The present application is based on, and claims priority from JP Application Serial Number 2019-085194, filed Apr. 26, 2019, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid ejecting head and a liquid ejecting apparatus.
A liquid ejecting apparatus that ejects liquid such as ink to a medium such as a printing paper has been proposed. For example, JP-T-2018-513041 discloses a liquid discharge apparatus including a plurality of pressure feed chambers filled with liquid supplied from a feeding channel and an actuator that discharges liquid from each pressure feed chamber. On a wall surface of the feeding channel, a dummy nozzle for reducing pressure variation propagating from each pressure feed chamber to the feeding channel is formed.
In a configuration of JP-T-2018-513041, when phases of the pressure variations propagating from each of the plurality of pressure feed chambers are different from each other, a meniscus formed inside the dummy nozzle is disturbed. Therefore, there is a possibility that liquid in the feeding channel leaks from the dummy nozzle.
According to an aspect of the present disclosure, a liquid ejecting head includes a substrate where a first nozzle and a second nozzle that eject liquid are formed, a first pressure chamber communicating with the first nozzle, a second pressure chamber communicating with the second nozzle, a supply liquid chamber where the substrate constitutes a part of a wall surface, a first supply flow path that makes the supply liquid chamber and the first pressure chamber communicate with each other, and a second supply flow path that makes the supply liquid chamber and the second pressure chamber communicate with each other. The substrate is formed with a plurality of hole portions which communicate with the supply liquid chamber and in each of which a meniscus for absorbing pressure variation of liquid inside the supply liquid chamber is formed. The plurality of hole portions include a first hole portion. A distance between an end portion of the first supply flow path on a side of the supply liquid chamber and the first hole portion is equal to a distance between an end portion of the second supply flow path on a side of the supply liquid chamber and the first hole portion.
According to another aspect of the present disclosure, a liquid ejecting apparatus includes the liquid ejecting head according to a suitable aspect of the present disclosure and a control unit that controls the liquid ejecting head.
In the description below, as illustrated in
As illustrated in
The transport mechanism 21 transports the medium 11 along the Y axis under control of the control unit 20. The movement mechanism 22 reciprocates the liquid ejecting head 23 along the X axis under control of the control unit 20. The movement mechanism 22 of the first embodiment includes a substantially box-shaped transport body 221 that stores the liquid ejecting head 23 and an endless transport belt 222 to which the transport body 221 is fixed. It is possible to employ a configuration in which a plurality of liquid ejecting heads 23 are mounted on the transport body 221 or a configuration in which the liquid container 12 is mounted on the transport body 221 along with the liquid ejecting head 23.
The liquid ejecting head 23 ejects ink supplied from the liquid container 12 to the medium 11 from a plurality of nozzles under control of the control unit 20. Each liquid ejecting head 23 ejects ink to the medium 11 in parallel with transport of the medium 11 by the transport mechanism 21 and repetitive reciprocation of the transport body 221, so that an image is formed on a surface of the medium 11.
As illustrated in
The nozzle substrate 31 is a plate-like member where a plurality of nozzles N are formed. Each of the plurality of nozzles N is a through hole from which ink is ejected. As illustrated in
The flow path substrate 32 is a plate-like member where flow paths of ink are formed. The flow path formed in the flow path substrate 32 is a space where the nozzle plate 31 forms a bottom surface and the vibration plate 33 forms an upper surface. Specifically, in the flow path substrate 32, a supply liquid chamber Qa, a circulation liquid chamber Qb, a plurality of pressure chambers C, a plurality of supply flow paths Pa, and a plurality of circulation flow paths Pb are formed. The flow path substrate 32 is manufactured by, for example, processing a silicon single crystal substrate by using a semiconductor manufacturing technique in the same manner as the nozzle substrate 31 described above. However, known materials and manufacturing technique can be arbitrary employed to manufacture the flow path substrate 32.
The supply liquid chamber Qa and the circulation liquid chamber Qb are spaces extending along the Y axis. The direction of Y axis is an example of a “first direction”. Each of the supply liquid chamber Qa and the circulation liquid chamber Qb is a common liquid chamber continuing over the plurality of nozzles N. The supply liquid chamber Qa and the circulation liquid chamber Qb are juxtaposed at intervals from each other in a direction of X axis. The plurality of pressure chambers C, the plurality of supply flow paths Pa, and the plurality of circulation flow paths Pb are formed between the supply liquid chamber Qa and the circulation liquid chamber Qb in a plan view from a direction of Z axis. The ink to be supplied from the liquid container 12 to the liquid ejecting head 23 is stored in the supply liquid chamber Qa.
The pressure chamber C, the supply flow path Pa, and the circulation flow path Pb are formed for each nozzle N. The plurality of pressure chambers C are arranged at intervals from each other in the direction of Y axis between the supply liquid chamber Qa and the circulation liquid chamber Qb. Each of the plurality of pressure chambers C is a space extending along the X axis. The plurality of pressure chambers C are arranged along the Y axis in an X2 direction with respect to the X2 direction. The X2 direction is an example of a “second direction”. As understood from
Each of the plurality of supply flow paths Pa is a flow path that makes the supply liquid chamber Qa and the pressure chamber C communicate with each other. Specifically, each supply flow path Pa extends along the X axis so as to couple an end portion of the pressure chamber C in the X1 direction with the supply liquid chamber Qa. That is, the plurality of supply flow paths Pa are arranged along the Y axis between an arrangement of the plurality of pressure chambers C and the supply liquid chamber Qa. The ink stored in the supply liquid chamber Qa is supplied to the pressure chambers C through each supply flow path Pa. That is, the ink stored in the supply liquid chamber Qa branches into the plurality of supply flow paths Pa, so that the ink is supplied in parallel to the plurality of pressure chambers C. As understood from the above description, the supply liquid chamber Qa and each supply flow path Pa function as a flow path for supplying ink to each pressure chamber C. A flow path length of the supply flow path Pa is the same as a flow path length of the circulation flow path Pb.
As illustrated in
Each of the plurality of circulation flow paths Pb is a flow path that makes the circulation liquid chamber Qb and the pressure chamber C communicate with each other. Specifically, each circulation flow path Pb extends along the X axis so as to couple an end portion of the pressure chamber C in the X2 direction with the circulation liquid chamber Qb. Ink that is filled in each pressure chamber C but is not ejected from the nozzle N is supplied to the circulation liquid chamber Qb through the circulation flow path Pb. The inks ejected from the plurality of pressure chambers C respectively to the plurality of circulation flow paths Pb converge in the circulation liquid chamber Qb. As understood from the above description, each circulation flow path Pb and the circulation liquid chamber Qb function as a flow path for ejecting ink from each pressure chamber C.
As illustrated in
As illustrated in
The vibration plate 33 in
As illustrated in
The piezoelectric element 34 is formed on a surface of the vibration plate 33 for each pressure chamber C. Each piezoelectric element 34 is a drive element that ejects ink from the nozzle N by changing pressure of ink in the pressure chamber C. As illustrated in
The first electrode 341 is a conductive film formed on a surface of the second layer 332 in the vibration plate 33. A drive signal Vd is supplied to the first electrode 341 from the drive circuit 24. The piezoelectric body layer 342 covers the first electrode 341. The piezoelectric body layer 342 is formed of a known piezoelectric material such as, for example, lead zirconate titanate (Pb(Zr,Ti)O3). The second electrode 343 is a conductive film that covers the piezoelectric body layer 342. The reference voltage V0 is supplied to the second electrode 343. The piezoelectric element 34 is deformed according to a voltage applied between the first electrode 341 and the second electrode 343. When pressure in the pressure chamber C is changed by the deformation of the piezoelectric element 34, the ink in the pressure chamber C is ejected from the nozzle N. The reference voltage V0 may be supplied to the first electrode 341, and the drive signal Vd may be supplied to the second electrode 343. One of the first electrode 341 and the second electrode 343 may be a common electrode continuing over the plurality of piezoelectric elements 34.
As illustrated in
The plurality of hole portions Ha are formed inside the supply liquid chamber Qa in plan view, and the plurality of hole portions Hb are formed inside the circulation liquid chamber Qb in plan view. That is, each hole portion Ha communicates with the supply liquid chamber Qa, and each hole portion Hb communicates with the circulation liquid chamber Qb. A meniscus of the ink stored in the supply liquid chamber Qa is formed inside the hole portion Ha. Similarly, a meniscus of the ink stored in the circulation liquid chamber Qb is formed inside the hole portion Hb.
A pressure variation generated in the pressure chamber C by the deformation of the piezoelectric element 34 propagates to the inside of the supply liquid chamber Qa through the supply flow path Pa. When the meniscus in each hole portion Ha vibrates due to the pressure variation that arrives at the supply liquid chamber Qa from the pressure chambers C, a pressure variation of the ink in the supply liquid chamber Qa is reduced. As understood from the above description, the meniscus in each hole portion Ha functions as a vibration absorbing mechanism that absorbs the pressure variation of the ink in the supply liquid chamber Qa. The pressure variation in the pressure chamber C also propagates to the inside of the circulation liquid chamber Qb through the circulation flow path Pb. When the meniscus in each hole portion Hb vibrates due to the pressure variation that arrives at the circulation liquid chamber Qb from the pressure chambers C, a pressure variation of the ink in the circulation liquid chamber Qb is reduced. As understood from the above description, the meniscus in each hole portion Hb functions as a vibration absorbing mechanism that absorbs the pressure variation of the ink in the circulation liquid chamber Qb. No ink is ejected from the hole portions Ha and the hole portions Hb, so that the hole portions Ha and the hole portions Hb are also referred to as dummy nozzles.
In a configuration in which a cross-section area of an outer end portion (hereinafter referred to as an external end portion) of the hole portion H(Ha, Hb) is large, the ink may leak from each hole portion H. Therefore, a configuration in which the cross-section area of the external end portion of each hole portion H is smaller than a cross-section area of an external end portion of each nozzle N is suitable. According to the above configuration, a possibility that the ink leaks from each hole portion H is reduced. Therefore, it is possible to reduce a possibility that the medium 11 is damaged by adhesion of ink leaked from each hole portion H. The external end portion of the hole portion H is one end opposite to the flow path substrate 32 in the hole portion H (that is, an end portion in the Z1 direction). That is, the cross-section area of the external end portion of the hole portion H is a cross-section area of the hole portion H on the surface of the nozzle substrate 31 opposite to the flow path substrate 32. Similarly, the external end portion of the nozzle N means one end of the nozzle N opposite to the flow path substrate 32 (that is, an end portion in the Z1 direction). That is, the cross-section area of the external end portion of the nozzle N is a cross-section area of the nozzle N on the surface of the nozzle substrate 31 opposite to the flow path substrate 32.
As described above, in the first embodiment, the flow path resistance of each supply flow path Pa is lower than the flow path resistance of each circulation flow path Pb. Therefore, there is a tendency that the pressure variation in the pressure chamber C propagates to supply liquid chamber Qa more easily than to the circulation liquid chamber Qb. Considering the above situation, in the first embodiment, a condition of forming the hole portions Ha and the hole portions Hb is selected so that vibration absorbing performance by the plurality of hole portions Ha exceeds vibration absorbing performance by the plurality of hole portions Hb.
The larger the cross-section area of the external end portion of the hole portion H(Ha, Hb), the more the vibration absorbing performance that reduces the pressure variation is improved. Considering the above situation, in the first embodiment, the cross-section area of the external end portion of each hole portion Ha is larger than the cross-section area of the external end portion of each hole portion Hb. Specifically, the inside diameter of the hole portion Ha exceeds the inside diameter of the hole portion Hb. Therefore, in the first embodiment, the vibration absorbing performance by the plurality of hole portions Ha exceeds the vibration absorbing performance by the plurality of hole portions Hb. According to the above configuration, regardless of a configuration in which the pressure variation propagates to the supply liquid chamber Qa more easily than to the circulation liquid chamber Qb, there is an advantage that the pressure variation in the supply liquid chamber Qa can be effectively reduced.
The greater the number of the hole portions H, the more the vibration absorbing performance that reduces the pressure variation is improved. Considering the above situation, in the first embodiment, the number of the plurality of hole portions Ha exceeds the number of the plurality of hole portions Hb. Therefore, in the first embodiment, the vibration absorbing performance by the plurality of hole portions Ha exceeds the vibration absorbing performance by the plurality of hole portions Hb. According to the above configuration, regardless of a configuration in which the pressure variation propagates to the supply liquid chamber Qa more easily than to the circulation liquid chamber Qb, there is an advantage that the pressure variation in the supply liquid chamber Qa can be effectively reduced.
The greater the total sum of the cross-section areas (hereinafter referred to as “total area”) of the external end portions of the hole portions H, the more the vibration absorbing performance that reduces the pressure variation is improved. Considering the above situation, in the first embodiment, the total area of the external end portions of the plurality of hole portions Ha exceeds the total area of the external end portions of the plurality of hole portions Hb. Therefore, in the first embodiment, the vibration absorbing performance by the plurality of hole portions Ha exceeds the vibration absorbing performance by the plurality of hole portions Hb. According to the above configuration, regardless of a configuration in which the pressure variation propagates to the supply liquid chamber Qa more easily than to the circulation liquid chamber Qb, there is an advantage that the pressure variation in the supply liquid chamber Qa can be effectively reduced.
The pressure chamber C1 communicates with the supply liquid chamber Qa through a supply flow path Pa1, and the pressure chamber C2 communicates with the supply liquid chamber Qa through a supply flow path Pa2. The supply flow path Pa1 is an example of a “first supply flow path”, and the supply flow path Pa2 is an example of a “second supply flow path”. The pressure chamber C1 communicates with the circulation liquid chamber Qb through a circulation flow path Pb1, and the pressure chamber C2 communicates with the circulation liquid chamber Qb through a circulation flow path Pb2. The circulation flow path Pb1 is an example of a “first circulation flow path”, and the circulation flow path Pb2 is an example of a “second circulation flow path”.
As illustrated in
A distance Da1 shown in
As illustrated in
As described above, in the first embodiment, the distance Da1 between the end portion Eat of the supply flow path Pa1 and the hole portion Ha1 is equal to the distance Da2 between the end portion Ea2 of the supply flow path Pa2 and the hole portion Ha1. According to the above configuration, a phase of the pressure variation propagating from the pressure chamber C1 to the hole portion Ha1 and a phase of the pressure variation propagating from the pressure chamber C2 to the hole portion Ha1 can be close to each other. That is, the possibility that the meniscus in the hole portion Ha1 is disturbed due to a phase difference between the pressure variation propagating from the pressure chamber C1 and the pressure variation propagating from the pressure chamber C2 is reduced. Therefore, there is an advantage that it is possible to reduce the possibility that ink leaks from the hole portion Ha1 due to the disturbance of the meniscus in the hole portion Ha1.
As illustrated in
A distance Db1 shown in
As illustrated in
As described above, in the first embodiment, the distance Db1 between the end portion Eb1 of the circulation flow path Pb1 and the hole portion Hb1 is equal to the distance Db2 between the end portion Eb2 of the circulation flow path Pb2 and the hole portion Hb1. According to the above configuration, a phase of the pressure variation propagating from the pressure chamber C1 to the hole portion Hb1 and a phase of the pressure variation propagating from the pressure chamber C2 to the hole portion Hb1 can be close to each other. That is, the possibility that the meniscus in the hole portion Hb1 is disturbed due to a phase difference between the pressure variation propagating from the pressure chamber C1 and the pressure variation propagating from the pressure chamber C2 is reduced. Therefore, there is an advantage that it is possible to reduce the possibility that ink leaks from the hole portion Hb1 due to the disturbance of the meniscus in the hole portion Hb1.
The second embodiment will be described. In each form illustrated below, for elements whose function is the same as those of the first embodiment, signs used in the description of the first embodiment are used as is and detailed description of each element will be appropriately omitted.
The distance Da2 in
As described above, in the second embodiment, the hole portion Ha2 corresponding to the supply flow path Pa1 and the hole portion Ha3 corresponding to the supply flow path Pa2 are formed. The hole portion Ha2 is closer to the supply flow path Pa1 than the hole portion Ha1, and the hole portion Ha3 is closer to the supply flow path Pa2 than the hole portion Ha1.
The closer the hole portion Ha is to the supply flow path Pa, the more the vibration absorbing performance that reduces the pressure variation propagating to the supply liquid chamber Qa through the supply flow path Pa by the meniscus in the hole portion Ha is improved. According to the second embodiment, the hole portion Ha2 is formed close to the supply flow path Pa1 and the hole portion Ha3 is formed close to the supply flow path Pa2, so that there is an advantage to be able to effectively reduce the pressure variation propagating from the supply flow path Pa1 or the supply flow path Pa2 to the supply liquid chamber Qa.
As illustrated in
The distance Db2 in
As described above, in the second embodiment, the hole portion Hb2 corresponding to the circulation flow path Pb1 and the hole portion Hb3 corresponding to the circulation flow path Pb2 are formed. The hole portion Hb2 is closer to the circulation flow path Pb1 than the hole portion Hb1, and the hole portion Hb3 is closer to the circulation flow path Pb2 than the hole portion Hb1.
The closer the hole portion Hb is to the circulation flow path Pb, the more the vibration absorbing performance that reduces the pressure variation propagating to the circulation liquid chamber Qb through the circulation flow path Pb by the meniscus in the hole portion Hb is improved. According to the second embodiment, the hole portion Hb2 is formed close to the circulation flow path Pb1 and the hole portion Hb3 is formed close to the circulation flow path Pb2, so that there is an advantage to be able to effectively reduce the pressure variation propagating from the circulation flow path Pb1 or the circulation flow path Pb2 to the supply liquid chamber Qa.
As illustrated in
As illustrated in
The supply flow path Pa1 corresponding to each pressure chamber C1 makes the pressure chamber C1 and the supply liquid chamber Qa communicate with each other. Similarly, the supply flow path Pa2 corresponding to each pressure chamber C2 makes the pressure chamber C2 and the supply liquid chamber Qa communicate with each other. The ink stored in the supply liquid chamber Qa is supplied to the pressure chamber C1 through each supply flow path Pa1 and supplied to the pressure chamber C2 through each supply flow path Pa2. The pressure variation generated in the pressure chamber C1 by the deformation of the piezoelectric element 34 propagates to the supply liquid chamber Qa through the supply flow path Pa1. Similarly, the pressure variation generated in the pressure chamber C2 by the deformation of the piezoelectric element 34 propagates to the supply liquid chamber Qa through the supply flow path Pa2.
In addition to the plurality of nozzles N1 and the plurality of nozzles N2, a plurality of hole portions Ha are formed in the nozzle substrate 31 of the third embodiment. In the same manner as in the first embodiment, the plurality of hole portions Ha are formed inside the supply liquid chamber Qa in plan view.
As illustrated in
As described above, in the third embodiment, the distance Da1 between the end portion Ea1 of the supply flow path Pa1 and the hole portion Ha is equal to the distance Da2 between the end portion Ea2 of the supply flow path Pa2 and the hole portion Ha. According to the above configuration, a phase of the pressure variation propagating from the pressure chamber C1 to the hole portion Ha and a phase of the pressure variation propagating from the pressure chamber C2 to the hole portion Ha can be close to each other. That is, in the same manner as in the first embodiment, the possibility that the meniscus in the hole portion Ha is disturbed due to a phase difference between the pressure variation propagating from the pressure chamber C1 and the pressure variation propagating from the pressure chamber C2 is reduced. Therefore, there is an advantage that it is possible to reduce the possibility that ink leaks from the hole portion Ha due to the disturbance of the meniscus in the hole portion Ha.
Further, in the third embodiment, the supply liquid chamber Qa is supplied for the plurality of nozzles N1 and the plurality of nozzles N2, so that there is an advantage that the configuration of the liquid ejecting head 23 is simplified as compared with a configuration in which the supply liquid chamber Qa is formed separately for each of the arrangement of the plurality of nozzles N1 and the arrangement of the plurality of nozzles N2.
Each embodiment illustrated above can be variously modified. Specific modification aspects that can be applied to each embodiment described above will be illustrated below. Two or more aspects selected from illustrative examples described below can be appropriately combined to the extent that they do not contradict each other.
(1) Although straight-pipe shaped hole portions H(Ha, Hb) are illustrated in each embodiment described above, the shape of the hole portion H is not limited to illustrative examples described above. For example, the hole portion H having a shape including an inclined surface inclining with respect to the surface of the nozzle substrate 31 may be formed. For example, the hole portion H illustrated in
The first section h1 is a portion configured with a truncated cone-shaped inclined surface whose inside diameter increases as the distance to the flow path substrate 32 decreases. On the other hand, the second section h2 is a straight-pipe shaped portion whose inside diameter is constant over the entire section along the Z axis. According to the above configuration, the surface area of the meniscus is secured by enlargement of the diameter of the first section h1, so that it is possible to improve the vibration absorbing performance as compared with a configuration in which the hole portion H is formed by only the straight-pipe shaped second section h2. On the other hand, an appropriate flow path resistance is secured by the second section h2 whose diameter is smaller than that of the first section h1, so that it is possible to effectively suppress leakage of ink from the hole portion H as compared with a configuration in which the hole portion H is formed by only the truncated cone-shaped first section h1. It is also possible to employ a configuration in which the hole portion H is formed by only a straight-pipe shaped portion or a configuration in which the hole portion H is formed by only a truncated cone-shaped portion. Further, in the hole portion H having a shape whose inside diameter changes according to a position on the Z axis as in the illustrative example in
(2) The drive element that ejects ink stored in the pressure chamber C from the nozzle N is not limited to the piezoelectric element 34 illustrated in each embodiment described above. For example, a heat generating element that generates air bubbles inside the pressure chamber C by heating and changes pressure may be used as the drive element.
(3) While the serial type liquid ejecting apparatus 100 that reciprocates the transport body 221 mounted with the liquid ejecting head 23 is illustrated in each embodiment described above, the present disclosure can also be applied to a line type liquid ejecting apparatus in which a plurality of nozzles N are distributed over the entire width of the medium 11.
(4) The liquid ejecting apparatus 100 illustrated in each embodiment described above can be employed in various devices such as a facsimile apparatus and a copy machine in addition to a device dedicated for printing. The application of the liquid ejecting apparatus of the present disclosure is not limited to printing. For example, the liquid ejecting apparatus that ejects a solution of a color material is used as a manufacturing apparatus that forms a color filter of a display apparatus such as a liquid crystal display panel. Further, the liquid ejecting apparatus that ejects a solution of a conductive material is used as a manufacturing apparatus that forms wiring and electrodes of a wiring substrate. Further, the liquid ejecting apparatus that ejects a solution of an organic substance related to a living body is used as, for example, a manufacturing apparatus that manufactures biochips.
Number | Date | Country | Kind |
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JP2019-085194 | Apr 2019 | JP | national |
Number | Name | Date | Kind |
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10549539 | Katayama | Feb 2020 | B2 |
10583657 | Sugiura | Mar 2020 | B2 |
10737491 | Odaka | Aug 2020 | B2 |
20160311221 | Menzel et al. | Oct 2016 | A1 |
Number | Date | Country |
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2018-513041 | May 2018 | JP |
Number | Date | Country | |
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20200338896 A1 | Oct 2020 | US |