as an electrode material or a coloring material. The material such as the electrode material or the coloring material are used for manufacturing liquid crystal displays, electroluminescence (EL) displays, surface emitting displays and color filters, for example. Further, the specific examples of the liquid ejecting apparatus include a liquid ejecting apparatus which ejects a bioorganic material used for manufacturing biochips, a liquid ejecting apparatus which ejects liquid used as a precision pipette and serving as a sample, a printing equipment and a micro dispenser. Other examples of the liquid ejecting apparatus include a liquid ejecting apparatus which pinpoint ejects lubricating oil to a precision machine such as a watch or a camera. Further, a liquid ejecting apparatus which ejects a transparent resin solution of an ultraviolet curable resin or the like onto a substrate in order to form a hemispherical microlens (optical lens) used for an optical communication element and the like is included as the liquid ejecting apparatus. In addition, a liquid ejecting apparatus which ejects an acid or alkali etching solution for etching a substrate or the like may be employed as the liquid ejecting apparatus. The invention can be applied to any one type of the liquid ejecting apparatuses.
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