The present disclosure generally relates to a liquid ejecting head having a liquid circulation mechanism.
A liquid ejecting head having a liquid circulation mechanism is described in Japanese Patent No. 5700879. The liquid ejecting head includes a substrate provided with a supply path used to supply a liquid, and a plurality of jetting elements for ejecting the liquid from ejection orifices are arranged in a line on the substrate. A fluid pump is provided between the jetting elements every two adjacent jetting elements on the substrate. A circulation flow path is formed in each fluid pump. The circulation flow path has a flow path that is directed from the supply path toward two adjacent jetting elements and a flow path that returns from each jetting element to the supply path, and the fluid pump disposed between the jetting elements circulates a liquid.
However, in the liquid ejecting head described in Japanese Patent No. 5700879, since the fluid pump is provided between the jetting elements, reducing an interval between the jetting elements and increasing the density of the ejection orifices are not easy.
According to an aspect of the present disclosure, there is provided a liquid ejecting head having a supply path that is used to supply a liquid; and a circulation flow path that branches from the supply path and is joined to the supply path again, and communicates with an ejection orifice for ejecting the liquid. The circulation flow path has an energy generating element that is provided facing the ejection orifice and generates energy for ejecting the liquid, and a liquid feed element that generates energy to circulate the liquid. The energy generating element and the liquid feed element are located at different distances from the supply path. The circulation flow path has a pressure chamber provided with the energy generating element at a position farthest from the supply path.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the drawings. However, the constituent elements described in the embodiments are only examples, and are not intended to limit the scope of the present disclosure thereto.
As illustrated in
The supply path 5 is a through-hole penetrating through the substrate 1 and is formed to extend in a longitudinal direction of the substrate 1. Energy generating element arrays in which a plurality of energy generating elements 6 are arranged in a line at a predetermined interval are provided on both sides of an opening of the supply path 5 on the substrate 1. The energy generating element 6 is driven by electric power supplied to the terminal 3 and generates energy for ejecting the liquid from the ejection orifice 4. For example, as the energy generating element 6, a heating resistance element or a piezoelectric element that generates heat energy may be used. The heating resistance element is, for example, a thermal resistor. The piezoelectric element is, for example, a piezoelectric actuator.
The flow path formation member 2 is a member that forms a flow path via which the liquid is supplied and circulated. For example, the flow path formation member 2 forms a circulation flow path that branches from the supply path 5 and is joined to the supply path 5 again, and communicates with the ejection orifice 4 therebetween. The circulation flow path includes the energy generating element 6 that generates energy for ejecting the liquid from the ejection orifice 4. Each ejection orifice 4 and each energy generating element 6 are provided to face each other. A pressure chamber having the energy generating element 6 therein is formed for each ejection orifice 4. The supply path 5 can be used to supply the liquid to each pressure chamber via the circulation flow path.
As illustrated in
The circulation flow path 8 has a pressure chamber 9 provided with the energy generating element 6 at a position farthest from the supply path 5. The pressure chamber 9 indicates a region where energy for ejecting a liquid is generated, and may not be a chamber having a clear boundary. For example, when the energy generating element 6 is a heating resistance element that generates heat energy, the pressure chamber 9 may be a foaming chamber indicating a foaming area during liquid ejection.
Here, a specific structure of the circulation flow path 8 will be described. The circulation flow path 8 includes a first flow path 8a that connects a branch portion 5a from the supply path 5 to the pressure chamber 9, and a second flow path 8b that connects a joint portion 5b with the supply path 5 to the pressure chamber 9, and a partition wall 11 for partitioning the first flow path 8a from the second flow path 8b. The first flow path 8a is a flow path used to supply the liquid to the pressure chamber 9, and the second flow path 8b is a flow path used to collect the liquid from the pressure chamber 9. The liquid feed element 7 is provided in the first flow path 8a. As long as the liquid can be circulated, the liquid feed element 7 may be provided in the second flow path 8b, and may be provided in both of the first flow path 8a and the second flow path 8b. The liquid feed element 7 is driven by electric power supplied to the terminal 3. As the liquid feed element 7, the above-described heating resistance element or piezoelectric element may be used. Specifically, a piezoelectric actuator pump, an electrostatic pump, or an electrohydrodynamic pump may be used as the liquid feed element 7.
When the liquid feed element 7 is driven, the liquid flows into the first flow path 8a from the supply path 5. The liquid flowing into the first flow path 8a passes through the pressure chamber 9 due to the inertial force, and returns to the supply path 5 via the second flow path 8b. In other words, the liquid feed element 7 can circulate the liquid to pass through the first flow path 8a, the pressure chamber 9, and the second flow path 8b in this order. In
As illustrated in
As illustrated in
Herein, as an example, each of the energy generating element 6 and the liquid feed element 7 has a thermal resistor having a thin film layer formed by forming, for example, an oxide layer (not illustrated) on the substrate 1. The thin film layer includes an oxide layer, a metal layer, a conductive trace and a passivation layer.
According to the liquid ejecting head of the present embodiment, the energy generating element 6 and the liquid feed element 7 are located at different distances from the supply path 5, and thus the liquid feed element 7 is not interposed between the energy generating elements 6. The circulation flow path 8 circulates the liquid between the pressure chamber 9 and the supply path 5. Therefore, the density of the ejection orifices 4 can be increased while maintaining the liquid circulation function.
Hereinafter, the operation and effect of the liquid ejecting head of the present embodiment will be described in detail with reference to a comparative example.
The liquid ejecting head illustrated in
The circulation flow path 101 has a flow path 102 including the fluid pump 106, and two flow paths 103a and 103b provided to sandwich the flow path 102. Each of the flow paths 103a and 103b is configured such that one end thereof communicates with the supply path 105 and the other end thereof communicates with the supply path 105 via the flow path 102. One of the two adjacent jetting elements is disposed in the flow path 103a, and the other is disposed in the flow path 103b. By driving the fluid pump 106, the liquid flows into the flow paths 103a and 103b from the supply path 105 via the flow path 102, and then the liquid returns to the supply path 105 from the flow paths 103a and 103b.
In order to realize the high density of the ejection orifices, an interval between the jetting elements that are energy generating elements are required to be small. In the liquid ejecting head illustrated in
In contrast, in the liquid ejecting head of the present embodiment, the liquid feed element 7 is provided between the energy generating element 6 and the supply path 5. In other words, the liquid feed element 7 is not interposed between the energy generating elements 6. Therefore, an interval between the energy generating elements 6 can be reduced, and thus the density of the ejection orifices 4 can be increased compared with the liquid ejecting head illustrated in
In the pressure chamber 9, the viscosity of a liquid may increase due to evaporation of the liquid from the ejection orifice 4 and foreign substances such as bubbles may be generated during stoppage of a liquid ejection operation. In the liquid ejecting head of the present embodiment, the liquid feed element 7 can circulate a liquid such that the liquid passes through the first flow path 8a, the pressure chamber 9, and the second flow path 8b in this order. Due to the circulation of the liquid, the increase in the viscosity of the liquid in the pressure chamber 9 can be suppressed, and thus foreign substances can be removed from the pressure chamber 9.
Hereinafter, as an example, dimensions of each portion of the liquid ejecting head in which the density of the ejection orifices 4 is increased will be described in detail. Here, the density of the ejection orifices 4 is 600 nozzles per column inch (NPCI). This indicates that, regarding a column of the ejection orifices 4 arranged on one side of the supply path 5, 600 ejection orifices 4 are arranged per inch. The ejection orifices 4 are arranged on the other side of the supply path 5 at the same density. Therefore, the ejection orifices 4 may be treated to be provided with a density of 1,200 dots/inch (dpi) for the single supply path 5. For example, the density of 1,200 dpi may be realized by arranging the ejection orifices in each column in a zigzag manner.
The ejection orifice 4 has a substantially circular shape and is disposed at the center of the upper surface of the pressure chamber 9. In a case where the ejection orifices 4 are evenly arranged at 600 NPCI, an interval D2 between the ejection orifices 4 is, for example, 42 μm. An interval D3 between the pressure chambers 9 is, for example, 7 μm. A shape of the pressure chamber 9 when viewed from a direction perpendicular to the substrate 1 is a rectangular shape with H1 (horizontal)×H2 (vertical). Here, both of H1 and V1 are 35 μm. The energy generating element 6 has, for example, a substantially square shape, and is disposed at the center of the bottom surface of the pressure chamber 9.
A length L1 of portions of the circulation flow path 8 other than the pressure chamber 9 (portions such as the partition wall 11, the first flow path 8a and the second flow path 8b) is, for example, 65 μm, and a width D1 thereof is, for example, 25 μm. A width d1 of the first flow path 8a and a width d2 of the second flow path 8b are the same as each other, and is, for example, 10 μm. A width d3 of the partition wall 11 is, for example, 5 μm. As the liquid feed element 7, a rectangular heating resistance element with h1 (width)×h2 (length) is used. h1 is, for example, 10 μm, and h2 is, for example, 18 μm.
The above-described dimensions of the respective portions are only examples, and may be changed as appropriate according to a desired density of ejection orifices. For example, a size of each portion may be adjusted to cope with a density such as 1200 NPCI (2400 dpi). For example, in the above-described embodiment, the magnitude relationship between the width D1 of the portions of the circulation flow path 8 other than the pressure chamber and the width H1 of the pressure chamber 9 is D1<H1, but the present disclosure is not limited thereto. The magnification relationship may be D1>H1, and may be D1=H1.
One of a shape or a dimension of each of the energy generating element 6 and the liquid feed element 7 may be changed as appropriate such that stable liquid ejection and circulation can be performed. For example, one of a shape and a size of the liquid feed element 7 may be adjusted to achieve a desired pumping effect.
The above-described liquid ejecting head of the present embodiment is an example of the present disclosure, and a configuration thereof may be changed as appropriate.
Hereinafter, modification examples of the liquid ejecting head of the present embodiment will be described with reference to
A liquid ejecting head according to a first modification example illustrated in
According to the liquid ejecting head of the present modification example, the end portion of the partition wall 11 on the opposite side to the supply path side extends into the pressure chamber 9, and thus a liquid in the pressure chamber 9 can be efficiently circulated.
In the path from the supply path 5 to the ejection orifice 4 via the first flow path 8a and the pressure chamber 9, with respect to the energy generating element 6, a resistance occurring in a flow path on the supply path 5 side (upstream side) will be referred to as a rear resistance, and a resistance occurring in a flow path on the ejection orifice 4 side (downstream side) will be referred to as a front resistance. In a case where the rear resistance is sufficiently larger than the front resistance, energy generated by the energy generating element 6 can be caused to concentrate in a direction of the ejection orifice 4, and thus a liquid can be ejected efficiently. However, in a case where the rear resistance is small, energy generated by the energy generating element 6 escapes rearward, and thus energy that does not contribute to ejection of the liquid increases. According to the liquid ejecting head of the present modification example, the rear resistance can be increased by increasing the length of the partition wall 11, so that a liquid can be ejected efficiently.
A liquid ejecting head according to the second modification example illustrated in
According to the liquid ejecting head of the present modification example, the partition wall 11 is shortened such that a flow path sectional area of the portion of the circulation flow path 8 on the supply path 5 side (the portion communicating with the supply path 5) can be increased. Therefore, the refilling property at the time of ejecting a liquid can be ensured.
A liquid ejecting head according to a third modification example illustrated in
A liquid ejecting head according to a fourth modification example illustrated in
A liquid ejecting head according to a fifth modification example illustrated in
A liquid ejecting head according to the sixth modification example illustrated in
In the liquid ejecting head of the present modification example, the circulation flow path 8 has a first inner wall 12a and a second inner wall 12b that oppose each other with the partition wall 11 interposed therebetween. Portions of the first inner wall 12a and the second inner wall 12b on the pressure chamber 9 side are formed in a curved shape. For example, the portions of the first inner wall 12a and the second inner wall 12b on the pressure chamber 9 side are formed of round recess surfaces. The end portion 11a of the partition wall 11 on the pressure chamber 9 side is formed in a curved shape protruding to the opposite side to the supply path side. For example, the end portion 11a of the partition wall 11 has a round protruding surface. Consequently, disturbance is unlikely to occur in a flow of a liquid when the liquid is circulated, and thus the liquid can be circulated efficiently.
A liquid ejecting head according to a seventh modification example illustrated in
Compared with the sixth modification example, the width of the partition wall 11 is reduced and the widths of the first flow path 8a and the second flow path 8b are increased, so that the liquid can be efficiently circulated.
A liquid ejecting head of the eighth modification example illustrated in
Generally, the width of the first flow path 8a (or the flow path sectional area) in which the liquid feed element 7 is provided is made larger than the width of the second flow path 8b (or the flow path sectional area), and thus the liquid circulation performance can be improved.
The width of the first flow path 8a is increased, and thus the degree of freedom in designing a size and a shape of the liquid feed element 7 is also improved.
A liquid ejecting head of a ninth modification example illustrated in
The protrusion 14 is a resistor to a flow of a liquid flowing into the pressure chamber 9 from the first flow path 8a. Therefore, one of a size and a shape of the protrusion 14 is adjusted, and thus the balance between the front resistance and the rear resistance can be adjusted. A disposition location and the number of the protrusions 14 may be changed as appropriate. For example, one or more protrusions 14 may be provided in one of the first flow path 8a and the second flow path 8b.
The above-described liquid ejecting head is an example of the present disclosure, and a configuration thereof may be changed as appropriate.
For example, in the above-described liquid ejecting head, two or more configurations among the configurations described in
In the above-described liquid ejecting head, as long as a liquid can be circulated, the liquid feed element 7 may be provided in the second flow path 8b, and may be provided in both of the first flow path 8a and the second flow path 8b.
In the above-described liquid ejecting head, both the liquid feed element 7 and the energy generating element 6 may include heating resistance elements which generate heat energy. Consequently, the number of manufacturing steps can be reduced.
In the above-described liquid ejecting head, both of the liquid feed element 7 and the energy generating element 6 may include piezoelectric elements. Also in this case, the number of manufacturing steps can be reduced.
The above-described liquid ejecting head of the present disclosure is applicable to a recording apparatus such as an inkjet printer that ejects a liquid to record information such as an image on a recording medium.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of priority from Japanese Patent Application No. 2019-189493, filed Oct. 16, 2019, which is here by incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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JP2019-189493 | Oct 2019 | JP | national |
Number | Name | Date | Kind |
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10207516 | Govyadinov | Feb 2019 | B2 |
Number | Date | Country |
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5700879 | Apr 2015 | JP |
Number | Date | Country | |
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20210114374 A1 | Apr 2021 | US |