Patent Application
20210094322
The present application is based on, and claims priority from JP Application Serial Number 2019-175245, filed Sep. 26, 2019, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid ejecting device and a transporting method of a transporting belt.
There has been known a liquid ejecting device configured to form images and characters on a medium such as paper and cloth by causing an ejecting unit that ejects a liquid to be moved relative to the medium. For example, JP-A-2015-13455 discloses an inkjet recording device as a liquid ejecting device that includes two gripping portions disposed on left and right positions of a belt on which a recording medium is placed, and configured to be able to grip the belt, and that transports the medium by moving the gripping portion that grips the belt.
A micro vibration in an up-and-down direction excited by the gripping portion when the gripping portion grips the transporting belt and releases the gripped transporting belt may propagate to a printing start position of the medium supported by the transporting belt. However, since the liquid ejecting device described in JP-A-2015-13455 does not consider the vibration generated in the transporting belt at all, there has been a risk that the quality of an image printed on the medium may decrease.
A liquid ejecting device includes a transporting belt configured to transport a medium in a transport direction, a head configured to move between a first end portion and a second end portion of the transporting belt in a width direction that intersects the transport direction, and eject a liquid onto the medium, a first gripping portion configured to grip the first end portion of the transporting belt, and move in the transport direction, and a second gripping portion configured to grip the second end portion of the transporting belt, and move in the transport direction, where, when the head is positioned outside the transporting belt with respect to the second end portion in the width direction, the first gripping portion performs a first operation of gripping the transporting belt and moving to a predetermined position, and releasing the gripped transporting belt, and, when the head is positioned outside the transporting belt with respect to the first end portion in the width direction, the second gripping portion performs a second operation of gripping the transporting belt and moving to a predetermined position, and releasing the gripped transporting belt.
The liquid ejecting device described above may further include a first detection unit configured to detect a displacement of the first gripping portion, and a second detection unit configured to detect a displacement of the second gripping portion, where the transporting belt may be transported based on a detection result of the first detection unit or the second detection unit.
In the liquid ejecting device described above, the first operation and the second operation may be alternately performed.
A transporting method of a transporting belt is a transporting method of a transporting belt of a liquid ejecting device including the transporting belt configured to transport a medium in a transport direction, a head configured to move between a first end portion and a second end portion of the transporting belt in a width direction that intersects the transport direction, and eject a liquid onto the medium supported by the transporting belt, a first gripping portion configured to grip the first end portion of the transporting belt, and move in the transport direction, and a second gripping portion configured to grip the second end portion of the transporting belt, and move in the transport direction, and includes a first operation step in which, when the head is positioned outside the transporting belt with respect to the second end portion in the width direction, the first gripping portion grips the transporting belt and moves to a predetermined position, and releases the gripped transporting belt, and a second operation step in which, when the head is positioned outside the transporting belt with respect to the first end portion in the width direction, the second gripping portion grips the transporting belt and moves to a predetermined position, and releases the gripped transporting belt.
Exemplary embodiments will be described below with reference to the accompanying drawings. Note that, in coordinates provided in the drawings, both directions along a Z-axis are an up-and-down direction, an arrow direction is “up”, a Y-axis corresponds to a transport direction, and an arrow direction is “downstream” direction. Further, an X-axis corresponds to a width direction that intersects the transport direction. Further, a tip end side of the arrow indicating each of the axes is defined as a “plus side” and a base end side is defined as a “negative side”.
1-1. Configuration of Liquid Ejecting Device
As illustrated in
First, a configuration of the transport unit 20 will be described below.
The transport unit 20 includes the frame 10, the transporting belt 23, a first roller 24, a second roller 25, a third roller 26, a medium support portion 30, a pressing unit 60, a first belt displacement measuring unit 70a, a second belt displacement measuring unit 70b, a first gripping portion 80a, a second gripping portion 80b, and the like. The transport unit 20 is configured to transport the medium P in the transport direction. As the medium P, there can be used, for example, natural fiber, cotton, silk, hemp, mohair, wool, cashmere, regenerated fiber, synthetic fiber, nylon, polyurethane, polyester, and woven cloth or non-woven cloth fabricated by mixed spinning of these fibers. To the woven cloth or non-woven cloth, a pretreatment agent for promoting a color developing property and a fixing property may be applied.
The frame 10 forms a rectangular parallelepiped having the Y-axis as a longitudinal direction in which a plurality of frame members are combined with each other. The first roller 24 is disposed upstream of the frame 10 in the transport direction. Both ends of the first roller 24 are rotatably supported on a support stage 24a, where the support stage 24a is attached to an upper surface of the frame 10. Further, the second roller 25 is disposed downstream of the frame 10 in the transport direction. The second roller 25 is rotatably supported on a support stage 25a, where the support stage 25a is attached to the upper surface of the frame 10.
The transporting belt 23 is stretched over the first roller 24 and the second roller 25, and rotates while supporting the medium P to transport the medium P in the transport direction. More specifically, the transporting belt 23 is endlessly formed with both end portions of a band-shaped belt being coupled to each other, and is hung between two rollers of the first roller 24 and the second roller 25. The transporting belt 23 is held in a state where a predetermined tension is applied thereto.
A front surface of the transporting belt 23 is provided with an adhesive layer onto which the medium P adheres. The transporting belt 23 supports the medium P bonded to the adhesive layer by the pressing unit 60 described below. This allows stretchable clothes and the like to be handled as the medium P.
The first roller 24 and the second roller 25 are provided at an inner side of the transporting belt 23, and support a back surface of the transporting belt 23. The transport unit 20 in the present exemplary embodiment includes the third roller 26 that supports the transporting belt 23 between the first roller 24 and the second roller 25. The third roller 26 is a member that assists in supporting the transporting belt 23, with an aim to adjust the tension of the transporting belt 23 and the like. Note that the transport unit 20 may also be configured not to include a member such as the third roller 26 that assists in supporting the transporting belt 23.
The medium support portion 30 is provided at the inner side of the transporting belt 23 and between the first roller 24 and the second roller 25. The medium support portion 30 is a beam member 31 having a beam shape elongated in the width direction of the medium P that intersects the transport direction, and a length of the beam member 31 is longer than a width of the transporting belt 23. Both ends of the beam member 31 constituting the medium support portion 30 are supported by a support stage 31a attached onto the frame 10. The medium support portion 30 supports the transporting belt 23 in a printing area PA illustrated in
The pressing unit 60 is provided on an upstream side of the printing region PA, and presses the medium P supplied on the transporting belt 23 toward a pressing unit support portion 63. The pressing unit 60 is formed in a cylindrical shape or a columnar shape, is provided rotatably in a circumferential direction, and rotates along the transport direction of the medium P. The pressing unit 60 is supported to be reciprocally movable along the transport direction. The pressing unit 60 is moved by a pressing unit driving portion 62 in the transport direction and in a direction opposite to the transport direction while pressing the medium P downward from above along the Z-axis.
The pressing unit support portion 63 is provided at the inner side of the transporting belt 23 and between the first roller 24 and the medium support portion 30. The pressing unit support portion 63 has a plate shape and is configured to be able to support the pressing unit 60 via the transporting belt 23. A range in which the pressing unit support portion 63 is formed corresponds to a movement range of the pressing unit 60. Specifically, a length of the pressing unit support portion 63 along the X-axis corresponds to a length of the pressing unit 60 along the X-axis, and a length of the pressing unit support portion 63 along the Y-axis corresponds to a movement range of the pressing unit 60 along the Y-axis. The pressing unit support portion 63 is supported by four support stages 63a attached to the upper surface of the frame 10. The medium P supplied on the front surface of the transporting belt 23 is pressed against the transporting belt 23 between the pressing unit 60 and the pressing unit support portion 63. This allows the medium P to reliably adhere onto the adhesive layer provided on the front surface of the transporting belt 23, and to prevent the medium P from floating up over the transporting belt 23. Note that the transporting belt may be of an electrostatic adsorption type belt for adsorbing the medium P with static electricity.
The first belt displacement measuring unit 70a is provided on the upstream side of the printing unit 40, and is positioned on a positive side of the transporting belt 23 along the X-axis.
The first belt displacement measuring unit 70a includes a first scale portion 75a provided along the transport direction, a first detection unit 85a that detects a displacement relative to the first scale portion 75a, and the first gripping portion 80a that is configured so as to integrally move with the first detection unit 85a, grips an end portion on the positive side along the X-axis that is a first end portion 23a of the transporting belt 23 in the width direction, and moves with the transporting belt 23 in the transport direction. The first detection unit 85a detects the displacement of the first gripping portion 80a, namely, the displacement of the transporting belt 23 at the first end portion 23a.
The first belt displacement measuring unit 70a includes a base 71 having a rectangular parallelepiped form elongated along the transport direction of the medium P, a scale bonded portion 73 provided above the base 71, the first gripping portion 80a that is provided on the base 71 and moves along a guide rail 72 extending along the Y-axis, a first movement mechanism 77a for moving the first gripping portion 80a in both directions along the transport direction, and the like.
The scale bonded portion 73 spans between column portions 73a and 73b provided perpendicularly to both ends of the base 71 along the Y-axis being a longitudinal direction. The scale bonded unit 73 in the first belt displacement measuring unit 70a includes a protruding portion that protrudes in an eaves shape on a negative side along the X-axis, and a part thereof overlaps the transporting belt 23 in the plan view.
The first scale portion 75a is provided on a lower surface of the protruding portion of the scale bonded portion 73. A magnetic scale in which magnets having different polarities are alternately disposed is used in the first scale portion 75a according to the present exemplary embodiment.
The first gripping portion 80a includes a gripping base 81, a guide block 82, an elastic member 83, and the like. The gripping base 81 has a rectangular plate shape elongated in the width direction of the transporting belt 23. An end portion 81c of the gripping base 81 on the negative side along the X-axis substantially coincides with a side wall 73c of the scale bonded portion 73 on the negative side along the X-axis in the plan view, and overlaps the transporting belt 23. An end portion 81d of the gripping base 81 on the positive side along the X-axis protrudes more than a side wall 71d of the base 71 on the positive side along the X-axis in the plan view. The guide block 82 is provided on a bottom surface of the gripping base 81. A recessed groove that corresponds to a shape of the guide rail 72 protruding in a protruding shape from an upper surface of the base 71, and opens to a negative side along the Z-axis in a side view from the Y-axis is formed in the guide block 82. With the guide block 82 and the guide rail 72 engaging each other, the first gripping portion 80a is configured to be reciprocally movable along the transport direction.
The elastic member 83 is provided on an upper surface of the gripping base 81. The elastic member 83 has a rectangular plate shape shorter than the gripping base 81. An end portion 83d of the elastic member 83 on the positive side along the X-axis is bonded to the gripping base 81 substantially at the center of the gripping base 81. An end portion 83c of the elastic member 83 on the negative side along the X-axis substantially coincides with the end portion 81c of the gripping base 81 on the negative side along the X-axis in the plan view. The end portion 81c of the gripping base 81 and the end portion 83c of the elastic member 83 have a slightly wider gap than a thickness of the transporting belt 23. The first gripping portion 80a is configured to be able to grip the first end portion 23a of the transporting belt 23 between the end portion 81c of the gripping base 81 and the end portion 83c of the elastic member 83 by an elastic force of the elastic member 83. Carbon fiber and the like can be used as a material of the elastic member 83.
The first gripping portion 80a includes a ferromagnetic body 84 on the upper surface of the elastic member 83 that does not overlap the transporting belt 23 in the plan view. Iron, nickel, cobalt, and the like can be used as the ferromagnetic body 84.
Further, a first switching unit 74a that switches the first gripping portion 80a between a gripping state and a non-gripping state is provided at a position on a lower surface of the gripping base 81 of the first gripping portion 80a, and facing the ferromagnetic body 84. The switching unit 74 includes an electromagnet and a driving portion, and the ferromagnetic body 84 is attracted to the first switching portion 74a by a magnetic force generated when a current is passed through the electromagnet by the driving portion. At this time, the elastic member 83 elastically deforms toward the gripping base 81, resulting in the gripping state in which the transporting belt 23 is gripped between the gripping base 81 and the elastic member 83 by the elastic force. Further, when the current passing through the electromagnet is cut off, the first gripping portion 80a is brought into the non-gripping state from the gripping state.
The first detection unit 85a is provided at a position on the upper surface of the end portion 83c of the elastic member 83, and facing the first scale portion 75a. The first detection unit 85a includes a hall element, an MR element, or the like configured to convert a change in a magnetic field into an electrical signal, and detects the displacement relative to the first scale portion 75a. The first detection unit 85a according to the present exemplary embodiment is provided on a pedestal for disposing the first detection unit 85a close to the first scale portion 75a. The first detection unit 85a integrally moves with the first gripping portion 80a.
The first movement mechanism 77a moves the first gripping portion 80a in the gripping state in the transport direction, and moves the first gripping portion 80a in the non-gripping state in the direction opposite to the transport direction via a movement lever 78 that couples the gripping base 81 of the first gripping portion 80a to the first movement mechanism 77a. The first movement mechanism 77a has a rectangular parallelepiped shape elongated in the transport direction, and is fixed to the side wall 71d of the base 71 on the positive side along the X-axis. A recessed guide groove extending in the transport direction is formed in an upper surface and a lower surface of the first movement mechanism 77a.
The movement lever 78 includes a pedestal 78a including a protruding protrusion that corresponds to a shape of the guide groove, and a long handle portion 78b extending from the pedestal 78a along the Z-axis. An upper end of the long handle portion 78b is coupled to the gripping base 81. The movement lever 78 is configured to be reciprocally movable along the Y-axis with the guide groove of the first movement mechanism 77a and the pedestal 78a engaging each other. As the first moving mechanism 77a, there can be employed, for example, a mechanism combined of a ball screw and a ball nut, a linear guide mechanism, or the like. As the driving portion that drives the first moving mechanism 77a, there can be employed, for example, a variety of motors such as a stepping motor, a servomotor, and a linear motor or an air cylinder.
The second belt displacement measuring unit 70b is provided on the upstream side of the printing unit 40, and is positioned on the negative side of the transporting belt 23 along the X-axis.
The second belt displacement measuring unit 70b includes a second scale portion 75b provided along the transport direction, a second detection unit 85b that detects a displacement relative to the second scale portion 75b, and the second gripping portion 80b that is configured so as to integrally move with the second detection unit 85b, grips an end portion on the negative side along the X-axis that is a second end portion 23b of the transporting belt 23 in the width direction, and moves with the transporting belt 23 in the transport direction. The second detection unit 85b detects the displacement of the second gripping portion 80b, namely, the displacement of the transporting belt 23 at the second end portion 23b. Further, a second switching unit 74b that switches the second gripping portion 80b between the gripping state and the non-gripping state is provided at the second gripping portion 80b.
The second belt displacement measuring unit 70b includes a base 71 having a rectangular parallelepiped form elongated along the transport direction of the medium P, a scale bonded portion 73 provided above the base 71, a second movement mechanism 77b for moving the second gripping portion 80b in both directions along the transport direction, and the like.
The second belt displacement measuring unit 70b is configured to be symmetrical to the first belt displacement measuring unit 70a in the width direction. The second gripping portion 80b, the second scale portion 75b, the second detection unit 85b, the second movement mechanism 77b, and the second switching unit 74b included in the second belt displacement measuring unit 70b have the same configuration as that of the respective corresponding components of the first belt displacement measuring unit 70a, and thus description of the configuration will be omitted.
Note that the present exemplary embodiment indicates the configuration in which the first and second detection units 85a and 85b integrally move with the first and second gripping portions 80a and 80b, and the first and second scale portions 75a and 75b are fixed, but a configuration in which the first and second scale portions integrally move with the first and second gripping portions, and the first and second detection units are fixed may be used.
Further, the present exemplary embodiment exemplifies a so-called magnetic encoder that obtains a relative displacement between the first scale portion 75a and the first detection unit 85a and a relative displacement between the second scale portion 75b and the second detection unit 85b through a change in magnetic field, but an optical encoder that obtains the displacement through an optical change may also be used.
The configuration of the transport unit 20 is described above. Note that the transport unit 20 may also be configured to be able to be coupled to a medium supply unit that supplies the medium P at the upstream of the transporting belt 23 in the transport direction. For example, the medium supply unit rotatably supports the medium P of a band-shape wound in a rolled shape, rolls out the medium P of a rolled shape by rotating the medium P, and then supplies the medium P to the transporting belt 23. Further, the transport unit 20 may also be configured to be able to be coupled to a medium winding unit that winds up the medium P at the downstream of the transporting belt 23 in the transport direction. For example, the medium winding unit includes a winding shaft that rotatably supports the medium P, and rotates the winding shaft to wind up the medium P of a band-shape into a rolled shape.
Next, a configuration of the printing unit 40 will be described. The printing unit 40 includes the head 42, the carriage 43, a carriage moving unit 45, and the like.
The printing unit 40 is disposed above the transport unit 20. The head 42 ejects the liquid onto the medium P supported by the transporting belt 23 to print an image and the like on the medium P. A plurality of the heads 42 are mounted on the carriage 43 in a replaceable manner. The head 42 mounted on the carriage 43 moves between the first end portion 23a and the second end portion 23b of the transporting belt 23 in the width direction by the carriage moving unit 45. Each of the heads 42 is supplied with, as the liquid, a color ink such as cyan (C), magenta (M), yellow (Y), black (K), and the like, a preprocess liquid, postprocess liquid, or the like. The head 42 includes a piezoelectric element as a driving portion configured to eject the liquid from a nozzle corresponding to each liquid toward the medium P positioned in the printing region PA.
The carriage moving unit 45 is attached to a support frame 15 extending from the frame 10 to the positive side along the Z-axis, and is positioned above the transporting belt 23. The carriage moving unit 45 includes a guide rail 46 extending along the X-axis. The head 42 is supported by the guide rail 46 in a state reciprocally movable with the carriage 43 along the X-axis.
The carriage moving unit 45 includes a moving mechanism for causing the carriage 43 to move along the guide rail 46, and a driving portion that drives the moving mechanism. As the moving mechanism, there can be employed, for example, a mechanism combined of a ball screw and a ball nut, a linear guide mechanism, or the like. As the driving portion, there can be employed, for example, a variety of motors such as a stepping motor, a servomotor, and a linear motor. The motor is driven to cause the moving mechanism to move the head 42 together with the carriage 43 along the X axis direction.
The liquid ejecting device 100 includes a control unit 1 that controls each component included in the liquid ejecting device 100. The control unit 1 is configured to include an interface (I/F) unit 2, a Central Processing Unit (CPU) 3, a control circuit 4, a storage unit 5, and the like. The CPU 3 is coupled to each component via a bus.
The I/F unit 2 is coupled to an input device 6, is configured to transmit/receive data between the input device 6 that handles an input signal and an image and the control unit 1, and receives print data and the like generated in the input device 6. The input device 6 is constituted by a computer and the like. In the present exemplary embodiment, a block diagram in which the input device 6 is integrally formed with the liquid ejecting device 100 is illustrated, but the input device 6 may be separately formed from the liquid ejecting device 100.
The CPU 3 is an arithmetic processing device for performing various types of input signal processing, and an overall control of the liquid ejecting device 100 in accordance with a program stored in the storage unit 5 and the print data received from the input device 6.
The storage unit 5 serves as a storage medium configured to secure a region for storing the program, a working region, and the like of the CPU 3, and includes a storage element such as a Random Access Memory (RAM), an Electrically Erasable Programmable Read Only Memory (EEPROM), or the like. The control circuit 4 is a circuit coupled to each driving portion of the head 42, the carriage moving unit 45, the first switching unit 74a, the first movement mechanism 77a, the second switching unit 74b, and the second movement mechanism 77b, and configured to generate a control signal for controlling the driving of the head 42, the carriage moving unit 45, the first switching unit 74a, the first movement mechanism 77a, the second switching unit 74b, the second movement mechanism 77b, and the like, based on the print data and the arithmetic result of the CPU 3.
Further, the CPU 3 is coupled to the first detection unit 85a and the second detection unit 85b via the bus. The CPU 3 calculates the displacement of the first gripping portion 80a moved by the first movement mechanism 77a, based on a detection result output from the first detection unit 85a, and calculates the displacement of the second gripping portion 80b moved by the second movement mechanism 77b, based on a detection result output from the second detection unit 85b.
The control unit 1 generates a first current control signal for controlling a driving portion that generates a magnetic force in the first switching unit 74a. The first switching unit 74a switches the first gripping portion 80a between the gripping state and the non-gripping state, based on the first current control signal.
The control unit 1 generates a first movement mechanism control signal for controlling the driving portion of the first movement mechanism 77a, based on the calculated displacement of the first gripping portion 80a, and performs feedback control of the first movement mechanism 77a. In other words, the transporting belt 23 is transported based on a detection result of the first detection unit 85a.
For example, the control unit 1 performs a first operation in which the first gripping portion 80a grips the transporting belt 23 and moves to a predetermined position in the transport direction, and releases the gripped transporting belt 23 by the control of the first switching unit 74a by the first current control signal and the control of the first movement mechanism 77a by the first movement mechanism control signal.
The control unit 1 generates a second current control signal for controlling a driving portion that generates a magnetic force in the second switching unit 74b. The second switching unit 74b switches the second gripping portion 80b between the gripping state and the non-gripping state, based on the second current control signal.
The control unit 1 generates a second movement mechanism control signal for controlling the driving portion of the second movement mechanism 77b, based on the calculated displacement of the second gripping portion 80b, and performs feedback control of the second movement mechanism 77b. In other words, the transporting belt 23 is transported based on a detection result of the second detection unit 85b.
For example, the control unit 1 performs a second operation in which the second gripping portion 80b grips the transporting belt 23 and moves to a predetermined position in the transport direction, and releases the gripped transporting belt 23 by the control of the second switching unit 74b by the second current control signal and the control of the second movement mechanism 77b by the second movement mechanism control signal.
The control unit 1 performs an image forming operation of generating a head control signal for controlling the driving portion of the head 42 and a carriage control signal for controlling the driving portion of the carriage moving unit 45, ejecting the liquid droplet to the medium P by causing the head 42 moved by the carriage 43 to eject the liquid.
The control unit 1 causes any one of the first operation and the second operation, and the image forming operation to be alternately performed, and thus an image based on the image data is printed on the medium P.
1-2. Transporting Method in Bidirectional Printing
Step S101 is a first gripping step of gripping the transporting belt 23 by the first gripping portion 80a. As illustrated in
Step S102 is a first movement step of moving the first gripping portion 80a in the gripping state in the transport direction. As illustrated in
Step S103 is a first release step of releasing the gripped first gripping portion 80a. The control unit 1 demagnetizes the magnetic force of the first switching unit 74a, and brings the first gripping portion 80a in the gripping state into the non-gripping state in which the transporting belt 23 is not gripped. At this time, a micro vibration in the up-and-down direction is excited on the transporting belt 23 from the first end portion 23a that has been gripped by the first gripping portion 80a.
Note that step S101 to step S103 are a first operation step of performing the first operation in which the first gripping portion 80a grips the transporting belt 23 and moves to the predetermined position, and releases the gripped transporting belt 23.
Step S104 is a first return step of moving the first gripping portion 80a in the non-gripping state in the direction opposite to the transport direction. As illustrated in
Note that, in step S104, the control unit 1 controls the head 42 and the carriage moving unit 45, based on the print data, and performs the image forming operation of causing the head 42 to eject the liquid while moving the carriage 43 from the second end portion 23b side to the first end portion 23a side of the transporting belt 23. The image forming operation may start simultaneously with step S103 or may start between step S104 and step S105. As illustrated in
Step S105 is a second gripping step of gripping the transporting belt 23 by the second gripping portion 80b. As illustrated in
Step S106 is a second movement step of moving the second gripping portion 80b in the gripping state in the transport direction. As illustrated in
Step S107 is a second release step of releasing the gripped second gripping portion 80b. The control unit 1 demagnetizes the magnetic force of the second switching unit 74b, and brings the second gripping portion 80b in the gripping state into the non-gripping state in which the transporting belt 23 is not gripped. At this time, a micro vibration in the up-and-down direction is excited on the transporting belt 23 from the second end portion 23b that has been gripped by the second gripping portion 80b.
Note that step S105 to step S107 are a second operation step of performing the second operation in which the second gripping portion 80b grips the transporting belt 23 and moves to the predetermined position, and releases the gripped transporting belt 23.
Step S108 is a second return step of moving the second gripping portion 80b in the non-gripping state in the direction opposite to the transport direction. As illustrated in
Note that, in step S108, the control unit 1 controls the head 42 and the carriage moving unit 45 based on the print data, and performs the image forming operation of causing the head 42 to eject the liquid while moving the carriage 43 from the first end portion 23a side to the second end portion 23b side of the transporting belt 23. The image forming operation may start simultaneously with step S107 or may start between step S108 and step S101 when step S101 to step S108 are repeatedly performed. As illustrated in
Step S101 to step S108 are repeatedly performed, and the first operation by the first gripping portion 80a and the second operation by the second gripping portion 80b are alternately performed, and thus the transporting belt 23 is sequentially transported in the transport direction. The control unit 1 sequentially performs the image forming operation by the bidirectional printing on the medium P transported by the transporting belt 23, and thus a desired image is formed on the medium P.
1-3. Transporting Method in Unidirectional Printing
Step S205 is a second gripping step of gripping the transporting belt 23 by the second gripping portion 80b. As illustrated in
Note that, in step S205, the control unit 1 controls the carriage moving unit 45, and the carriage 43 starts to move from the first end portion 23a side to the second end portion 23b side of the transporting belt 23.
Step S206 is a second movement step of moving the second gripping portion 80b in the gripping state in the transport direction. As illustrated in
Step S207 is a second release step of releasing the gripped second gripping portion 80b. The control unit 1 demagnetizes the magnetic force of the second switching unit 74b, and brings the second gripping portion 80b in the gripping state into the non-gripping state in which the transporting belt 23 is not gripped. At this time, a micro vibration in the up-and-down direction is excited on the transporting belt 23 from the second end portion 23b.
Note that, as illustrated in
Further, step S205 to step S207 are a second operation step of performing the second operation in which the second gripping portion 80b grips the transporting belt 23 and moves to the predetermined position, and releases the gripped transporting belt 23.
Step S208 is a second return step of moving the second gripping portion 80b in the non-gripping state in the direction opposite to the transport direction. As illustrated in
Note that, in step S208, the control unit 1 terminates the movement of the carriage 43 toward the second end portion 23b side, and causes the head 42 to be positioned at the printing start position. Then, the control unit 1 controls the head 42 and the carriage moving unit 45 based on the print data, and performs the image forming operation of causing the head 42 to eject the liquid while moving the carriage 43 from the second end portion 23b side to the first end portion 23a side of the transporting belt 23. Furthermore, the control unit 1 controls the carriage moving unit 45, moves the carriage 43 from the first end portion 23a side of the transporting belt 23 illustrated in
As illustrated in
Step S201 to step S208 are repeatedly performed, and the first operation by the first gripping portion 80a and the second operation by the second gripping portion 80b are alternately performed, and thus the transporting belt 23 is sequentially transported in the transport direction. The control unit 1 sequentially performs the image forming operation by the unidirectional printing on the medium P transported by the transporting belt 23, and thus a desired image is formed on the medium P.
As described above, according to the liquid ejecting device 100 and the transporting method of the transporting belt 23 in Exemplary Embodiment 1, the following effects can be obtained.
The liquid ejecting device 100 includes the first gripping portion 80a capable of gripping the first end portion 23a of the transporting belt 23, and the second gripping portion 80b capable of gripping the second end portion 23b of the transporting belt 23. When the head 42 is positioned outside the transporting belt 23 with respect to the second end portion 23b, the first gripping portion 80a performs the first operation of gripping the first end portion 23a of the transporting belt 23 and moving the transporting belt 23 in the transport direction, and releasing the gripped transporting belt 23. When the head 42 is positioned outside the transporting belt 23 with respect to the first end portion 23a, the second gripping portion 80b performs the second operation of gripping the second end portion 23b of the transporting belt 23 and moving the transporting belt 23 in the transport direction, and releasing the gripped transporting belt 23. In the first operation and the second operation, the first gripping portion 80a or the second gripping portion 80b grips the end portion away from the position of the head 42 and releases gripping. A micro vibration in the up-and-down direction generated when the first gripping portion 80a or the second gripping portion 80b grips the transporting belt 23 or releases gripping is excited at the end portion away from the position of the head 42. As a result, the vibration propagating through the transporting belt 23 is attenuated before the printing start position is reached or before printing starts, and thus the quality of an image printed on the medium P improves. Therefore, the liquid ejecting device 100 that improves image quality can be provided.
The liquid ejecting device 100 transports the transporting belt 23, based on a detection result of the first detection unit 85a configured to detect a displacement of the first gripping portion 80a and a detection result of the second detection unit 85b configured to detect a displacement of the second gripping portion 80b. Specifically, the first movement mechanism 77a of the first gripping portion 80a configured to move the transporting belt 23 in the transport direction is subjected to feedback control based on a detection result of the first detection unit 85a. The second movement mechanism 77b of the second gripping portion 80b configured to move the transporting belt 23 in the transport direction is subjected to feedback control based on a detection result of the second detection unit 85b. As a result, the transport accuracy of the transporting belt 23 improves.
The liquid ejecting device 100 transports the transporting belt 23 in the transport direction by alternately performing the first operation by the first gripping portion 80a and the second operation by the second gripping portion 80b. In this way, even when a length of the transporting belt 23 along the first end portion 23a of the 23 of the transporting belt 23 and a length of the transporting belt 23 along the second end portion 23b of the transporting belt 23 are slightly different, a difference between the displacement on the first end portion 23a side and the displacement on the second end portion 23b side is less likely to be generated. As a result, the transport accuracy of the transporting belt 23 improves.
The transporting method of the transporting belt 23 performs the first operation step in which, when the head 42 is positioned outside the transporting belt 23 with respect to the second end portion 23b, the first gripping portion 80a grips the first end portion 23a of the transporting belt 23 and moves the transporting belt 23 in the transport direction, and releases the gripped transporting belt 23. Further, the transporting method of the transporting belt 23 performs the second operation step in which, when the head 42 is positioned outside the transporting belt 23 with respect to the first end portion 23a, the second gripping portion 80b grips the second end portion 23b of the transporting belt 23 and moves the transporting belt 23 in the transport direction, and releases the gripped transporting belt 23. In the first operation step and the second operation step, the first gripping portion 80a or the second gripping portion 80b grips the end portion away from the position of the head 42 and releases gripping. Since a micro vibration in the up-and-down direction generated when the first gripping portion 80a or the second gripping portion 80b grips the transporting belt 23 or releases gripping is excited at the end portion on the opposite side away from the position of the head 42, the vibration propagating through the transporting belt 23 is attenuated before the printing start position is reached or printing starts. Accordingly, the quality of an image printed on the medium P improves. Therefore, the transporting method of the transporting belt 23 that improves image quality can be provided.
2-1. Configuration of Liquid Ejecting Device
The liquid ejecting device 200 includes the transport unit 20 and the printing unit 40. Each of the units of the liquid ejecting device 200 is attached to the frame 10.
The first roller 24 in the present exemplary embodiment is a belt driven roller provided upstream of the printing unit 40. The second roller 25 is a belt driving roller provided downstream of the printing unit 40. The second roller 25 is provided with a transport motor 25b that rotates and drives the second roller 25. The transport motor 25b is driven, and the transporting belt 23 rotates and moves with the rotation of the second roller 25, and thus the first roller 24 is driven and rotates. In this way, the medium P supported by the transporting belt 23 is transported in the transport direction.
The first and second gripping portions 80a and 80b in the gripping state of gripping the transporting belt 23 move in the transport direction together with the transporting belt 23 that rotates and moves by a driving force of the transport motor 25b. The first gripping portion 80a in the non-gripping state moves in the direction opposite to the transport direction by the first movement mechanism 77a, and the second gripping portion 80b in the non-gripping state moves in the direction opposite to the transport direction by the second movement mechanism 77b.
As illustrated in
The control circuit 4 is a circuit coupled to the transport motor 25b, and configured to generate a control signal for controlling the driving of the transport motor 25b, based on the print data and the arithmetic result of the CPU 3.
The control unit 201 generates a first current control signal for controlling a driving portion that generates a magnetic force in the first switching unit 74a. The first switching unit 74a switches the first gripping portion 80a between the gripping state and the non-gripping state, based on the first current control signal.
The control unit 201 generates a transport motor control signal for controlling the transport motor 25b, based on the calculated displacement of the first gripping portion 80a, and performs feedback control of the transport motor 25b. In other words, the transporting belt 23 is transported based on a detection result of the first detection unit 85a. For example, the control unit 201 performs a first operation in which the first gripping portion 80a grips the transporting belt 23 and moves with the transporting belt 23 to a predetermined position in the transport direction, and releases the gripped transporting belt 23 by the control of the first switching unit 74a by the first current control signal and the control of the transport motor 25b by the transport motor control signal.
The control unit 201 generates a second current control signal for controlling a driving portion that generates a magnetic force in the second switching unit 74b. The second switching unit 74b switches the second gripping portion 80b between the gripping state and the non-gripping state, based on the second current control signal.
The control unit 201 generates a transport motor control signal for controlling the transport motor 25b, based on the calculated displacement of the second gripping portion 80b, and performs feedback control of the transport motor 25b. In other words, the transporting belt 23 is transported based on a detection result of the second detection unit 85b. For example, the control unit 201 performs a second operation in which the second gripping portion 80b grips the transporting belt 23 and moves with the transporting belt 23 to a predetermined position in the transport direction, and releases the gripped transporting belt 23 by the control of the second switching unit 74b by the second current control signal and the control of the transport motor 25b by the transport motor control signal.
The control unit 201 performs an image forming operation of generating a head control signal for controlling the driving portion of the head 42 and a carriage control signal for controlling the driving portion of the carriage moving unit 45, and ejecting the liquid droplet to the medium P by causing the head 42 moved by the carriage 43 to eject the liquid.
The control unit 201 causes the movement of the transporting belt 23 in the transport direction and the image forming operation to be alternately performed, and thus an image based on the image data is printed on the medium P.
2-2. Transporting Method in Bidirectional Printing
Step S301 is the same as step S101 described in Exemplary Embodiment 1, except that step 301 is performed by the control unit 201 instead of the control unit 1, and thus the description will be omitted. In step S301, a micro vibration in the up-and-down direction is excited on the transporting belt 23 from the first end portion 23a gripped by the first gripping portion 80a.
Step S302 is a first movement step of moving the first gripping portion 80a in the gripping state in the transport direction. The control unit 201 drives the transport motor 25b, and moves the transporting belt 23 in the transport direction. In this way, as illustrated in
Step S303 is the same as step S103 described in Exemplary Embodiment 1, except that step S303 is performed by the control unit 201 instead of the control unit 1, and thus the description will be omitted. In step S303, a micro vibration in the up-and-down direction is excited on the transporting belt 23 from the first end portion 23a that has been gripped by the first gripping portion 80a.
Note that step S301 to step S303 are a first operation step of performing the first operation in which the first gripping portion 80a grips the transporting belt 23 and moves to the predetermined position, and releases the gripped transporting belt 23.
Step S304 is the same as step S104 described in Exemplary Embodiment 1, except that step S304 is performed by the control unit 201 instead of the control unit 1, and thus the description will be omitted.
Note that, in step S304, the control unit 201 controls the head 42 and the carriage moving unit 45 based on the print data, and performs the image forming operation of causing the head 42 to eject the liquid while moving the carriage 43 from the second end portion 23b side to the first end portion 23a side of the transporting belt 23. The image forming operation may start simultaneously with step S303 or may start between step S304 and step S305. As illustrated in
Step S305 is the same as step S105 described in Exemplary Embodiment 1, except that step S305 is performed by the control unit 201 instead of the control unit 1, and thus the description will be omitted. In step S305, a micro vibration in the up-and-down direction is excited on the transporting belt 23 from the second end portion 23b gripped by the second gripping portion 80b.
Step S306 is a second movement step of moving the second gripping portion 80b in the gripping state in the transport direction. The control unit 201 drives the transport motor 25b, and moves the transporting belt 23 in the transport direction. In this way, as illustrated in
Step S307 is the same as step S107 described in Exemplary Embodiment 1, except that step S307 is performed by the control unit 201 instead of the control unit 1, and thus the description will be omitted.
Note that step S305 to step S307 are a second operation step of performing the second operation in which the second gripping portion 80b grips the transporting belt 23 and moves to the predetermined position, and releases the gripped transporting belt 23.
Step S308 is the same as step S108 described in Exemplary Embodiment 1, except that step S308 is performed by the control unit 201 instead of the control unit 1, and thus the description will be omitted.
Note that, in step S308, the control unit 201 controls the head 42 and the carriage moving unit 45 based on the print data, and performs the image forming operation of causing the head 42 to eject the liquid while moving the carriage 43 from the first end portion 23a side to the second end portion 23b side of the transporting belt 23. The image forming operation may start simultaneously with step S307 or may start between step S308 and step S301 when step S301 to step S308 are repeatedly performed. As illustrated in
By repeatedly performing from step S301 to step S308, the transporting belt 23 is sequentially transported in the transport direction, and the first operation by the first gripping portion 80a and the second movement by the second gripping portion 80b are alternately performed. The control unit 201 sequentially performs the image forming operation by the bidirectional printing on the medium P transported by the transporting belt 23, and thus a desired image is formed on the medium P.
2-3. Transporting Method in Unidirectional Printing
Step S405 is the same as step S205 described in Exemplary Embodiment 1, except that step S405 is performed by the control unit 201 instead of the control unit 1, and thus the description will be omitted. In step S405, a micro vibration in the up-and-down direction is excited on the transporting belt 23 from the second end portion 23b.
Note that, in step S405, the control unit 201 controls the carriage moving unit 45, and the carriage 43 starts to move from the first end portion 23a side to the second end portion 23b side of the transporting belt 23.
Step S406 is a second movement step of moving the second gripping portion 80b in the gripping state in the transport direction. The control unit 201 drives the transport motor 25b, and moves the transporting belt 23 in the transport direction. In this way, as illustrated in
Step S407 is the same as step S207 described in Exemplary Embodiment 1, except that step S407 is performed by the control unit 201 instead of the control unit 1, and thus the description will be omitted. In step S407, a micro vibration in the up-and-down direction is excited on the transporting belt 23 from the second end portion 23b.
Note that, as illustrated in
Further, step S405 to step S407 are a second operation step of performing the second operation in which the second gripping portion 80b grips the transporting belt 23 and moves to the predetermined position, and releases the gripped transporting belt 23.
Step S408 is the same as step S208 described in Exemplary Embodiment 1, except that step S408 is performed by the control unit 201 instead of the control unit 1, and thus the description will be omitted.
Note that, in step S408, the control unit 201 terminates the movement of the carriage 43 toward the second end portion 23b side, and causes the head 42 to be positioned at the printing start position. Then, the control unit 201 controls the head 42 and the carriage moving unit 45 based on the print data, and performs the image forming operation of causing the head 42 to eject the liquid while moving the carriage 43 from the second end portion 23b side to the first end portion 23a side of the transporting belt 23. Furthermore, the control unit 201 controls the carriage moving unit 45, moves the carriage 43 from the first end portion 23a side of the transporting belt 23 illustrated in
As illustrated in
By repeatedly performing from step S401 to step S408, the transporting belt 23 is sequentially transported in the transport direction, and the first operation by the first gripping portion 80a and the second movement by the second gripping portion 80b are alternately performed. The control unit 201 sequentially performs the image forming operation by the unidirectional printing on the medium P transported by the transporting belt 23, and thus a desired image is formed on the medium P.
As described above, according to the liquid ejecting device 200 and the transporting method of the transporting belt 23 in Exemplary Embodiment 2, the following effects can be obtained.
The liquid ejecting device 200 includes the first gripping portion 80a capable of gripping the first end portion 23a of the transporting belt 23, and the second gripping portion 80b capable of gripping the second end portion 23b of the transporting belt 23. When the head 42 is positioned outside the transporting belt 23 with respect to the second end portion 23b, the first gripping portion 80a performs the first operation of gripping the first end portion 23a of the transporting belt 23 and moving with the transporting belt 23 in the transport direction, and releasing the gripped transporting belt 23. When the head 42 is positioned outside the transporting belt 23 with respect to the first end portion 23a, the second gripping portion 80b performs the second operation of gripping the second end portion 23b of the transporting belt 23 and moving with the transporting belt 23 in the transport direction, and releasing the gripped transporting belt 23. In the first operation and the second operation, the first gripping portion 80a or the second gripping portion 80b grips the end portion away from the position of the head 42 and releases gripping. A micro vibration in the up-and-down direction generated when the first gripping portion 80a or the second gripping portion 80b grips the transporting belt 23 or releases gripping is excited at the end portion away from the position of the head 42. As a result, the vibration propagating through the transporting belt 23 is attenuated before the printing start position is reached or before printing starts, and thus the quality of an image printed on the medium P improves. Therefore, the liquid ejecting device 200 that improves image quality can be provided.
The liquid ejecting device 200 transports the transporting belt 23, based on a detection result of the first detection unit 85a configured to detect a displacement of the first gripping portion 80a and a detection result of the second detection unit 85b configured to detect a displacement of the second gripping portion 80b. Specifically, the transport motor 25b that moves the transporting belt 23 in the transport direction is subjected to feedback control based on a detection result of the first detection unit 85a or the second detection unit 85b, and thus the transport accuracy of the transporting belt 23 improves.
The liquid ejecting device 200 alternately performs the first operation by the first gripping portion 80a and the second operation by the second gripping portion 80b on the transporting belt 23 transported in the transport direction. In this way, even when a length of the transporting belt 23 along the first end portion 23a of the 23 of the transporting belt 23 and a length of the transporting belt 23 along the second end portion 23b of the transporting belt 23 are slightly different, a difference between the displacement on the first end portion 23a side and the displacement on the second end portion 23b side is less likely to be generated. As a result, the transport accuracy of the transporting belt 23 improves.
The transporting method of the transporting belt 23 performs the first operation step in which, when the head 42 is positioned outside the transporting belt 23 with respect to the second end portion 23b, the first gripping portion 80a grips the first end portion 23a of the transporting belt 23 and moves with the transporting belt 23, and releases the gripped transporting belt 23. Further, the transporting method of the transporting belt 23 performs the second operation step in which, when the head 42 is positioned outside the transporting belt 23 with respect to the first end portion 23a, the second gripping portion 80b grips the second end portion 23b of the transporting belt 23 and moves with the transporting belt 23, and releases the gripped transporting belt 23. In the first operation step and the second operation step, the first gripping portion 80a or the second gripping portion 80b grips the end portion away from the position of the head 42 and releases gripping. Since a micro vibration in the up-and-down direction generated when the first gripping portion 80a or the second gripping portion 80b grips the transporting belt 23 or releases gripping is excited at the end portion on the opposite side away from the position of the head 42, the vibration propagating through the transporting belt 23 is attenuated before the printing start position is reached or printing starts. Accordingly, the quality of an image printed on the medium P improves. Therefore, the transporting method of the transporting belt 23 that improves image quality can be provided.
Contents derived from the exemplary embodiments will be described below.
A liquid ejecting device includes a transporting belt configured to transport a medium in a transport direction, a head configured to move between a first end portion and a second end portion of the transporting belt in a width direction that intersects the transport direction, and eject a liquid onto the medium, a first gripping portion configured to grip the first end portion of the transporting belt, and move in the transport direction, and a second gripping portion configured to grip the second end portion of the transporting belt, and move in the transport direction, where, when the head is positioned outside the transporting belt with respect to the second end portion in the width direction, the first gripping portion performs a first operation of gripping the transporting belt and moving to a predetermined position, and releasing the gripped transporting belt, and, when the head is positioned outside the transporting belt with respect to the first end portion in the width direction, the second gripping portion performs a second operation of gripping the transporting belt and moving to a predetermined position, and releasing the gripped transporting belt.
According to the configuration, when the head is positioned outside the transporting belt with respect to the second end portion, the first gripping portion that grips the first end portion of the transporting belt performs the first operation. When the head is positioned outside the transporting belt with respect to the first end portion, the second gripping portion that grips the second end portion of the transporting belt performs the second operation. In the first operation and the second operation, a micro vibration generated when the first gripping portion or the second gripping portion grips the transporting belt or releases gripping is excited at the end portion away from the position of the head. As a result, the vibration propagating through the transporting belt is attenuated before the head reaches a position at which ejection of the liquid starts or before the head starts to eject the liquid, and thus the quality of an image printed on the medium improves. Therefore, the liquid ejecting device that improves image quality can be provided.
The liquid ejecting device described above may further include a first detection unit configured to detect a displacement of the first gripping portion, and a second detection unit configured to detect a displacement of the second gripping portion, where the first gripping portion may perform the first operation, based on a detection result of the first detection unit, and the transporting belt may be transported based on a detection result of the first detection unit or the second detection unit.
According to the configuration, the transporting belt is moved in the transport direction, based on a detection result of the first detection unit configured to detect a displacement of the first gripping portion that grips the transporting belt or the second detection unit configured to detect a displacement of the second gripping portion that grips the transporting belt. As a result, the transport accuracy of the transporting belt improves.
In the liquid ejecting device described above, the first operation and the second operation may be alternately performed.
According to the configuration, the transporting belt is alternately transported by the first gripping portion and the second gripping portion. As a result, a difference between the displacement on the first end portion side of the transporting belt and the displacement on the second end portion side of the transporting belt is less likely to be generated, and thus the transport accuracy of the transporting belt improves.
A transporting method of a transporting belt is a transporting method of a transporting belt of a liquid ejecting device including the transporting belt configured to transport a medium in a transport direction, a head configured to move between a first end portion and a second end portion of the transporting belt in a width direction that intersects the transport direction, and eject a liquid onto the medium supported by the transporting belt, a first gripping portion configured to grip the first end portion of the transporting belt, and move in the transport direction, and a second gripping portion configured to grip the second end portion of the transporting belt, and move in the transport direction, and includes a first operation step in which, when the head is positioned outside the transporting belt with respect to the second end portion in the width direction, the first gripping portion grips the transporting belt and moves to a predetermined position, and releases the gripped transporting belt, and a second operation step in which, when the head is positioned outside the transporting belt with respect to the first end portion in the width direction, the second gripping portion grips the transporting belt and moves to a predetermined position, and releases the gripped transporting belt.
According to the method, when the head is positioned outside the transporting belt with respect to the second end portion, the first operation step is performed, and the first gripping portion that grips the first end portion of the transporting belt transports the transporting belt in the transport direction. When the head is positioned outside the transporting belt with respect to the first end portion, the second operation step is performed, and the second gripping portion that grips the second end portion of the transporting belt transports the transporting belt in the transport direction. In the first operation step and the second operation step, a micro vibration generated when the first gripping portion or the second gripping portion grips the transporting belt or releases gripping is excited at the end portion away from the position of the head. As a result, the vibration propagating through the transporting belt is attenuated before the head reaches a position at which ejection of the liquid starts or before the head starts to eject the liquid, and thus the quality of an image printed on the medium improves. Therefore, the transporting method of the transporting belt that improves image quality can be provided.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2019-175245 | Sep 2019 | JP | national |
