The present application is based on, and claims priority from JP Application Serial Number 2023-082095, filed May 18, 2023, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid ejecting head and a liquid ejecting apparatus.
In general, a liquid ejecting apparatus represented by an ink jet printer includes a liquid ejecting head that ejects a liquid such as ink. A liquid ejecting head described in JP-A-2017-121760 includes a piezoelectric element that causes pressure fluctuations in a liquid in a pressure chamber, and when the piezoelectric element is driven, the liquid is discharged from a nozzle provided in a nozzle substrate. In addition, the liquid ejecting head described in JP-A-2017-121760 is provided with a fixing plate that surrounds the nozzle substrate and has an opening through which the nozzle substrate is exposed. In addition, a region between an edge of the opening of the fixing plate and the nozzle substrate is filled with a mold composed of an adhesive, a filler, or the like.
In a liquid ejecting head, when a liquid such as ink is ejected from a nozzle, foggy mist may be generated. In the liquid ejecting head described in JP-A-2017-121760, since the mold is exposed inside the opening of the fixing plate, the generated mist is attached to the mold, and when a component contained in the liquid penetrates the mold, a crack may be generated in the mold with deformation of the mold. In addition, in the liquid ejecting head described in JP-A-2017-121760, when a crack is generated in the mold, the liquid enters from the crack, and the liquid ejecting head may be thus deteriorated.
In order to solve the above-described problem, a liquid ejecting head according to a preferred aspect of the present disclosure includes a first substrate, a nozzle plate that is laminated on the first substrate and includes a plurality of nozzles that ejects a liquid in a first direction, a second substrate that is laminated on the first substrate at a position different from the nozzle plate, a fixing plate that is laminated on the second substrate to cover the second substrate when viewed in a second direction opposite to the first direction and includes an opening portion through which the nozzle plate is exposed to an outside, and a mold that closes a gap between the nozzle plate and the fixing plate, and the opening portion has a peripheral edge that is disposed between the second substrate and the nozzle plate when viewed in the second direction.
A liquid ejecting apparatus according to a preferred aspect of the present disclosure includes the liquid ejecting head according to the above-described aspect, and a liquid storage portion that stores a liquid to be supplied to the liquid ejecting head.
Hereinafter, preferred embodiments according to the present disclosure will be described with reference to the accompanying drawings. Note that the dimensions and scales of the respective portions shown in the drawings appropriately differ from the actual dimensions and scales, and in order to facilitate understanding of the present disclosure, some portions are schematically illustrated. In addition, the scope of the present disclosure is not limited by the preferred embodiments unless such limitation is specifically stated below.
Note that in the following description, for convenience, an X-axis, a Y-axis, and a Z-axis intersecting each other are appropriately used. In addition, in the following description, one direction extending along the X-axis is an X1 direction, and an opposite direction of the X1 direction is an X2 direction. Similarly, opposite directions extending along the Y-axis is a Y1 direction and a Y2 direction. In addition, opposite directions extending along the Z-axis are a Z1 direction and a Z2 direction. The Z2 direction is an example of a “first direction”, and the Z1 direction is an example of a “second direction”.
Here, typically, the Z-axis is a vertical axis, and the Z2 direction corresponds to a down direction in the vertical direction. However, the Z-axis does not have to be a vertical axis. Moreover, typically, the X-axis, the Y-axis, and the Z-axis are orthogonal to each other, but are not limited thereto, and for example, may intersect each other at an angle within a range of equal to or more than 80° and equal to or less than 100°.
As illustrated in
The liquid container 10 stores ink. Examples of a specific aspect of the liquid container 10 include a cartridge that can be attached to or detached from the liquid ejecting apparatus 100, a bag-shaped ink pack formed of a flexible film, an ink tank that can be refilled with ink, and the like. The type of ink stored in the liquid container 10 is not particularly limited, and any type of ink can be stored.
The control unit 20 includes a processing circuit such as a central processing unit (CPU) or a field programmable gate array (FPGA) and a memory circuit such as a semiconductor memory and controls operation of each element of the liquid ejecting apparatus 100.
The transport mechanism 30 transports the medium M in a transport direction DM, which is the Y1 direction, under the control of the control unit 20. The moving mechanism 40 reciprocates the head module 50 in the X1 direction and the X2 direction under the control of the control unit 20. In the example of
The head module 50 ejects ink, supplied via the circulation mechanism 60 from the liquid container 10, from each of a plurality of nozzles to the medium M in the Z2 direction under the control of the control unit 20. When the ejection is performed concurrently with transporting of the medium M by using the transport mechanism 30 and reciprocating of the head module 50 by using the moving mechanism 40, an image is formed by ink on a surface of the medium M. The head module 50 includes a plurality of liquid ejecting heads 1. Details of each liquid ejecting head 1 will be described based on
In the example of
As described above, the liquid ejecting apparatus 100 includes the liquid ejecting head 1 and the liquid container 10, which is an example of the “liquid storage portion”. As described above, the liquid container 10 stores ink to be supplied to the liquid ejecting head 1. In the liquid ejecting apparatus 100 described above, entry of a liquid from a cracked portion of a mold 18f of the liquid ejecting head 1 is prevented as described later, and the reliability of the liquid ejecting apparatus 100 can be thus improved.
The supporting body 51 is a plate-like member that supports the plurality of liquid ejecting heads 1. The supporting body 51 is provided with a plurality of attaching holes 51a. Each liquid ejecting head 1 is fixed to the supporting body 51 in a state of being inserted into a corresponding one of the attaching holes 51a through screwing with a screw, or the like. The plurality of liquid ejecting heads 1 is arranged in a matrix along the X-axis and the Y-axis.
Note that the number and the arrangement of the liquid ejecting heads 1 included in the head module 50 are not limited to the example of
The channel structure 11 is a structure in which channels for supplying ink from the circulation mechanism 60 to the four head chips HC are provided. The channel structure 11 includes a channel member 11a and four coupling pipes 11b, 11c, 11d, and 11e.
Although not illustrated in
The channel member 11a includes a plurality of substrates Su1 to Su5, and these substrates are laminated in the Z2 direction in this order. Each of the substrates Su1 to Su5 is made of, for example, a resin material such as Zylon, polyphenylene sulfide (PPS), polypropylene (PP), or the like and formed through injection molding. “Zylon” is a registered trademark. In addition, the plurality of substrates Su1 to Su5 is bonded to each other by, for example, an adhesive such as an epoxy-based adhesive. Note that the number, the thickness, or the like of substrates constituting the channel member 11a is not limited to the example of
Each of the coupling pipes 11b, 11c, 11d, and 11e is a pipe body that projects from a surface of the channel member 11a facing in the Z1 direction. Each of the coupling pipes 11b and 11c is coupled to the above-described supply channel. Each of the coupling pipes 11d and 11e is coupled to the above-described discharge channel.
The wiring substrate 12 is a mounting component for electrically coupling the liquid ejecting head 1 to the control unit 20. The wiring substrate 12 is composed of, for example, a flexible wiring substrate, a rigid wiring substrate, or the like. The wiring substrate 12 is disposed on the channel structure 11, and a surface of the wiring substrate 12 facing in the Z2 direction faces the channel structure 11. On the other hand, a coupler 12a is installed on a surface of the wiring substrate 12 facing in the Z1 direction. The coupler 12a is a coupling component for electrically coupling the liquid ejecting head 1 to the control unit 20. In addition, although not illustrated, wiring coupled to the four head chips HC is coupled to the wiring substrate 12. The wiring is composed of, for example, a combination of a flexible wiring substrate and a rigid wiring substrate. Note that the wiring may be integrally configured with the wiring substrate 12.
The holder 13 is a structure that accommodates and supports the four head chips HC. The holder 13 is made of, for example, a resin material, a metal material, or the like. The holder 13 is provided with a plurality of holder channels 13a, a plurality of wiring holes 13b, and a plurality of recessed portions 13c. Each of the plurality of holder channels 13a is a hole through which ink flows between a corresponding one of the head chips HC and the channel structure 11. Each holder channel 13a is provided so as to correspond to inlets Ra_in and Rb_in and outlets Ra_out and Rb_out described later. Each of the plurality of wiring holes 13b is a hole through which wiring (not illustrated) that couples a corresponding one of the head chips HC to the wiring substrate 12 passes. Each of the plurality of recessed portions 13c opens in the Z2 direction and is a space in which a corresponding one of the head chips HC is disposed.
Each head chip HC ejects ink. Each head chip HC is provided with the inlets Ra_in and Rb_in, and the outlets Ra_out and Rb_out. Each of the inlets Ra_in and Rb_in is an opening for introducing ink. Each of the outlets Ra_out and Rb_out is an opening for discharging ink. Each of the inlets Ra_in and Rb_in, and the outlets Ra_out and Rb_out is bonded to the head chip HC and the holder 13 by an adhesive and is thus coupled to a corresponding one of the holder channels 13a in a liquid tight manner. The configuration of the head chip HC will be described in detail based on
The fixing plate 14 is a plate member for fixing the four head chips HC to the holder 13. Specifically, the fixing plate 14 is disposed with the four head chips HC interposed between the fixing plate 14 and the holder 13 and is fixed to the holder 13 by an adhesive. The fixing plate 14 is made of, for example, a metal material, or the like. The fixing plate 14 has a plurality of opening portions 14a through which a nozzle plate 18c, described later, of the respective four head chips HC is exposed. In the example of
The reinforcing plate 15 is a plate-like member that is disposed between the holder 13 and the fixing plate 14 and reinforces the fixing plate 14. The reinforcing plate 15 is overlapped onto the fixing plate 14 and fixed to the fixing plate 14 by an adhesive. The reinforcing plate 15 is provided with a plurality of opening portions 15a in which the four head chips HC are disposed. The reinforcing plate 15 is made of, for example, a metal material, or the like. Note that the reinforcing plate 15 is provided where necessary and may be omitted.
The cover 16 is a box-shaped member that accommodates the channel member 11a of the channel structure 11 and the wiring substrate 12. The cover 16 is made of, for example, a resin material, or the like. The cover 16 is provided with four through-holes 16a and an opening portion 16b. The four through-holes 16a correspond to the coupling pipes 11b, 11c, 11d, and 11e of the channel structure 11, and a corresponding one of the coupling pipes 11b, 11c, 11d, and 11e is inserted into each through-hole 16a. The coupler 12a is inserted into the opening portion 16b from the inside of the cover 16 to the outside.
The head chip HC includes a liquid ejecting unit Qa including the nozzle row La and a liquid ejecting unit Qb including the nozzle row Lb.
The liquid ejecting unit Qa includes a liquid storage chamber Ra, a plurality of pressure chambers Ca, and a plurality of driving elements Ea. The liquid storage chamber Ra is a common liquid chamber continuous over the plurality of nozzles N of the nozzle row La. Each of the pressure chambers Ca and the driving elements Ea is provided for each nozzle N of the nozzle row La. The pressure chamber Ca is a space in communication with the nozzle N. Each of the plurality of pressure chambers Ca is filled with ink supplied from the liquid storage chamber Ra. The driving element Ea causes pressure fluctuations in the ink in the pressure chamber Ca. The driving element Ea is, for example, a piezoelectric element that changes the volume of the pressure chamber Ca by deforming a wall surface of the pressure chamber Ca, or a heating element that generates bubbles in the pressure chamber Ca by heating the ink in the pressure chamber Ca. When the driving element Ea causes pressure fluctuations in the ink in the pressure chamber Ca, the ink in the pressure chamber Ca is ejected from the nozzle N.
Note that in the specification, “in communication with” includes an aspect in which one space is formed through directly coupling of two target spaces, and an aspect in which one space is formed through coupling of two target spaces with another space interposed therebetween.
Similarly to the liquid ejecting unit Qa, the liquid ejecting unit Qb includes a liquid storage chamber Rb, a plurality of pressure chambers Cb, and a plurality of driving elements Eb. The liquid storage chamber Rb is a common liquid chamber continuous over the plurality of nozzles N of the nozzle row Lb. Each of the pressure chambers Cb and the driving elements Eb is provided for each nozzle N of the nozzle row Lb. Each of the plurality of pressure chambers Cb is filled with ink supplied from the liquid storage chamber Rb. The driving element Eb is, for example, the above-described piezoelectric element or heating element. When the driving element Eb causes pressure fluctuations in the ink in the pressure chamber Cb, the ink in the pressure chamber Cb is ejected from the nozzle N.
As illustrated in
In the above-described head chip HC, the ink introduced to the liquid storage chamber Ra from the inlet Ra_in is appropriately used for ejection from each nozzle N of the nozzle row La. In addition, the ink that is not ejected from each nozzle N of the nozzle row La and is stored in the liquid storage chamber Ra is discharged from the outlet Ra_out. Similarly, the ink introduced to the liquid storage chamber Rb from the inlet Rb_in is appropriately used for ejection from each nozzle N of the nozzle row Lb. In addition, the ink that is not ejected from each nozzle N of the nozzle row Lb and is stored in the liquid storage chamber Rb is discharged from the outlet Rb_out.
The communication plate 18a and the pressure chamber substrate 18b are laminated in the Z1 direction in this order and form a channel for supplying ink to the plurality of nozzles N. In a region located further in the Z1 direction than is a laminated body formed of the communication plate 18a and the pressure chamber substrate 18b, the vibrating plate 18e, the pluralities of driving elements Ea and Eb, the cover 18g, the case 18h, the wiring substrate 18i, and the drive circuit 18j are installed. On the other hand, in a region located further in the Z2 direction than is the laminated body, the nozzle plate 18c and the compliance substrate 18d are installed. Each element of the head chip HC is schematically a plate-like member elongated in the Y direction and is bonded to each other by, for example, an adhesive, direct bonding, or the like. Hereinafter, each element of the head chip HC will be described in sequence based on
The nozzle plate 18c is a plate-like member that is laminated on the communication plate 18a and includes the plurality of nozzles N of each of the nozzle row La and the nozzle row Lb. Each of the plurality of nozzles N is a through-hole through which ink passes and ejects the ink in the Z2 direction. Here, a surface of the nozzle plate 18c facing in the Z2 direction constitutes a nozzle surface FN. The nozzle plate 18c is manufactured through, for example, processing of a single-crystal silicon substrate by a semiconductor manufacturing technique using a processing technique such as dry etching or wet etching. However, other known methods and materials may be appropriately used for manufacturing the nozzle plate 18c. In addition, a sectional shape of a nozzle is typically a circular shape, but is not limited thereto, and may be a non-circular shape such as a polygon or an ellipse.
The communication plate 18a is provided with a plurality of spaces R1a and R1b, a plurality of supply channels RRa and RRb, and a plurality of communication channels NRa and NRb as channels in communication with the nozzles N of the nozzle row La and the nozzle row Lb. Each of the spaces R1a and R1b is an elongated opening extending in a direction along the Y-axis in plan view in a direction along the Z-axis. Each of the supply channels RRa and RRb, and the communication channels NRa and NRb is a through-hole formed for each nozzle N. Each supply channel RRa is in communication with the space R1a. Each supply channel RRb is in communication with the space R1b.
The communication plate 18a includes a pair of plate surfaces, and the nozzle plate 18c and the compliance substrate 18d are laminated on a first surface F1, which is a plate surface, of the pair of plate surfaces, facing in the Z2 direction. In addition, in the first surface F1, the above-described spaces R1a and R1b and communication channels NRa and NRb open, and a recessed portion 18a1 that is recessed in the Z1 direction is also formed. The recessed portion 18a1 is a recess that fits to a projecting portion 14b of the fixing plate 14, which is illustrated in
Here, a bottom surface of the recessed portion 18a1 and the second surface F2 of the communication plate 18a are disposed at substantially the same position in the Z2 direction. Therefore, the recessed portion 18a1 can be formed in the same single process as half etching for forming a channel in the communication plate 18a. Therefore, the communication plate 18a can be easily manufactured, compared to an aspect in which the bottom surface of the recessed portion 18a1 and the second surface F2 of the communication plate 18a are disposed at deviated positions in the Z2 direction. Here, “substantially the same position” means that a depth of the second surface F2 is within 10% with respect to a depth of the recessed portion 18a1.
Note that the bottom surface of the recessed portion 18a1 and the second surface F2 of the communication plate 18a may be disposed at deviated positions in the Z2 direction. However, in this case, for example, the recessed portion 18a1 is formed by half etching of a process different from the half etching for forming a channel in the communication plate 18a, or the recessed portion 18a1 is formed in the same signal process of the half etching for forming a channel in the communication plate 18a using a gray scale mask.
The pressure chamber substrate 18b is a plate-like member provided with the plurality of pressure chambers Ca and the plurality of pressure chambers Cb. The plurality of pressure chambers Ca is arranged in a direction along the Y-axis. Similarly, the plurality of pressure chambers Cb is arranged in a direction along the Y-axis. Each pressure chamber Ca is an elongated space that is formed for each nozzle N of the nozzle row La and extends in a direction along the X-axis in plan view. Similarly, each pressure chamber Cb is an elongated space that is formed for each nozzle N of the nozzle row Lb and extends in a direction along the X-axis in plan view. Similarly to the above-described nozzle plate 18c, each of the communication plate 18a and the pressure chamber substrate 18b is manufactured through, for example, processing of a single-crystal silicon substrate by a semiconductor manufacturing technique. However, other known methods and materials may be appropriately used for manufacturing each of the communication plate 18a and the pressure chamber substrate 18b.
The pressure chamber Ca is in communication with each of the communication channel NRa and the supply channel RRa. Therefore, the pressure chamber Ca is in communication with the nozzle N of the nozzle row La through the communication channel NRa and is also in communication with the space R1a through the supply channel RRa. Similarly, the pressure chamber Cb is in communication with each of the communication channel NRb and the supply channel RRb. Therefore, the pressure chamber Cb is in communication with the nozzle N of the nozzle row Lb through the communication channel NRb and is also in communication with the space R1b through the supply channel RRb.
The vibrating plate 18e is disposed on a surface of the pressure chamber substrate 18b facing in the Z1 direction. The vibrating plate 18e is a plate-like member that can elastically vibrates. The vibrating plate 18e includes, for example, a first layer and a second layer, and the first layer and the second layer are laminated in the Z1 direction in this order. The first layer is, for example, an elastic film made of silicon oxide (SiO2). The elastic film is formed through, for example, performing of thermal oxidation on one surface of a single-crystal silicon substrate. The second layer is, for example, an insulating film made of zirconium oxide (ZrO2). The insulating film is formed through, for example, forming of a zirconium layer by a sputtering method and performing of thermal oxidation on the layer. Note that the vibrating plate 18e is not limited to having the above-described configuration obtained through laminating of the first layer and the second layer and may be composed of a single layer, or three or more layers, for example.
The plurality of driving elements Ea and the plurality of driving element Eb are disposed on a surface of the vibrating plate 18e facing in the Z1 direction. Each of the driving elements Ea and the driving elements Eb is a passive element that is deformed by supply of a driving signal. Each of the driving elements Ea and the driving elements Eb has an elongated shape extending in a direction along the X-axis in plan view. The plurality of driving elements Ea is arranged in a direction along the Y-axis so as to correspond to the plurality of pressure chambers Ca. The driving elements Ea overlap with the pressure chambers Ca in plan view. Similarly, the plurality of driving elements Eb is arranged in a direction along the Y-axis so as to correspond to the plurality of pressure chambers Cb. The driving elements Eb overlap with the pressure chambers Cb in plan view.
Although not illustrated, each of the driving elements Ea and Eb includes a first electrode, a piezoelectric layer, and a second electrode, and the first electrode, the piezoelectric layer, and the second electrode are laminated in the Z1 direction in this order. One electrode of the first electrode and the second electrode is an individual electrode that is disposed apart from another one for each driving element Ea or each driving element Eb, and a driving signal is applied to the one electrode. The other one of the first electrode and the second electrode is a strip-like common electrode extending in a direction along the Y-axis so as to be continuous over the plurality of driving elements Ea or the plurality of driving elements Eb, and a predetermined reference potential is supplied to the other electrode. Examples of the metal material for the above-described electrodes include a metal material such as, for example, platinum (Pt), aluminum (Al), nickel (Ni), gold (Au), or copper (Cu), and the above-described metal materials can be used as one kind alone or in combination of two or more kinds thereof in the form of an alloy, laminate, or the like. The piezoelectric layer is made of a piezoelectric material such as lead zirconate titanate (Pb(Zr, Ti) O3), and for example, has a strip shape extending in a direction along the Y-axis so as to be continuous over the plurality of driving elements Ea or the plurality of driving elements Eb. However, the piezoelectric layer may be individually provided for each driving element Ea or each driving element Eb. When the vibrating plate 18e vibrates in conjunction with deformation of the above-described driving elements Ea described above, the pressure in the pressure chambers Ca fluctuates, as a result of which ink is ejected from the nozzles N of the nozzle row La. Similarly, when the vibrating plate 18e vibrates in conjunction with deformation of the driving elements Eb, the pressure in the pressure chambers Cb fluctuates, as a result of which ink is ejected from the nozzles N of the nozzle row Lb. Note that as the driving elements, heating elements that heat ink in the pressure chambers Ca and Cb may be used instead of the driving elements Ea and Eb.
The cover 18g is a plate-like member that is installed on a surface of the vibrating plate 18e facing in the Z1 direction, protects the plurality of driving elements Ea and the plurality of driving elements Eb, and also reinforces mechanical strength of the vibrating plate 18e. Here, the plurality of driving elements Ea and the plurality of driving elements Eb are accommodated between the cover 18g and the vibrating plate 18e. The cover 18g is made of, for example, a resin material.
The case 18h is a case for storing ink suppled to the plurality of pressure chambers Ca and the plurality of pressure chambers Cb. The case 18h is made of, for example, a resin material. The case 18h is provided with spaces R2a and R2b, the inlets Ra_in and Rb_in, and the outlets Ra_out and Rb_out. The space R2a is a space in communication with the above-described space R1a and functions, together with the space R1a, as the liquid storage chamber Ra, which is a reservoir that stores ink supplied to the plurality of pressure chambers Ca. The ink in the liquid storage chamber Ra is supplied to the pressure chambers Ca through each supply channel RRa. Similarly, the space R2b is a space in communication with the above-described space R1b and functions, together with the space R1b, as the liquid storage chamber Rb, which is a reservoir that stores ink supplied to the plurality of pressure chambers Cb. The ink in the liquid storage chamber Rb is supplied to the pressure chambers Cb through each supply channel RRb.
The compliance substrate 18d is a substrate that absorbs pressure fluctuations in the ink in the liquid storage chambers Ra and Rb. The compliance substrate 18d is laminated on the communication plate 18a at a position different from the nozzle plate 18c. That is, the compliance substrate 18d and the nozzle plate 18c are laminated so as not to overlap with each other on a surface of the communication plate 18a facing in the Z2 direction.
The compliance substrate 18d includes a compliance film 18d1 and a frame body 18d2. The compliance film 18d1 is a flexible resin film that constitutes wall surfaces of the liquid storage chambers Ra and Rb. A surface of the compliance film 18d1 facing in the Z1 direction is bonded to the communication plate 18a by an adhesive such as an epoxy-based adhesive. On the other hand, the frame body 18d2 is bonded to a surface of the compliance film 18d1 facing in the Z2 direction by an adhesive such as a urethane-based adhesive or an epoxy-based adhesive. The frame body 18d2 is a frame-shaped member for forming compliance spaces Rca and Rcb. The frame body 18d2 is made of, for example, a metal material such as stainless steel, aluminum, titanium, or a magnesium alloy. Note that the compliance substrate 18d may be a flexible thin plate made of metal.
Although not illustrated, a surface of the frame body 18d2 facing in the Z2 direction is bonded to the above-described fixing plate 14 by an adhesive such as an epoxy-based adhesive. Here, the compliance spaces Rca and Rcb defined by the frame body 18d2 are formed between the compliance film 18d1 and the fixing plate 14. The compliance space Rca is separated from the liquid storage chamber Ra by the compliance film 18d1 and is a space that allows deformation of the compliance film 18d1 according to the pressure change in the ink in the liquid storage chamber Ra. The compliance space Rcb is separated from the liquid storage chamber Rb by the compliance film 18d1 and is a space that allows deformation of the compliance film 18d1 according to the pressure change in the ink in the liquid storage chamber Rb.
In the example of
The wiring substrate 18i is mounted on a surface of the vibrating plate 18e facing in the Z1 direction, and is a mounting component for electrically coupling the control unit 20 to the head chip HC. The wiring substrate 18i is a flexible wiring substrate such as a chip on film (COF), a flexible printed circuit (FPC), or a flexible flat cable (FFC), for example. The drive circuit 18j for supplying a driving voltage to each of the driving elements Ea and Eb is mounted on the wiring substrate 18i of the present embodiment. The drive circuit 18j is a circuit that switches whether or not to supply at least a part of waveforms included in a driving signal D as a driving pulse, based on a control signal S.
As illustrated in
Here, when viewed in the Z1 direction, the nozzle plate 18c is located inside the opening portion 14a of the fixing plate 14. That is, when viewed in the Z1 direction, the nozzle plate 18c is disposed inside a peripheral edge EG of the opening portion 14a. On the other hand, when viewed in the Z1 direction, the compliance substrate 18d is disposed outside the peripheral edge EG of the opening portion 14a, and is laminated on the communication plate 18a at a position different from the nozzle plate 18c.
As understandable from the above description, when viewed in the Z1 direction, the peripheral edge EG of the opening portion 14a is disposed between the compliance substrate 18d and the nozzle plate 18c.
In the example of
As illustrated in
Here, the size of the gap GP1 is not particularly limited, but is, for example, approximately 0.08 mm. Therefore, the mold 18f spreads over the entire area of the gap GP1 by a capillary phenomenon in a liquid state before being cured.
The mold 18f includes a surface 18f1 exposed to the outside. In the liquid ejecting head 1, when a liquid such as ink is ejected from the nozzle N, foggy mist may be generated. Since the surface 18f1 of the mold 18f is exposed inside the opening portion 14a of the fixing plate 14, the generated mist is attached to the surface 18f1 of the mold 18f. When a component contained in the liquid attached to the surface 18f1 penetrates the mold 18f, deformation due to swelling of the mold 18f may be caused.
As in the case of the liquid ejecting head described in JP-A-2017-121760, in an aspect in which the peripheral edge of the opening portion of the fixing plate overlaps with the compliance substrate when viewed in the Z1 direction, since the distance between the peripheral edge of the compliance substrate and the surface of the mold is short, deformation of the mold is likely to cause a crack in the mold starting at the peripheral edge of the compliance substrate. In addition, since the crack easily reaches a bonded portion related to the compliance substrate, the bonded portion related to the compliance substrate is likely to be damaged by a liquid entering from the crack.
Therefore, in the liquid ejecting head 1, as described above, the peripheral edge EG of the opening portion 14a is disposed between the compliance substrate 18d and the nozzle plate 18c when viewed in the Z1 direction. As a result, the compliance substrate 18d is disposed outside the peripheral edge EG of the opening portion 14a of the fixing plate 14. Therefore, compared to an aspect in which, as shown in JP-A-2017-121760, the peripheral edge EG of the opening portion 14a of the fixing plate 14 overlaps with the compliance substrate 18d when viewed in the Z1 direction, the distance from the surface 18f1 of the mold 18f to the bonded portion related to the compliance substrate 18d can be made long. As a result, it is possible to make it difficult to generate a crack of the mold 18f. As a result, entry of a liquid from a cracked portion of the mold 18f can be prevented.
Here, the bonded portion related to the compliance substrate 18d is a bonded position of the compliance substrate 18d with respect to the communication plate 18a, a bonded position of the compliance substrate 18d with respect to the fixing plate 14, and a bonding layer that bonds laminated components constituting the compliance substrate 18d. In addition, the distance from the surface 18f1 of the mold 18f to the bonded portion related to the compliance substrate 18d is an effective distance via the inside of the mold 18f.
As described above, the spaces R1a and R1b, the plurality of supply channels RRa and RRb, and the plurality of communication channels NRa and NRb are formed in the communication plate 18a as channels in communication with the nozzles N. Therefore, through preventing of a crack of the mold 18f as described above, the channels of the communication plate 18a can be prevented from being in communication with the outside through a crack of the mold 18f. As a result, liquid leakage from a channel of the communication plate 18a can be prevented, and mixing of bubbles in a channel of the communication plate 18a can be prevented.
In addition, as described above, the compliance substrate 18d is a substrate for reducing pressure fluctuations in a channel of the communication plate 18a. Therefore, through preventing of a crack of the mold 18f as described above, entry of a liquid into the compliance spaces Rca and Rcb can be prevented. As a result, an action of reducing pressure fluctuations in the channel of the communication plate 18a by the compliance substrate 18d can be exerted for a long period of time.
In the example of
Here, the X1 direction or the X2 direction is one direction orthogonal to a direction in which a side surface of the nozzle plate 18c or the peripheral edge EG of the opening portion 14a of the fixing plate 14 extends, and in the example of
Note that the interval D1 may be equal to or less than interval D2. Even in this case, compared to an aspect in which, as shown in JP-A-2017-121760, the peripheral edge EG of the opening portion 14a of the fixing plate 14 overlaps with the compliance substrate 18d when viewed in the Z1 direction, it is possible to make it difficult to generate a crack of the mold 18f.
As illustrated in
The projecting portion 14b projects further in the Z1 direction than is the first surface F1 of the communication plate 18a. Therefore, compared to an aspect in which, as shown in a second modification described later, a projecting portion 14d does not project further in the Z1 direction than is the first surface F1, the distance from the surface 18f1 of the mold 18f to the bonded portion related to the compliance substrate 18d can be made further longer. As a result, the effect of making it difficult to generate a crack of the mold 18f can be enhanced.
In addition, a leading end of the projecting portion 14b projects inside the recessed portion 18a1. That is, the leading end of the projecting portion 14b is located inside the recessed portion 18a1. As a result, a gap GP2 that meanders between the projecting portion 14b of the fixing plate 14 and the recessed portion 18a1 of the communication plate 18a is provided. Therefore, the distance from the surface 18f1 of the mold 18f to the bonded portion related to the compliance substrate 18d can be made further longer.
Here, the size of the gap GP2 is not particularly limited, but is, for example, approximately 0.05 mm. Therefore, the mold 18f spreads over the entire area of the gap GP2 by a capillary phenomenon in a liquid state before being cured.
The projecting portion 14b is disposed at the peripheral edge EG of the opening portion 14a. Therefore, the fixing plate 14 can be easily manufactured through punching of a metal plate, or the like. Specifically, the fixing plate 14 can be easily manufactured through folding of a portion near the peripheral edge EG of the opening portion 14a of the fixing plate 14 to form the projecting portion 14b, and punching to form the opening portion 14a of the fixing plate 14.
The projecting portion 14b is provided over substantially the entire periphery along the peripheral edge EG of the opening portion 14a. As a result, an attack by a liquid to each adhesive related to the compliance substrate 18d as described above can be preferably prevented. However, as described based on
Note that the projecting portion 14b may be provided only along sides, of the peripheral edge EG of the opening portion 14a, along the compliance spaces Rca and Rcb. Even in this case, as described above, the function of the compliance substrate 18d can be prevented from being deteriorated.
As illustrated in
As described above, when the projecting portion 14b is formed through folding of a portion near the peripheral edge EG of the opening portion 14a having a rectangular shape in plan view, in some cases, the projecting portion 14b cannot be provided at the four corners of the opening portion 14a. However, even in such a case, since the distance between the nozzle plate 18c and the fixing plate 14 is long at the four corners of the opening portion 14a compared to other portions, the risk of generating a crack of the mold 18f is low.
Note that the forming method of the projecting portion 14b is not limited to punching of a metal plate, and may be, for example, a method of forming the projecting portion 14b in the fixing plate 14 through welding or bonding such as diffusion bonding, or a method of forming the projecting portion 14b in the fixing plate 14 through performing of etching on a wide range of the fixing plate 14 other than the projecting portion 14b. In the methods described above, even when the projecting portion 14b is located away from the peripheral edge EG of the opening portion 14a of the fixing plate 14, the projecting portion 14b can be provided in the fixing plate 14. However, in terms of cost reduction, punching of a metal plate is preferable to the above-described methods.
As described above, according to the first embodiment, a crack of the mold 18f can be prevented, and a failure caused by entry of a liquid into a crack of the mold 18f can be prevented.
Hereinafter, a second embodiment of the present disclosure will be described. In the embodiment exemplified blow, for elements that have actions or functions similar to those in the first embodiment, the reference numerals used in the first embodiment will be used, and detailed description of the respective elements will be appropriately omitted.
Even in the liquid ejecting head 1A described above, similarly to the first embodiment, the peripheral edge EG of the opening portion 14a is disposed between the compliance substrate 18d and the nozzle plate 18c when viewed in the Z1 direction. Therefore, it is possible to make it difficult to generate a crack of the mold 18f. In addition, since the interval D1 and the interval D2 satisfy the relationship of D1 D2, the effect of making it difficult to generate a crack of the mold 18f becomes remarkable. Moreover, in the present embodiment as well, the interval D1 and the interval D2 more preferably satisfy the relationship of D1≥1.5×D2, and further more preferably satisfy the relationship of D1≥2.0×D2.
The embodiments described above can be modified in various ways. Specific modification aspects that can be applied to the embodiments described above are exemplified below. Two or more aspects optionally selected from the examples below can be appropriately combined within a range in which the aspects are compatible with each other.
The projecting portion 14c is configured similarly to the projecting portion 14b of the first embodiment except that the projecting portion 14c is provided apart from the peripheral edge EG of the opening portion 14a of the fixing plate 14B. However, it is difficult to manufacture the fixing plate 14B including the projecting portion 14c described above through folding of a metal plate as described in the first embodiment. Therefore, the method of forming the projecting portion 14c may be, for example, a method of forming the projecting portion 14c in the fixing plate 14B through welding or bonding such as diffusion bonding, or a method of forming the projecting portion 14c in the fixing plate 14B through performing of etching on a wide range in the fixing plate 14B other than the projecting portion 14c.
In the above-described first modification as well, similarly to the first embodiment, it is possible to make it difficult to generate a crack of the mold 18f.
The projecting portion 14d is configured similarly to the projecting portion 14b of the first embodiment except that the projecting portion 14d is shorter than the projecting portion 14b of the first embodiment. Here, the projecting portion 14d does not project further in the Z1 direction than is the first surface F1 of the communication plate 18aA.
In the above-described second modification as well, since the peripheral edge EG of the opening portion 14a is disposed between the compliance substrate 18d and the nozzle plate 18c when viewed in the Z1 direction, although the second modification is inferior to the first embodiment, it is possible to make it difficult to generate a crack of the mold 18f. In addition, compared to an aspect in which the projecting portion 14d is not provided as shown in the second embodiment, the effect of making it difficult to generate a crack of the mold 18f becomes remarkable.
In the above-described embodiments, an aspect in which the “first substrate” is the communication plate 18a, and the “second substrate” is a compliance substrate is exemplified, but the present disclosure is not limited to the aspect. The “first substrate” is not limited to the communication plate 18a, and is sufficient as long as being a member on which the second substrate and the nozzle plate 18c are laminated. Note that the “second substrate” is not limited to the compliance substrate 18d, and for example, may be a 11d member that simply closes a channel of the communication plate 18a.
In the above-described third modification as well, similarly to the first embodiment, it is possible to make it difficult to generate a crack of the mold 18f.
In the above-described embodiments, an aspect in which a liquid ejecting head includes four head chips is exemplified, but the present disclosure is not limited to the aspect, and the number of head chips included in the liquid ejecting head may be equal to or less than three, or equal to or more than five. In addition, when the liquid ejecting head includes a plurality of head chips, arrangement of the plurality of head chips is not limited to the above-described embodiments, and any arrangement is adopted. In addition, the shape of the liquid ejecting head is also not limited to the above-described embodiments, and any shape is adopted.
In the above-described embodiments, the liquid ejecting apparatus 100 of a serial type in which the transport body 41 mounted with the liquid ejecting head 1 is reciprocated in a width direction of the medium M is exemplified, but the liquid ejecting apparatus may be a line type in which the plurality of nozzles N is distributed over the entire width of the medium M.
The liquid ejecting apparatus exemplified in the above-described embodiments can be adopted to various types of devices such as a facsimile apparatus and a copy machine, in addition to a device dedicated for printing. The use of the liquid ejecting apparatus is not limited to printing. For example, a liquid ejecting apparatus that ejects a solution of a coloring material is used as a manufacturing apparatus that forms a color filter of a display device such as a liquid crystal display panel. In addition, a liquid ejecting apparatus that ejects a solution of a conductive material is used as a manufacturing apparatus that forms wiring or an electrode of a wiring substrate. In addition, a liquid ejecting apparatus that ejects a living organic solution is used as a manufacturing apparatus that manufactures, for example, a biochip.
The summary of the present disclosure will be supplemented below.
A liquid ejecting head of a first aspect, which is a preferred example of the present disclosure, includes a first substrate, a nozzle plate that is laminated on the first substrate and includes a plurality of nozzles that ejects a liquid in a first direction, a second substrate that is laminated on the first substrate at a position different from the nozzle plate, a fixing plate that is laminated on the second substrate to cover the second substrate when viewed in a second direction opposite to the first direction and includes an opening portion through which the nozzle plate is exposed to an outside, and a mold that closes a gap between the nozzle plate and the fixing plate, and the opening portion has a peripheral edge that is disposed between the second substrate and the nozzle plate when viewed in the second direction.
In the above-described first aspect, since the peripheral edge of the opening portion of the fixing plate is disposed between the second substrate and the nozzle plate when viewed in the second direction, the second substrate is disposed outside the peripheral edge of the opening portion of the fixing plate. Therefore, compared to an aspect in which the peripheral edge of the opening portion of the fixing plate overlaps with the second substrate when viewed in the second direction, the distance from the surface of the mold to a bonded portion related to the second substrate can be made long. Therefore, it is possible to make it difficult to generate a crack of the mold. As a result, entry of a liquid from a cracked portion of the mold can be prevented.
In a second aspect, which is a preferred example of the first aspect, in a direction orthogonal to the first direction, an interval between the second substrate and the peripheral edge of the opening portion is longer than an interval between the nozzle plate and the peripheral edge of the opening portion. In the above-described second aspect, compared to an aspect in which the size relation of the above-described intervals is reversed, the distance from a surface of the mold to the bonded portion related to the second substrate can be made long. As a result, the effect of making it difficult to generate a crack of the mold becomes remarkable.
In a third aspect, which is a preferred example of the first aspect or the second aspect, the fixing plate includes a projecting portion that projects, between the second substrate and the nozzle plate, in the second direction from a surface on which the second substrate is laminated. In the above-described third aspect, compared to an aspect in which the surface of the fixing plate on which the second substrate is laminated is flat, the distance from the surface of the mold to the bonded portion related to the second substrate can be made further longer. As a result, the effect of making it difficult to generate a crack of the mold can be enhanced.
In a fourth aspect, which is a preferred example of the third aspect, the first substrate includes a first surface on which the nozzle plate is laminated, and the projecting portion projects further in the second direction than is the first surface of the first substrate. In the above-described fourth aspect, compared to an aspect in which the projecting portion does not project further in the second direction than is the first surface of the first substrate, the distance from the surface of the mold to the bonded portion related to the second substrate can be made further longer. As a result, the effect of making it difficult to generate a crack of the mold can be enhanced.
In a fifth aspect, which is a preferred example of the fourth aspect, a recessed portion that is recessed in the second direction is formed in the first surface of the first substrate, and a leading end of the projecting portion projects inside the recessed portion. In the above-described fifth aspect, a gap that meanders between the projecting portion of the fixing plate and the recessed portion of the first substrate is provided. Therefore, the distance from the surface of the mold to the bonded portion related to the second substrate can be made further longer.
In a sixth aspect, which is a preferred example of the fifth aspect, the first substrate includes a second surface that defines a part of a channel in communication with the nozzles and that faces in the first direction, and a bottom surface of the recessed portion and the second surface of the first substrate are disposed at substantially a same position in the first direction. In the above-described sixth aspect, the recessed portion can be formed in the same single process as half etching for forming a channel in the first substrate. Therefore, the first substrate can be easily manufactured, compared to an aspect in which the bottom surface of the recessed portion and the second surface of the first substrate are disposed at deviated positions in the first direction.
In a seventh aspect, which is a preferred example of the third aspect, the projecting portion is disposed at the peripheral edge of the opening portion. In the above-described seventh aspect, the fixing plate can be easily manufactured through punching of a metal plate, or the like. Specifically, the fixing plate can be easily manufactured through folding of a portion near the peripheral edge of the opening portion of the fixing plate to form the projecting portion, and punching to form the opening portion of the fixing plate.
In an eighth aspect, which is a preferred aspect of any one of the first to the seventh aspects, the first substrate is a communication plate in which a channel in communication with the nozzles is formed. In the above-described eighth aspect, the channel of the first substrate can be prevented from being in communication with the outside through a crack of the mold. As a result, liquid leakage from a channel of the first substrate can be prevented, and mixing of bubbles in a channel of the first substrate can be prevented.
In a ninth aspect, which is a preferred example of any one of the first to the eighth aspects, the second substrate is a compliance substrate that reduces a pressure fluctuation in the channel. In the above-described ninth aspect, entry of a liquid into a compliance space can be prevented. As a result, an action of reducing a pressure fluctuation in the channel by the compliance substrate can be exerted for a long period of time.
A liquid ejecting apparatus of a tenth aspect, which is a preferred example of the present disclosure, includes the liquid ejecting head according to any one of the first to the ninth aspects, and a liquid storage portion that stores a liquid to be supplied to the liquid ejecting head. In the above-described tenth aspect, entry of a liquid from a cracked portion of the mold of the liquid ejecting head is prevented, and the reliability of the liquid ejecting apparatus can be thus improved.
Number | Date | Country | Kind |
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2023-082095 | May 2023 | JP | national |