This application is based upon and claims the benefit of priority from Japanese Patent Application No.2010-276838, filed on Dec. 13, 2010; the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a liquid ejection apparatus, a drive circuit thereof, and a drive method thereof.
A liquid ejection apparatus used in an inkjet printer or, namely, an inkjet head includes: a plurality of pressure chambers to which ink as a liquid is introduced; a plurality of electrostatic capacitive loads such as piezoelectric elements which apply pressures for introducing and ejecting the ink; a plurality of electrodes for applying a drive voltage to the piezoelectric elements; a nozzle plate (also referred to as an orifice plate) comprising nozzles for ejecting the ink, at positions respectively corresponding to the pressure chambers; and a mask plate which protects the nozzle plate. Electrostatic capacitive actuators are respectively constructed by the piezoelectric elements and the electrodes. The mask plate is grounded in order to release static electricity generated by contact with recording media.
Since the mask plate is connected to the ground, a great potential difference appears between the electrodes in the pressure chambers and the mask plate. When aqueous ink is used, the potential difference causes electrolysis of moisture in the ink in the pressure chambers, and produces foreign substances such as air bubbles and condensate in the ink or dissolves or corrodes the electrodes. When foreign substances are produced, flow of ink from the pressure chambers to the nozzles is hindered, and at worst, the nozzles clog due to the foreign substances and disable ejection of ink. Further, the potential difference may change the quality of the ink.
In general, according to one embodiment, a liquid ejection apparatus includes: a pressure chamber; an actuator which is operated by electric charging/discharging and applies pressures for introducing and ejecting a liquid to the pressure chamber; and a drive circuit which outputs a direct current voltage having positive and negative potentials relative to a ground potential interposed therebetween, as a drive voltage for charging/discharging to/from the actuator.
Description of First Embodiment
Hereinafter, the first embodiment will be described with reference to the drawings.
A plate-type piezoelectric material 2 is provided, embedded in an end edge of an upper surface of a base 1 made of a piezoelectric material. Side surfaces of the piezoelectric material 2 respectively form the same planes as side surfaces of the base 1. Another plate-type piezoelectric material 2 is provided, embedded in an end edge of a lower surface of the base 1. Side surfaces of the latter piezoelectric material 2 also respectively form the same planes as the side surfaces of the base 1.
A nozzle plate (also referred to as an orifice plate) 3 is provided on end surfaces of the piezoelectric materials 2 and a side surface of the base 1. The nozzle plate 3 comprises a plurality of nozzles 4 for ejecting ink (or for ejecting a liquid), which are arranged along the piezoelectric material 2 in the upper surface side of the base 1, and a plurality of nozzles 4 for ejecting ink, which are arranged along the piezoelectric material 2 in the lower surface side of the base 1.
A plurality of notches 11 are formed at positions corresponding to the nozzles 4 in a part where one side surface of the piezoelectric material 2 in the upper surface side of the base 1 and one side surface of the base 1 overlap each other. From the notches 11 to the upper surface of the piezoelectric material 2, groove-type pressure chambers 12 are formed. Pairs of piezoelectric elements (electrostatic capacitive loads) each are formed by parts of the piezoelectric material 2 and the base 1 which exist between one another of the pressure chambers 12. In each pair of piezoelectric elements, the piezoelectric elements overlap each other, with polarization directions opposed to each other, in a direction perpendicular to an arranged direction of the pressure chambers 12. An electrostatic capacitive actuator 13 which applies pressures for introducing (liquid introduction) and ejecting (liquid ejection) ink is constructed by each pair of piezoelectric elements. The electrostatic capacitive actuators 13 form walls which partition the pressure chambers 12 from one another.
As shown in
Also in the lower surface side of the base 1, a plurality of pressure chambers 12, a plurality of electrostatic capacitive actuators 13, a plurality of electrodes 14, and an insulating film 15 are provided.
The pressure chambers 12 in the upper surface side of the base 1 are closed with a cover 5. An ink inlet port 6 is provided above the cover 5, and ink (liquid) which flows into the ink inlet port 6 is guided to each of the pressure chambers 12. A plurality of conductive members 7 are led respectively from the electrodes 14 in the pressure chambers 12. The conductive members 7 are connected to a circuit board 8. A drive circuit 9 is mounted on the circuit board 8. The drive circuit 9 outputs a drive voltage for each electrostatic capacitive actuator 13.
A mask plate 10 for protection is provided on the periphery of the nozzle plate 3. The mask plate 10 is made of metal and comprises an opening 10a inside. In
The electrostatic capacitive actuators 13 respectively have electrostatic capacities C01, C12, . . . In the following, electrostatic capacitive actuators 13 each of which has the electrostatic capacity C01 is referred to as an actuator C01, for easy understanding of descriptions. Each electrostatic capacitive actuator 13, which has the electrostatic capacity C12, is referred to as an actuator C12. As the actuators C01, C12, . . . are driven to electrically charge and discharge, the actuators C01, C12, . . . repeatedly deform and recover as shown in
A direct-current power supply (first DC power supply) 31 which outputs a direct current voltage Vaa, such as 10 V, and a direct-current power supply (second DC power supply) 32 which also outputs the direct current voltage Vaa are connected in series. An interconnection point between the direct-current power supplies 31 and 32 is grounded. An output voltage ±Vaa (=2·Vaa) from the serial circuit of the direct-current power supplies 31 and 32 is a drive voltage for the actuators described later. The drive voltage ±Vaa has an amplitude (variable width) between positive and negative potentials with a ground potential interposed therebetween and is selected as any value between ±7 V and ±18 V, so as to be compatible with various types of ink.
A negative side of a direct-current power supply (third DC power supply) 33 which outputs a direct current voltage Vcc is grounded. The direct current voltage Vcc functions as a bias voltage to back gates of P-type MOS transistors P00, P01, P02, . . . and also as a drive voltage for drivers 42 and buffers 43 and 44 described later. For example, a value higher than the direct current voltage Vaa is selected as the value of the direct current voltage Vcc. That is, a value such as 24 V, which is evaluated by calculating avoidance of latch-up due to overshooting of an electrode potential for the drive voltage ±Vaa selectively set to any value between ±7 V and ±18 V, is selected as a proper value for the direct current voltage Vcc.
A serial circuit, which is constructed by a source-drain connection of a first semiconductor device (first switch) such as a P-type MOS transistor P00 and a drain-source connection of a second semiconductor device (second switch) such as an N-type MOS transistor N10, is connected between a positive side (+Vaa) of the direct-current power supply 31 and the ground (±0). A drain-source connection of a third semiconductor device (third switch) such as an N-type MOS transistor N20 is connected between an interconnection point between P-type MOS transistor P00 and N-type MOS transistor N10 and a negative side (−Vaa) of the direct-current power supply 32.
A back gate of the P-type MOS transistor P00 is connected to a positive side (+Vcc) of the direct-current power supply 33. Back gates of the N-type MOS transistors N10 and N20 are connected to a negative side (−Vaa) of the direct-current power supply 33. The interconnection point between the P-type MOS transistor P00 and N-type MOS transistor N10 functions as an output terminal Out0. One end of an actuator C01 is connected to the output terminal Out0.
A switch circuit (first switch circuit) for selectively forming a conduction path for electric charging/discharging for one end of the actuator C01 is constructed by the P-type MOS transistor P00 and N-type MOS transistors N10 and N20. When the P-type MOS transistor P00 turns on and the N-type MOS transistors N10 and N20 turn off, the potential then goes to +Vaa at the one end of the actuator C01. When the P-type MOS transistor P00 and N-type MOS transistor N20 turn off and the N-type MOS transistor N10 turns on, the potential then goes to the ground potential (zero) at the one end of the actuator C01. When the P-type MOS transistor P00 and N-type MOS transistor N10 turn off and the N-type MOS transistor N20 turns on, the potential goes to −Vaa at the one end of the actuator C01.
A serial circuit, which is constructed by a source-drain connection of a fourth semiconductor device (fourth switch) such as a P-type MOS transistor P01 and by a drain-source connection of an N-type MOS transistor (fifth switch) N11, is connected between the positive side (+Vaa) of the direct-current power supply 31 and the ground (±0). A drain-source connection of a sixth semiconductor device (sixth switch) such as an N-type MOS transistor N21 is connected between an interconnection point between the P-type MOS transistor P01 and the N-type MOS transistor N11 and the negative side (−Vaa).
A back gate of the P-type MOS transistor P01 is connected to the positive side (+Vcc) of the direct-current power supply 33. Back gates of the N-type MOS transistors N11 and N21 are connected to a negative side (−Vaa) of the direct-current power supply 32. The interconnection point between the P-type MOS transistor P01 and N-type MOS transistor N11 functions as an output terminal Out1. The other end of the actuator C01 is connected to the output terminal Out1.
A switch circuit (second switch circuit) for selectively forming a conduction path for electric charging/discharging for the other end of the actuator C01 is constructed by the P-type MOS transistor P01 and N-type MOS transistors N11 and N21. When the P-type MOS transistor P01 turns on and the N-type MOS transistors N11 and N21 turn off, the potential then goes to +Vaa at the other end of the actuator C01. When the P-type MOS transistor P01 and N-type MOS transistor N21 turn off and the N-type MOS transistor Nil turns on, the potential then goes to the ground potential at the other end of the actuator C01. When the P-type MOS transistor P01 and N-type MOS transistor N11 turn off and the N-type MOS transistor N21 turns on, the potential goes to −Vaa at the other end of the actuator C01.
The P-type MOS transistor P01 functions also as a first semiconductor device for an adjacent actuator C12. The N-type MOS transistors N11 and N21 function also as second and third semiconductor devices for a neighboring actuator C12. That is, the switch circuit constructed by the P-type MOS transistor P01 and N-type MOS transistors N11 and N21 also functions as a switch circuit (first switch circuit) which selectively forms a conductive path for electric charging/discharging for one end of the adjacent actuator C12.
A serial circuit, which is constructed by a source-drain connection of a fourth semiconductor device (fourth switch) such as a P-type MOS transistor P02 and by a drain-source connection of an N-type MOS transistor (fifth switch) N12, is connected between the positive side (+Vaa) of the direct-current power supply 31 and the ground (±0). A drain-source connection of a sixth semiconductor device (sixth switch) such as an N-type MOS transistor N22 is connected between an interconnection point between the P-type MOS transistor P02 and the N-type MOS transistor N12 and the negative side (−Vaa) of the direct-current power supply 31.
A back gate of the P-type MOS transistor P02 is connected to the positive side (+Vcc) of the direct-current power supply 33. Back gates of the N-type MOS transistors N12 and N22 are connected to the negative side (−Vaa) of the direct-current power supply 32. The interconnection point between the P-type MOS transistor P02 and N-type MOS transistor N12 functions as an output terminal Out2. The other end of the actuator C02 is connected to the output terminal Out2.
A switch circuit (second switch circuit) which selectively forms a conductive path for electric charging/discharging for the other end of an actuator C12 is constructed by the P-type MOS transistor P02 and N-type MOS transistors N12 and N22.
The P-type MOS transistor P02 functions also as a first semiconductor device for an adjacent actuator C23. The N-type MOS transistors N12 and N22 function also as second and third semiconductor devices for the adjacent actuator C23. That is, the switch circuit constructed by the P-type MOS transistor P02 and N-type MOS transistors N12 and N22 also functions as a switch circuit (first switch circuit) which selectively forms a conductive path for electric charging/discharging for one end of the adjacent actuator C23.
On the other side, a main controller 40 outputs controls signals WVA and WVB common to the switch circuits described above, and also individual control signals EN1, EN2, EN3, . . . respectively to the switch circuits described above. The main controller 40 and logic control circuit 41 are operated by a direct current voltage Vdd.
Among logic control circuits 41, a logic control circuit 41 corresponding to the switch circuits for the MOS transistors P00, N10, and N20 comprises a large number of logic control circuits as shown in
Drive control signals which are output from the logic control circuits 41 are supplied respectively through the drivers 42 and buffers 43 and 44 to the gates of the MOS transistors described above.
Operation of the drive circuit 9 configured as described above is shown in
In Act 0, as shown in
In Act 1, as shown in
This charging causes the actuators C01 and C12 to deform so as to be away from one another. In accordance with this deformation, a pressure chamber 12 corresponding to a nozzle 4 expands, and ink is introduced into the pressure chamber 12.
In Act 2, as shown in
The discharging causes the actuators C01 and C12 to recover the stationary state, as shown in
In Act 3, as shown in
This charging causes the actuators C01 and C12 to deform in a direction to be close to each other, as shown in
In Act 4, as shown in
The discharging causes the actuators C01 and C12 to recover the stationary state shown in
As described above, the direct current voltage ±Vaa (=2·Vaa=20 V) is supplied as a drive voltage for charging/discharging to/from the actuators C01 and C12. In this manner, a potential difference caused between each electrode 14 and the mask plate 10 can be reduced to half of the drive voltage ±Vaa. That is, a potential difference which is caused when the drive voltage is a positive potential is Vaa (=10 V) which is half the drive voltage ±Vaa (=10 V). A potential difference which is caused when the drive voltage is a negative potential is also Vaa (=10 V) which is half the drive voltage ±Vaa.
Since the potential difference caused between each electrode 14 and the mask plate 10 can be reduced to half the drive voltage ±Vaa, problems of causing electrolysis of moisture in ink in the pressure chambers 12 can be prevented. Since electrolysis can thus be prevented, problems of producing foreign substances such as air bubbles and condensate and of dissolving or corroding the electrodes 14 can be prevented. The potential difference described above which is not large can prevent the ink from changing in quality. Accordingly, the problem of the nozzles 4 clogging with foreign substances can be prevented.
Although only the potential difference is reduced, the amplitude of the drive voltage ±Vaa is not reduced. Therefore, the actuators C01 and C12 can be driven at a sufficient speed. Accordingly, an ink ejection speed can be sufficiently increased, and highly viscous ink can be steadily ejected.
Even if a pin hole should appear in the insulating film 15 formed to cover the electrodes 14, the potential difference between each electrode 14 and the mask plate 10 is not so large, and current leakage from the pin hole can be therefore suppressed to a minimum. This suppression hinders the occurrence of electrolysis as described above and problems associated with the electrolysis. Accordingly, a lifetime of the inkjet head improves.
In addition, an average value of the drive voltage between when ink is ejected and when the ink is waiting (in the stationary state) can be substantially 0 V.
Description of Second Embodiment
Logic control circuits 41 in a drive circuit 9 are added with delay circuits 51 and 52 and a plurality of logic circuits which operate in response to outputs from the delay circuits 51 and 52. Other features of the configuration are the same as those of the first embodiment. Detailed descriptions thereof will be therefore omitted herefrom.
Operation of the drive circuit 9 is shown in
In Act 0, as shown in
In Act 1, as shown in
In Act 2, as shown in
This charging in Acts 1 and 2 causes the actuators C01 and C12 to deform in a direction to be away from each other, as shown in
In Act 3, as shown in
In accordance with the discharging as described above, the voltage charged to each of the actuators C01 and C12 decreases from 2·Vaa to Vaa.
In Act 4, as shown in
By the discharging in Acts 3 and 4, the actuators C01 and C12 recover the stationary state, as shown in
In Act 5, as shown in
In Act 6, as shown in
The charging in Acts 5 and 6 causes the actuators C01 and C12 to deform in a direction to be close to each other, as shown in
In Act 7, as shown in
In Act 8, as shown in
The discharging in Acts 7 and 8 causes the actuators C01 and C12 to recover the stationary state as shown in
The deformation in Acts 5 and 6 and recovery in Acts 7 and 8 as described above function as damping to suppress vibration which is caused in the ink in the pressure chamber 12 by ejection.
As described above, a direct current voltage ±Vaa (=2·Vaa=20 V) which has a positive potential +Vaa and a negative potential −Vaa relative to a ground potential interposed therebetween is supplied as a drive voltage for electric charging/discharging to/from the actuators C01 and C12. In this manner, the same effects as in the first embodiment can be achieved.
Particularly in the second embodiment, charging is performed in two steps respectively in Acts 1 and 2, and discharging is performed also in two steps respectively in Acts 3 and 4. Therefore, current consumption decreases so that power consumption is reduced. Further, charging is performed in two steps respectively in Acts 5 and 6, and discharging is performed also in two steps in Acts 7 and 8. Therefore, also in these Acts, current consumption decreases so that power consumption is reduced.
The embodiments described above each employ MOS transistors as a plurality of semiconductor devices. However, the semiconductor devices are not limited to MOS transistors but other devices may be used insofar as the devices have the same functions as described above.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
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2010-276838 | Dec 2010 | JP | national |
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Entry |
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Office Action mailed Oct. 22, 2013 in corresponding Japanese Patent Application No. 2010-276838 (with English translation). |
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