Patent Grant
7387373
This invention relates to a liquid ejecting head for ejecting liquid, such as a record head used with an image record apparatus such as a printer, a color material ejection head used for manufacturing a color filter of a liquid crystal display, etc., an electrode material ejection head used for electrode formation of an organic EL display, an FED (surface light emission display), etc., or a biological organic substance ejection head used for manufacturing a biochip, and a general liquid ejecting apparatus using the liquid ejecting head.
A related ink jet record head (simply, record head) for ejecting ink droplets from nozzle openings by movement of piezoelectric vibrators such as expansion and contraction, etc., has been used with a printer for recording an image and text on record paper. (For example, refer to JP-A-2001-277524.)
As shown in
Pressure generation chambers 7a are provided on the flow passage board 4. Also, ink supply passages 7b are formed so as to communicate with the pressure generation chambers 7a. The ink supply passages 7b are further communicated with an ink reservoir 9.
Ink is supplied to the ink reservoir 9 through ink supply holes 5c in
That is, ink is guided from an ink cartridge (not shown) through the ink supply holes 5c In the sealing plate 5, etc., into the ink reservoir 9, the ink supply passages 7b, and the pressure generation chambers 7a.
The pressure generation chambers 7a and the ink supply passages 7b are placed on the flow passage board 4 like comb teeth as shown in
The sealing plate 5 is provided with a film-like resin thin film 5a on the side of the flow passage board 4 and a metal thin film 5b is deposited on the resin thin film 5a.
The resin thin film 5a of the sealing plate 5 is fixedly secured to the flow passage board 4 with an adhesive, etc., and the metal thin film 5b of the sealing plate 5 is fixedly secured to a head case 2 shown in
Piezoelectric vibrators 6 shown in
As shown in
Specifically, the head case 2 is bonded on the top of the metal thin film 5b of the sealing plate 5 formed on the ink flow passage partition walls 7e separating the ink supply passages 7b as shown in
However, the head case 2 generally is made of a thermosetting resin, a thermoplastic resin, etc., and the flow passage board 4 of the ink flow passage partition walls 7e is made of silicon, etc. Therefore, the head case 2 and the flow passage board 4 are largely different in linear expansion coefficient.
Unlike the flow passage board 4, the head case 2 is made of a resin, etc., and thus easily expands because of water absorption.
Thus, distortion occurs between the head case 2 and the ink flow passage partition wall 7e shown in
In
The peeling between the sealing plate 5 having the resin thin film 5a and the ink flow passage partition wall 7e results in ink leakage between the ink supply passages 7b, etc., separated by the ink flow passage partition walls 7e, causing the record head 10 to fall, etc.; this is a problem.
Next, referring to
The second related ink jet record apparatus has a roughly similar configuration to that of the first related ink jet record apparatus described above, and therefore components identical with those previously are denoted by the same reference numerals and a description will be omitted.
As shown in
The ink reservoir 9 is placed to the left of the ink supply passages 7b.
The ink supply passages 7b are formed on the flow passage board 4, and the sealing plate 5 shown in
The hatched portion in
That is, the unhatched portion of the metal thin film 5b of the sealing plate 5 is deleted by etching, etc. Above the pressure generation chambers 7a of the flow passage board 4, the metal thin film 5b not etched and left is formed, for example, like ellipses placed as island parts 5d.
An end part of a piezoelectric vibrator (not shown) is fixedly secured to the island part 905d. The piezoelectric vibrator is expanded in the length direction (up and down direction in
Thus, as the piezoelectric vibrator is expanded, the island part 905d is pressed, causing the pressure in the pressure generation chamber 7a to be raised for pressing ink in the pressure generation chamber 7a downward (in the nozzle opening direction), thereby ejecting ink from the nozzle opening in
However, if the piezoelectric vibrator is thus expanded and the pressure in the pressure generation chamber 7a is raised, the pressure not only pushes ink in the pressure generation chamber 7a into the nozzle opening 8, but also affects the ink supply passage 7b communicating with the pressure generation chamber 7a, pressing ink in the ink supply passage 7b into the ink reservoir 9 side.
The ink reservoir 9 is sealed with the resin thin film 5a of the sealing plate 5 and ink pushed back from the pressure generation chamber 7a also flows into the ink reservoir 9 and in the adjacent ink supply passage 917b directions like an arrow A shown in the figures.
In the arrow A flow, the metal thin film 5b exists in the path and the portion cannot be deformed and thus pressure is directly propagated. Further, if ink flows into the ink reservoir 9, pressure is absorbed as the resin thin film 5a becomes deformed; however, slight pressure that cannot be absorbed as the resin thin film 5a becomes deformed flows in the different ink supply passage 17b direction and pressure is propagated. In this case, for example, when ink is ejected through ail nozzles except one in the multiple nozzle configuration, the pressure that cannot be absorbed in the ink reservoir 9 concentrates on the one nozzle and large pressure propagates.
Such a phenomenon is called crosstalk. The face of the surface tension of ink called a meniscus formed on the nozzle is displaced or vibrates as unintended, causing defective ejection in which ink cannot be jetted at the normal timing, in the normal amount, or in the normal direction from the nozzle, the case where ink is erroneously ejected by propagated pressure although an ejection signal is not sent at the worst, or an accident such as non-section of ink although an ejection signal is sent.
It is therefore an object of the invention to provide a liquid ejecting head wherein peeling between a sealing section and a passage partition wall is hard to occur and a failure caused by liquid leakage beyond the partition wall part is hard to occur, and a liquid ejecting apparatus using the liquid ejecting head.
Also, an another object of the invention is to provide a liquid ejecting head for making it possible to prevent crosstalk, which means that pressure applied to one pressure generation part acts on a different pressure generation part, and prevent liquid from being erroneously ejected from the nozzle part corresponding to the different pressure generation part, and a liquid ejecting apparatus using the liquid ejecting head.
In order to achieve the above object, according to the present invention, there is provided a liquid ejecting head comprising:
a flow passage formation section including:
Preferably, the liquid ejecting head further comprises a head case section which is provided on the flow passage formation section through the sealing section, and the head case having an expansion coefficient different from that of the flow passage formation section. The thick part inside of the area where the head case section is provided on the sealing section is placed in a part of each of the liquid supply passage partition wall parts.
According to the configurations, the thick part of the area on which the head case section is provided is placed in a part of each of the liquid supply passage partition wall parts.
Thus, the thick part is formed only in a part of each of the liquid supply passage partition wall parts existing in the placement area of the head case.
Therefore, when the head case section and the liquid supply passage partition wall parts of the flow passage formation section different in expansion coefficient are fixedly secured through the sealing section, the formation portion of the thick part of the portion wherein rigidity is comparatively strong is limited to a part as compared with the case where thick part is widely placed on the full face of the liquid supply passage partition wall parts existing in the placement area of the head case.
Accordingly, if the head case section and the liquid supply passage partition wall parts differ in expansion coefficient the distortion force is hard to apply in a portion where the thick part is not formed.
Therefore, it becomes hard for the distortion to largely act on between the thin part and the liquid supply passage partition wall part as a whole, and both become hard to peel as a whole. The liquid ejecting head is provided wherein a failure caused by ink leakage beyond the liquid supply passage partition wall part is hard to occur.
Preferably, the thick part is placed in at lease one of a base side close to the pressure generation parts in the liquid supply passage partition wall parts and a tip side away from the pressure generation parts in the liquid supply passage partition wall parts.
According to the configuration, the thick part is placed on the base side of the pressure generation part side in the liquid supply passage partition wall parts or the tip side of the side away from the pressure generation parts.
Thus, if the thick part is placed on the base side of the pressure generation part side, at least the tip side of the side away from the pressure generation parts is not fixedly secured to the head case section. That is, the thick part having higher rigidity than the thin part is not formed on the tip side, etc. Therefore, concentrating of the distortion caused by the expansion coefficient difference between the head case section and the liquid supply passage partition wall parts on the portion between the thin part and the liquid supply passage partition wall parts of the portion wherein rigidity is comparatively weak is relieved on the tip side, etc.
If the thick part is placed on the tip side of the side away from the pressure generation parts, at least the base side of the pressure generation part side is not fixedly secured to the head case section, and concentrating of the distortion is relieved.
Preferably, the thick part placed in the tip sides of the liquid supply passage partition wall parts is formed contiguously.
According to the configuration, the thick part placed on the tip side of the side away from the pressure generation parts allows the sealing section to be reliably connected to the liquid supply passage partition wall parts.
Preferably, the thick part is placed only in the tip side of the liquid supply passage partition wall parts.
According to the configuration, the thick part placed on the tip side of the side away from the pressure generation parts allows the sealing section to be reliably connected to the liquid supply passage partition wall parts. The thick parts are separate, whereby the rigidity of the portion of the sealing section connected to the ink supply passage partition wall parts lowers, making it possible to relieve the stress between the ink supply passage partition wall parts and the sealing section.
Preferably, the sealing section has a bond thick part outside of the area wherein the head case section is placed. The bond thick part is placed in at least one of the tip side of the liquid supply passage partition wall parts and the base side of the liquid supply passage partition wall parts.
According to the configuration, the bond thick part of the flow passage formation section and the sealing section are formed on the tip side of the side away from the pressure generation parts in the liquid supply passage partition wall parts or the base side of the pressure generation part side outside the area wherein the head case section is placed.
Therefore, when the flow passage formation section is fixedly secured to the head case section through the sealing section, the bond thick part functions as jig support and a bond failure does not occur.
Preferably, the thick part has a first thick part and a second thick part which are separated each other. The first thick part is placed only on the base side of the liquid supply passage partition wall parts. The second thick part is placed only on the tip side of the liquid supply passage partition wall parts. A reinforcement member not contributing to expansion is placed in an intermediate part between the tip side and the base side of the liquid supply passage partition wall parts.
According to the configuration, the reinforcement member not contributing to expansion is placed in an intermediate part between the base side and the tip side.
That is, if the head case section and the liquid supply passage partition wall part differ in expansion coefficient, the reinforcement member not contributing to expansion is formed in the intermediate part of the portion wherein the thick part is not formed, so that in the sealing section corresponding to the intermediate part, concentrating of the distortion on the portion between the thin part and the liquid supply passage partition wall parts of the portion wherein rigidity is comparatively weak is relieved.
Since the reinforcement member rather than the thick part is placed in the intermediate part, the strength can be prevented from partially weakening.
Preferably, the thick part and the thin part are separate bodies.
According to the configuration, the shape of the thick part can be made before the thin part is put thereon.
Preferably, the thick part of the sealing section is comprised of a metal thin film.
According to the configuration, the thick part is a metal thin film, so that the shape of the thick part can be formed by etching.
Preferably, the thick part of the sealing section is comprised of a stainless steel thin film. The thin part is comprised of a resin thin film.
According to the configuration, the thick part is made of stainless steel, so that the thick part excellent in chemical resistance can be formed.
Preferably, the liquid ejecting head further comprises a head case section which is provided on the flow passage formation section through the sealing section, and the head case section having an expansion coefficient different from that of the flow passage formation section. The thick part is placed in the liquid supply passage partition wall parts. The thick part to which the head case section is joined has a width smaller than a width of the corresponding liquid supply passage partition wall part.
According to the configuration, the formation width of the thick part of the sealing section placed in the liquid supply passage partition wall part, wherein the head case section is placed is narrower than the width of the corresponding liquid supply passage partition wall part.
That is, if the head case section and the liquid supply passage partition wall part of the flow passage formation section differ in expansion coefficient such as linear expansion coefficient are bonded, etc., through the sealing section, the formation width of the thick part placed in the liquid supply passage partition wall part is narrower than the width of the corresponding liquid supply passage partition wall part.
Thus, the thick part is always placed in the portion joined to the corresponding liquid supply passage partition wall part and space exists between one thick part and its adjacent thick part.
Accordingly, if the head case section and the liquid supply passage partition wall part differ in expansion coefficient, the distortion acts on the bond width and thickness is provided, so that the force is also escaped in the falling direction. Concentration of the force between the thin part and the liquid supply passage partition wall part can be relieved as compared with the case where the thick part is formed continuously.
Therefore, it becomes hard for the distortion to largely act on between the thin part and the liquid supply passage partition wall part, and both become hard to peel. The ejecting head is provided wherein a failure caused by ink leakage beyond the liquid supply passage partition wall part is hard to occur.
Preferably, the thick part is provided along a longitudinal direction of each of the liquid supply passage partition wall parts.
According to the configuration, a portion wherein the adhesive force is comparatively strong is placed over the full length of the liquid supply passage partition wall part, so that the head case section can be strongly fixedly secured.
Therefore, while the thick part holds the head case section strongly, peeling between the thin part and the liquid supply passage partition wall part can also be made hard to occur.
Preferably, the sealing section corresponding to a portion where the head case section is placed and the liquid supply passage is placed, is formed with the thin part only. The thick part of the sealing section in the portion where the head case section is placed is formed like comb teeth.
According to the configuration, the bond width of the thick part of the sealing section the liquid supply passage partition wall part becomes narrower, so that peeling between the thin part and the liquid supply passage partition wall part can be made furthermore hard to occur.
Preferably, the liquid ejecting head further comprises a head case section which is provided on the flow passage formation section through the sealing section, and the head case section having an expansion coefficient different from that of the flow passage formation section. The flow passage formation section includes a plurality of island portions which are formed in the liquid supply passages respectively along a longitudinal direction of the liquid supply passages to prevent pressure leakage of the pressure generation parts. The thick part is formed corresponding to the island portions of the flow passage formation section where the head case section is placed. The thick part has a width smaller than a width of the corresponding island portion. The thin part of the sealing section is formed corresponding to the liquid supply passage partition wall part where the head case section is placed.
According to the configuration, the thick part of the sealing section is formed corresponding to the island-like projection of the flow passage formation section where the head case section is placed, and the width of the thick part of the sealing section where the head case section is placed is smaller than the width of the corresponding island-like projection.
Only the resin thin film of the sealing section is formed corresponding to the liquid supply passage partition wall part where the head case section is placed
Thus, the thick part is always placed in the portion joined to the corresponding island-like projection of the flow passage formation section, and space exists between one thick part and its adjacent thick part.
Accordingly, if the head case section and the island-like projection of the flow passage formation section differ in expansion coefficient, the distortion acts on the bond width and thickness is provided, so that the force is also escaped in the falling direction. Concentration of the force between the thin part and the island-like projection of the flow passage formation section can be relieved as compared with the case where the thick part is formed continuously.
Therefore, it becomes hard for the distortion to largely act on between the thin part and the island-like projection of the flow passage formation section, and both become hard to peel.
Since the joint part of the thin part and the liquid supply passage partition wall part is not directly joined to the head case, both become hard to peel.
The ejecting head is provided wherein a failure caused by ink leakage beyond the liquid supply passage partition wall part is hard to occur.
Preferably, the liquid ejecting head further comprises a head case section which is provided on the flow passage formation section through the sealing section, and the head case section having an expansion coefficient different from that of the flow passage formation section. The thick part of the sealing section placed in the liquid supply passage partition wall part, to which the head case section is joined has an area smaller than an area of the corresponding liquid supply passage partition wall parts.
According to the configuration, the formation area of the thick part of the sealing section placed in the liquid supply passage partition wall part, wherein the head case section is placed is smaller than the area of the corresponding liquid supply passage partition wall part.
That is, if the head case section and the liquid supply passage partition wall part of the flow passage formation section differ in expansion coefficient such as linear expansion coefficient are bonded, etc., through the sealing section, the formation area of the thick part placed in the liquid supply passage partition wall part is smaller than the area of the corresponding liquid supply passage partition wall part.
Thus, the thick part is always placed in the portion joined to the corresponding liquid supply passage partition wall part and space exists between one thick part and its adjacent thick part.
Accordingly, if the head case section and the liquid supply passage partition wall part differ in expansion coefficient, the distortion acts on the bond width and thickness is provided, so that the force is also escaped in the falling direction. Concentration of the force between the thin part and the liquid supply passage partition wall part can be relieved as compared with the case where the thick part is formed continuously.
Therefore, it becomes hard for the distortion to largely act on between the thin part and the liquid supply passage partition wall part, and both become hard to peel. The ejecting head is provided wherein a failure caused by ink leakage beyond the liquid supply passage partition wall part is hard to occur.
Preferably, a plurality of thin parts are formed on the sealing section corresponding to the liquid supply passages.
According to the configuration, the thin parts are formed on the sealing section corresponding to the plurality of liquid supply passages.
Thus, if the pressure in the pressure generation part is raised and acts so as to push liquid in the liquid supply passage into the liquid storage part side, the pressure is released in the thin part.
Therefore, the pressure from the pressure generation part is prevented from acting on, for example, an adjacent pressure generation part through the liquid supply passage and the liquid storage part for erroneously ejecting liquid from the nozzle opening corresponding to the adjacent pressure generation part.
Therefore, the liquid ejecting head makes it possible to prevent crosstalk, which means that pressure applied to one pressure generation part acts on a different pressure generation part, and prevent liquid from being erroneously ejected from the nozzle part corresponding to the different pressure generation part.
Preferably, the sealing section includes a metal thin film and a resin thin film which are overlapped. The resin thin film is placed so as to face the flow passage formation section. The thin parts are formed of the resin thin film with the metal thin film removed.
According to the configuration, the thin parts are formed of the resin thin film with the metal thin film removed.
Thus, if the pressure from the pressure generation part acts on the liquid supply passage, the pressure is released as the resin thin film warps, etc.
The pressure from the pressure generation part is prevented from acting on, for example, an adjacent pressure generation part through the liquid supply passage and the liquid storage part for erroneously ejecting liquid from the nozzle opening corresponding to the adjacent pressure generation part.
Since the thin parts can be easily formed as the metal thin film is removed by etching, etc., the manufacturing cost of the thin parts can be decreased drastically.
Therefore, the liquid ejecting head makes it possible to prevent crosstalk, which means that pressure applied to one pressure generation part acts on a different pressure generation part, and prevent liquid from being erroneously ejected from the nozzle part corresponding to the different pressure generation part at low cost.
Preferably, the flow passage formation section further includes a plurality of partition wall parts which separate the plurality of liquid supply passages respectively. The metal thin film is formed on the sealing section of the portions corresponding to the partition wall parts as the thick part.
According to the configuration, the metal thin film is formed on the sealing section of the portions corresponding to partition wall parts for separating the plurality of liquid supply passages.
Thus, when the sealing section is bonded and fixed to the head case, etc., for example, the partition wall part is bonded to the head case, etc., via the metal thin film, so that peeling is especially hard to occur as compared with the case where the partition wall part is bonded only with the resin thin film.
By the way, if peeling, etc., occurs in the partition wall part, liquid leaks through the peeling portion from the adjacent pressure generation part and liquid supply passage and thus the liquid ejecting head fails.
Therefore, the liquid ejecting head makes it possible to prevent crosstalk, which means that pressure applied to one pressure generation part acts on a different pressure generation part, and prevent liquid from being erroneously ejected from the nozzle part corresponding to the different pressure generation part while avoiding a failure of the liquid ejecting head.
Preferably, an island portion is formed on each of the liquid supply passages so as to prevent a reduction in pressure in each of the pressure generation parts. The thick part is formed on the sealing section corresponding to at least the pressure generation part side of the island portion.
According to the configuration, if each of the liquid supply passages is formed with the island portion for preventing a reduction in pressure in the pressure generation part, the metal thin film is formed on the sealing section corresponding to at least the pressure generation part side of the island portion.
By the way, the island portion is provided for preventing pressure generated in the pressure generation part from escaping as the liquid supply passage is made narrower than the pressure generation part, for example.
Thus, particularly, the metal thin film is formed in the portion corresponding to the boundary of the pressure generation part, of the sealing section corresponding to at least the pressure generation part side of the island portion, so that the rigidity of the sealing section is enhanced and the pressure in the pressure generation part becomes hard to escape.
Therefore, the liquid ejecting head does not cause a pressure failure of the pressure generation part to occur and makes it possible to prevent crosstalk, which means that pressure applied to one pressure generation part acts on a different pressure generation part, and prevent liquid from being erroneously ejected from the nozzle part corresponding to the different pressure generation part while avoiding a failure of the liquid ejecting head.
According to the present invention, there is also provided a liquid ejecting apparatus, comprising:
a liquid ejecting head including:
Preferably, the liquid ejecting head includes a head case section which is provided on the flow passage formation section through the sealing section, and the head case section having an expansion coefficient different from that of the flow passage formation section. The thick part inside of the area where the head case section is provided on the sealing section is placed in a part of each of the liquid supply passage partition wall parts.
According to the configuration, the thick part of the area in which the head case section of the liquid ejecting head is placed is placed in a part of each of the liquid supply passage partition wall parts.
Thus, the thick part is formed only in a part of each of the liquid supply passage partition wall parts existing in the placement area of the head case.
Therefore, when the head case section and the liquid supply passage partition wall parts of the flow passage formation section different in expansion coefficient are fixedly secured through the sealing section, the formation portion of the thick part of the portion wherein rigidity is comparatively strong is limited to a part as compared with the case where thick part is widely placed on the full face of the liquid supply passage partition wall parts existing in the placement area of the head case.
Accordingly, if the head case section and the liquid supply passage partition wall parts differ in expansion coefficient, the distortion fore is hard to apply in a portion where the thick part is not formed.
Therefore, it becomes hard for the distortion to largely act on between the thin part and the liquid supply passage partition wall part as a whole, and both become hard to peel as a whole. The liquid ejecting apparatus having liquid ejecting head is provided wherein a failure caused by ink leakage beyond the liquid supply passage partition wall part is hard to occur.
Preferably, the liquid ejecting head includes a head case section which is provided on the flow passage formation section through the sealing section, and the head case section having an expansion coefficient different from that of the flow passage formation section. The thick part is placed in the liquid supply passage partition wall parts. The thick part to which the head case section is joined has a width smaller than a width of the corresponding liquid supply passage partition wall part.
According to the configuration, the width of the thick part of the sealing section placed in the liquid supply passage partition wall part in the ejecting head, wherein the head case section is placed is narrower than the width of the corresponding liquid supply passage partition wall part.
That is, if the head case section and the liquid supply passage partition wall part of the flow passage formation section differ in expansion coefficient such as linear expansion coefficient are bonded, etc., through the sealing section, the formation width of the thick part placed in the liquid supply passage partition wall part is narrower than the width of the corresponding liquid supply passage partition wall part.
Thus, the thick part is always placed in the portion joined to the corresponding liquid supply passage partition wall part and space exists between one thick part and its adjacent thick part.
Accordingly, if the head case section and the liquid supply passage partition wall part differ in expansion coefficient, the distortion acts on the bond width and thickness is provided, so that the force is also escaped in the falling direction. Concentration of the force between the thin part and the liquid supply passage partition wall part can be relieved as compared with the case where the thick part is formed continuously.
Therefore, it becomes hard for the distortion to largely act on between the thin part and the liquid supply passage partition wall part, and both become hard to peel. The provided liquid ejecting apparatus includes the ejecting head wherein a failure caused by ink leakage beyond the liquid supply passage partition wall part is hard to occur.
Preferably, a plurality of thin parts are formed on the sealing section corresponding to the liquid supply passages.
According to the configuration, the thin parts are formed on the sealing section corresponding to the plurality of liquid supply passages of the liquid ejecting head.
Thus, if the pressure in the pressure generation part is raised and acts so as to push liquid in the liquid supply passage into the liquid storage part side, the pressure is released in the thin part.
Therefore, the pressure from the pressure generation part is prevented from acting on, for example, an adjacent pressure generation part through the liquid supply passage and the liquid storage part for erroneously ejecting liquid from the nozzle opening corresponding to the adjacent pressure generation part.
Therefore, the liquid ejecting apparatus includes the liquid ejecting head which makes it possible to prevent crosstalk, which means that pressure applied to one pressure generation part acts on a different pressure generation part, and prevent liquid from being erroneously ejected from the nozzle part corresponding to the different pressure generation part.
The above objects and advantages of the present invention will become more apparent by describing in detail preferred exemplary embodiments thereof with reference to the accompanying drawings, wherein:
Referring now to the accompanying drawings, there are shown preferred embodiments of the invention.
The embodiments described later are preferred specific examples of the invention and therefore various technically preferred limits are imposed, but the scope of the invention is not limited to the specific embodiments unless otherwise specified.
The ink jet record apparatus 100 has an ink cartridge 101 for storing ink, for example, of liquid and an ink jet record head (simply, record head) 200, for example, of a liquid ejecting head on which the ink cartridge 101 is mounted.
The record head 200 is mounted on a carriage 102.
The carriage 102 is connected to a stepping motor 104 via a timing belt 103 and is guided by a guide bar 105 for reciprocating in the paper width direction (main scanning direction) of record paper 106, as shown in
The carriage 102 is shaped like a box opened to the top and is attached so that the nozzle face of the record head 200 is exposed to the face opposed to the record paper 106, and the ink cartridge 101 is housed in the carriage 102.
Ink is supplied from the ink cartridge 101 to the record head 200. Ink droplets are ejected onto the record paper 106 for printing an image or text on the record paper 106 as a dot matrix while the carriage 102 is moved.
The ink jet record apparatus 100 also includes a cap 107 for preventing drying the nozzle for ejecting ink as much as possible by sealing the nozzle openings of the record head 200 in nonoperating mode, as shown in
Further, the ink jet record apparatus 100 also has a wiping member 108 for wiping the nozzle face of the record head 200.
As shown in
Pressure generation chambers 221, for example, of a plurality of pressure generation parts formed in a one-to-one correspondence with the nozzle openings 211 are provided on a flow passage board 220, for example, of a flow passage formation section.
The flow passage board 220 has ink supply passages 222, for example, of a plurality of liquid supply passages formed in a one-to-one correspondence with the pressure generation chambers 221 shown in
The flow passage board 220 further has an ink reservoir 223 made to communicate with the ink supply passages 222 for supplying ink to the ink supply passages 222.
The flow passage board 220 is formed with a partition wall 224, for example, of a partition wall part for separating one ink supply passage 222a and its corresponding pressure generation chamber 221a from another ink supply passage 222b and its corresponding pressure generation chamber 221b in
A sealing plate 230, for example, of a sealing section is placed so as to cover the flow passage board 220 having the pressure generation chambers 221, the ink supply passages 222, the ink reservoir 223, and the partition walls 224, as shown in
The sealing plate 230 has a stainless steel SUS thin film 231, for example, of a thick part formed by lamination and a metal thin film and a PPS (polyphenylene sulfide) film 232, for example, of a thin part and a resin thin film
The SUS thin film 231 is thus formed of stainless steel and becomes a thick part excellent in chemical resistance; it also becomes a thick part whose shape can be easily formed by etching because of metal thin film.
Since the SUS thin film 231 and the PPS film 232 of the sealing section 230 are separate, the shape of the SUS thin film 231 can be made by etching before the PPS film 232 is put thereon to form the sealing section 230.
The PPS film 232 of the sealing plate 230 is placed on the flow passage board 220 as shown in
On the other hand, the nozzle plate 210 is also fixedly secured to the flow passage board 220 with an adhesive, etc., and thus the pressure generation chambers 221, the ink supply passages 222, and the ink reservoir 223 of the flow passage board 220 are sandwiched between the sealing plate 230 and the nozzle plate 210 to form a closed space.
The sealing plate 230 is formed with ink supply holes 233 for supplying ink to the ink reservoir 223.
A head case 240 made of a synthetic resin, for example, of a head case section is placed on the sealing plate 230, as shown in
The head case 240 is formed with housing spaces 241 piercing up and down and piezoelectric vibrators 250 are inserted thereinto.
The housing spaces 241 are formed in the direction in which rows of the nozzle openings 211 are placed, and are formed corresponding to the nozzle openings 211.
The head case 240 is formed with ink supply holes 242 corresponding to the ink supply holes 233 of the sealing plate 230.
The head case 240 and the flow passage board 220 are thus fixedly secured through the sealing plate 230; since the head case 240 is made of a synthetic resin as described above and the flow passage board 220 is made of silicon, etc., for example, they differ largely in linear expansion coefficient, for example, of expansion coefficient.
For example, the synthetic resin of the head case 240 has a linear expansion coefficient of 12e-6 (1/° C.), while the silicon of the flow passage board 220 has a linear expansion coefficient of 2.5e-6 (1/° C.); they largely differ.
Although the silicon of the flow passage board 220 is free of expansion on water absorption, expansion on water absorption occurs in the synthetic resin of the head case 240.
The rear end side (upper side in
Therefore, a drive signal generated by a drive circuit (not shown) in the record head 200 assembled as shown in
At this time, the front end part of the piezoelectric vibrator 250 is fixedly secured to the island part 231a and thus presses the island part 231a downward for applying pressure to the pressure generation chamber 221 formed just below the island part 231a.
On the other hand, ink is supplied from the ink cartridge 101 in
The ink supplied to the ink reservoir 223 is supplied through the ink supply passages 222 to the pressure generation chambers 221 in
When pressure is applied to the pressure generation chambers 221 thus storing the ink from the piezoelectric vibrators 250 as described above, the ink is ejected from the nozzle openings 211 of the nozzle plate 210 by the pressure.
The head case 240 is fixedly secured to the flow passage board 220 through the SUS thin film 231 and the PPS film 232 of the sealing plate 230.
As shown in
The partition walls 224 for separating the ink supply passages 222 and the pressure generation chambers 221 prevent ink from flowing from one into another.
Each of the partition walls 224 has an ink supply passage partition wall 224b, for example, of a liquid supply passage partition wall part for separating one ink supply passage 222a from another ink supply passage 222b, and a pressure generation chamber partition wall 224a.
Since each pressure generation chamber 221 communicates with its corresponding ink supply passage 222 as shown in
Then, each ink supply passage 222 is formed with an island-like projection 225 for preventing a reduction in the pressure in the pressure generation chamber 221 as shown in
The ink flow in the ink supply passage 222 is further narrowed in the presence of the island-like projection 225 and a reduction in the pressure in the pressure generation chamber 221 can be prevented.
As shown in
The SUS thin film 231 deposited on the PPS film 232 is etched to a predetermined shape; in
The hatched remaining parts of the SUS thin film 231 formed like ellipses corresponding to the pressure generation chambers 221 are the island parts 231a in
Dashed line hatching in
The SUS thin film 231 provided in the head case placement area 243 is a connection metal thin film 243a, for example, of a connection thick part.
This connection metal thin film 243a is placed in a part of each of a plurality of, for example, four ink supply passage partition walls 224b shown in
Therefore, the SUS thin film 231 is not formed on the tip side of the ink supply passage partition walls 224b in
In the above configuration, when the head case 240 is bonded to the flow passage board 220 through the sealing plate 230 as shown in
If the head case 240 and the ink supply passage partition wall 224b shown in
At this time, in the sealing plate 230, the SUS thin film 231 has higher rigidity than the PPS film 232 and is bonded to the head case 240 and thus distortion does not much act.
However, in the sealing plate 230, the PPS film 232 has low rigidity and thus is easily affected by distortion based on the expansion coefficient difference between the head case 240 and the ink supply passage partition wall 224b and a force easily works in the peeling direction between the PPS film 232 and the ink supply passage partition wall 224b just below the head case 240 in
Particularly, in the portion wherein the SUS thin film 231 is formed, the distortion concentrates on the PPS film 232 corresponding to the SUS thin film 231, which becomes a portion where peeling easily occurs.
In this point, in the embodiment, as shown in
Therefore, the portion of the connection metal thin film 243a having high rigidity and strongly bonded to the head case 240 is decreased, so that the portion where the stress of the distortion caused by the expansion coefficient difference concentrates on the PPS film 232 low in rigidity and easily affected by the distortion can also be decreased and the effect of the distortion can be relieved as a whole.
Therefore, peeling of the sealing plate 230 above the ink supply passage partition wall 224b caused by the expansion coefficient difference becomes harder to occur.
Accordingly, ink can be prevented from getting over the ink supply passage partition wall 224b and leaking from the ink supply passage 222a in
The ink jet record apparatus of the embodiment has a roughly similar configuration to that of the ink jet record apparatus 100 according to the first embodiment described above and therefore components identical with those previously described with reference to the accompanying drawings are denoted by the same reference numerals in
As shown in
Therefore, when the flow passage board 220 is fixedly secured to a head case 240 through the sealing plate 230 with an adhesive, etc., the jig support part 243c functions as jig support and a bond failure of the sealing plate 230 and the flow passage board 220 can be prevented.
The ink jet record apparatus of the embodiment has a roughly similar configuration to that of the ink jet record apparatus according to the second embodiment described above and therefore components identical with those previously described with reference to
In the third embodiment unlike the second embodiment, a connection metal thin film 343a is placed on the tip part side of the side of ink supply passage partition walls 224b away from pressure generation chambers 221.
Thus, a free area 343b not bonded to a head case 240 is provided on the base side of the pressure generation chamber 221 side of the ink supply passage partition walls 224b.
Therefore, the portion having high rigidity and strongly bonded to the head case 240 is only the tip side of the ink supply passage partition walls 224b and lessens as a whole, so that concentrating of the stress of the distortion caused by the expansion coefficient difference on the side of a PPS film 232 low in rigidity and easily affected by the distortion can be relieved as a whole.
In the third embodiment unlike the first embodiment, the connection metal thin film 343a is formed on the tip side of the ink supply passage partition walls 224b.
If the connection metal thin film 343a is formed at the position, the connection metal thin film 343a of the portion having high rigidity and strongly bonded to the head case 240 is formed small, so that the portion where the stress of the distortion caused by the expansion coefficient difference concentrates on the PPS film 232 low in rigidity and easily affected by the distortion also becomes small and the effect of the distortion can be relieved as a whole, as in the first embodiment.
Therefore, peeling of a sealing plate 230 above the ink supply passage partition wall 224b caused by the expansion coefficient difference becomes harder to occur.
Further, in the third embodiment, a jig support part 343c is formed on the base side of the pressure generation chamber 221 side of the ink supply passage partition walls 224b.
Also in this case, when a flow passage board 220 is fixedly secured to the head case 240 through the sealing plate 230 with an adhesive, etc., the jig support part 343c functions as jig support and a bond failure of the sealing plate 230 and the flow passage board 220 can be prevented, as in the second embodiment.
The ink jet record apparatus of the embodiment has a roughly similar configuration to that of the ink jet record apparatus 100 according to the first embodiment described above and therefore components identical with those previously described with reference to the accompanying drawings are denoted by the same reference numerals in
In the record head of the fourth embodiment, connection metal thin films 443a are formed with a spacing on the base part side and the tip side of ink supply passage partition walls 224b.
The connection metal thin film 443a on the tip side of the ink supply passage partition walls 224b is placed contiguously as shown in
Therefore, the connection metal thin film 443a placed on the tip side of the side away from pressure generation chambers 221 allows a sealing plate 230 to be reliably connected to the ink supply passage partition walls 224b.
A free area 433b is formed in an intermediate part between the two connection metal thin films 443a.
The free area 433b is formed with a recess part S as shown in
For example, an epoxy-based adhesive, a silicon-based adhesive, etc., is available as the adhesive.
Owing to the configuration, in
Since the adhesive rather than a SUS thin film 231 is placed in the recess part S, the strength can be prevented from partially weakening.
The ink jet record apparatus of the embodiment has a roughly similar configuration to that of the ink jet record apparatus according to the fourth embodiment described above and therefore components identical with those previously described with reference to
The record head of the fifth embodiment differs from the record head of the fourth embodiment in
That is, in the record head of the fifth embodiment, a plurality of connection metal thin films 543a are provided like islands on the tip side of ink supply passage partition walls 224b, for example, the connection metal thin films 543a are provided in a one-to-one correspondence with pressure generation chambers 221.
That is, the connection metal thin films 543a are placed only at the tips of the ink supply passage partition walls 224b.
Therefore, the connection metal thin films 543a placed on the tip side of the side away from the pressure generation chambers 221 allow a sealing plate 230 to be reliably connected to the ink supply passage partition walls 224b. The ink supply passage partition walls 224b are separate, whereby the rigidity of the portion of the sealing plate 230 connected to the ink supply passage partition walls 224b lowers, making it possible to relieve the stress between the ink supply passage partition walls 224b and the sealing plate 230.
Even if the record head is thus formed, the portions of the connection metal thin films 543a high in rigidity and strongly bonded to a head case 240 become small, as in each embodiment described above.
Thus, in portions wherein the connection metal thin films 543a are not formed, the stress of distortion caused by the expansion coefficient difference does not concentrate on a PPS film 232 low in rigidity and easily affected by the distortion.
Therefore, peeling of the sealing plate 230 above the ink supply passage partition walls 224b caused by the expansion coefficient difference becomes harder to occur.
The ink jet record apparatus of the embodiment has a roughly similar configuration to that of the ink jet record apparatus 100 according to the first embodiment described above and therefore components identical with those previously described with reference to the accompanying drawings are denoted by the same reference numerals and will not be discussed again and a description will be given centering around the difference.
As shown in
Further, above the ink supply passage partition wall 224b in the head case placement area 243, the SUS thin film 331 is placed with a smaller width than the width above the ink supply passage partition wall 224b.
Specifically, the SUS thin film 331 is formed longer than is wide in the length direction (longitudinal direction in
That is, width W2 of the SUS thin film 331 above the ink supply passage partition wall 224b shown in
In the above configuration, if the head case 240 is bonded to the flow passage board 220 through the sealing plate 330 in a situation in which the head case 240 and the flow passage board 220 differ in linear expansion coefficient as described above, the following occurs:
If the head case 240 and the ink supply passage partition wall 224b shown in
At this time, the adhesive force between the PPS film 232 and the ink supply passage partition wall 224b is the weakest in the sealing plate 330 immersed in ink and thus the bond part between the PPS film 232 and the ink supply passage partition wall 224b in the sealing plate 330 is easily affected by distortion based on the expansion coefficient difference between the head case 240 and the flow passage board, and force easily works in the peeling direction between the PPS film 232 and the ink supply passage partition wall 224b just below the head case 240 in
In this point, in the embodiment, the SUS thin film is divided like comb teeth as shown in
That is, the SUS thin film 331 is placed in the portion joined to the corresponding ink supply passage partition wall 224b with the PPS film 232 and space exists between the SUS thin film 331 joined to the ink supply passage partition wall 224b and the adjacent SUS thin film 331 joined to the adjacent ink supply passage partition wall 224b.
Accordingly, if the head case 240 and the ink supply passage partition wall 224b differ in expansion coefficient the distortion acts on the bond width and thickness is provided, so that the force is also escaped in the falling direction. Thus, concentration of the force between the PPS film 232 and the ink supply passage partition wall 224b can be relieved as compared with the case where the SUS thin film 331 is formed continuously.
Thus, it becomes hard for the distortion to largely act on between the PPS film 232 and the ink supply passage partition wall 224b, and the PPS film 232 and the ink supply passage partition wall 224b become hard to peel.
Therefore, unlike the record head in the related art, peeling of the sealing plate 330 above the ink supply passage partition wall 224b caused by the expansion coefficient difference becomes harder to occur. Accordingly, ink can be prevented from getting over the ink supply passage partition wall 224b and leaking from the ink supply passage 222a in
Since the SUS thin film 331 in the head case placement area 243 is placed along the length direction of the ink supply passage partition wall 224b as shown in
Therefore, the sealing plate 330 provided on the ink supply passage partition wall 224b can be prevented from peeling and the head case 240 can be strongly fixedly secured at the same time.
The ink jet record apparatus of the embodiment has a roughly similar configuration to that of the ink jet record apparatus 100 according to the sixth embodiment described above and therefore components identical with those previously described with reference to the accompanying drawings are denoted by the same reference numerals in
As shown in
Therefore, the bond area of a SUS thin film 431 of the sealing plate 430 in an ink supply passage partition wall 224b and a head case 240 is furthermore lessened as compared with that in the sixth embodiment, so that peeling of the PPS film 232 and the ink supply passage partition wall 224b can be made harder to occur.
The ink jet record apparatus of the embodiment has a roughly similar configuration to that of the ink jet record apparatus 100 according to the sixth embodiment described above and therefore components identical with those previously described with reference to the accompanying drawings are denoted by the same reference numerals in
In the eighth embodiment unlike the sixth embodiment, a SUS thin film 531 is formed on a sealing plate 530 corresponding to island-like projections 225 of ink supply passages 222 in a head case placement area 243, as shown in
The width of the SUS thin film 531 formed corresponding to each of the island-like projections 225 is narrower than the width of the island-like projection 225, as shown in
No SUS thin film 531 is formed on the sealing plate 530 corresponding to ink supply passage partition walls 324b, and only a PPS film 232 represented transparently in
Thus, the SUS thin film 531 is always placed in the portion joined to the corresponding island-like projections 225 and space exists between the SUS thin film 431 above each island-like projection 225 and the adjacent one.
Accordingly, if a head case 240 and the island-like projection 225 differ in expansion coefficient, the distortion acts on the bond width.
Since the SUS thin film 631 is thick, the force is also soaped in the falling direction of the SUS thin film 531, and concentration of the force between PPS film 232 and the island-like projection 225 can be relieved as compared with the case where the SUS thin film 531 is formed continuously.
Therefore, it becomes hard for the distortion to largely act on between PPS film 232 and the island-like projection 225, and both become hard to peel.
The record head is provided wherein a failure caused by ink leakage beyond the ink supply passage partition wall 324b is hard to occur.
The ink jet record apparatus of the embodiment has a roughly similar configuration to that of the ink jet record apparatus 100 according to the first embodiment described above and therefore components identical with those previously described with reference to the accompanying drawings are denoted by the same reference numerals and will not be discussed again and a description will be given centering around the difference.
As shown in
Since each pressure generation chamber 221 communicates with its corresponding ink supply passage 222 as shown in
Then, each ink supply passage 222 is formed with a pressure island part 225, for example, of a pressure reduction prevention part for preventing a reduction in the pressure in the pressure generation chamber 221 as shown in
The ink flow in the ink supply passage 222 is further narrowed in the presence of the pressure island part 225 and a reduction in the pressure in the pressure generation chamber 221 can be prevented.
The PPS film 232 of the sealing plate 630 is fixedly secured with an adhesive, etc., above the partition walls 224 in
The SUS thin film 631 deposited on the PPS film 232 is etched to a predetermined shape; in
The hatched remaining parts of the SUS thin film 631 formed like ellipses corresponding to the pressure generation chambers 221 are the island parts 631a, which are fixedly secured to the front end parts of the piezoelectric vibrators 250 for applying pressure to the pressure generation chambers 221 as the piezoelectric vibrators 250 are expanded.
A portion wherein the SUS thin film 631 is not formed is formed in the portion corresponding to each ink supply passage 222, and the SUS thin film 631 is formed in the portion corresponding to the partition walls 224.
That is, a portion wherein the SUS thin film 631 is not formed is formed like comb teeth in the ink supply passage 222 direction from the ink reservoir 223 side in
Compliance parts 226 are provided in the portion formed only with the PPS film 232 and not bonded to the pressure island parts 225, at the bottom in the figure.
Each compliance part 226 shown in
That is, one example of pressure release part formed on the sealing plate 630 corresponding to the ink supply passage 222 is the compliance part 226.
It is seen in
For convenience, let the pressure generation chamber 221 at the left of
Likewise, let the right adjacent pressure generation chamber 221 via the partition wall 224 be second pressure generation chamber 221b and the ink supply passage 222 communicating with the second pressure generation chamber 221b be second ink supply passage 222b. Further, let the adjacent pressure generation chamber 221 be third pressure generation chamber 221c and the ink supply passage 222 communicating with the third pressure generation chamber 221c be third ink supply passage 222c.
When the piezoelectric vibrator 250, etc., is expanded and presses the second pressure generation chamber 221b in
Thus, the pressure is prevented from propagating through the adjacent first ink supply passage 222a or third ink supply passage 222c and acting on the first pressure generation chamber 221a or the third pressure generation chamber 221c as indicted by arrow T1 or T2 in
Therefore, crosstalk to erroneously eject ink from the nozzle opening 211 (see
Thus, the compliance parts 226 can be easily formed as the SUS thin film 631 is removed by etching, etc., so that the compliance parts 226 can be formed at remarkably low cost.
By the way, the SUS thin film 631 of the sealing plate 630 is placed without being etched in the portion corresponding to the partition wall 224, as shown in
The partition wall 224 acts so as to prevent crosstalk to eject ink from a different nozzle opening 211. Thus, if peeling occurs between the partition wall 224 and the sealing plate 630 and ink leaks beyond the partition wall 224, the ink leakage is directly linked to a failure of the record head 200. Thus, it is desirable that peeling should be made hard to occur between the partition wall 224 and the sealing plate 630 as much as possible.
In this point, in the embodiment, when the sealing plate 630 is bonded and fixed to the head case 240, the partition wall 224 is bonded to the head case 240 via the SUS thin film 631, etc. Therefore, peeling is especially hard to occur as compared with the case where the partition wall 224 is bonded only with the PPS film 232.
Each ink supply passage 222 in
Thus, the compliance parts 226 are not formed in the whole of the portions corresponding to the pressure island parts 225, as shown in
Therefore, the rigidity of the sealing plate 630 in the boundary is enhanced, so that pressure relief in the pressure generation chamber 221 is prevented effectively and a pressure failure in the pressure generation chamber 221 is also made hard to occur.
The ink jet record apparatus of the modification has a roughly similar configuration to that of the ink jet record apparatus 100 according to the ninth embodiment described above and therefore components identical with those previously described with reference to the accompanying drawings are denoted by the same reference numerals in
As shown in
Thus, as for the portion of a sealing plate 630 corresponding to each pressure island part 225, a SUS thin film 631 is formed in a wider area than that in the record head 200 of the ninth embodiment described above.
Therefore, a pressure failure of a pressure generation chamber 221 communicating with an ink supply passage 222 can be prevented more reliably.
The ink jet record apparatus of the modification has a roughly similar configuration to that of the ink jet record apparatus 100 according to the ninth embodiment described above and therefore components identical with those previously described with reference to the accompanying drawings are denoted by the same reference numerals and will not be discussed again and a description will be given centering around the difference.
Ink supply passages 722 formed on a flow passage board 720 of the modification are placed alternately on both sides with a pressure generation chamber 721 between, namely, are staggered. Partition walls 724 are also staggered.
Even on the flow passage board 720 thus formed, compliance parts 726, a SUS thin film 731, etc., can be placed as shown in
The invention is not limited to the specific embodiments described above. Further, the above-described embodiments may be formed in combination.
| Number | Date | Country | Kind |
|---|---|---|---|
| P.2002-286133 | Sep 2002 | JP | national |
| P. 2002-286135 | Sep 2002 | JP | national |
| P. 2002-314319 | Oct 2002 | JP | national |
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| 5880763 | Tanaka et al. | Mar 1999 | A |
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| 6547373 | Kitahara | Apr 2003 | B2 |
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| 6702431 | Hosono | Mar 2004 | B1 |
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| 6767084 | Moriya et al. | Jul 2004 | B2 |
| Number | Date | Country |
|---|---|---|
| 1 024 001 | Aug 2000 | EP |
| 1 099 556 | May 2001 | EP |
| 2000-280474 | Oct 2000 | JP |
| 2001-239668 | Sep 2001 | JP |
| 2001-277524 | Oct 2001 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20040114005 A1 | Jun 2004 | US |
