The present application is based on, and claims priority from JP Application Serial Number 2019-085193, filed Apr. 26, 2019, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a technique for ejecting a liquid such as ink.
A liquid ejecting apparatus that ejects a liquid such as ink from a plurality of nozzles has been proposed in the related art. For example, JP-T-2018-513041 discloses a liquid ejecting apparatus including a pumping chamber, an actuator that causes a fluid to be discharged from the pumping chamber, and a feed channel that communicates with each pumping chamber. A dummy nozzle for absorbing a pressure fluctuation in the feed channel is formed at a bottom surface of the feed channel. The dummy nozzle communicates with the feed channel.
However, in the technique of JP-T-2018-513041, since the dummy nozzle communicates with an external space, a fluid in the feed channel dries and a viscosity of the fluid thus increases. Therefore, performance of absorbing the pressure fluctuation is deteriorated.
According to an aspect of the present disclosure, a liquid ejecting head includes a nozzle substrate in which a nozzle that ejects a liquid is formed and a flow path substrate that is joined to the nozzle substrate. The flow path substrate includes a pressure chamber that communicates with the nozzle and a first liquid storage chamber that stores the liquid to be supplied to the pressure chamber. The nozzle substrate includes a first damper chamber and one or more first hole portions which communicate with the first liquid storage chamber and the first damper chamber and in which a meniscus for absorbing a pressure fluctuation of the liquid in the first liquid storage chamber is formed.
As illustrated in
The moving mechanism 24 reciprocates the liquid ejecting head 26 along an X axis under the control of the control unit 20. The X axis intersects the Y axis along which the medium 12 is transported. For example, the X axis and the Y axis are orthogonal to each other. The moving mechanism 24 according to the first embodiment includes a transport body 242 that accommodates the liquid ejecting head 26 and has a substantially box shape, and a transport belt 244 to which the transport body 242 is fixed. Alternatively, a configuration in which a plurality of liquid ejecting heads 26 are mounted on the transport body 242 or a configuration in which the liquid container 14 is mounted on the transport body 242 together with the liquid ejecting heads 26 can be adopted.
The liquid ejecting head 26 ejects the ink supplied from the liquid container 14 from a plurality of nozzles N to the medium 12 under the control of the control unit 20. Each of the liquid ejecting heads 26 ejects the ink to the medium 12 in parallel with the transport of the medium 12 by the transport mechanism 22 and repetitive reciprocation of the transport body 242 to form a desired image on a surface of the medium 12. Note that, in the following description, an axis perpendicular to an XY plane will hereinafter be referred to as a Z axis. The Z axis is typically a vertical line. The XY plane is, for example, a plane parallel to the surface of the medium 12. The liquid ejecting head 26 includes a plurality of nozzles N arranged in the Y-axis direction.
The flow path substrate 34 is a member for forming a flow path of the ink. In the flow path substrate 34, a first liquid storage chamber R1, a pressure chamber C, a supply flow path P, a discharge flow path Q, a coupling flow path G, and a second liquid storage chamber R2 are formed. As illustrated in
The supply flow path P is a flow path that communicates with the first liquid storage chamber R1 and the pressure chamber C. As illustrated in
In the flow path substrate 34, a plurality of pressure chambers C corresponding to different nozzles N are formed along the Y axis. Each pressure chamber C is a long opening along the X axis in plan view from the Z-axis direction. Each pressure chamber C is a space for applying a pressure to the ink in the pressure chamber C. An end portion of the pressure chamber C in the positive direction of the X axis overlaps the supply flow path P in plan view, and an end portion of the pressure chamber C in the negative direction of the X axis overlaps the coupling flow path G in plan view. The flow of ink stored in the liquid storage chamber R branches at the supply flow paths P and the ink is supplied to and fills the plurality of pressure chambers C in parallel. The pressure chamber C communicates with the nozzle N via the coupling flow path G.
The vibration plate 36 is a plate-like member that can be elastically deformed. For example, the vibration plate 36 is configured by laminating a first layer formed of silicon oxide (SiO2) and a second layer formed of zirconium oxide (ZrO2).
As illustrated in
The discharge flow path Q is a flow path formed at the surface of the flow path substrate 34 in the positive direction of the Z axis and coupling the coupling flow path G and the second liquid storage chamber R2 to each other. The discharge flow path Q is coupled to an end portion of the coupling flow path G in the positive direction of the Z axis. Specifically, the discharge flow path Q is a flow path through which ink that is not ejected from the nozzle N, of the ink that passed through the pressure chamber C, is discharged. As illustrated in
As illustrated in
The first hole portions D1 are formed at a surface of the nozzle substrate 32 adjacent to the flow path substrate 34. As illustrated in
The first damper chamber T1 is a space that communicates with the first liquid storage chamber R1 via the first hole portions D1. The first damper chamber T1 is formed so as to be continuous over the plurality of first hole portions D1. In plan view, the plurality of first hole portions D1 and the first damper chamber T1 overlap each other. The first communication hole K1 is a space that communicates with the first damper chamber T1 and an external space. That is, the first damper chamber T1 is opened to the atmosphere. The first communication hole K1 is formed, for example, from an inner wall of the first damper chamber T1 toward a side surface of the nozzle substrate 32. Alternatively, the first communication hole K1 may be formed from the inner wall of the first damper chamber T1 toward a surface of the nozzle substrate 32 opposite from the flow path substrate 34. An inner diameter of the first communication hole K1 is smaller than that of the first hole portion D1.
In addition, second hole portions D2, a second damper chamber T2, and a second communication hole K2 are formed in the nozzle substrate 32. The second hole portions D2, the second damper chamber T2, and the second communication hole K2 are formed on a side opposite from the first liquid storage chamber R1 with respect to the array of the plurality of nozzles N. The second damper chamber T2 is a space that is continuous over the plurality of nozzles N. The second communication hole K2 is formed, for example, for each nozzle N.
Note that the first communication hole K1 and the second communication hole K2 are formed for each nozzle N in the first embodiment, but the first communication hole K1 and the second communication hole K2 may not be formed for each nozzle N. For example, one or more first communication holes K1 may be formed in the first damper chamber T1 regardless of the number of nozzles N. Similarly, one or more second communication holes K2 may be formed in the second damper chamber T2 regardless of the number of nozzles N. In addition, when a plurality of nozzles N are formed for one pressure chamber C and one pixel is formed at the medium 12 by the plurality of nozzles N in the liquid ejecting head 26, the first communication hole K1 and the second communication hole K2 may be formed for each pressure chamber C.
The second hole portions D2 are formed at the surface of the nozzle substrate 32 adjacent to the flow path substrate 34. As illustrated in
The inner diameters of the first hole portion D1 and the second hole portion D2 are preferably equal to or smaller than the inner diameter of the nozzle N also from the viewpoint of maintaining vibration absorption performance without ejecting the ink from the first hole portion D1 and the second hole portion D2. In particular, a configuration in which the inner diameters of the first hole portion D1 and the second hole portion D2 are smaller than the inner diameter of the nozzle N is preferable. Cross-sectional shapes of the nozzle N, the first hole portion D1, and the second hole portion D2 are not restrictive to circular shapes, and may be, for example, polygonal shapes such as quadrangular shapes or pentagonal shapes or may be elliptical shapes. For example, in a configuration in which the cross-sectional shapes of the nozzle N, the first hole portion D1, and the second hole portion D2 are shapes other than the circular shapes, diameters of the circular shapes having the same cross-sectional area are inner diameters of the nozzle N, the first hole portion D1, and the second hole portion D2. In a configuration in which the inner diameters of the nozzle N, the first hole portion D1, and the second hole portion D2 change in accordance with a position on the Z axis, the inner diameters are calculated from a size of an opening in the positive direction of the Z axis.
The second damper chamber T2 is a space that communicates with the second liquid storage chamber R2 via the second hole portions D2. The second damper chamber T2 is formed so as to be continuous over the plurality of second hole portions D2. In plan view, the plurality of second hole portions D2 and the second damper chamber T2 overlap each other. The second communication hole K2 is a space that communicates with the second damper chamber T2 and an external space. That is, the second damper chamber T2 is opened to the atmosphere. The second communication hole K2 is formed, for example, from an inner wall of the second damper chamber T2 toward a side surface of the nozzle substrate 32. Alternatively, the second communication hole K2 may be formed from the inner wall of the second damper chamber T2 toward a surface of the nozzle substrate 32 opposite from the flow path substrate 34. An inner diameter of the second communication hole K2 is smaller than that of the second hole portion D2.
According to the configuration of the first embodiment in which the first damper chamber T1 communicating with the first hole portion D1 is formed, there is an advantage that it is easy for the meniscus formed in the first hole portion D1 to absorb the pressure fluctuation in the first liquid storage chamber R1, as compared with a configuration in which the first damper chamber T1 is not formed.
According to the configuration of the first embodiment in which the plurality of first hole portions D1 communicating with the first damper chamber T1 are formed, it is easy to sufficiently absorb the pressure fluctuation in the first liquid storage chamber R1. In the first embodiment, according to the configuration of the first embodiment in which the nozzle substrate 32 has the first communication hole K1, it is easy to sufficiently absorb the pressure fluctuation as compared with a configuration in which the first damper chamber T1 is sealed. Note that an effect of each component in the first hole portion D1 and the first damper chamber T1 illustrated above is similarly realized in the second hole portion D2 and the second damper chamber T2.
A second embodiment will be described. Note that, in each of the following examples, elements having the same or similar functions as those in the first embodiment will be denoted by the reference numerals used in the description of the first embodiment, and a detailed description thereof will be appropriately omitted.
Nozzles N, first hole portions D1, and second hole portions D2 are formed in the first substrate 321. The nozzles N, the first hole portions D1, and the second hole portions D2 are through-holes penetrating the first substrate 321. Note that positions where the nozzles N, the first hole portions D1, and the second hole portions D2 are formed in plan view are the same as those in the first embodiment.
An opening portion O exposing the nozzles N is formed in the second substrate 322. Specifically, the opening portion O is a through-hole formed along the Y-axis direction so as to expose an entire array of a plurality of nozzles N. As illustrated in
In addition, a first damper chamber T1, a first communication hole K1, a second damper chamber T2, and a second communication hole K2 are formed in the second substrate 322. The first damper chamber T1 and the first communication hole K1 are formed in a region of the second substrate 322 in the positive direction of the X axis with respect to the opening portion O, and the second damper chamber T2 and the second communication hole K2 are formed in a region of the second substrate 322 in the negative direction of the X axis with respect to the opening portion O.
The first damper chamber T1, the first communication hole K1, the second damper chamber T2, and the second communication hole K2 are spaces formed at a surface of the second substrate 322 facing the first substrate 321, and have upper surfaces closed by the first substrate 321. Similarly to the first embodiment, the first damper chamber T1 communicates with a plurality of first hole portions D1, and the first communication hole K1 communicates with the first damper chamber T1 and an external space. In addition, similarly to the first embodiment, the second damper chamber T2 communicates with a plurality of second hole portions D2, and the second communication hole K2 communicates with the second damper chamber T2 and an external space.
As illustrated in
Also in the second embodiment, the same effects as those in the first embodiment are realized. Also in the second embodiment, since the nozzles N and the first hole portions D1 are formed in the first substrate 321 and the first damper chamber T1 is formed in the second substrate 322, the nozzles N, the first hole portions D1, and the first damper chamber T1 can be easily formed as compared with a configuration in which the nozzles N, the first hole portions D1, and the first damper chamber T1 are formed in a common substrate. In addition, in the second embodiment, since the second substrate 322 is attachable and detachable, a maintenance work of the liquid ejecting head 26 can be performed by, for example, removing the second substrate 322. Note that the above effects are similarly realized in the second hole portions D2 and the second damper chamber T2.
Here, in a configuration (hereinafter, referred to as “Comparative Example 2”) in which the nozzle surface S of the second substrate 322 is a vertical surface orthogonal to the surface of the first substrate 321, there is a problem that it is difficult for the wiping portion 28 to move on the surface of the nozzle substrate 32. For example, when the wiping portion 28 moves from the surface of the first substrate 321 to the surface of the second substrate 322, a tip of the wiping portion 28 is caught by the nozzle surface S to hinder the movement of the wiping portion 28. On the other hand, in the second embodiment, since the nozzle surface S of the second substrate 322 is an inclined surface inclined at the angle θ larger than 0° and smaller than 90° with respect to the surface of the first substrate 321, there is an advantage that it is easy for the wiping portion 28 to move on the surface of the nozzle substrate 32, as compared with Comparative Example 2.
Further, in Comparative Example 2, it is difficult for the wiping portion 28 to be in contact with the nozzle surface S, and it is likely that the wiping portion 28 cannot wipe the ink attached to the nozzle surface S. On the other hand, according to a configuration of the second embodiment in which the inclined surface inclined at the angle θ larger than 0° and smaller than 90° with respect to the surface of the first substrate 321 is used as the nozzle surface S, for example, when the wiping portion 28 moves from the surface of the second substrate 322 to the surface of the first substrate 321, the nozzle surface S can be continuously wiped from the first substrate 321. Therefore, the wiping portion 28 can sufficiently wipe the ink adhered to the nozzle surface S as compared with Comparative Example 2.
Each embodiment illustrated above can be variously modified. Aspects of specific modifications that can be applied to each of the embodiments described above will be illustrated below. Note that two or more aspects appropriately selected from the following examples can be appropriately combined with each other in a range in which they do not contradict each other.
(1) In each of the embodiments described above, a configuration in which the inner diameter of the first hole portion D1 is constant over the entire length is illustrated, but the inner diameter of the first hole portion D1 may be made different along a position on the Z axis.
For example, in a configuration in which the inner diameter of the first hole portion D1 is decreased over the entire length of the first hole portion D1, there is a problem that the meniscus formed in the first hole portion D1 cannot sufficiently absorb the pressure fluctuation of the first liquid storage chamber R1. On the other hand, for example, in a configuration in which the inner diameter of the first hole portion D1 is increased over the entire length of the first hole portion D1, there is a problem that the ink leaks from the first hole portion D1. In the first embodiment, however, since the inner diameter of the first portion D11 is larger than the inner diameter of the second portion D12, it is possible to reduce a possibility that the ink will leak from the first hole portion D1 while sufficiently absorbing the pressure fluctuation of the first liquid storage chamber R1 by forming a meniscus in the second portion D12. In addition, since a state in which the meniscus is formed in the second portion D12 is maintained, it is possible to reduce a variation in a position where the meniscus is formed in the first hole portion D1. Therefore, it is possible to reduce a possibility that an amount of absorption, by the first hole portion D1, of the pressure fluctuation of the first liquid storage chamber R1 will vary for each nozzle N. Note that the second hole portion D2 and the nozzle N may also include a plurality of portions having different inner diameters. As understood from the above description, shapes of the first hole portion D1 and the second hole portion D2 are appropriately selected.
(2) In each of the embodiments described above, one of the first damper chamber T1 and the second damper chamber T2 may be pressurized. For example, when the liquid ejecting head 26 is tilted and a pressure difference is generated between the first damper chamber T1 and the second damper chamber T2, it is possible to make a pressure in the first damper chamber T1 and a pressure in the second damper chamber T2 close to each other by pressurizing one of the first damper chamber T1 and the second damper chamber T2.
(3) In each of the embodiments described above, the first communication hole K1 and the second communication hole K2 are formed in the nozzle substrate 32, but one or both of the first communication hole K1 and the second communication hole K2 may be omitted from the nozzle substrate 32. That is, a configuration in which the first damper chamber T1 or the second damper chamber T2 does not communicate with an external space is also adopted.
(4) In each of the embodiments described above, the flow path substrate 34 may be composed of a plurality of members. For example, the flow path substrate 34 may be composed of a first flow path substrate in which a pressure chamber C is formed and a second flow path substrate in which a first liquid storage chamber R1, a supply flow path P, a coupling flow path G, a discharge flow path Q, and a second liquid storage chamber R2 are formed.
(5) In each of the embodiments described above, the second hole portions D2 and the second damper chamber T2 may be omitted.
(6) In each of the embodiments described above, a configuration in which the ink discharged from each discharge flow path Q to the second liquid storage chamber R2 is returned to the first liquid storage chamber R1 is illustrated, but a configuration in which the ink that is not ejected from the nozzles N is returned is not essential. That is, the discharge flow path Q and the second liquid storage chamber R2 are omitted from the liquid ejecting head 26.
(7) In each of the embodiments described above, the first damper chamber T1 and the second damper chamber T2 are formed as spaces that are continuous over the plurality of nozzles N, but the first damper chamber T1 and the second damper chamber T2 may be formed for each of the plurality of nozzles N, as illustrated in
(8) In each of the embodiments described above, a serial-type liquid ejecting apparatus 100 in which the transport body 242, on which the liquid ejecting head 26 is mounted, is reciprocated is illustrated, but the present disclosure is also applicable to a line-type liquid ejecting apparatus in which the plurality of nozzles N are allocated over the entire width of the medium 12.
(9) The driving element that causes the liquid in the pressure chamber C to be ejected from the nozzle N is not restrictive to the piezoelectric element 44 illustrated in each of the embodiments described above. For example, a heating element that generates air bubbles in the pressure chamber C by heating to cause a pressure to fluctuate can be used as the driving element. As understood from the above illustrations, the driving element is comprehensively expressed as an element that causes the liquid in the pressure chamber C to be ejected from the nozzle N, and a method for operating the driving element such as a piezoelectric or heating method, and a specific configuration of the driving element are not specifically determined.
(10) The liquid ejecting apparatus 100 illustrated in each of the embodiments described above can be adopted in various apparatuses such as a facsimile apparatus or a copying machine, in addition to an apparatus dedicated to printing. Use of the liquid ejecting apparatus according to the present disclosure is not limited to the printing. For example, a liquid ejecting apparatus that ejects a solution of a coloring material is used as a manufacturing apparatus that forms a color filter of a display apparatus such as a liquid crystal display panel. In addition, a liquid ejecting apparatus that ejects a solution of a conductive material is used as a manufacturing apparatus that forms wires and electrodes of a wiring board. In addition, a liquid ejecting apparatus that ejects a solution of an organic matter relating to a living body is used as a manufacturing apparatus that manufactures, for example, a biochip.
Number | Date | Country | Kind |
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JP2019-085193 | Apr 2019 | JP | national |
Number | Name | Date | Kind |
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5682190 | Hirosawa | Oct 1997 | A |
6557989 | Hirosawa | May 2003 | B1 |
6752489 | Ohashi | Jun 2004 | B2 |
20160311221 | Menzel | Oct 2016 | A1 |
20180354259 | Giere | Dec 2018 | A1 |
Number | Date | Country |
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06191030 | Jul 1994 | JP |
2018-513041 | May 2018 | JP |
Entry |
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Machine-generated English translation of JP-06191030, “Ink Jet Recording Head and Apparatus” to Komata; translation retrieved from www.espace.net on Jun. 10, 2021; 17pp. |
Number | Date | Country | |
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20200338886 A1 | Oct 2020 | US |