This application claims priority to Japanese Patent Application No. 2012-037110 filed on Feb. 23, 2012. The entire disclosure of Japanese Patent Application No. 2012-037110 is hereby incorporated herein by reference.
Technical Field
The present invention relates to a liquid ejection apparatus for ejecting ink droplets, as well as to a print method and a print system; in particular, the invention relates to a vertical array liquid ejection apparatus in which nozzle columns for color inks are allocated for each color and are arranged side by side in a direction in which a medium is conveyed, as well as to a print method and print system.
Background Technology
There is known a so-called vertical array liquid ejection apparatus having nozzle columns for a plurality of color inks and a nozzle column for black ink, the nozzle columns for the color inks and the nozzle column for the black ink being disposed side by side in a direction orthogonal to a direction in which a medium is conveyed, and the nozzle columns for the color inks being allocated for each color and being arranged side by side in the direction in which the medium is conveyed. Patent Document 1 discloses such a vertical array liquid ejection apparatus.
During printing in the vertical array liquid ejection apparatus disclosed in Patent Document 1, an amount of the medium commensurate with the nozzle column for the color inks is fed, and in a single scan, 100% of a total number of dots is printed for each of the color inks. On the other hand, as regards the black ink, the nozzle column for the black ink is divided into groups for each of the colors of the color inks; 50% of the total number of dots is printed in a single scan, and 100% of the total number of dots is printed in two scans of reciprocating motion.
There are three of the color inks, namely, CMY (where cyan is denoted by C, magenta is denoted by M, and yellow is denoted by Y), and therefore a control is carried out as regards the black ink so that 50% of the printing is carried out together with the C, and subsequently 50% of the printing is carried out together with the M, while no printing is (believed to be) carried out during the printing of the Y.
Japanese Laid-open Patent Publication No. 7-237346 (Patent Document 1) is an example of the related art.
Well-known reciprocating motion printing (bidirectional (“BiD”) printing) is carried out for the black ink to complete printing in a certain range of the medium in the conveyance direction. For this reason, in a region to which the print range is connected in the direction of the medium, there has been more likely to be banding, which is when white streaks appear due to a deviation in the amount of feed or the like. Additionally, in adopting the vertical array, controlling the printing has not been easy, especially as regards the black ink in comparison to the printing of the color inks.
The invention is a liquid ejection apparatus for ejecting ink droplets, wherein the liquid ejection apparatus includes nozzle columns for a plurality of color inks and a nozzle column for black ink, the nozzle columns for the color inks and the nozzle column for the black ink being disposed side by side in a direction orthogonal to a direction in which a medium is conveyed, and wherein a configuration is adopted in which the nozzle columns for the color inks are allocated for each of the colors and are arranged side by side in the direction in which the medium is conveyed and an amount of medium equivalent to the length of the nozzle column for each of the colors within the nozzle columns for the color inks is fed, to print on a forward path and a return path from the nozzle columns for the color inks, and in which the printing with the black ink is controlled in nozzle column units adjacent to the nozzle columns for the color inks, and partial overlay printing is carried out so as to fill in the total [number of] dots in an earlier print step and later print step as regards the print region of a part to which the print region would be connected in the earlier print step and the later print step.
In the configuration described above, the nozzle columns for the color inks are allocated for each of the colors and are arranged side by side in the direction in which the medium is conveyed, and an amount of medium equivalent to the length of the nozzle column for each of the colors within the nozzle columns for the color inks is fed, to print on a forward path and a return path from the nozzle columns for the color inks. As such, by repeatedly printing 100% of the total number of dots on every single scan for the color inks, the corresponding print region is covered.
On the other hand, for the black ink, printing is controlled by nozzle column units adjacent to the nozzle columns for the color inks, and partial overlay printing is carried out so as to fill in the total dots in an earlier print step and later print step as regards the print region of a part to which the print region would be connected in the earlier print step and the later print step. This prevents so-called banding from taking place, because regions that overlap in the two instances of printing in the earlier step and the later step are created at the portion to which the print region is connected.
According to the invention, printing is easy to control and banding, too, is less like to take place, even with a vertical array liquid ejection apparatus. It is also possible to provide a print method and print system that give rise to similar effects.
Referring now to the attached drawings which form a part of this original disclosure:
Hereinafter, embodiments of the invention will be described with reference to the accompanying drawings.
The description shall now relate to the operation of the present embodiment including the above-described configuration.
In the case of the present embodiment, the printer driver 2a clips out raster data that corresponds to and is needed for the actual driving of the nozzle columns, from the bit map data of the four planes of CMYK, and outputs same to the liquid ejection apparatus 1 as raster data via the interface 3. As such, raster data for the color inks and raster data for the black ink are generated and accumulated within a range that corresponds to the nozzle columns for all of the color inks, and raster data that corresponds to the above-described nozzle columns being made to print is supplied.
The second pass is the return path, but in this second pass, the columns that enter the print region are the C column, the M column, the Bk2 column, and the Bk3 column. As regards the color inks, the C1 is already printed, and therefore the C2 is printed in the C column, and the M1 is printed in the M column. In all of the columns, a total number of dots is printed in a single scan, and thus 100% of the printing is carried out. As regards the black ink, on the other hand, the Bk2 column and the Bk3 column have entered the print region, and printing was not carried out in the first pass in the region which the Bk3 column now faces. In the present embodiment, however, printing is not carried out because it is on the return path. BiD deviation thus does not take place.
In other words, there is printing on the forward and return paths from the nozzle columns for the color inks, while printing from the nozzle columns for the black ink happens only during operation in a predestined direction within the forward- and return-path operations; also, during a single scan in the forward path or in the return path, the nozzle columns for the black ink are completing printing of the same scanning range. The third pass will be the forward path, and the C column, the M column, and the Y column, which are the nozzle columns of all of the color inks, will face the print region; the C3, M2, and Y1 bit map data are printed as respectively illustrated in
As regards the black ink, too, the Bk1 column, the Bk2 column, and the Bk3 column all face the print region. However, the region for Bk1 had completed printing with the Bk3 column in the first pass. For this reason, printing in the third pass is completed only by the Bk2 column and the Bk3 column, which now face the regions for Bk2 and Bk3 that have yet to be printed. In the illustration in
Thereafter, all of the nozzle columns of the color inks (the C column, the M column, and the Y column) and all of the nozzle columns for the black ink (the Bk1 column, the Bk2 column, and the Bk3 column) all face the print region. Also, for the color inks, all of the nozzle columns are used on the forward path and the return path, as is the bit map data for the corresponding regions, to print the color inks. For the black ink, however, the region that has not been printed by the Bk2 column and the Bk3 column is completed, only on the forward path, by printing 100% of the total number of dots on every scan.
Thereafter, as regards the black ink, the Bk2 column and the Bk3 column carry on being printed only on the forward path. In this manner, the nozzle columns for the black ink will carry out printing only in the end region (the Bk3 column) on the initial forward path, and thereafter on the forward path carry out printing only in the middle (the Bk2 column) and the trailing end region (the Bk3 column). It would also be possible, however, to alter the control to thereby change which region is used. For example, the required print region could still be covered even by using the Bk1 column and the Bk2 column on only the forward path starting at the third pass. In this sense, at an intermediate position that excludes the start time and the end time, the nozzle columns for the black ink would print using the nozzles in a range amounting to two colors of the nozzle columns for the color inks on only the forward path or on only the return path; more specifically, the nozzle columns for the black ink would not carry out printing on the initial forward path, and thereafter would carry out printing in only the lead region and middle region on the forward path.
In the embodiment described above, 100% of the total number of dots was carried out in a single scan in the print region for the black ink. Fundamentally printing on only the forward path enhances the print quality, since BiD deviation does not take place. However, it would still be sometimes possible for banding to take place in the print region of each of the forward paths. For this reason, in the present embodiment, partial overlay printing is carried out at some parts.
Similarly with respect to
That is, all of the groups of the Bk1 column, the Bk2 column, and the Bk3 column are used on the third pass. However, for the Bk1 column, it is not that all of the nozzles are used, but rather there is a limitation to the last several rasters only; conversely, for the Bk3 column, 100% printing is not carried out for the nozzles corresponding to several rasters that would be printed using the Bk1 column. In this manner, the overlay printing is carried out in a predetermined range in the conveyance direction, in a region to which the print region for every forward path or return path is connected in the printing with the black ink. Also, with the exception of the portion where the partial overlay printing is being carried out, the nozzle columns for the black ink will print using the nozzles of a range amounting to two colors of the nozzle columns for the color inks, on only the forward path or the return path, at an intermediate position that excludes the start time and end time.
In the embodiments described above, fundamentally, printing is carried out on only the forward path to thereby cause BiD deviation not to take place. However, only for a vertical array head of the present embodiment being used to eliminate banding by carrying out partial overlay printing, it is not necessary to print only on the forward path.
Thus, the nozzle columns for the color inks are arranged side by side in the direction in which the medium is conveyed, and are allocated to each of the colors, and an amount of the medium equivalent to the length of the nozzle columns of each of the colors among the nozzle columns for the color inks is fed, to print on the forward path and return path from the nozzle columns for the color inks. As such, by repeatedly printing 100% of the total number of dots on every single scan for the color inks, the corresponding print region is covered. For the black ink, printing is controlled by nozzle column units adjacent to the nozzle columns for the color inks, and partial overlay printing is carried out so as to fill in the total dots in an earlier print step and later print step as regards the print region of a part to which the print region would be connected in the earlier print step and the later print step. This prevents banding from taking place, because regions that overlap in the two instances of printing in the earlier step and the later step are created at the portion to which the print region is connected. In the embodiment described above, the generation of the raster data was carried out by the printer driver 2a, but it would also be possible to carry out an equivalent functionality in the interior of the liquid ejection apparatus 1. Further, a conversion program can also be provided to a cloud within the Internet.
It shall be readily understood that the invention is not to be limited to the embodiments above. It shall be appreciated by those skilled in the art that:
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-037110 | Feb 2012 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5044796 | Lund | Sep 1991 | A |
| 6863367 | Hamamoto et al. | Mar 2005 | B2 |
| 7500727 | Takahashi | Mar 2009 | B2 |
| 8011756 | Ike | Sep 2011 | B2 |
| 8342646 | Mizutani | Jan 2013 | B2 |
| 8500251 | Kubo | Aug 2013 | B2 |
| 20090251499 | Santo et al. | Oct 2009 | A1 |
| 20130194333 | Ito et al. | Aug 2013 | A1 |
| 20140347415 | Ito et al. | Nov 2014 | A1 |
| Number | Date | Country |
|---|---|---|
| 60-107975 | Jun 1985 | JP |
| 02-233275 | Sep 1990 | JP |
| 07-237346 | Sep 1995 | JP |
| 2003-260789 | Sep 2003 | JP |
| 2008-173835 | Jul 2008 | JP |
| 2009-241281 | Oct 2009 | JP |
| 2011-207147 | Oct 2011 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20130222449 A1 | Aug 2013 | US |