1. Technical Field
The present invention relates to a liquid ejection apparatus which ejects liquid onto a recording medium, in particular, relates to a liquid ejection apparatus including a waste liquid unit for reserving waste liquid which has been wastefully ejected from a liquid ejection head.
2. Related Art
There is a recording apparatus as an example of a liquid ejection apparatus and there is an ink jet printer as an example of the recording apparatus. In the ink jet printer, ink discharged from an ink jet recording head does not always land onto a recording paper as an example of a recording medium in some case. In other words, ink is wastefully ejected at a predetermined portion intentionally in some case.
For example, in an ink jet printer which can execute so-called borderless recording in which recording is performed on the entire recording paper without margins, a groove is formed on an upper surface of a supporting member (platen) arranged so as to be opposed to an ink jet recording head. Further, in such ink jet printer, ink discharged onto a region deviated from edges of the recording paper is wastefully ejected into the groove. An ink discharge hole is provided on a bottom of the groove and ink which has been wastefully ejected into the groove is discharged to the lower side through the ink discharge hole so as to be introduced to a waste liquid unit which reserves waste liquid.
Whether or not an ink jet printer executes the borderless recording, a maintenance unit which performs maintenance on an ink jet recording head is provided in the ink jet printer. The maintenance unit includes a capping unit which caps the ink jet recording head and a pump unit which generates a negative pressure in a cap. The maintenance unit sucks ink through an ink discharge hole on the ink jet recording head and discharges the sucked ink to a waste liquid unit.
If waste ink is repeatedly discharged as described above, the waste liquid unit is filled with waste liquid. When the waste liquid unit is filled with waste liquid, subsequent recording operations cannot be executed. In particular, since an ink jet printer for business use is required to have longer lifetime, it is important to manage a waste ink reservation amount in the waste liquid unit.
Then, an ink jet recording apparatus in which the waste liquid unit is provided on a printer main body in a detachable manner, and a user can exchange the waste liquid unit when the waste liquid unit is filled with waste liquid has been already proposed (JP-A-6-234209).
As for lifetimes of parts used in an ink jet printer, an exchange frequency of the waste liquid unit is extremely less in comparison with an exchange frequency of an ink cartridge, for example, in general. On the other hand, since the waste liquid unit reserves waste liquid, there are risks that user's hands may possibly become dirty at the time of exchange and an inner portion of the apparatus is caused to be contaminated. In addition, if the waste liquid unit is detached carelessly while a maintenance operation is being executed on the ink jet recording head, there arises a risk that waste liquid flows out into the apparatus from an ink tube that is introducing the waste liquid to the waste liquid unit.
In addition, when a user performs an operation of exchanging the waste liquid unit, a controller of the ink jet printer needs to grasp a waste liquid reservation amount in the waste liquid unit. Then, when the waste liquid unit is filled with waste liquid, the controller is required to notify the user of that filled-up. In order to execute the above operation, for example, it is considered that a memory unit (IC chip) which holds information relating to the waste liquid reservation amount must be provided on the waste liquid unit and information relating to an expected waste liquid amount is written into the memory unit when an operation in which waste liquid is generated is executed.
However, if the waste liquid unit is drawn out while information is being written into the memory unit, the information cannot be written into the memory unit properly. Then, the waste liquid reservation amount in the waste liquid unit cannot be grasped properly. As a result, there arises a risk that waste liquid overflows in the apparatus.
Accordingly, considering the above situation, it is preferable that attachment and detachment of the waste liquid unit be performed requisite minimum times essentially. However, if the waste liquid unit is configured to be detachable, the waste liquid unit is exposed to an outer surface of an apparatus main body of the ink jet printer. Therefore, a user is easy to mistakenly draw out the waste liquid unit by mistake.
Further, in order to prevent the waste liquid unit from being drawn out carelessly, the following configuration can be considered to be employed, for example. That is, an openable and closable cover which opens and covers the waste liquid unit is provided and a sensor dedicated to detect opening and closing of the cover is provided. With this, at least a possibility that the waste liquid unit is drawn out is detected in advance. When the sensor detects the possibility that the waste liquid unit may be drawn out, the operation of the maintenance unit is stopped immediately.
With this configuration, at least flow-out of waste liquid in the apparatus, which is caused when the waste liquid unit is drawn out while the maintenance operation is being executed on the ink jet recording head, can be prevented from occurring. However, in this case, the apparatus is largely increased in cost, and in addition, this configuration may lead to the waste of resources and is not preferable since the waste liquid unit is rarely exchanged.
An advantage of some aspects of the invention is to provide an apparatus at low cost in which a waste liquid unit is provided in a detachable manner and the waste liquid unit can be prevented from being drawn out carelessly.
A liquid ejection apparatus according to a first aspect of the invention includes an apparatus main body, a liquid ejection head which is provided on the apparatus main body and ejects liquid onto a recording medium, a draw-out path which is provided on the apparatus main body, a waste liquid unit which is provided on the draw-out path in a detachable manner and reserves waste liquid wastefully ejected from the liquid ejection head, an opening from which a transportation path for transporting the recording medium is exposed, and an opening/closing unit which is provided to be capable of opening and closing the opening, and at least a part of which is located on the draw-out path and covers at least a part of the waste liquid unit in a state where the waste liquid unit is attached to the draw-out path and the opening is closed.
According to the aspect of the invention, at least a part of the opening/closing unit is located on the draw-out path and covers at least a part of the waste liquid unit in a state where the waste liquid unit is attached to the apparatus main body and the opening/closing unit closes the opening. Therefore, in order to draw out the waste liquid unit, a user needs to open the opening/closing unit first. Accordingly, the waste liquid unit can be prevented from being carelessly and easily drawn out.
Further, the opening/closing unit exposes the transportation path of the recording medium therefrom for performing a paper jam processing. An opening and closing frequency of the opening/closing unit is extremely less and an opening and closing timing is irregular. Therefore, the waste liquid unit can be prevented more effectively from being carelessly and easily drawn out.
It is to be noted that the opening/closing unit exposes the transportation path of the recording medium therefrom for performing the paper jam processing and is not a cover dedicated to the waste liquid unit. Therefore, cost of the apparatus is not increased.
Further, since the opening/closing unit exposes the transportation path of the recording medium therefrom for performing the paper jam processing, the recording medium cannot be transported properly in a state where the opening/closing unit opens. That is to say, if the recording medium is transported in the state where the opening/closing unit opens, a user can easily recognize that the opening/closing unit opens.
Therefore, a recording operation on the recording medium can be prevented from being performed continuously for a long period of time in a state where the waste liquid unit is drawn out. With this, a large amount of waste liquid is prevented from being flown out in the apparatus. In addition, a sensor dedicated to detect an opening and closing state of the opening/closing unit is not required to be provided.
According to a second aspect of the invention, in the liquid ejection apparatus according to the first aspect of the invention, it is preferable that the opening/closing unit form a part of the transportation path.
According to a third aspect of the invention, in the liquid ejection apparatus according to the first and second aspects of the invention, it is preferable that the waste liquid unit have a hook portion serving as a hook when the waste liquid unit is drawn out, and the opening/closing unit cover the hook portion in a state of the opening being closed.
According to the aspect of the invention, the hook portion serving as the hook when the waste liquid unit is drawn out is formed on the waste liquid unit. The hook portion is covered by the opening/closing unit. Therefore, the waste liquid unit can be prevented more effectively from being carelessly and easily drawn out.
According to a fourth aspect of the invention, in the liquid ejection apparatus according to the first to third aspects of the invention, it is preferable that the waste liquid unit be provided in a state of being biased by a biasing unit in a detachment direction, and the waste liquid unit be engaged with the opening/closing unit which is in a state of closing the opening so as to be fixed at an attachment position on the apparatus main body.
According to the aspect of the invention, the waste liquid unit is provided in the state of being biased by the biasing unit in the detachment direction and the waste liquid unit is engaged with the opening/closing unit which is in the state of closing the opening so as to be fixed at the attachment position on the apparatus main body. In other words, the waste liquid unit cannot be made in an attached state by itself. Therefore, the waste liquid unit can be also used as a unit which detects an opening and closing state of the opening/closing unit.
According to a fifth aspect of the invention, in the liquid ejection apparatus according to the first to fourth aspects of the invention, it is preferable that a memory unit which holds information relating to an amount of waste liquid reserved in the waste liquid unit be provided on the waste liquid unit, and the waste liquid unit be accessible to the memory unit when the waste liquid unit is attached to the apparatus main body of the liquid ejection apparatus.
According to the aspect of the invention, the memory unit which holds information relating to a waste liquid amount is provided on the waste liquid unit and the memory unit is accessible when the waste liquid unit is attached to the apparatus main body of the liquid ejection apparatus. Therefore, when the waste liquid unit is filled with waste liquid, a warning indicating that filled-up can be issued to a user.
Further, the memory unit is not accessible in a state where the waste liquid unit is detached. Therefore, the memory unit for obtaining the reserved waste liquid amount in the waste liquid unit can be also used as a unit which detects whether or not the waste liquid unit is attached. As a result, a processing operation during which waste liquid is generated is set not to be performed, for example, when the waste liquid unit is not attached. This makes it possible to prevent the waste liquid from flowing out in the apparatus.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, an embodiment of the invention is described with reference to drawings. However, the invention is not limited to the following embodiment and various variations can be made within the range of the invention described in the scope of the invention. One embodiment of the invention is described below based on the assumption that such variations are encompassed in the range of the invention.
Further,
Hereinafter, an entire configuration of the ink jet printer 1 is outlined. In
A reference numeral 5 on a front surface of the apparatus indicates a paper cassette on which the recording paper is set and which is provided in a detachable manner. A reference numeral 6 indicates a paper discharge port through which a paper on which recording has been performed is discharged. A reference numeral 7 indicates a discharged paper reception tray which receives the discharged recording paper.
A reference numeral 8 indicates a front cover for exposing a paper transportation path when paper jam occurs. A reference numeral 9 indicates an operation panel which includes a power supply button, operation buttons with which various print settings and recording are executed, a display portion which displays previews of print setting contents and a print image, and the like. Further, a reference numeral 10 on an upper portion of the apparatus indicates a document set tray. A reference numeral 11 indicates a document reception tray which receives a discharged document.
Subsequently, the paper transportation path on the recording portion 2 is outlined with reference to
The recording portion 2 includes two paper feeding paths. One of them is a paper feeding path from the paper cassette 5 provided on a lower portion of the apparatus and the other of them is a paper feeding path from a supporting member 30 provided at a rear side of the apparatus (right side in
A roller indicated by a reference numeral 36, which is provided at a position opposed to the paper cassette 5, is a feeding roller. The feeding roller 36 is provided so as to advance to and retreat from the paper cassette 5 as indicated by a solid line and a virtual line (reference numeral 36′). The feeding roller 36 makes contact with an uppermost paper accommodated in the paper cassette 5 and rotates so as to feed the uppermost paper to the downstream side. The fed paper is reversed by a reverse roller 39 having a large diameter in a curved manner, and then, reaches to a transportation driving roller 45 and a transportation driven roller 46. It is to be noted that a reference numeral 40 indicates a separation roller which separates a paper by nipping the paper between the separation roller and the reverse roller 39.
On the other hand, the supporting member 30 supports a paper in an inclined posture. Further, the supporting member 30 swings about a swing shaft (not illustrated) provided at an upper portion so as to make the feeding roller 31 pressurize an uppermost paper which is supported thereby. The feeding roller 31 rotates so as to feed the pressurized paper to the downstream side. It is to be noted that a reference numeral 32 indicates a separation roller which separates a paper by nipping the paper between the separation roller and the reverse roller 31.
The transportation driving roller 45 and the transportation driven roller 46 are a roller pair which precisely feeds a paper to the downstream side. An ink jet recording head 49 and a supporting member 47 which supports a paper are arranged so as to be opposed to each other at the downstream side of the roller pair.
The recording head 49 is provided on a bottom of a carriage 48 which can reciprocate in the main scanning direction (front-rear direction of a paper plane of
A maintenance unit (not illustrated) is provided at a home position (not illustrated) of the carriage 48. The maintenance unit includes a cap unit (not illustrated) which caps the recording head 49 and a pump unit which generates a negative pressure in the cap unit. The maintenance unit sucks ink from ink discharge nozzles (not illustrated) by generating the negative pressure in the cap in a state where the recording head 49 is capped. Then, the sucked ink is introduced to the waste liquid unit 21, which will be described later, through a tube (not illustrated), as waste liquid.
Next, at the downstream side of the recording head 49, a reference numeral 52 indicates a driven roller which prevents a paper from floating, a reference numeral 53 indicates a discharge driving roller which rotates to discharge a paper, and a reference numeral 54 indicates a discharge driven roller which nips a paper between the discharge driven roller and the discharge driving roller 53. A paper on which recording has been performed is discharged to the discharged paper reception tray 7 with these roller pairs.
A schematic configuration of the ink jet printer 1 is described thus far. Hereinafter, in particular, an attachment configuration of the waste liquid unit 21 is described in detail.
As illustrated in
The waste liquid unit 21 is a box-shaped constituent component for reserving waste liquid which has been wastefully ejected from the recording head 49 as described above. The waste liquid unit 21 is attached to an opening 2c formed on a housing 2b constituting the apparatus main body 2a. If the waste liquid unit 21 is attached to the apparatus main body 2a, a waste ink reception port (not illustrated) provided on the waste liquid unit 21 and a waste ink discharge port (not illustrated) provided on the apparatus main body 2a are connected to each other so that waste ink can be introduced into the waste liquid unit 21.
A recess (hook portion) 21a is formed on the waste liquid unit 21 at a right front side as illustrated in
Next, the rear unit 16 as an opening/closing unit is a unit which opens and closes an opening 23 from which the paper transportation path (in the embodiment, upstream side portion of the transportation driving roller 45) is exposed. The opening 23 is closed in a state where the rear unit 16 is attached to the apparatus main body 2a.
If paper jam occurs, the front cover 8 at the front side or the rear unit 16 is detached (the opening 23 is opened) so that the paper transportation path is exposed. In particular, in the embodiment, the paper transportation path at the downstream side (left side in
It is to be noted that in the embodiment, the rear unit 16 includes a guide member 41 which forms the paper transportation path and the reverse roller 39. The paper transportation path is largely opened by detaching the rear unit 16.
The rear unit 16 has lock members 17 at both sides. If operation button portions 17a formed on ends of the lock members 17 are pressed inward, a lock state of the rear unit 16 to the apparatus main body 2a is released.
Locking hooks 17b are formed on the lock members 17. If the locking hooks 17b get into recesses 18a formed on the frame 18, the rear unit 16 is locked to the apparatus main body 2a. Accordingly, the locking hooks 17b are disengaged from the recesses 18a by pressing the operation button portions 17a of the lock members 17 against biasing forces of the coil springs 19 (in the right direction in an example as illustrated in
Next, an attachment configuration of the waste liquid unit 21 is described. An IC chip 22 is provided on one side surface of the waste liquid unit 21 as illustrated in
The controller (not illustrated) increments an expected ink discharge amount to a numerical value indicating an accumulated waste liquid amount held in the IC chip 22 when maintenance is executed on the recording head 49, for example. With this, the controller (not illustrated) can grasp an amount of waste ink reserved in the waste liquid unit 21. When the waste ink amount reaches to an upper limit or an exchange standard slightly smaller than the upper limit of an amount of waste ink which can be reserved in the waste liquid unit 21, the controller issues a warning to a user to exchange the waste liquid unit 21.
The IC chip 22 is not accessible in a state where the waste liquid unit 21 is detached. Therefore, the controller (not illustrated) can detect whether the waste liquid unit 21 is attached or not based on accessibility to the IC chip 22. As a result, a processing operation in which waste ink is generated (for example, maintenance operation on the recording head 49) is set so as not to be performed when the waste liquid unit 21 is not attached, for example. This makes it possible to prevent the waste ink from flowing out in the apparatus.
On the other hand, a recess 21b is formed on the other side surface of the waste liquid unit 21 as illustrated in
As illustrated in
With the above configuration, the waste liquid unit 21 cannot be drawn out in the state where the rear unit 16 is attached. In order to draw out the waste liquid unit 21, the rear unit 16 needs to be detached (the opening 23 needs to be opened) first.
Hereinafter, action effects obtained by the above configuration are described. An exchange frequency of the waste liquid unit 21 is extremely less than an exchange frequency of an ink cartridge (not illustrated), for example. However, since the waste liquid unit 21 reserves waste ink, there arises risks that a user's hand may become dirty at the time of the exchange and an inner portion of the apparatus may possibly be contaminated. In addition, if the waste liquid unit 21 is detached carelessly while the maintenance operation is being executed on the recording head 49, there arises a risk that waste liquid flows out into the apparatus from an ink tube (not illustrated) that is introducing the waste liquid to the waste liquid unit 21.
In addition, if the waste liquid unit 21 is drawn out while information is being written into the IC chip 22, the information cannot be written into the IC chip 22 properly. Then, the waste ink reservation amount in the waste liquid unit 21 cannot be grasped properly. As a result, there arises a risk that waste liquid overflows in the apparatus.
Accordingly, it is preferable that attachment and detachment of the waste liquid unit 21 be performed requisite minimum times at appropriate timings essentially and the waste liquid unit 21 should not be drawn out carelessly and easily. Then, in the invention, a part of the waste liquid unit 21 is covered by the rear unit 16 which is to be detached when an irregular and infrequent event of a paper jam processing occurs. With this configuration, the waste liquid unit 21 can be prevented from being carelessly and easily drawn out.
It is to be noted that the rear unit 16 exposes the paper transportation path therefrom for performing the paper jam processing and is not a cover dedicated to the waste liquid unit 21. Therefore, cost of the apparatus is not increased.
Further, since the rear unit 16 exposes the paper transportation path therefrom for performing the paper jam processing, a paper cannot be transported properly in a state where the rear unit 16 is being opened. That is to say, if the paper is transported in the state where the rear unit 16 is opened, the paper may be undesirably discharged from the opening 23. Accordingly, a user can easily recognize that the rear unit 16 is being opened.
Therefore, a recording operation on the paper can be prevented from being performed continuously for a long period of time in a state where the waste liquid unit 21 is drawn out. With this, a large amount of waste ink is prevented from being flown out in the apparatus. In addition, a sensor dedicated to detect an opening and closing state of the rear unit 16 is not required to be provided.
In addition, in the embodiment, the recess 21a serving as a hook when the waste liquid unit 21 is drawn out is covered by the rear unit 16. Therefore, the waste liquid unit 21 can be prevented more effectively from being carelessly and easily drawn out.
Subsequently, another embodiment of the invention is described with reference to
That is to say, in the embodiment, the waste liquid unit 21 cannot be made in an attached state by itself and needs to be surely engaged with (pressed by) the rear unit 16. Therefore, the IC chip 22 provided on the waste liquid unit 21 can be used not only as a unit which detects whether the waste liquid unit 21 is attached or not but also as a unit which detects an opening and closing state of the rear unit 16.
It is to be noted that a distance from an arrangement position of the locking hook 17b which locks the rear unit 16 in the attached state to the side end portion 16a which covers the waste liquid unit 21 is preferably shorter from a viewpoint of holding the waste liquid unit 21 reliably. In the embodiment, the position of the locking hook 17b is set to a position which is at an outer side of the apparatus (left side in
The embodiments as described above are merely examples and the invention is not limited to the embodiments. For example, in the embodiments, the rear unit 16 is attached to and detached from the apparatus main body 2a so as to open and close the opening 23 from which the paper transportation path is exposed. However, for example, the rear unit 16 may be provided on the apparatus main body 2a in a rotationally movable or slidable manner so as to open/close the opening 23 by rotating or sliding the rear unit 16.
Further, in the above embodiments, the rear unit 16 opens and closes the opening from which the paper transportation path is exposed, and the waste liquid unit 21 is engaged with such rear unit 16. However, the invention is not limited thereto. Alternatively, a part of another opening/closing unit (for example, another opening/closing unit provided on a printer, such as a cover which opens and closes an attachment port of an ink cartridge) may be located on a draw-out path of the waste liquid unit 21 and cover at least a part of the waste liquid unit 21.
Further, in the above embodiments, the invention is applied to a recording apparatus as an example of a liquid ejection apparatus and an ink jet printer as an example of the recording apparatus. However, the invention can be also applied to other liquid ejection apparatuses which are generally used.
The liquid ejection apparatus is not limited to a recording apparatus in which an ink jet recording head is used and which discharges ink from the recording head so as to perform recording on a recording medium, such as a printer, a copying machine, a facsimile and so on. Alternatively, the liquid ejection apparatus includes an apparatus which ejects liquid based on the usage thereof instead of ink onto a recording medium from a liquid ejection head corresponding to the ink jet recording head so as to make the liquid adhere to the recording medium.
The liquid ejection head includes a color material ejection head used for manufacturing a color filter for a liquid crystal display, an electrode material (conductive paste) ejection head used for forming an electrode of an organic electroluminescence (EL) display and a field emission display (FED), a bioorganic material ejection head used for manufacturing a biochip, a specimen ejection head as a precision pipette, and the like in addition to the above recording head.
The entire disclosure of Japanese Patent Application No. 2011-42296, filed Feb. 28, 2011 is expressly incorporated by reference herein.
Number | Date | Country | Kind |
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2011-042296 | Feb 2011 | JP | national |