The present invention claims priority to Japanese Patent Application No. 2013-063562, filed Mar. 26, 2013, which is incorporated herein by reference in its entirety.
1. Technical Field
The present invention relates to a liquid ejecting head which includes a plurality of unit heads that eject a liquid through nozzles and a liquid ejecting apparatus having the same.
2. Related Art
Liquid ejecting apparatuses are devices which include a liquid ejecting head that allows a liquid to be ejected as liquid droplets through nozzles and are configured to eject a variety of liquids from the liquid ejecting head. Typical examples of liquid ejecting apparatuses include image recording apparatuses, including ink jet recording apparatuses (or printers), which include an ink jet recording head (hereinafter, referred to as a recording head) which perform recording by ejecting ink in the form of liquid as ink droplets through nozzles of the recording head. The liquid ejecting apparatuses are also used to eject a variety of liquids such as a color material used for color filters of liquid crystal displays, an organic material used for organic electro luminescence (EL) displays, and an electrode material used for making electrodes. The recording head for image recording apparatuses ejects ink in the form of liquid. Further, a color material ejection head for display manufacturing apparatuses ejects solution of red (R), green (G) and blue (B) color materials. Moreover, an electrode material ejection head for electrode manufacturing apparatuses ejects an electrode material in the form of liquid, and a bio-organic material ejection head for chip manufacturing apparatuses ejects a bio-organic solution.
JP-A-2006-150593 discloses a printer which includes a recording head that includes a plurality of head units (line heads) in which a plurality of unit heads that eject ink are arranged in line, and the head units are arranged side by side on a fixation member such as a frame. The unit heads are configured to introduce ink from ink supply sources such as ink cartridges into pressure chambers (pressure generating chambers), generate a pressure change of the ink in the pressure chambers by actuating a pressure generating section such as a piezoelectric element and a heat generating element, and cause ink in the pressure chambers to be ejected as ink droplets through openings on a nozzle surface by using the pressure change. The recording head further includes a plurality of controllers which correspond to the head units and transmit control signals to the pressure generating section.
In recent years, the head units have become increasingly compact while the controllers have become larger relative to the head units. When the head units are arranged side by side on the frame and the controllers which correspond to the head units are arranged side by side along the arranged head units on the frame, the entire length of the controllers in the arrangement direction is larger than the entire length of the head units in the arrangement direction. As a consequence, it has been difficult to reduce the size of the recording heads. A configuration has been possible in which a recording head is mounted on a housing of the printer or the like without the associated controllers. However, this configuration is not practical since this needs a complicated layout of cables that electrically connect the respective head units to their associated controllers.
An advantage of some aspects of the invention is a compact liquid ejecting head and a liquid ejecting apparatus having the same.
According to an aspect of the invention, a liquid ejecting head includes a head unit in which a plurality of unit heads are arranged, the unit heads being configured to eject a liquid through a nozzle formed on a nozzle surface by using a pressure change in a pressure chamber which is generated by driving a pressure generating section, a controller that transmits a control signal for controlling driving of the pressure generating section to the head unit, and a frame on which a plurality of the head units and the controllers which correspond to the head units are fixed, wherein the frame includes a head unit fixing section in which the head units are arranged side by side with the nozzle surface being exposed and a controller fixing section which is stacked on the head unit fixing section on the side opposite to the nozzle surface and in which the controllers are arranged side by side in an arrangement direction of the head units, the controller fixing section is composed of at least two layers, and the controllers which correspond to the adjacent head units in the arrangement direction in the head unit fixing section are arranged alternately in at least two layers in the controller fixing section.
With this configuration, even if the width of the controller is larger than the width of the head unit, the entire width of the arranged controllers can be substantially same as the entire width of the arranged head units which are arranged as compact as possible. As a result, the liquid ejecting head can be reduced in size.
According to another aspect of the invention, liquid ejecting apparatus includes the liquid ejecting head according to the above aspect.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Embodiments of the invention will be described below with reference to the attached drawings. In the following embodiment, various limitations are described as the specific examples of the preferred embodiments of the invention. However, the invention is not limited to those embodiments unless otherwise specifically described herein. A liquid ejecting apparatus according to the invention will be described by way of example of an ink jet printer (hereinafter, referred to as a printer) in which an ink jet recording head (hereinafter, referred to as a recording head) which is an example of liquid ejecting head is mounted.
A configuration of a printer 1 will be described with reference to
The recording medium 2 is transported on a platen 9 which is disposed a predetermined distance apart from the underside (nozzle surface 58, see
The guide rod 5 is disposed in the printer 1 and extends in a main scan direction which is perpendicular to the sub-scan direction. The carriage 4 reciprocates in the main scan direction (the width direction of the recording medium 2) by a pulse motor (not shown in the figure) such as a DC motor while being guided by the guide rod 5. A home position which serves as a base point for scanning by the carriage 4 is provided in an end area within a movement range of the carriage 4 and outside of a recording area (an area outside of the platen 9 in the main scan direction). The printer 1 is configured to perform so-called bidirectional recording in which text and images are recorded on the recording medium 2 while the carriage 4 moves in two directions, that is, from the home position to the opposite end and from the opposite end to the home position.
Next, the recording head 3 will be described with reference to the drawings.
As shown in
As shown in
A bottom face (which is located on the side of the head unit) and a top face (which is located on the side opposite to the head unit) of each of the upper and lower layers 19, 20 are formed by positioning members 23 for positioning the controllers 14 between two beams 21 which extend parallel to each other in the arrangement direction of the controllers 14 across the width of the controller fixing section 17. Specifically, the controller fixing section 17 includes two lower beams 21a which are disposed at lower positions, two intermediate beams 21b which are disposed above the lower beams 21a and two upper beams 21c which are disposed above the intermediate beams 21b. The distance between the lower beams 21a and the intermediate beams 21b, and the distance between the intermediate beams 21b and the upper beams 21c are same as the height of the controller 14. Further, the distance between each of the two beams 21a, 21b, 21c are substantially same as the length of the controller 14 (the length in the depth direction which is perpendicular to the arrangement direction of the controllers 14).
The positioning members 23 are plate members having the width (the length in the arrangement direction of the controllers 14) which is the same as that of the controller (the thickness in the arrangement direction of the controller 14) and the length (the length in the depth direction which is perpendicular to the arrangement direction of the controllers 14) which is the same as that of the controller 14. As shown in
Pairs of the positioning members 23 which are disposed at upper and lower positions in the overlapped direction of the upper and lower layers 19, 20 (the stacking direction of the upper and lower layers 19, 20, the direction that the upper and lower layers 19, 20 are stacked) hold the corresponding controllers 14 from both sides so as to position the controllers 14. That is, the controllers 14 are positioned in the width direction by the walls 23′ of the positioning members 23, and are positioned in the height direction by the bottom faces of the positioning members 23 which are located on the upper and lower sides of the controllers 14. As shown in
In this embodiment, the overall width spanned by the arranged controllers 14 in the arrangement direction is substantially same as the overall width spanned by the arranged head units 13. That is, as shown in
In addition, a plurality of fans 22 (which correspond to a blower in the invention) are disposed under the controller fixing section 17. The fans 22 are disposed at positions which correspond to the heatsinks 29 of the controllers 14, which will be described later. As shown in
As shown in
If the controllers 14 are arranged in a single layer, the arrangement pitch of the controllers 14 becomes larger than the arrangement pitch of the head units 13, since the width of the controller 14 of this embodiment is larger than the width of the head unit 13. This results in a configuration where the flexible cable 44 which is connected to the controller 14 located at the end in the arrangement direction is in inclined position. However, the controllers 14 of this embodiment are arranged alternately in the upper layer 19 and the lower layer 20, and the controllers 14 are located right above the corresponding head units 13. Accordingly, the flexible cables 44 that connect the controllers 14 and the head units 13 can be substantially perpendicular to the nozzle surface 58. As a result, the flexible cables 44 are arranged without crossing each other (in this embodiment, parallel to each other), thereby facilitating connection of the wire members. Accordingly, it is possible to shorten the work time required for replacing the head units 13 and the controllers 14 in a maintenance operation or the like.
Further, LAN connectors 28 are disposed on the other end (rear end) of the control substrate 25. LAN cables are electrically connected to a main body control substrate (not shown in the figure) which is disposed on the housing of the printer 1 at one end, and are electrically connected to the LAN connectors 28 at the other end. The control substrate 25 generates control signals in response to signals from the main body control substrate, and transmits the control signals to the piezoelectric elements. The control substrate 25 on one controller 14 controls a recording operation of the corresponding one head unit 13.
As will be described later, a plurality of unit heads 36 are mounted on the head unit 13. Accordingly, an information processing amount of the control substrate 25 that controls driving of the head unit 13 increases. Accordingly, heat generation of the control substrate 25 tends to increase. In this embodiment, the control substrate 25 is provided with the heatsinks 29 (which corresponds to a heat dissipation section of the invention) that dissipate heat into the air. Specifically, the heatsinks 29 are disposed on both sides of the control substrate 25 at positions backward of the connector 27 of the control substrate 25. Since the fans 22 described above blow air toward the heatsinks 29, it is possible to prevent problems caused by heat generation of the control substrate 25.
The substrate fixing member 26 is a plate member which is made of a metal such as SUS and supports the control substrate 25 from one side. The substrate fixing member 26 can shield noise such as electromagnetic wave to the control substrate 25. Positioning walls 30 are disposed to extend from the upper and lower ends on the rear end of the substrate fixing member 26 to the side of the control stator 25. The positioning walls 30 extend in the width direction (arrangement direction) of the controllers 14 so that the width of the controller 14 is defined by the positioning wall 30. The width of the positioning walls 30 are the same as the interval between the walls 23′ of the positioning member 23. When the controllers 14 are fixed on the controller fixing section 17, the positioning walls 30 fit the positioning members 23, thereby defining the position of the controllers 14 in the width direction. Further, a fixation section 31 which is integrally formed with the substrate fixing member 26 is disposed on the front end of the controller 14. The fixation section 31 extends upward and downward in the height direction from the front end of the controllers 14 such that the height of the fixation section 31 is larger than the height of each of the layers 19, 20 (the distance between the beams 21 in the height direction). Accordingly, when the control substrates 25 are assembled to each of the layers 19, 20 of the controller fixing section 17 by sliding the control substrates 25 into the layers 19, 20 from the rear end of the control substrates 25, the upper and lower ends of the fixation section 31 abut against the upper and lower beams 21, respectively, thereby preventing the control substrates 25 from being slid further in the back direction. Further, screw holes 31a are provided on the upper and lower ends of the fixation section 31 so that the fixation section 31 is fixed on the beams 21 by using screws or the like with the fixation section 31 abutting against the beams 21. Accordingly, the controllers 14 are fixed on the controller fixing section 17.
Next, the head unit fixing section 16 will be described. The head unit fixing section 16 forms the lower part of the frame 15 which lies under the controller fixing section 17. As shown in
Moreover, two slide grooves 35a, 35b are formed on the side face of each guide wall 33 at different heights and extend in the extending direction of the guide wall 33 (the direction parallel to the bottom plate 34 and perpendicular to the arrangement direction of the head units 13) so as to engage with engagement projections 39a, 39b of the head unit 13, as is described more fully below. The slide groove 35a has a rear end which is inclined downward. The slide groove 35b is provided at a position lower than the slide groove 35a, and has a rear end which is inclined downward at a forward position relative to the rear end of the slide groove 35a. As shown in
Next, the head unit 13 will be described.
As shown in the figure such as
As shown in
The substrate fixing plates 40 and the substrate covers 41 are made of a metal such as SUS so as to provide rigidity to the head units 13 and shield noise such as electromagnetic wave. Further, connection openings 40a are formed on the substrate fixing plate 40 so that the transmission substrate 38 is connected to the head cables 79 through the connection openings 40a. Similarly, connection openings 41a are formed on the substrate cover 41 so that the transmission substrate 38 is connected to the head cables 79 through the connection openings 41a. Further, an upper opening of the ink flow path 45 through which ink is supplied to each recording head is exposed at the upper position of the substrate fixing plate 40. The upper opening of the ink flow path 45 is connected to the lower end of the ink supply tube, which is not shown in the figure, in a liquid sealed manner, and the lower end of the ink flow path 45 is branched and connected to an ink introduction path 75 of the respective recording heads.
Next, the unit head 36 will be described.
As shown in
As described above, the frame 15 of the recording head 3 according to the invention includes the head unit fixing section 16 and the controller fixing section 17 which is stacked on the head unit fixing section 16 on the side opposite to the nozzle surface 58. The head units 13 are arranged side by side with the nozzle surfaces 58 being exposed in the head unit fixing section 16, and the controllers 14 are arranged side by side in the arrangement direction of the head units 13 in the controller fixing section 17. The controller fixing section 17 is composed of a stack of the upper layer 19 and the lower layer 20, and the controllers 14 which correspond to adjacent head units 13 in the arrangement direction in the head unit fixing section 16 are arranged alternately in the upper layer 19 and the lower layer 20 of the controller fixing section 17. Accordingly, even if the width of the controller 14 is larger than the width of the head unit 13, the entire width of the arranged controllers 14 can be substantially same as the entire width of the arranged head units 13 which are arranged as compact as possible. As a result, the recording head can be reduced in size.
Although the controller fixing section 17 in the above embodiment is composed of a stack of the upper layer 19 and the lower layer 20, the configuration is not limited thereto. For example, the layer section can be formed as a stack of three or more layers. That is, the controller fixing section may be formed as a stack of at least two layers, and the controllers which correspond to adjacent head units in the head unit fixing section may be arranged alternately in the different layers. Further, although the pressure generating section in the above embodiment is described by way of example of so-called vibration type piezoelectric element 65, the pressure generating section is not limited thereto. For example, a vertical vibration type piezoelectric element or a heat generating element may be used.
Although the ink jet recording head mounted on the ink jet printer is described in the above embodiment, the invention may be applied to a liquid ejecting head that ejects liquid other than ink. For example, the invention may be applied to color material ejecting heads used for manufacturing the color filters for liquid crystal displays and the like, electrode material ejecting heads used for forming electrode for organic electro luminescence (EL) displays, field emission displays (FED) and the like, and bioorganic ejecting heads used for manufacturing biochips.
Number | Date | Country | Kind |
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2013-063562 | Mar 2013 | JP | national |