The present application is based on, and claims priority from JP Application Serial Number 2018-158071, filed Aug. 27, 2018 and JP Application Serial Number 2019-030392, filed Feb. 22, 2019, the disclosures of which are hereby incorporated by reference herein in their entirety.
The present disclosure relates to a technology that ejects liquid such as ink.
A liquid ejecting head that ejects liquid such as ink from a plurality of nozzles has been suggested. For example, JP-A-2012-61750 discloses an ink jet head including a channel substrate having individual liquid chambers separated by liquid-chamber partition walls and communicating with nozzles that eject ink. Piezoelectric elements vary the pressure in the individual liquid chambers and thus ink is ejected from the nozzles communicating with the individual liquid chambers.
However, with the technology in JP-A-2012-61750, the liquid-chamber partition walls are deformed due to the variation in the pressure in the individual liquid chambers, resulting in occurrence of a phenomenon in which the pressure of the individual liquid chambers adjacent to each other with the liquid-chamber partition wall interposed therebetween varies (hereinafter, referred to as “crosstalk”). Thus, an error occurs in ejection characteristics, such as an ink ejection amount or an ejection speed.
To address the above-described problem, a liquid ejecting head according to an aspect of the present disclosure includes an ejecting unit including a first pressure chamber communicating with a first nozzle that ejects a liquid, a second pressure chamber communicating with a second nozzle that ejects the liquid, a first wall portion separating the first pressure chamber and the second pressure chamber, a first driving element that varies a pressure of the first pressure chamber, and a second driving element that varies a pressure of the second pressure chamber; a protection substrate disposed at the ejecting unit on a side opposite to the first nozzle and the second nozzle; and a support portion formed to extend from a surface of the protection substrate on a side near the ejecting unit to the ejecting unit. The support portion overlaps the first wall portion in plan view in a direction perpendicular to the protection substrate, and a portion of the support portion that is in contact with a surface of the ejecting unit has a larger width than a width of the first wall portion.
As illustrated in
The movement mechanism 24 reciprocates the liquid ejecting head 26 in the X direction under the control of the control unit 20. The X direction is a direction orthogonal to the Y direction in which the medium 12 is transported. Typically, the X direction is a direction orthogonal to the Y direction. The movement mechanism 24 according to the first embodiment includes a substantially box-shaped transport body 242 that houses the liquid ejecting head 26, and a transport belt 244 to which the transport body 242 is fixed. Alternatively, a configuration in which a plurality of liquid ejecting heads 26 are mounted at the transport body 242 or a configuration in which the liquid container 14 is mounted at the transport body 242 together with the liquid ejecting head 26 may be also employed.
The liquid ejecting head 26 ejects the ink supplied from the liquid container 14 onto the medium 12 from a plurality of nozzles under the control of the control unit 20. Each liquid ejecting head 26 ejects the ink onto the medium 12 in synchronization with the transport of the medium 12 by the transport mechanism 22 and the repetitive reciprocation of the transport body 242. Thus, a desirable image is formed on a surface of the medium 12.
As illustrated in
As illustrated in
The channel substrate 32 is a plate-shaped member for forming a channel of the ink. As illustrated in
The housing 42 is a structure manufactured by, for example, injection molding using a resin material, and is fixed to the surface on the negative side in the Z direction of the channel substrate 32. As illustrated in
The vibration absorber 48 is an element for absorbing a pressure variation in the liquid storage chamber R. The vibration absorber 48 includes, for example, a flexible sheet member (compliance substrate) that is elastically deformable. To be specific, the vibration absorber 48 is disposed at the surface on the positive side in the Z direction of the channel substrate 32 so as to define a bottom surface of the liquid storage chamber R by closing the opening 322, the relay channel 328, and the plurality of supply channels 324 of the channel substrate 32.
As illustrated in
The vibrating plate 36 is disposed at the surface of the pressure chamber substrate 34 on the side opposite to the channel substrate 32. The vibrating plate 36 is an elastically deformable plate-shaped member. The vibrating plate 36 is constituted of, for example, lamination of a first layer formed of silicon dioxide (SiO2) and a second layer formed of zirconium dioxide (ZrO2).
As understood from
As illustrated in
The protection substrate 44 illustrated in
As illustrated in
The first electrode 51 is formed at the surface of the vibrating plate 36. The first electrode 51 is an individual electrode formed at a distance from another first electrode 51 for each of the piezoelectric elements 38. To be specific, a plurality of the first electrodes 51 each extending in the X direction are arranged and mutually spaced apart in the Y direction. To the first electrode 51 of each piezoelectric element 38, a drive waveform for controlling ejection of the ink from the nozzle N corresponding to the piezoelectric element 38 is applied via the wiring substrate 50. The piezoelectric layer 52 is formed at a surface of the first electrode 51 by using, for example, a ferroelectric piezoelectric material such as lead zirconate titanate. The second electrode 53 is formed at a surface of the piezoelectric layer 52. To be specific, the second electrode 53 is a strip-shaped common electrode that extends in the Y direction so as to be continuous over the plurality of piezoelectric elements 38. A predetermined reference voltage is applied to the second electrode 53.
The piezoelectric layer 52 is deformed in accordance with the voltage difference between the drive waveform supplied to the first electrode 51 and the reference voltage applied to the second electrode 53. That is, a portion in which the first electrode 51 faces the second electrode 53 with the piezoelectric layer 52 interposed therebetween functions as a piezoelectric element 38. The piezoelectric element 38 is individually formed for each pressure chamber C. To be specific, the plurality of piezoelectric elements 38 each formed to be long in the X direction are arranged and mutually spaced apart in the Y direction. Each piezoelectric element 38 has a smaller dimension in the Y direction (that is, width) than the dimension in the Y direction of the pressure chamber C.
As illustrated in
The liquid ejecting head 26 includes a support portion 60 formed to extend from the surface of the protection substrate 44 on the side near the ejecting unit 40 to the ejecting unit 40. The surface of the support portion 60 on the side near the ejecting unit 40 is bonded to the surface of the ejecting unit 40 by using, for example, an adhesive. To be specific, the support portion 60 according to the first embodiment is in contact with a surface of the second electrode 53 of the ejecting unit 40. In the first embodiment, the support portion 60 and the protection substrate 44 are integrally formed using the same material.
The support portion 60 is formed to overlap the wall portion 341 in plan view in the Z direction perpendicular to the protection substrate 44. To be specific, the support portion 60 is formed to extend from the protection substrate 44 to the surface of the second electrode 53 of the piezoelectric element 38. That is, one end portion of the support portion 60 is in contact with the surface of the protection substrate 44 and the other end portion thereof is in contact with the surface of the ejecting unit 40. To be specific, the other end portion of the support portion 60 is in contact with a surface of a portion of the second electrode 53 not formed with the piezoelectric layer 52. As illustrated in
In the first embodiment, the support portion 60 has a width W0 that is constant entirely in the Z direction. The dimension of the support portion 60 in the Y direction is the width W0 of the support portion 60. As illustrated in
The channel substrate 32 includes a wall portion 321 separating mutually adjacent communication channels 326. The wall portion 321 is an example of a second wall portion. The wall portion 321 is formed to overlap the wall portion 341 in plan view in the Z direction perpendicular to the protection substrate 44. One end portion (the end portion on the negative side in the Z direction) of the wall portion 341 is in contact with the vibrating plate 36, and the other end portion (the end portion on the positive side in the Z direction) is in contact with the wall portion 321. In the first embodiment, the wall portion 321 has a width W2 that is constant entirely in the Z direction. The dimension of the wall portion 321 in the Y direction is the width W2 of the wall portion 321. As illustrated in
Two mutually adjacent pressure chambers C are expressed as a first pressure chamber communicating with a first nozzle that ejects a liquid, and a second pressure chamber communicating with a second nozzle that ejects the liquid. In addition, two mutually adjacent communication channels 326 are expressed as a first communication channel causing the first nozzle to communicate with the first pressure chamber, and a second communication channel causing the second nozzle to communicate with the second pressure chamber. That is, the ejecting unit 40 according to the first embodiment is expressed as an element including the first pressure chamber, the second pressure chamber, a first driving element that varies the pressure of the first pressure chamber, a second driving element that varies the pressure of the second pressure chamber, the wall portion 341 separating the first pressure chamber and the second pressure chamber, the first communication channel, the second communication channel, and the wall portion 321 separating the first communication channel and the second communication channel.
In this case, in a configuration in which the liquid ejecting head 26 does not include the support portion 60 (hereinafter, referred to as “first comparative example”), the wall portion 341 is deformed due to a variation in pressure of the pressure chamber C, and crosstalk may occur in the mutually adjacent pressure chambers C with the wall portion 341 interposed therebetween. With the occurrence of crosstalk, an error occurs in ejection characteristics. In contrast, according to the first embodiment, the support portion 60 that overlaps the wall portion 341 in plan view in the direction perpendicular to the protection substrate 44 is formed. Thus, the support portion 60 can suppress deformation of the wall portion 341. That is, the support portion 60 supports the wall portion 341. Thus, as compared with the first comparative example, crosstalk that occurs in the mutually adjacent pressure chambers C can be reduced.
In particular, according to the first embodiment, the width W0 of the support portion 60 is larger than the width W1 of the wall portion 341. Thus, as compared with a configuration in which the width W0 of the support portion 60 is smaller than the width W1 of the wall portion 341, a noticeable advantageous effect is attained such that deformation of the wall portion 341 can be suppressed. In addition, according to the first embodiment, since the wall portion 321 is formed to overlap the wall portion 341 in plan view in the Z direction perpendicular to the protection substrate 44, the support portion 60 and the wall portion 321 can suppress deformation of the wall portion 341. Thus, a noticeable advantageous effect is attained such that the crosstalk can be reduced. Furthermore, since the width W2 of the wall portion 321 is larger than the width W1 of the wall portion 341, a noticeable advantageous effect is attained such that deformation of the wall portion 341 can be suppressed. It is to be noted that the configuration in which the width W2 of the wall portion 321 is larger than the width W1 of the wall portion 341 is not essential.
As illustrated in
A second embodiment is described. Note that, for the elements in the following examples having functions similar to those in the first embodiment, the reference numerals used in the description of the first embodiment are used and the detailed description thereof is omitted.
Also in the second embodiment, advantageous effects similar to those of the first embodiment are attained. For example, when a configuration is employed in which the width Wa of the first portion 61 of the support portion 60 that is in contact with the surface of the ejecting unit 40 is smaller than the width W1 of the wall portion 341 (hereinafter, referred to as “second comparative example”), it is difficult to sufficiently suppress deformation of the wall portion 341. In contrast, with the configuration according to the second embodiment in which the width Wa of the first portion 61 of the support portion 60 that is in contact with the surface of the ejecting unit 40 is larger than the width W1 of the wall portion 341, deformation of the wall portion 341 can be sufficiently suppressed as compared with the second comparative example. Thus, crosstalk can be reduced. As understood from the above description, in the viewpoint of reducing crosstalk, the configuration in which the entire width of the support portion 60 is larger than the width W1 of the wall portion 341 is not essential as far as the width Wa of the first portion 61 of the support portion 60 that is in contact with the surface of the ejecting unit 40 is larger than the width W1 of the wall portion 341.
Also in the fourth embodiment, advantageous effects similar to those of the first embodiment are attained. In the fourth embodiment, since the distance D increases the farther away from the support portion 60 in the Y direction, the support portion 60 can suppress deformation of the wall portion 341 while sufficiently ensuring the space for housing the piezoelectric element 38. As far as the distance D is set to increase the farther away from the support portion 60 in the Y direction, for example, the distance D may increase stepwise from the portion near the support portion 60 to the portion near the center portion of the piezoelectric element 38, or the distance D may linearly increase from the portion near the support portion 60 to the portion near the center portion of the piezoelectric element 38.
A voltage δV corresponding to the difference between the reference voltage Va and the voltage Vb is constantly applied between the first electrode 51 and the second electrode 53 of each piezoelectric element 38. When the voltage δV is applied and the piezoelectric element 38 is deformed, a stress of pulling or compression constantly acts on the wall portion 341. Thus, comparing with a configuration in which a voltage is not applied to the piezoelectric elements 38 in a situation other than when the drive waveform P is supplied, the wall portion 341 is easily deformed when the drive waveform P is supplied to one of two mutually adjacent piezoelectric elements 38 while the drive waveform P is not supplied to the other one. That is, crosstalk easily occurs. Thus, the configuration of suppressing deformation of the wall portion 341 is particularly effective for the configuration according to the fifth embodiment.
A liquid ejecting apparatus 100 according to a sixth embodiment includes a plurality of liquid ejecting heads 26. Each liquid ejecting head 26 has a configuration similar to that of any one of the above-described embodiments.
As illustrated in
In the operation of the wiper 80 wiping the ink on the ejection surface S, when the wiper 80 presses the ejection surface S, the vibrating plate 36 or the piezoelectric element 38 may be deformed. Since the support portion 60 is formed at the liquid ejecting head 26 according to the sixth embodiment, deformation of the vibrating plate 36 or the piezoelectric element 38 can be suppressed when the wiper 80 wipes the ink on the ejection surface S. Moreover, with the configuration according to the sixth embodiment in which the number of liquid ejecting heads 26 included in the liquid ejecting apparatus 100 is a plural number, the strength of the liquid ejecting apparatus 100 is increased as compared with a configuration in which the number of liquid ejecting heads 26 included in the liquid ejecting apparatus 100 is one.
A liquid ejecting apparatus 100 according to a seventh embodiment includes a plurality of liquid ejecting heads 26 similarly to the sixth embodiment.
In the operation of forcibly ejecting the ink from the nozzles N by the sealing body 91 and the pump 92, the vibrating plate 36 or the piezoelectric element 38 may be deformed when sucked by the pump 92. Since the support portion 60 is formed at the liquid ejecting head 26 according to the seventh embodiment, deformation of the vibrating plate 36 or the piezoelectric element 38 can be suppressed when the ink is forcibly ejected.
The embodiments described above may be modified in various ways. Specific modifications which can be applied to the above-described embodiments are exemplified below. Two or more modifications desirably selected from the following examples may be appropriately combined within a range in which the selected modifications do not conflict with one another.
(1) In each of the above-described embodiments, the configuration of the ejecting unit 40 is desirably determined. For example, a configuration including another element that differs from the channel substrate 32, the pressure chamber substrate 34, the vibrating plate 36, and the piezoelectric element 38; or a configuration in which the channel substrate 32 is integrated with the pressure chamber substrate 34 may be employed.
In each of the above-described embodiments, the configuration in which the first electrode 51 is an individual electrode and the second electrode 53 is a common electrode is exemplified; however, the first electrode 51 may be a common electrode that continues over the plurality of piezoelectric elements 38, and the second electrode 53 may be a separate individual electrode for each piezoelectric element 38. Further, both of the first electrode 51 and the second electrode 53 may serve as individual electrodes. With the configuration in which the first electrode 51 is a common electrode and the second electrode 53 is an individual electrode, the support portion 60 is in contact with a surface of the first electrode 51. Moreover, with the configuration in which both the first electrode 51 and the second electrode 53 serve as individual electrodes, the support portion 60 is in contact with the surface of the vibrating plate 36. As understood from the above description, a portion of the ejecting unit 40 with which the support portion 60 is in contact may be appropriately changed in accordance with the configuration of the ejecting unit 40.
(2) In each of the above-described embodiments, the shape of the support portion 60 is desirably determined as long as the width of the portion of the support portion 60 that is in contact with the ejecting unit 40 is larger than the width W1 of the wall portion 341. For example, the width W0 may increase continuously or stepwise from the portion near the ejecting unit 40 toward the portion near the protection substrate 44. Alternatively, the width W0 of the portion of the support portion 60 other than the portion that is in contact with the ejecting unit 40 may be smaller than the width W1 of the wall portion 341.
(3) In each of the second and third embodiments, the support portion 60 includes the first portion 61 and the second portion 62; however, the support portion 60 may include another element that differs from the first portion 61 and the second portion 62.
(4) The driving element that causes a liquid (for example, an ink) in the pressure chamber C to be ejected from the nozzle N is not limited to the piezoelectric element 38 illustrated in each embodiment. For example, a heat generating element that generates air bubbles in the pressure chamber C by heating to vary the pressure may be used as the driving element. As understood from the above-described example, the driving element is generally expressed as an element that ejects the liquid in the pressure chamber C from the nozzle N (typically, an element that applies a pressure to the inside of the pressure chamber C), and its operation type (piezoelectric type/thermal type) and its specific configuration are desirably determined.
(5) In each of the above-described embodiments, the serial liquid ejecting apparatus 100 in which the transport body 242 at which the liquid ejecting head 26 is mounted reciprocates is exemplified; however, the present disclosure can be also applied to a line liquid ejecting apparatus in which a plurality of nozzles N are distributed over the entire width of a medium 12.
(6) The liquid ejecting apparatus 100 exemplified in each of the above-described embodiments may be employed in various apparatuses such as facsimile apparatuses and copying machines in addition to apparatuses dedicated to printing. Note that the purpose of use of the liquid ejecting apparatus of the present disclosure is not limited to printing. For example, a liquid ejecting apparatus that ejects a solution of a coloring material is used as a manufacturing apparatus that forms a color filter of a liquid crystal display device. Moreover, a liquid ejecting apparatus that ejects a solution of a conductive material is used as a manufacturing apparatus that forms wiring or electrodes of wiring substrates.
Number | Date | Country | Kind |
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2018-158071 | Aug 2018 | JP | national |
2019-030392 | Feb 2019 | JP | national |