The present application is based on, and claims priority from JP Application Serial Number 2023-014249, filed Feb. 1, 2023, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid ejecting method.
In the related art, a liquid ejecting apparatus that ejects a liquid, such as an adhesive, from a nozzle to form liquid droplets formed by the liquid on a medium is disclosed. For example, JP-A-2022-85914 discloses a dispenser that ejects an adhesive onto a mounting substrate when adhering an electronic component to the mounting substrate. In addition, JP-A-2014-176968 discloses an ink jet liquid ejecting apparatus including a plurality of liquid ejecting heads constituted by arranging a plurality of nozzles.
There is a demand for performing a contact liquid inspection for checking liquid resistance of various types of adhesives to various types of liquids by bringing sample created by arranging the various types of adhesives on one medium into contact with the various types of liquids. Therefore, it is required to prepare a large number of the samples. As a method of creating the sample, arranging the various types of adhesives as the liquid droplets on the medium by the above-described dispenser in the related art is conceivable.
However, in the above-described dispenser in the related art, since there is a restriction that one type of adhesive can be ejected from only one nozzle, when a large number of media having liquid droplets formed by each of the various types of adhesives are prepared, there is a problem that the dispenser is not suitable.
Therefore, instead of the dispenser disclosed in JP-A-2022-85914, it is conceivable to adopt the ink jet liquid ejecting head disclosed in JP-A-2014-176968. However, since a diameter of the nozzle of the ink jet liquid ejecting head is relatively smaller than a diameter of the nozzle of the dispenser, it is difficult to form a liquid droplet as large as a liquid droplet formed from the dispenser on the medium by the ink jet liquid ejecting head, and there is a problem that the number of times of ejection is also increased, and the period required to form the liquid droplet is increased.
According to an aspect of the present disclosure, a liquid ejecting method is a liquid ejecting method of ejecting a liquid from a liquid ejecting head including a nozzle array constituted by arranging a plurality of nozzles, in which the liquid ejecting head is configured to move relative to a first medium, the liquid ejecting method including ejecting, in a state in which the relative movement is stopped, a liquid from a plurality of first nozzles constituting a part of the nozzle array to form a first liquid droplet on the first medium.
Hereinafter, embodiments for carrying out the present disclosure will be described with reference to the drawings. However, in each of the drawings, the dimensions and scales of each section are appropriately different from the actual dimensions and scales. In addition, since the embodiments described below are preferred specific examples of the present disclosure, various technically preferable limitations are given, but the scope of the present disclosure is not limited to the embodiments unless otherwise stated to specifically limit the present disclosure in the following description.
The liquid ejecting apparatus 100 according to the first embodiment ejects an adhesive, which is an example of a liquid, onto a medium PP by using an ink jet head.
Examples of the apparatus that ejects the liquid onto the medium PP include a dispenser, in addition to the ink jet head. The dispenser can eject a large ejection amount of the liquid from the nozzle, as compared with an ejection amount of the liquid generally ejected by the ink jet head. In addition, various types of liquids are ejected to use a medium on which a plurality of types of liquid droplets are formed as a sample, and some inspection, for example, a contact liquid inspection, is performed on the sample sometimes. In the contact liquid inspection, a state of each of a plurality of liquid droplets on the medium is inspected after the sample is caused to exist in a specific environment for a predetermined period. As the inspection of the state of each of the plurality of liquid droplets, for example, a degree of adhesion of each of the plurality of liquid droplets to the medium may be inspected, a degree of change in color of each of a plurality of adhesives may be inspected, and a degree of deformation of the adhesive may be inspected. As the aspect of the inspection, for example, the inspection is performed by imaging each of the plurality of liquid droplets and analyzing information indicating the image obtained by the imaging. The specific environment means, for example, immersing the sample in a predetermined solution. The predetermined solution is not limited to one type, and a plurality of types of solutions exists sometimes. In addition, the specific environment is not limited to immersing the sample in the predetermined solution, and includes an environment in which the sample exists under any one or a plurality of environments of a high temperature, a low temperature, a high pressure, a low pressure, high humidity, and low humidity. In addition, the predetermined period is not limited to one type of period, and a plurality of periods exists sometimes. Since one or more samples are used for one environment, when the contact liquid inspection is executed, a large number of the samples are required.
It is conceivable that such a sample is created by the dispenser. However, the dispenser has a restriction that one type of the adhesive can be ejected from only one nozzle. Accordingly, there is a problem that the dispenser is not suitable for creating a large number of the samples. The reason why the dispenser is not suitable is that when many types of adhesives are ejected onto one medium, the dispensers are prepared as many as the types of the adhesives, and there are problems that a cost of creating the sample increases and a size of a system that creates the sample increases. The problem that the dispenser is not suitable for creating a large number of the samples also occurs in aspects other than the aspect in which the liquid ejected onto the sample is the adhesive. For example, the problem described above also occurs in an aspect in which the liquid ejected onto the sample is UV ink containing resin. UV is an abbreviation for ultra violet. The UV ink is used, for example, in a 3D printer for three-dimensional molding that forms a three-dimensional object.
Therefore, in the present embodiment, a large number of the samples are efficiently created by using the ink jet head capable of ejecting a plurality of types of liquids.
When the sample is created by using the ink jet head, since the diameter of the nozzle of the liquid ejecting head is relatively smaller than the diameter of the nozzle of the dispenser, it is difficult to eject the liquid droplet as large as the liquid droplet ejected from the dispenser onto the medium by the liquid ejecting head because the number of shots is increased and time is taken.
In the present embodiment, the time required to create the sample is reduced by forming one liquid droplet by ejecting the adhesive GL from the plurality of nozzles Nz.
As illustrated in
As illustrated in
The plurality of media PP are, for example, plates, films, or sheets made of any one of metal, ceramics, resin, or the like. In the present embodiment, the plurality of media PP will be described as the plates made of metal.
As illustrated in
It should be noted that, although
The liquid ejecting head 110a is an assembly provided with a head chip 111 and a drive circuit 112. The control module 110b is an assembly provided with a power supply circuit 113 and a drive signal generation circuit 114. The liquid ejecting head 110a and the control module 110b are not limited to the aspect illustrated in
In the examples illustrated in
In addition, in the present embodiment, one head chip 111 includes the plurality of nozzles Nz arranged in the direction along the Y-axis. As illustrated in
As illustrated in
In the present embodiment, different types of the adhesives GL are ejected from each of the plurality of nozzle arrays LN. A plurality of types of the adhesives GL may be any adhesive, and are, for example, a urethane-based adhesive, a silicon-based adhesive, an epoxy-based adhesive, and the like.
The drive circuit 112 switches whether or not to supply a drive signal Com output from the drive signal generation circuit 114 to each of the plurality of drive elements 111f of the head chip 111 under the control of the control circuit 170. The drive circuit 112 includes, for example, a group of switches, such as a transmission gate for the switching.
The power supply circuit 113 receives electric power from a commercial power supply (not illustrated) to generate various predetermined potentials. The generated various potentials are appropriately supplied to each section of the liquid ejecting apparatus 100. In the example illustrated in
The drive signal generation circuit 114 is a circuit that generates the drive signal Com for driving each drive element 111f of the head chip 111. Specifically, the drive signal generation circuit 114 includes, for example, a DA conversion circuit and an amplifier circuit. The drive signal generation circuit 114 generates the drive signal Com by the DA conversion circuit converting a waveform designation signal dCom, which will be described later, from the control circuit 170 from a digital signal to an analog signal, and the amplifier circuit amplifying the analog signal using the power supply potential VHV from the power supply circuit 113. Here, a signal of the waveform, among the waveforms included in the drive signal Com, which is actually supplied to the drive element 111f is a drive pulse PD.
As illustrated in
The movement mechanism 130 is moved a relative position of the plurality of media PP and the plurality of liquid ejecting heads 110a under the control of the control circuit 170. Hereinafter, the movement of the relative position between the plurality of media PP and the plurality of liquid ejecting heads 110a will be referred to as “relative movement” sometimes. As the relative movement, the plurality of liquid ejecting heads 110a may be moved in a state in which the positions of the plurality of media PP are fixed, or the plurality of media PP may be moved in a state in which the positions of the plurality of liquid ejecting heads 110a are fixed. In the present embodiment, the plurality of liquid ejecting heads 110a are moved in a state in which the positions of the plurality of media PP are fixed. When the liquid ejecting head 110a moves, the nozzle array LN included in the liquid ejecting head 110a also moves.
The movement mechanism 130 causes the liquid ejecting head 110a to reciprocate along the X-axis under the control of the control circuit 170. As illustrated in
The storage circuit 160 stores various programs executed by the control circuit 170, and various data processed by the control circuit 170. The storage circuit 160 includes, for example, one or both semiconductor memories of one or a plurality of volatile memories, such as a RAM, and one or a plurality of non-volatile memories, such as a ROM, an EEPROM, or a PROM. It should be noted that the storage circuit 160 may be constituted as a part of the control circuit 170.
The control circuit 170 has a function of controlling the operation of each section of the liquid ejecting apparatus 100 and a function of processing various data. The control circuit 170 includes, for example, one or more processors, such as a CPU. It should be noted that the control circuit 170 may include a programmable logic device, such as an FPGA, instead of the CPU or in addition to the CPU.
The control circuit 170 controls the operation of each section of the liquid ejecting apparatus 100 by executing the program stored in the storage circuit 160. Here, the control circuit 170 generates signals, such as a control signal Sk1, a control signal SI, and the waveform designation signal dCom, as signals for controlling the operation of each section of the liquid ejecting apparatus 100.
The control signal Sk1 is a signal for controlling the driving of the movement mechanism 130. The control signal SI is a signal for controlling the driving of the drive circuit 112. Specifically, the control signal SI designates whether or not the drive circuit 112 supplies the drive signal Com from the drive signal generation circuit 114 to the drive element 111f, for each predetermined unit period. By this designation, an amount of the adhesive GL ejected from the head chip 111 and the like are designated. The waveform designation signal dCom is a digital signal for defining the waveforms of the drive signal Com generated by the drive signal generation circuit 114.
When the sample creation operation is executed, first, the control circuit 170 receives pattern information PtI indicating a disposition pattern of liquid droplets formed by the plurality of adhesives GL ejected onto the medium PP from a host computer, such as a personal computer. The control circuit 170 stores the received pattern information PtI in the storage circuit 160. Next, the control circuit 170 generates various control signals, such as the control signal SI, the waveform designation signal dCom, and the control signal Sk1, based on various data, such as the pattern information PtI stored in the storage circuit 160. Then, the control circuit 170 controls the liquid ejecting head 110a such that the drive element 111f is driven, while controlling the movement mechanism 130 such that the liquid ejecting head 110a moves relative to the plurality of media PP based on the various control signals and various data stored in the storage circuit 160. In the present embodiment, the control circuit 170 drives the drive element 111f in a state in which the relative movement is stopped, to eject the adhesive GL onto the medium PP in a state in which the relative movement is stopped to form the liquid droplet on the medium PP.
As illustrated in
The flow path substrate 111a and the pressure chamber substrate 111b are laminated in this order in the Z1 direction, to form a flow path for supplying the adhesive GL to the 2×Mn nozzles Nz. The vibration plate 111e, the plurality of drive elements 111f, the protective plate 111g, the case 111h, and the wiring substrate 111i are installed in an area located in the Z1 direction with respect to a laminated body including the flow path substrate 111a and the pressure chamber substrate 111b. On the other hand, the nozzle plate 111c and the vibration absorber 111d are installed in an area located in the Z2 direction with respect to the laminated body. The elements of the head chip 111 are approximately plate-like members elongated in the direction along the Y-axis, and are bonded to each other. Hereinafter, each of the elements of the head chip 111 will be described in order.
The nozzle plate 111c is a plate-like member provided with 2×Mn nozzles Nz in a total of each of the nozzle array LA and the nozzle array LB. Each of the 2×Mn nozzles Nz is a through-hole through which the adhesive GL passes. Here, a surface of the nozzle plate 111c facing the Z2 direction is a nozzle surface FN. A cross-sectional shape of the nozzle is typically a circle, but is not limited to this, and may be a non-circular shape such as polygonal and elliptical shapes.
The flow path substrate 111a is provided with a space R1, Mn supply flow paths Ra, and Mn communication flow paths Na for each of the nozzle array LA and the nozzle array LB. The space R1 is an elongated opening extending in the direction along the Y-axis in plan view in the direction along the Z-axis. Each of the supply flow path Ra and the communication flow path Na is a through-hole formed for each nozzle Nz. Each of the supply flow paths Ra communicates with the space R1.
The pressure chamber substrate 111b is a plate-like member provided with Mn pressure chambers CV for each of the nozzle array LA and the nozzle array LB. A plurality of pressure chambers CV are arranged in the direction along the Y-axis. Each of the pressure chambers CV is an elongated space formed for each nozzle Nz and extending in the direction along the X-axis in plan view.
The pressure chamber CV is a space located between the flow path substrate 111a and the vibration plate 111e. For each of the nozzle array LA and the nozzle array LB, Mn pressure chambers CV are arranged in the direction along the Y-axis. Further, the pressure chamber CV communicates with each of the communication flow path Na and the supply flow path Ra. Accordingly, the pressure chamber CV communicates with the nozzle Nz through the communication flow path Na, and communicates with the space R1 through the supply flow path Ra.
The vibration plate 111e is disposed on a surface of the pressure chamber substrate 111b facing the Z1 direction. The vibration plate 111e is a plate-like member that can elastically vibrate. On the surface of the vibration plate 111e facing the Z1 direction, Mn drive elements 111f corresponding to the nozzles Nz are disposed for each of the nozzle array LA and the nozzle array LB. Each of the drive elements 111f is a passive element that is deformed by the supply of the drive signal Com. Each of the drive elements 111f has an elongated shape extending in the direction along the X-axis in plan view. The Mn drive elements 111f are arranged in the direction along the Y-axis to correspond to the plurality of pressure chambers CV. The drive element 111f overlaps the pressure chamber CV in plan view.
Each of the drive elements 111f is a piezoelectric element, and although not illustrated, each of the drive elements 111f includes a first electrode, a piezoelectric layer, and a second electrode, which are laminated in the Z1 direction in this order. One electrode of the first electrode and the second electrode is an individual electrode disposed apart from each other for each drive element 111f, and the drive pulse PD is supplied to the one electrode. The other electrode of the first electrode and the second electrode is a band-like common electrode extending in the direction along the Y-axis to be continuous over the plurality of drive elements 111f, and the offset potential VBS is supplied to the other electrode. The piezoelectric layer is made of a piezoelectric material, such as lead zirconate titanate (Pb(Zr, Ti)O3), and for example, forms a band shape extending in the direction along the Y-axis to be continuous over the plurality of drive elements 111f. However, the piezoelectric layer may be integrated over the plurality of drive elements 111f. In this case, in the piezoelectric layer, a through-hole penetrating the piezoelectric layer is provided to extend in the direction along the X-axis in an area corresponding to the gap between the pressure chambers CV adjacent to each other in plan view. When the vibration plate 111e vibrates in conjunction with the deformation of the drive element 111f, the pressure in the pressure chamber CV fluctuates, to eject the adhesive GL from the nozzle Nz. The head chip 111 may include a heat generating element instead of the piezoelectric element.
The protective plate 111g is a plate-like member installed on the surface of the vibration plate 111e facing the Z1 direction, protects the 2×Mn drive elements 111f, and reinforces a mechanical strength of the vibration plate 111e. Here, the 2×Mn drive elements 111f are accommodated between the protective plate 111g and the vibration plate 111e. The protective plate 111g is made of, for example, a resin material.
The case 111h is a member that stores the adhesive GL supplied to the 2×Mn pressure chambers CV. The case 111h is made of, for example, a resin material. The case 111h is provided with a space R2 for each of the nozzle array LA and the nozzle array LB. One space R2 is a space communicating with the space R1, and functions as a reservoir R that stores the adhesive GL supplied to the Mn pressure chambers CV together with the space R1. In the case 111h, an introduction port IH for supplying the adhesive GL to each reservoir R is provided. The adhesive GL inside each reservoir R is supplied to the pressure chamber CV through each supply flow path Ra.
The vibration absorber 111d is a flexible resin film forming a wall surface of the reservoir R, and absorbs the pressure fluctuation of the adhesive GL in the reservoir R. The vibration absorber 111d is bonded to the flow path substrate 111a.
The wiring substrate 111i is mounted on the surface of the vibration plate 111e facing the Z1 direction, and is the mounting component for electrically coupling the head chip 111, the drive circuit 112, and the control module 110b. The wiring substrate 111i is, for example, a flexible wiring substrate, such as a COF. The drive circuit 112 is mounted on the wiring substrate 111i of the present embodiment. COF is an abbreviation for chip on film.
In
In the following description, as illustrated in
In addition, each area CE obtained by dividing one medium PP into 16 parts will be referred to as the area CE [x, y] sometimes. x indicates a value of a column counted from an end in the X2 direction among columns obtained by dividing one medium PP into four parts in the direction along the Y-axis. y indicates a value of a column counted from an end in the Y2 direction among columns obtained by dividing one medium PP into four parts in the direction along the X-axis.
Further, as illustrated in
In
As illustrated in
Hereinafter, for the sake of simplification of the description, it will be described that the center of gravity of the liquid droplet DR and the center of gravity of the area CE match. Accordingly, the liquid droplet column disposition interval DDx is the same as the disposition interval in the direction along the X-axis between the adjacent areas CE.
In addition,
In addition,
As described above, the adhesive GL is ejected from the plurality of nozzles Nz into the area CE to form one liquid droplet DR. A specific formation example of the liquid droplet DR will be described with reference to
The liquid ejecting apparatus 100 ejects the adhesive GL from the plurality of nozzles Nz constituting a part of the nozzle arrays LN in a state in which the relative movement is stopped, to form one liquid droplet DR in one area CE. Forming one liquid droplet DR from the plurality of nozzles Nz includes that the adhesives GL ejected from the plurality of nozzles Nz are combined before landing on the medium PP, and the adhesives GL ejected from the plurality of nozzles Nz land on the medium PP, and then are combined on the medium PP. In the first embodiment, the plurality of nozzles Nz constituting a part of the nozzle arrays LN are a part of the nozzles Nz included in one area CE when viewed in the Z2 direction. In the following description, in order to distinguish the Mn nozzles Nz included in one nozzle array LN, the nozzles Nz will be referred to as the first, second, . . . , and Mn-th in order from the end in the Y2 direction sometimes. In addition, the m-th nozzle Nz will be referred to as the nozzle Nz[m] sometimes. A variable m is an integer satisfying 1 or more and Mn or less.
In the example of
In the example of
Regarding which of the plurality of nozzles Nz that form one liquid droplet DR in one area CE is one of the plurality of nozzles Nz that are included in one area CE when viewed in the Z2 direction, the following three aspects will be described.
In the first aspect of the nozzle Nz that forms the liquid droplets DR, the nozzle Nz that forms one liquid droplet DR in one area CE is one nozzle Nz among the one or plurality of nozzles Nz included in one area CE when viewed in the Z2 direction. The adhesive GL is ejected a plurality of times from the one nozzle Nz to form the liquid droplets DR. As a result, the liquid droplet DR can be made to approximate the perfect circle when viewed in the Z2 direction.
The first aspect of the nozzle Nz that forms the liquid droplet DR is a comparative example with respect to the second aspect and the third aspect of the nozzle Nz that forms the liquid droplet DR.
It should be noted that, in the example of
In the second aspect of the nozzle Nz that forms the liquid droplets DR, the plurality of nozzles Nz that form one liquid droplet DR in one area CE is a plurality of continuously disposed nozzles Nz among the plurality of nozzles Nz included in one area CE when viewed in the Z2 direction. The adhesive GL is ejected a plurality of times from each of the plurality of continuously disposed nozzles Nz, to form the liquid droplets DR. As a result, the time required to form the liquid droplet DR can be reduced as compared with the first aspect of the nozzle Nz that forms the liquid droplet DR. In the example of
Here, when the number of the plurality of nozzles Nz that form one liquid droplet DR in one area CE is three or more, it is preferable that the number of times of ejection from the nozzle Nz that is not disposed at the end in the direction along the Y-axis among the plurality of nozzles Nz that form one liquid droplet DR is larger than the number of times of ejection from the nozzle Nz that is disposed at the end in the direction along the Y-axis. More specifically, regarding the number of times of ejection from the nozzle Nz that forms the liquid droplet DR, the number of times of ejection from the nozzle Nz that is disposed at the center in the direction along the Y-axis is largest, the number of times of ejection from the nozzle Nz that is disposed farther from the center in the direction along the Y-axis is smaller, and it is preferable that the number of times of ejection from the nozzle Nz that is disposed at the end in the direction along the Y-axis is smallest. The nozzles Nz that are disposed at the center in the direction along the Y-axis are one or two nozzles Nz located closest to the center of the width of one area CE in the direction along the Y-axis. In the example in which the liquid droplet DR is formed by nine nozzles Nz from the nozzle Nz[4] to the nozzle Nz[12], it is preferable that the number of times of ejection from the nozzle Nz[8] closest to the center in the direction along the Y-axis of the area CE21 [1,1] is larger than the number of times of ejection from each of the nozzle Nz[4] and the nozzle Nz that are disposed at the end portion in the direction along the Y-axis. As a result, the liquid droplet DR can be made to approximate the perfect circle when viewed in the Z2 direction.
It should be noted that the plurality of nozzles Nz that form one liquid droplet DR in one area CE may only be one or two nozzles Nz closest to the center of the area CE in the direction along the Y-axis and the nozzles Nz adjacent to that nozzle Nz. In the example of
Further, when the center of the area CE in the direction along the Y-axis is between the adjacent nozzles Nz, in other words, when there are two nozzles Nz closest to the center of the area CE in the direction along the Y-axis, the two nozzles Nz may be the plurality of continuously disposed nozzles for forming the liquid droplet DR, and even in this case, the liquid droplet DR can be made to approximate the perfect circle when viewed in the Z2 direction.
In the third aspect of the nozzle Nz that forms the liquid droplet DR, the plurality of nozzles Nz that form one liquid droplet DR in one area CE are the plurality of nozzles Nz that are not adjacent to each other.
The third aspect of the nozzle Nz that forms the liquid droplet DR will be described in more detail. In the example of
As can be understood from
In an example of
Here, when the number of the plurality of nozzles Nz that form one liquid droplet DR in one area CE is three or more, it is preferable that the number of times of ejection from the nozzle Nz that is not disposed at the end in the direction along the Y-axis among the plurality of nozzles Nz that form one liquid droplet DR in one area CE is larger than the number of times of ejection from the nozzle Nz that is disposed at the end in the direction along the Y-axis. More specifically, regarding the number of times of ejection from the nozzle Nz that forms the liquid droplet DR, the number of times of ejection from the nozzle Nz that is disposed at the center in the direction along the Y-axis is largest, the number of times of ejection from the nozzle Nz that is disposed farther from the center in the direction along the Y-axis is smaller, and it is preferable that the number of times of ejection from the nozzle Nz that is disposed at the end in the direction along the Y-axis is smallest. The nozzles Nz that are disposed at the center in the direction along the Y-axis are one or two nozzles Nz located closest to the center of the width of one area CE in the direction along the Y-axis.
For example, when the liquid droplet DR is formed on the area CE21 [1, 1] by the nozzle group GP1 in
In addition, for example, when the liquid droplet DR is formed on the area CE21 [1, 1] by the nozzle group GP2 in
When the liquid droplet DR is generated in the area CE21 [1,1], the liquid ejecting head 110a may eject the adhesive GL from the nozzle Nz belonging to any one of the nozzle group GP1 and the nozzle group GP2, but in which it is preferable to change the nozzle for each medium PP. For example, the liquid ejecting head 110a may eject the adhesive GL from the nozzle Nz constituting the nozzle group GP1 into the area CE21 [1, 1], and may eject the adhesive GL from the nozzle Nz constituting the nozzle group GP2 into the area CE22 [1, 1]. Alternatively, the liquid ejecting head 110a may change the plurality of nozzles Nz that form one liquid droplet DR in one area CE each time the liquid ejecting head 110a performs scanning in the main scanning direction, specifically, may switch between the nozzle group GP1 and the nozzle group GP2 that form one liquid droplet DR in one area CE.
The sample creation operation will be described with reference to
Further, in
In addition, in
In the present embodiment, as illustrated in
Further, in
In the sample creation operation illustrated in
In step S2, the control circuit 170 moves the liquid ejecting head 110a in the X1 direction such that a part of the nozzle arrays LB or all of the nozzle arrays LB among the eight nozzle arrays LB included in the liquid ejecting apparatus 100 are located at ejection positions. The position at which the nozzle array LB performs the ejection is a position at which a part of the nozzles Nz of the nozzle array LB is included in any of the areas CE when viewed in the Z2 direction. After the process in step S2 ends, in step S4, in a state in which the relative movement between the medium PP and the liquid ejecting head 110a is stopped, the control circuit 170 ejects the adhesive GL from a part of the nozzle groups Ng constituting a part of the nozzle arrays LB or all of the nozzle arrays LB among the eight nozzle arrays LB included in the liquid ejecting apparatus 100 in the same period. The same period is a period in which the relative movement is stopped in step S4 and step S8. That is, the same period means the same period among one or a plurality of periods in which the relative movement is stopped while the liquid droplet DR is formed on one medium PP. Hereinafter, the same period will be referred to as the “same stop period” sometimes. A specific length of one stop period is set by a manufacturer of the liquid ejecting apparatus 100 and the like. As illustrated in
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LB12 and the nozzle array LB11 do not face the medium PP, in step S4, the liquid ejecting head 110al ejects the adhesive GL_1 from the nozzle group Ng[1] and the nozzle group Ng[5] of the nozzle array LB12 to form the liquid droplet DR in each area CE [1, 1] of the media PP arranged in the direction along the Y-axis, and ejects the adhesive GL_2 from the nozzle group Ng[3] and the nozzle group Ng[7] of the nozzle array LB11 to form the liquid droplet DR in each area CE [3,3] of the media PP arranged in the direction along the Y-axis. As can be understood from the shading applied to each area CE, two liquid droplets DR formed from one nozzle array LN are the same type as each other. Specifically, the liquid droplet DR formed in the area CE21 [1, 1] and the liquid droplet DR formed in the area CE11 [1, 1] are the same type as each other. In addition, the liquid droplet DR formed in the area CE21 [3, 3] and the liquid droplet DR formed in the area CE11 [3, 3] are the same type as each other.
In the medium PP21 which is one medium PP, the liquid droplet DR formed in the area CE21 [1, 1] and the liquid droplet DR formed in the area CE21 [3, 3] are different types from each other. In addition, since the area CE21 [1,1] and the area CE21 [3, 3] are different areas from each other, the liquid droplets DR formed in each of the area CE21 [1, 1] and the area CE21 [3, 3] do not overlap each other. Accordingly, the liquid ejecting apparatus 100 ejects the different types of the adhesives GL onto the medium PP21 which is one medium PP to two-dimensionally form the liquid droplets DR of the different types of the adhesives GL on the medium PP21 one by one such that the liquid droplets DR do not overlap each other.
As illustrated in
In addition, as illustrated in
In addition, when the following expression (1) is satisfied, the number of the nozzle arrays LN ejected from one liquid ejecting head 110a in the same stop period can be increased, and the period required to create the sample can be reduced.
J=ROUND(DLx/DDx) (1)
J indicates the number from the liquid droplet column LD located at the end in the X1 direction, among the plurality of liquid droplet columns LD including the liquid droplet DR formed in the same stop period as the stop period in which the liquid droplet DR included in the liquid droplet column LD located at the end in the X2 direction of one medium PP is formed, to the liquid droplet column LD located at the end in the X1 direction of one medium PP. In the first embodiment, since the liquid droplet column LD, which is located at the end in the X1 direction among the plurality of liquid droplet columns LD including the liquid droplet DR formed in the same stop period as the stop period in which the liquid droplet DR included in the liquid droplet column LD located at the end in the X2 direction of one medium PP is formed, is the second liquid droplet column LD from the end in the X1 direction of the medium PP, J=2. DLx is a disposition interval in the direction along the X-axis between the nozzle arrays LN that perform the ejection in the same stop period in the adjacent head chips 111. ROUND (α) is a function that outputs an integer obtained by rounding off to the first decimal place of α, which is a real number. For the sake of simplification of the description, hereinafter, ROUND (DLx/DDx) will be referred to as L. In the first embodiment, L is 2.
J is represented by the following expression (2).
CntY is the number of the liquid droplet columns LD formed on one medium PP. CntY can also be said to be the number of columns in which the liquid droplets DR formed on one medium PP are arranged in the direction along the Y-axis. E is the number of the plurality of nozzle arrays LN that perform the ejection onto one medium PP in the same stop period. In the first embodiment, CntY is 4, and E is 2. In the first embodiment, when each value is substituted into the expression (2), the expression (3) is obtained.
When the expression (2) is substituted into the expression (1) and rearranged, the following expression (4) is obtained.
CntY is represented by the following expression (5).
Cnt is the number of the liquid droplets DR formed on one medium PP. CntX is the number of rows of the liquid droplets DR formed on one medium PP. CntX can also be said to be the number of rows in which the liquid droplets DR formed on one medium PP are arranged in the direction along the X-axis. In the first embodiment, Cnt is 16, and CntX is 4.
When the expression (5) is substituted into the expression (4), the following expression (6) is obtained.
In addition, the expression (6) can be modified into the following expression (7).
The description returns to
When the number of times CNT is 1, in step S8, the liquid ejecting head 110al ejects the adhesive GL_3 from the nozzle group Ng[2] of the nozzle array LA12 to form the liquid droplet DR in the area CE21 [2, 2], and ejects the adhesive GL_3 from the nozzle group Ng[6] of the nozzle array LA12 to form the liquid droplet DR in the area CE11 [2,2]. Further, the liquid ejecting head 110al ejects the adhesive GL_4 from the nozzle group Ng[4] of the nozzle array LA11 to form the liquid droplet DR in the area CE21 [4, 4], and ejects the adhesive GL_4 from the nozzle group Ng[8] of the nozzle array LA11 to form the liquid droplet DR in the area CE11 [4, 4].
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LA12 and the nozzle array LA11 do not face the medium PP, in step S8, the liquid ejecting head 110al ejects the adhesive GL_3 from the nozzle group Ng[2] and the nozzle group Ng[6] of the nozzle array LA12 to form the liquid droplet DR in each area CE [2,2] of the media PP arranged in the direction along the Y-axis, and ejects the adhesive GL_4 from the nozzle group Ng[4] and the nozzle group Ng[8] of the nozzle array LA11 to form the liquid droplet DR in each area CE [4,4] of the media PP arranged in the direction along the Y-axis. Accordingly, the description of the operations of the nozzle array LA12 and the nozzle array LA11 in step S8 will be omitted below.
In addition,
The description returns to
When the number of times CNT is 2, in step S4, the liquid ejecting head 110a2 ejects the adhesive GL_5 from the nozzle group Ng[2] of the nozzle array LB22 to form the liquid droplet DR in the area CE21 [1, 2], and ejects the adhesive GL_5 from the nozzle group Ng[6] of the nozzle array LB22 to form the liquid droplet DR in the area CE11 [1,2]. Further, the liquid ejecting head 110a2 ejects the adhesive GL_6 from the nozzle group Ng[4] of the nozzle array LB21 to form the liquid droplet DR in the area CE21 [3, 4], and ejects the adhesive GL_6 from the nozzle group Ng[8] of the nozzle array LB21 to form the liquid droplet DR in the area CE11 [3,4].
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LB22 and the nozzle array LB21 do not face the medium PP, in step S4, the liquid ejecting head 110a2 ejects the adhesive GL_5 from the nozzle group Ng[2] and the nozzle group Ng[6] of the nozzle array LB22 to form the liquid droplet DR in each area CE [1,2] of the media PP arranged in the direction along the Y-axis, and ejects the adhesive GL_6 from the nozzle group Ng[4] and the nozzle group Ng[8] of the nozzle array LB21 to form the liquid droplet DR in each area CE [3,4] of the media PP arranged in the direction along the Y-axis. Accordingly, the description of the operations of the nozzle array LB22 and the nozzle array LB21 in step S4 will be omitted below.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LA22 and the nozzle array LA21 do not face the medium PP, in step S8, the liquid ejecting head 110a2 ejects the adhesive GL_7 from the nozzle group Ng[3] and the nozzle group Ng[7] of the nozzle array LA22 to form the liquid droplet DR in each area CE [2,3] of the media PP arranged in the direction along the Y-axis, and ejects the adhesive GL_8 from the nozzle group Ng[1] and the nozzle group Ng[5] of the nozzle array LA21 to form the liquid droplet DR in each area CE [4,1] of the media PP arranged in the direction along the Y-axis. Accordingly, the description of the operations of the nozzle array LA22 and the nozzle array LA21 in step S8 will be omitted below.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LB32 and the nozzle array LB31 do not face the medium PP, in step S4, the liquid ejecting head 110a3 ejects the adhesive GL_9 from the nozzle group Ng[3] and the nozzle group Ng[7] of the nozzle array LB32 to form the liquid droplet DR in each area CE [1, 3] of the media PP arranged in the direction along the Y-axis, and ejects the adhesive GL_10 from the nozzle group Ng[1] and the nozzle group Ng[5] of the nozzle array LB31 to form the liquid droplet DR in each area CE[3,1] of the media PP arranged in the direction along the Y-axis. Accordingly, the description of the operations of the nozzle array LB32 and the nozzle array LB31 in step S4 will be omitted below.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LA32 and the nozzle array LA31 do not face the medium PP, in step S8, the liquid ejecting head 110a3 ejects the adhesive GL_11 from the nozzle group Ng[4] and the nozzle group Ng[8] of the nozzle array LA32 to form the liquid droplet DR in each area CE [2, 4] of the media PP arranged in the direction along the Y-axis, and ejects the adhesive GL_12 from the nozzle group Ng[2] and the nozzle group Ng[6] of the nozzle array LA31 to form the liquid droplet DR in each area CE [4,2] of the media PP arranged in the direction along the Y-axis. Accordingly, the description of the operations of the nozzle array LA32 and the nozzle array LA31 in step S8 will be omitted below.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LB42 and the nozzle array LB41 do not face the medium PP, in step S4, the liquid ejecting head 110a4 ejects the adhesive GL_13 from the nozzle group Ng[4] and the nozzle group Ng[8] of the nozzle array LB42 to form the liquid droplet DR in each area CE [1, 4] of the media PP arranged in the direction along the Y-axis, and ejects the adhesive GL_14 from the nozzle group Ng[2] and the nozzle group Ng[6] of the nozzle array LB41 to form the liquid droplet DR in each area CE [3,2] of the media PP arranged in the direction along the Y-axis. Accordingly, the description of the operations of the nozzle array LB42 and the nozzle array LB41 in step S4 will be omitted below.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LA42 and the nozzle array LA41 do not face the medium PP, in step S8, the liquid ejecting head 110a4 ejects the adhesive GL_15 from the nozzle group Ng[1] and the nozzle group Ng[5] of the nozzle array LA42 to form the liquid droplet DR in each area CE [2,1] of the media PP arranged in the direction along the Y-axis, and ejects the adhesive GL_16 from the nozzle group Ng[3] and the nozzle group Ng[7] of the nozzle array LA41 to form the liquid droplet DR in each area CE [4,3] of the media PP arranged in the direction along the Y-axis. Accordingly, the description of the operations of the nozzle array LA42 and the nozzle array LA41 in step S8 will be omitted below.
At a point in time when the number of times CNT is 4 and the process of step S8 ends, the liquid droplet DR is formed in all of the 16 areas CE of the medium PP11 and the medium PP21, and thus the liquid ejecting apparatus 100 finishes the creation of the medium PP11 and the medium PP21 as the samples. Thereafter, the liquid ejecting apparatus 100 repeats the series of processes from step S2 to step S8 until the creation of the medium PP12, the medium PP22, the medium PP13, the medium PP23, the medium PP14, and the medium PP24 as the samples is finished.
In the following description, the summary of the creation of a large number of the samples by using the nozzle array LB12, the nozzle array LB11, and the nozzle array LA12 in the sample creation operation illustrated in
It should be noted that, in Section 1-6-1, for the sake of simplification of the description, the liquid droplet DR formed in the area CE21 [1, 1] by the adhesive GL_1 will be referred to as a liquid droplet DR_1 sometimes. Similarly, the liquid droplet DR formed in the area CE21 [3, 3] by the adhesive GL_2 will be referred to as a liquid droplet DR_2 sometimes. In addition, the liquid droplet DR formed in the area CE21 [2, 2] by the adhesive GL_3 will be referred to as a liquid droplet DR_3 sometimes. In addition, the liquid droplet DR formed in the area CE11 [1,1] by the adhesive GL_1 will be referred to as a liquid droplet DR_4 sometimes.
As described above, in the liquid ejecting method according to the first embodiment, the plurality of types of the adhesives GL are ejected from the plurality of liquid ejecting heads 110a each including the plurality of nozzle arrays LN. Then, the adhesive GL_1 is ejected from the nozzle array LB12 of one liquid ejecting head 110al among the plurality of liquid ejecting heads 110a, the adhesive GL_2 that is different in type from the adhesive GL_1 is ejected from the nozzle array LB11 of one liquid ejecting head 110a1, the plurality of liquid ejecting heads 110a are configured to move relative to the plurality of media PP, and in a state in which the relative movement is stopped, the one liquid ejecting head 110al forms the liquid droplet DR_1 formed by the adhesive GL_1 ejected from the nozzle array LB12 and the liquid droplet DR_2 formed by the adhesive GL_2 ejected from the nozzle array LB11 on one medium PP21 among the plurality of media PP in the same stop period such that the liquid droplet DR_1 and the liquid droplet DR_2 do not overlap each other.
In the liquid ejecting method according to the first embodiment, the liquid droplets DR of the different types of the adhesives GL can be formed on the medium PP from the plurality of nozzle arrays LN included in the liquid ejecting head 110a in the same stop period, and thus the creation time of the sample can be reduced. Further, since the adhesive GL is ejected in a state in which the relative movement is stopped, the liquid droplet DR can be stably fixed on the medium PP as compared with the aspect in which the adhesive GL is ejected while the relative movement is being performed. In addition, in the liquid ejecting method according to the first embodiment, since a plurality of types, specifically, four types of the adhesives GL can be ejected by one liquid ejecting head 110a, even when the types of the adhesives GL are increased, the number of the liquid ejecting heads 110a required to create the sample can be reduced, and the increase in size of the system for creating the sample can be suppressed, as compared with when the sample is created by a plurality of dispensers corresponding to the number of types of the adhesives GL. Accordingly, it can be said that the liquid ejecting method according to the first embodiment is suitable for creating a large number of the samples.
In the liquid ejecting method according to the first embodiment, the plurality of types of the adhesives GL are ejected from the plurality of liquid ejecting heads 110a, but the plurality of types of the adhesives GL may be ejected from one liquid ejecting head 110a. In addition, in the liquid ejecting method according to the first embodiment, the liquid droplet DR is formed on the plurality of media PP, but the liquid droplet DR may be formed on one medium PP.
In addition, in the liquid ejecting method according to the first embodiment, in a state in which the relative movement is stopped, the adhesive GL_1 is ejected a plurality of times from at least one nozzle Nz constituting the nozzle array LB12 to form the liquid droplet DR_1 on the medium PP21.
In addition, each of all of the plurality of nozzle arrays LN included in the liquid ejecting head 110a ejects the different types of the adhesives GL among the plurality of types of the adhesives GL onto one medium PP to two-dimensionally form the liquid droplets DR of the different types of the adhesives GL on one medium PP one by one such that the liquid droplets DR do not overlap each other.
By arranging the adhesive GL two-dimensionally on the medium PP, many types of the liquid droplet DR can be arranged in one medium PP, and the size of the sample can be reduced. As a result that the size of the sample can be reduced, in the liquid ejecting method according to the present embodiment, a plurality of samples can be created at one time as compared with the aspect in which the liquid droplets DR are arranged along a column on the medium PP.
Each of a part of the plurality of nozzle arrays LN included in the liquid ejecting head 110a may eject the different types of the adhesives GL among the plurality of types of the adhesives GL onto one medium PP to two-dimensionally form the liquid droplets DR of the different types of the adhesives GL on one medium PP one by one such that the liquid droplets DR do not overlap each other. That is, as described above, there may be the nozzle array LN that is not used in the sample creation operation.
In addition, the liquid ejecting head 110a includes the plurality of nozzle plates 111c each including two or more nozzle arrays LN among the plurality of nozzle arrays LN, each of the plurality of nozzle arrays LN is constituted by arranging the plurality of nozzles Nz in the direction along the Y-axis, and the plurality of nozzle plates 111c are arranged in direction along the X-axis orthogonal to the direction along the Y-axis. The nozzle array disposition interval DNx in the direction along the X-axis between the adjacent nozzle arrays LN among the two or more nozzle arrays LN included in each of the plurality of nozzle plates 111c is not an integral multiple of the liquid droplet column disposition interval DDx in the direction along the X-axis between the adjacent liquid droplet columns LD among the plurality of liquid droplet columns LD formed on one medium PP. The liquid ejecting apparatus 100 performs the relative movement after the adhesive GL_1 among the plurality of adhesives GL is ejected from the nozzle array LB12 that is one nozzle array LN of the nozzle array LB12 and the nozzle array LA12, which are adjacent to each other, onto one medium PP21 to form the liquid droplet DR_1. Then, after the relative movement, the liquid ejecting apparatus 100 ejects the adhesive GL_3 among the plurality of adhesives GL from the nozzle array LA12 that is the other nozzle array LN onto the medium PP21 to form the liquid droplet DR_3.
In the liquid ejecting method according to the present embodiment, since the relative movement is performed based on the nozzle array disposition interval DNx in one nozzle plate 111c, the liquid droplets DR can be two-dimensionally disposed regardless of the nozzle array disposition interval DNx.
Further, each nozzle array LN of the plurality of liquid ejecting heads 110a ejects the different types of the adhesives GL among the plurality of types of the adhesives GL onto one medium PP to two-dimensionally form the liquid droplets DR of the different types of the adhesives GL on one medium PP one by one such that the liquid droplets DR do not overlap each other, and Cnt/CntX=L×E, that is, the expression (6) is satisfied, in which the number of the liquid droplets formed on one medium PP is denoted by Cnt, the number of liquid droplet rows formed on one medium PP is denoted by CntX, the disposition interval between the adjacent nozzle arrays LN among the plurality of nozzle arrays LN that perform the ejection onto one medium PP in the same stop period is denoted by DLx, the disposition interval between two liquid droplet columns LD formed on one medium PP is denoted by DDx, the number of the plurality of nozzle arrays LN that perform the ejection onto one medium PP simultaneously is denoted by E, and an integer obtained by rounding off to the first decimal place of a value obtained by dividing DLx by DDx is denoted by L.
When the expression (6) is satisfied, as compared with when the expression (6) is not satisfied, the number of the nozzle arrays LN ejected from one liquid ejecting head 110a in the same stop period can be increased, and the period required to create the sample can be reduced.
The plurality of liquid ejecting heads 110a include the liquid ejecting head 110al and the liquid ejecting head 110a2 different from the liquid ejecting head 110al, each of the plurality of nozzle arrays LN is constituted by arranging the plurality of nozzles Nz in the direction along the Y-axis, the plurality of nozzle arrays LN included in the plurality of liquid ejecting heads 110a are arranged in the direction along the X-axis orthogonal to the direction along the Y-axis, the plurality of liquid ejecting heads 110a are arranged in the direction along the X-axis orthogonal to the direction along the Y-axis, the plurality of media PP are arranged in the direction along the X-axis orthogonal to the direction along the Y-axis, the plurality of types of the adhesives GL are ejected onto each of the plurality of media PP from the plurality of liquid ejecting heads 110a to form the plurality of liquid droplets DR, the liquid ejecting head 110al and the liquid ejecting head 110a2 are adjacent to each other, and the head disposition interval DHx in the direction along the X-axis between the liquid ejecting head 110al and the liquid ejecting head 110a2 is an integral multiple of the medium disposition interval DPx.
Since the head disposition interval DHx is an integral multiple of the medium disposition interval DPx, the adhesive GL can be ejected from the plurality of liquid ejecting heads 110a onto the plurality of media PP in the same stop period. Specifically, as illustrated in
In addition, each of the plurality of nozzle arrays LN is constituted by arranging the plurality of nozzles Nz in the direction along the Y-axis, the plurality of nozzle arrays LN are arranged in the direction along the X-axis, the nozzle array LB12 and the nozzle array LB11 are the nozzle arrays LN adjacent to each other among the plurality of nozzle arrays LN that eject the adhesives GL in the same stop period, and the nozzle group Ng[1] of the nozzle array LB12 that ejects the adhesive GL_1 for forming the liquid droplet DR_1 and the nozzle group Ng[3] of the nozzle array LB11 that ejects the adhesive GL_2 for forming the liquid droplet DR_2 are separated from each other in the direction along the Y-axis by an interval larger than the disposition interval DDy that is the disposition interval between the liquid droplets DR adjacent to each other in the direction along the Y-axis among a plurality of liquid droplets DR formed on one medium PP21.
When the adhesive GL is ejected from the nozzle Nz, spray-form fine liquid droplets caused by the tailing of the adhesive GL, so-called mist, may be generated. When the mist is generated, so-called contamination occurs in which the mist of a certain adhesive GL is mixed with another adhesive GL. When the contamination occurs, the characteristics of the liquid droplet DR formed by another adhesive GL in which mist of a certain adhesive GL is mixed are changed, and there is a possibility that the result of the contact liquid inspection is inaccurate. In the liquid ejecting method according to the present embodiment, since the nozzle group Ng[1] of the nozzle array LB12 and the nozzle group Ng[3] of the nozzle array LB11 are separated from each other in the direction along the Y-axis by an interval larger than the disposition interval DDy, as compared with the aspect in which the nozzle group Ng[1] of the nozzle array LB12 and the nozzle group Ng[3] of the nozzle array LB11 are not separated from each other by an interval larger than the disposition interval DDy, the occurrence of the contamination can be suppressed, and the accurate result of the contact liquid inspection can be obtained.
In addition, the liquid ejecting head 110a1 includes the nozzle array LA12 that ejects the adhesive GL_3 that is different in type from the adhesive GL_1 and the adhesive GL_2, the nozzle array LB12 and the nozzle array LA12 are the nozzle arrays LN adjacent to each other, and the nozzle group Ng[1] of the nozzle array LB12 and the nozzle group Ng[2] of the nozzle array LA12 that ejects the adhesive GL_3 for forming the liquid droplet DR_3 are separated from each other in the direction along the Y-axis by an interval equal to or larger than the disposition interval DDy between the liquid droplets adjacent to each other in the direction along the Y-axis among the plurality of liquid droplets DR formed on the medium PP21.
In the liquid ejecting method according to the present embodiment, since the nozzle group Ng[1] of the nozzle array LB12 and the nozzle group Ng[2] of the nozzle array LA12 are separated from each other in the direction along the Y-axis by an interval equal to or larger than the disposition interval DDy, as compared with the aspect in which the nozzle group Ng[1] of the nozzle array LB12 and the nozzle group Ng[2] of the nozzle array LA12 are not separated from each other by an interval larger than the disposition interval DDy, the occurrence of the contamination can be suppressed to obtain the accurate result of the contact liquid inspection. In addition, it is preferable that the nozzle group Ng[1] of the nozzle array LB12 and the nozzle group Ng[2] of the nozzle array LA12 are separated in the direction along the Y-axis by an interval larger than the disposition interval DDy. The reason is that the influence of mist is smaller as the interval between the nozzle groups Ng is larger.
In addition, the adhesive GL_1 is ejected from the nozzle array LB12 constituted by arranging the plurality of nozzles Nz in the direction along the Y-axis onto each of the medium PP21 and the medium PP11, which are arranged in the direction along the Y-axis, among the plurality of media PP in the same stop period, to form one liquid droplet DR on each of the medium PP21 and the medium PP11. Specifically, the adhesive GL_1 is ejected from the nozzle group Ng[1] of the nozzle array LB12 onto the medium PP21 to form the liquid droplet DR_1 on the medium PP21, and the adhesive GL_1 is ejected from the nozzle group Ng[5] of the nozzle array LB12 onto the medium PP11 to form the liquid droplet DR_4 on the medium PP11.
In the liquid ejecting method according to the first embodiment, as compared with the aspect in which one liquid droplet DR is formed by one nozzle array LN in the same stop period, the number of the samples created by one sample creation operation can be increased.
In the following description, the summary of the shape of the liquid droplet DR in the second aspect or the third aspect of the nozzle Nz that forms the liquid droplet DR will be described by using the nozzle array LB12. For the sake of simplification of the description, the liquid droplet DR formed in the area CE21 [1, 1] by the adhesive GL_1 will be referred to as the liquid droplet DR_1 sometimes. Similarly, the liquid droplet DR formed in the area CE11 [1,1] by the adhesive GL_1 will be referred to as the liquid droplet DR_4 sometimes.
It should be noted that, in Section 1-6-2, the nozzle array LB12 corresponds to a “nozzle array”. The medium PP21 corresponds to a “first medium”. The medium PP22 corresponds to a “second medium”. The liquid droplet DR_1 corresponds to a “first droplet”, and the liquid droplet DR_4 corresponds to a “second droplet”.
In the second aspect or the third aspect of the nozzle Nz that forms the liquid droplet DR, there is the liquid ejecting method of ejecting the adhesive GL from the liquid ejecting head 110a including the nozzle array LB12 constituted by arranging the plurality of nozzles Nz, in which the liquid ejecting head 110a can move relative to the medium PP21, and in a state in which the relative movement is stopped, the adhesive GL is ejected from the nozzle group Ng[1] constituting a part of the nozzle arrays LB12 to form the liquid droplet DR_1 that is one liquid droplet DR on the medium PP21. The nozzle group Ng[1] includes the plurality of nozzles Nz.
It should be noted that, in the second aspect of the nozzle Nz that forms the liquid droplet DR, a part or all of the plurality of nozzles Nz among all of the nozzles Nz constituting the nozzle group Ng[1] correspond to a “plurality of first nozzles”. In the third aspect of the nozzle Nz that forms the liquid droplet DR, the plurality of nozzles Nz included in the nozzle group GP1 among the nozzle groups Ng[1] correspond to a “plurality of first nozzles”.
In the second aspect or the third aspect of the nozzle Nz that forms the liquid droplet DR, since the number of shots from one nozzle Nz can be reduced by ejecting the adhesive GL from the plurality of nozzles Nz, as compared with the aspect in which the adhesive GL is ejected only from one nozzle Nz, the period required to form the liquid droplet DR can be reduced. Further, since the adhesive GL is ejected in a state in which the relative movement is stopped, the liquid droplet DR can be stably fixed on the medium PP as compared with the aspect in which the adhesive GL is ejected while the relative movement is being performed.
In the third aspect of the nozzle Nz that forms the liquid droplet DR, the nozzle groups GP1 constituting a part of the nozzle arrays LB12 are not adjacent to each other.
In the second aspect of the nozzle Nz that forms the liquid droplet DR, as compared with the third aspect of the nozzle Nz that forms the liquid droplet DR, there is a high possibility that the liquid droplets DR come into contact with each other after the adhesives GL ejected from the adjacent nozzles Nz land on the medium PP. When the liquid droplets DR come into contact with each other, the force that pushes the liquid droplets DR to each other in the direction along the Y-axis is generated, and there is a concern that the liquid droplets DR formed on the medium PP approximates an elliptical shape when viewed in the Z2 direction. On the other hand, in the third aspect of the nozzle Nz that forms the liquid droplet DR, since the interval between the adjacent nozzles Nz among the plurality of nozzles Nz constituting the nozzle group GP1 is relatively wide, the adhesive GL ejected from the adjacent nozzles Nz among the plurality of nozzles Nz constituting the nozzle group GP1 easily enters the interval, so that the liquid droplet DR can be made to approximate the perfect circle when viewed in the Z2 direction as compared with the second aspect of the nozzle Nz that forms the liquid droplet DR.
In the third aspect of the nozzle Nz that forms the liquid droplet DR, the nozzle array LN may include the nozzle group GP1 constituted by the plurality of nozzles Nz that are not adjacent to each other, and the nozzle group GP2 that is different from the nozzle group GP1 and is constituted by the plurality of nozzles Nz that are not adjacent to each other, the adhesive GL_1 may be ejected from the plurality of nozzles Nz constituting the nozzle group GP1 to form the liquid droplet DR_1 on the medium PP21, and the adhesive GL_1 may be ejected from the plurality of nozzles Nz constituting the nozzle group GP2 to form the liquid droplet DR_4 on the medium PP22 different from the medium PP21.
It should be noted that the nozzle group GP1 corresponds to a “first nozzle group”, and the nozzle group GP2 corresponds to a “second nozzle group”. The plurality of nozzles Nz included in the nozzle group GP2 correspond to a “plurality of second nozzles”.
An aspect in which the adhesive GL_1 is ejected from the plurality of nozzles Nz constituting the nozzle group GP1 to form the liquid droplet DR_4 on the medium PP22 can also be adopted. However, when the drive element 111f is repeatedly driven to eject the adhesive GL from the nozzle Nz, the drive element 111f is likely to deteriorate. Accordingly, it is preferable that the number of times that the plurality of drive elements 111f included in the liquid ejecting apparatus 100 are driven is as close as uniform. In the above liquid ejecting method, since the nozzle group GP1 that ejects the adhesive GL_1 onto the medium PP21 and the nozzle group GP2 that ejects the adhesive GL_1 onto the medium PP22 are different from each other, the life of the drive element 111f can be extended as compared with the aspect in which the nozzle group GP1 ejects the adhesive GL_1 onto the medium PP21 and the medium PP22.
In the third aspect of the nozzle Nz that forms the liquid droplet DR, the plurality of nozzles Nz constituting the nozzle group GP1 and the plurality of nozzles Nz constituting the nozzle group GP2 may be arranged alternately with each other.
In this liquid ejecting method, since the nozzles Nz constituting the nozzle group GP1 and the nozzles Nz constituting the nozzle group GP2 are arranged at equal intervals, the liquid droplet DR can made to approximate the perfect circle when viewed in the Z2 direction as compared with the aspect in which the plurality of nozzles Nz constituting the nozzle group GP1 and the plurality of nozzles Nz constituting the nozzle group GP2 are not arranged alternately.
In the third aspect of the nozzle Nz that forms the liquid droplet DR, the number of the plurality of nozzles Nz constituting the nozzle group GP1 is three or more, and the number of times of ejection from the nozzle Nz that is not disposed at the end among the plurality of nozzles Nz constituting the nozzle group GP1 for forming the liquid droplet DR_1 on the medium PP21 may be larger than the number of times of ejection from the nozzle Nz disposed at the end among the plurality of nozzles Nz constituting the nozzle group GP1.
As a result, the liquid droplet DR_1 can made to approximate the perfect circle when viewed in the Z2 direction.
In addition, in the third aspect of the nozzle Nz that forms the liquid droplet DR, in a state in which the relative movement is stopped, the adhesive GL_1 is ejected a plurality of times from each of the plurality of nozzles Nz constituting the nozzle group GP1 to form the liquid droplet DR_1 on the medium PP21.
In the first embodiment, each of the plurality of liquid ejecting heads 110a is disposed at substantially equal intervals, but the present disclosure is not limited to this. Hereinafter, a second embodiment will be described.
In addition,
In the following description, each area CEA obtained by dividing one medium PPA into 16 parts will be referred to as an area CEA [x, y] sometimes. x indicates a value of a column counted from an end in the X2 direction among columns obtained by dividing one medium PPA into eight parts in the direction along the Y-axis. y indicates a value of a column counted from an end in the Y2 direction among columns obtained by dividing one medium PPA into two parts in the direction along the Y-axis. Further, as illustrated in
The sample creation operation according to the second embodiment will be described with reference to
The liquid ejecting apparatus 100A also includes 16 nozzle arrays, similar to the liquid ejecting apparatus 100. In order to distinguish the 16 nozzle arrays LN, with i as an integer from 1 to 4, the nozzle array LA included in the head chip 111 disposed in the X1 direction of the liquid ejecting head 110aAi will be referred to as a nozzle array LAi1, and the nozzle array LB will be referred to as a nozzle array LBi1, sometimes. Similarly, the nozzle array LA included in the head chip 111 disposed in the X2 direction of the liquid ejecting head 110aAi will be referred to as a nozzle array LAi2, and the nozzle array LB will be referred to as a nozzle array LBi2, sometimes.
Further, in
In the second embodiment, since the plurality of media PPA do not overlap simultaneously one nozzle array LN and only one medium PPA overlaps one nozzle array LN in plan view, the eight nozzle groups Ng included in one nozzle array LN eject the adhesive GL from one nozzle group Ng.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LB12 and the nozzle array LB11 do not face the medium PPA, in step S4, the liquid ejecting head 110aA1 ejects the adhesive GL_1 from the nozzle group Ng[1] of the nozzle array LB12 to form the liquid droplet DR in the area CEA[3,1], and ejects the adhesive GL_2 from the nozzle group Ng[1] of the nozzle array LB11 to form the liquid droplet DR in the area CEA[7, 1].
When the number of times CNT is 1, in step S8, the liquid ejecting head 110aA1 ejects the adhesive GL_3 from the nozzle group Ng[1] of the nozzle array LA12 to form the liquid droplet DR in the area CEA1 [4, 1], and ejects the adhesive GL_4 from the nozzle group Ng[1] of the nozzle array LA11 to form the liquid droplet DR in the area CEA1 [8,1].
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LA12 and the nozzle array LA11 do not face the medium PPA, in step S8, the liquid ejecting head 110aA1 ejects the adhesive GL_3 from the nozzle group Ng[1] of the nozzle array LA12 to form the liquid droplet DR in the area CEA[4, 1], and ejects the adhesive GL_4 from the nozzle group Ng[1] of the nozzle array LA11 to form the liquid droplet DR in the area CEA[8,1]. Accordingly, the description of the operations of the nozzle array LB11 and the nozzle array LA11 in step S8 will be omitted below.
When the number of times CNT is 3, in step S4, the liquid ejecting head 110aA2 ejects the adhesive GL_5 from the nozzle group Ng[2] of the nozzle array LB22 to form the liquid droplet DR in the area CEA1 [3, 2], and ejects the adhesive GL_6 from the nozzle group Ng[2] of the nozzle array LB21 to form the liquid droplet DR in the area CEA1 [7,2].
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LB22 and the nozzle array LB21 do not face the medium PPA, in step S4, the liquid ejecting head 110aA2 ejects the adhesive GL_5 from the nozzle group Ng[2] of the nozzle array LB22 to form the liquid droplet DR in the area CEA[3, 1], and ejects the adhesive GL_6 from the nozzle group Ng[2] of the nozzle array LB21 to form the liquid droplet DR in the area CEA [7,2]. Accordingly, the description of the operations of the nozzle array LB22 and the nozzle array LB21 in step S4 will be omitted below.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LA22 and the nozzle array LA21 do not face the medium PPA, in step S8, the liquid ejecting head 110aA2 ejects the adhesive GL_7 from the nozzle group Ng[2] of the nozzle array LA22 to form the liquid droplet DR in the area CEA[4, 2], and ejects the adhesive GL_8 from the nozzle group Ng[2] of the nozzle array LA21 to form the liquid droplet DR in the area CEA[8,2]. Accordingly, the description of the operations of the nozzle array LA22 and the nozzle array LA21 in step S8 will be omitted below.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LB32 and the nozzle array LB31 do not face the medium PPA, in step S4, the liquid ejecting head 110aA3 ejects the adhesive GL_9 from the nozzle group Ng[1] of the nozzle array LB32 to form the liquid droplet DR in the area CEA[1, 1], and ejects the adhesive GL_10 from the nozzle group Ng[1] of the nozzle array LB31 to form the liquid droplet DR in the area CEA[5,1]. Accordingly, the description of the operations of the nozzle array LB32 and the nozzle array LB31 in step S4 will be omitted below.
In the second embodiment as well, the expressions (1) to (7) are also satisfied. In the second embodiment, J=L=4. In addition, for example, in the second embodiment, since Cnt is 16, CntX is 2, L is 4, and E is 2, when the values are substituted into the expression (6), the expression (6) is satisfied.
16/2=4×2=8
In addition, the head disposition interval DH1x is an integral multiple of the medium disposition interval DPAx as in the first embodiment. In the second embodiment, the head disposition interval DH1x is twice the medium disposition interval DPAx.
In addition, in order to form the liquid droplet DR in the area CEA1 [1, 1] by ejecting the adhesive GL_9 from the nozzle group Ng[1] of the nozzle array LB32, the head disposition interval DH2x establishes the following expression (8).
For the head disposition interval DHx including the head disposition interval DH1x and the head disposition interval DH2x, the following expression (9) is established.
“a” is an integer of 1 or more. n is an integer from 0 to L−1. When the head disposition interval DHx is the head disposition interval DH1x, a is 2, and n is 0. When the head disposition interval DHx is the head disposition interval DH2x, a and n are 2.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LA32 and the nozzle array LA31 do not face the medium PPA, in step S8, the liquid ejecting head 110aA3 ejects the adhesive GL_11 from the nozzle group Ng[1] of the nozzle array LA32 to form the liquid droplet DR in the area CEA[2, 1], and ejects the adhesive GL_12 from the nozzle group Ng[1] of the nozzle array LA31 to form the liquid droplet DR in the area CEA[6,1]. Accordingly, the description of the operations of the nozzle array LA32 and the nozzle array LA31 in step S8 will be omitted below.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LB42 and the nozzle array LB41 do not face the medium PPA, in step S4, the liquid ejecting head 110aA4 ejects the adhesive GL_13 from the nozzle group Ng[2] of the nozzle array LB42 to form the liquid droplet DR in the area CEA[1, 2], and ejects the adhesive GL_14 from the nozzle group Ng[2] of the nozzle array LB41 to form the liquid droplet DR in the area CEA [5,2]. Accordingly, the description of the operations of the nozzle array LB42 and the nozzle array LB41 in step S4 will be omitted below.
It should be noted that, regardless of the value of the number of times CNT except when the nozzle array LA42 and the nozzle array LA41 do not face the medium PPA, in step S8, the liquid ejecting head 110aA4 ejects the adhesive GL_15 from the nozzle group Ng[2] of the nozzle array LA42 to form the liquid droplet DR in the area CEA [2, 2], and ejects the adhesive GL_16 from the nozzle group Ng[2] of the nozzle array LA41 to form the liquid droplet DR in the area CEA [6, 2]. Accordingly, the description of the operations of the nozzle array LA42 and the nozzle array LA41 in step S8 will be omitted below.
At a point in time when the number of times CNT is 7 and the process of step S8 ends, the liquid droplet DR is formed in all of the 16 areas CEA1 of the medium PPA1, and thus the liquid ejecting apparatus 100A finishes the creation of the medium PPA1 as the sample. Thereafter, the liquid ejecting apparatus 100 repeats the series of processes from step S2 to step S8 until the creation of the medium PP12, the medium PPA2, the medium PPA3, the medium PPA4, the medium PPA5, the medium PPA6, and the medium PPA7 as the samples is finished.
In the liquid ejecting method according to the second embodiment, the head disposition interval DHx including the head disposition interval DH1x and the head disposition interval DH2x is the expression (9), that is, the integral multiple, of the medium disposition interval DPAx in the direction along the X-axis between the adjacent media PP among the plurality of media PP, +n×the liquid droplet column disposition interval DDx, and n is any integer from 0 to L−1.
When the expression (9) is satisfied, as compared with when the expression (9) is not satisfied, the number of the nozzle arrays LN ejected from one liquid ejecting head 110a in the same stop period can be increased, and the period required to create the sample can be reduced. In addition, in the first embodiment, the head disposition interval DHx needs to be the integral multiple of the medium disposition interval DPx, but in the second embodiment, the head disposition interval DHx does not have to be the integral multiple of the medium disposition interval DPx. Accordingly, in the second embodiment, by adjusting the head disposition interval DHx within a range satisfying the expression (9), it is possible to improve a degree of freedom in the shape of the sample while reducing the period required to create the sample.
Each of the embodiments described above can be variously modified. A specific aspect of modification will be described below. Any two or more aspects selected from the examples described below can be combined as appropriate within a mutually consistent range.
In each of the aspects described above, the nozzle array disposition interval DNx is not an integral multiple of the liquid droplet column disposition interval DDx, but may be an integral multiple.
As illustrated in
As described above, in the liquid ejecting method according to the first modification example, the nozzle array disposition interval DNBx in the direction along the X-axis between the adjacent nozzle arrays among the two or more nozzle arrays LN included in each of the plurality of nozzle plates 111c is an integral multiple of the liquid droplet column disposition interval DDx in the direction along the X-axis between the adjacent liquid droplet columns LD among the plurality of liquid droplet columns LD formed on one medium PPB, and the liquid droplet DR is formed by ejecting any adhesive GL among the plurality of adhesives GL from both the adjacent nozzle arrays LN onto one medium PPB in the same stop period.
In the liquid ejecting method according to the first modification example, since the adhesive GL can be ejected from both the adjacent nozzle arrays LN in the same stop period, the period required to create the sample can be reduced.
In each of the aspects described above, the liquid ejecting head 110a and the medium PP move relative to each other along the X-axis, but the present disclosure is not limited to this. For example, the liquid ejecting head 110a and the medium PP may move relative to each other along the Y-axis. Specifically, after one scanning in the main scanning direction ends and the formation of the liquid droplet DR on the medium PP ends, before the liquid droplet DR is formed on the newly disposed medium PP, the liquid ejecting apparatus 100 may move the liquid ejecting head 110a along the Y-axis within a range in which the ejection can be performed onto the medium PP. After the movement along the Y-axis, the liquid ejecting apparatus 100 performs scanning in the main scanning direction again to form the liquid droplet DR on the medium PP. According to the second modification example, since the drive element 111f to be used is changed before and after the movement along the Y-axis, the drive elements 111f to be used are dispersed, and thus the life of the drive element 111f can be extended. Further, the pattern of the liquid droplet DR formed on the medium PP can be the same before and after the movement along the Y-axis.
In the second modification example, the description is made that the liquid ejecting head 110a and the medium PP move relative to each other along the Y-axis, but the present disclosure is not limited to this. For example, the liquid ejecting head 110a may be rotatable by 180 degrees about the Z-axis with respect to the medium PP.
As illustrated in
According to the third modification example, since the drive element 111f to be used is changed before and after the liquid ejecting head 110a is rotated by 180 degrees, the drive elements 111f to be used are dispersed, so that the life of the drive element 111f can be extended.
Although not illustrated in
When one scanning in the main scanning direction ends, in the second modification example, the liquid ejecting head 110a and the medium PP are relatively moved along the Y-axis, and in the third modification example, the liquid ejecting head 110a is rotated by 180 degrees, but the present disclosure is not limited to these aspects in terms of extending the life of the drive element 111f. For example, the liquid ejecting apparatus 100 may change the nozzle group Ng that ejects the adhesive GL each time the scanning in the main scanning direction ends. For example, after one sample creation operation illustrated in
In the first embodiment, as a countermeasure of the contamination, with i as an integer from 1 to 4, and the positions of the nozzle group Ng ejected from the nozzle array LBi2 and the nozzle group Ng ejected from the nozzle array LBi1 in the direction along the Y-axis are different from each other, but may be the same as each other. Similarly, with i as an integer from 1 to 4, and the positions of the nozzle group Ng ejected from the nozzle array LAi2 and the nozzle group Ng ejected from the nozzle array LAi1 in the direction along the Y-axis are different from each other, but may be the same as each other.
In each of the aspects described above, the expressions (1) to (7) are satisfied, but it is not necessary to satisfy the expressions.
In each of the aspects described above, the adhesive GL is ejected from two nozzle arrays LN in the same stop period to form two liquid droplets DR on the medium PP, but the adhesive may be ejected from one nozzle array LN in one stop period to form one liquid droplet DR on the medium PP.
The liquid ejecting apparatus 100 in each of the aspects described above can also be regarded as a computer program configured to execute the liquid ejecting method in each of the aspects described above or a recording medium in which the computer program is recorded. The recording medium is, for example, a non-transitory recording medium, and may include any known recording medium, such as a semiconductor recording medium or a magnetic recording medium, in addition to an optical recording medium, such as a CD-ROM.
From the embodiments described above, for example, the following configurations can be grasped.
A first aspect, which is a preferred aspect, relates to a liquid ejecting method is a liquid ejecting method of ejecting a liquid from a liquid ejecting head including a nozzle array constituted by arranging a plurality of nozzles, in which the liquid ejecting head is configured to move relative to a first medium, the liquid ejecting method including ejecting, in a state in which the relative movement is stopped, a liquid from a plurality of first nozzles constituting a part of the nozzle array to form a first liquid droplet on the first medium.
According to the first aspect, since the number of times of ejection from one nozzle can be reduced by ejecting the liquid from the plurality of first nozzles, the period required to form the liquid droplet can be reduced as compared with the aspect in which the liquid is ejected from one nozzle. Further, since the liquid is ejected in a state in which the relative movement is stopped, the liquid droplet can be stably fixed on the medium as compared with the aspect in which the liquid is ejected while the relative movement is being performed.
In a second aspect, which is a specific example of the first aspect, the plurality of first nozzles constituting the part of the nozzle array are not adjacent to each other.
In the second aspect, the period required to form the liquid droplet can be reduced as compared with the aspect in which the liquid droplet is ejected from one nozzle. Further, in the aspect in which the plurality of nozzles that form the liquid droplets are adjacent to each other, as compared with the second aspect, there is a high possibility that the liquid ejected from the nozzles adjacent to each other lands on the medium and then the liquid droplets come into contact with each other. When the liquid droplets come into contact with each other, the force that pushes the liquid droplets to each other in the extending direction of the nozzle array is generated, and there is a concern that the liquid droplets formed on the medium approximates an elliptical shape when viewed in the ejection direction. As described above, in the second aspect, the period required to form the liquid droplet can be reduced as compared with the aspect in which the liquid is ejected from one nozzle, and the liquid droplet can be made to approximate the perfect circle when viewed in the ejection direction as compared with the aspect in which the plurality of nozzles that form the liquid droplets are adjacent to each other.
In a third aspect, which is a specific example of the first aspect, the nozzle array includes a first nozzle group constituted by the plurality of first nozzles that are not adjacent to each other, and a second nozzle group that is different from the first nozzle group and is constituted by a plurality of second nozzles that are not adjacent to each other, the liquid is ejected from the plurality of first nozzles constituting the first nozzle group to form the first liquid droplet on the first medium, and a liquid is ejected from the plurality of second nozzles constituting the second nozzle group to form a second liquid droplet on a second medium different from the first medium.
According to the third aspect, the life of the drive element for ejecting the liquid from the nozzle can be extended as compared with the aspect in which the first nozzle group ejects the liquid onto the first medium and the second medium. Further, since the first nozzle group and the second nozzle group include the plurality of nozzles that are not adjacent to each other, the liquid droplet can be made to approximate the perfect circle when viewed in the ejection direction as compared to the aspect in which the plurality of nozzles that form the liquid droplets are adjacent to each other.
In a fourth aspect, which is a specific example of the third aspect, the plurality of first nozzles and the plurality of second nozzles are arranged alternately.
In the fourth aspect, since the plurality of first nozzles and the plurality of second nozzles are arranged at equal intervals, the liquid droplet can be made to approximate the perfect circle when viewed in the ejection direction as compared to the aspect in which the plurality of first nozzles and the plurality of second nozzles are not arranged alternately.
In a fifth aspect, which is a specific example of the first aspect, the number of the plurality of first nozzles is three or more, and the number of times of ejection from a first nozzle that is not disposed at an end among the plurality of first nozzles for forming the first liquid droplet on the first medium is larger than the number of times of ejection from a first nozzle arranged at the end among the plurality of first nozzles.
According to the fifth aspect, as compared with the aspect in which the number of times of ejection from the first nozzle that is not disposed at the end among the plurality of first nozzles is smaller than the number of times of ejection from the first nozzle that is disposed at the end among the plurality of first nozzles, the liquid droplet can be made to approximate the perfect circle when viewed in the ejection direction.
In a sixth aspect, which is a specific example of the second aspect, the number of the plurality of first nozzles is three or more, and the number of times of ejection from the first nozzle that is not disposed at an end among the plurality of first nozzles for forming the first liquid droplet on the first medium is larger than the number of times of ejection from the first nozzle that is disposed at the end among the plurality of first nozzles.
According to the sixth aspect, the same effect as the effect of the fifth aspect can be obtained.
In a seventh aspect, which is a specific example of the first aspect, in a state in which the relative movement is stopped, the liquid is ejected a plurality of times from each of the plurality of first nozzles to form the first liquid droplet on the first medium.
Number | Date | Country | Kind |
---|---|---|---|
2023-014249 | Feb 2023 | JP | national |