The present application is based on, and claims priority from JP Application Serial Number 2023-162867, filed Sep. 26, 2023, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a circuit device and a method of setting the circuit device.
A liquid ejection apparatus, such as an ink jet printer, drives a piezoelectric element in the ejection unit of the liquid ejection apparatus with a drive signal to eject a liquid, such as ink, with which the pressure chamber in the ejection unit is filled as droplets from a nozzle to form an image on a medium such as recording paper.
In such a liquid ejection apparatus, for example, as described in JP-A-2017-140761, one droplet ejected from a nozzle may be merged with another droplet ejected from the nozzle after the one droplet is ejected, before landing on the medium.
However, when the drive cycle of the ejection unit is shortened to meet the recent demand for a faster printing speed, the interval between the ejection of one droplet from the nozzle and the ejection of another droplet is shorter, resulting in instability in the ejection of the another droplet.
According to an aspect of the present disclosure, a liquid ejection apparatus includes an ejection unit including a nozzle from which a liquid to be landed on a medium is ejected, a pressure chamber that is in communication with the nozzle and through which a liquid flows, and a drive element that causes the liquid in the pressure chamber to pressure fluctuate when a drive signal is supplied, and a drive signal generator that generates the drive signal, wherein the drive signal includes a plurality of ejection pulses corresponding to a plurality of droplets that merges before landing on a medium, wherein a first ejection pulse, of the plurality of ejection pulses, the first ejection pulse being a first pulse in chronological order, includes a first expansion element that changes from a first potential to a second potential and drives the drive element so as to expand a volume of the pressure chamber, and a first ejection element that changes from the second potential to a third potential, contracts the volume of the pressure chamber that was expanded by the first expansion element, and ejects a droplet from the nozzle, wherein a second ejection pulse, of the plurality of ejection pulses, the second ejection pulse being a pulse following the first ejection pulse in chronological order, includes a second expansion element that changes from a fourth potential to a fifth potential and drives the drive element so as to expand the volume of the pressure chamber, and a second ejection element that changes from the fifth potential to a sixth potential, contracts the volume of the pressure chamber that was expanded by the second expansion element, and ejects a droplet from the nozzle, and wherein a time length of a first period that is a period of time during which the second expansion element changes from the fourth potential to the fifth potential is longer than a time length of a second period that is a period of time during which the first expansion element changes from the first potential to the second potential.
Hereinafter, embodiments for carrying out the present disclosure will be described with reference to the drawings. However, in each figure, the size and scale of each part are appropriately changed from the actual ones. In addition, since the embodiments described below are preferable specific examples of the present disclosure, there are various technically preferred limitations. However, the scope of the present disclosure is not limited to these embodiments unless otherwise specified in the following description.
In the present embodiment, a liquid ejection apparatus will be described by exemplifying an ink jet printer that ejects ink to form an image on recording paper PR.
The configuration of an ink jet printer 1 according to the present embodiment will be described with reference to
As shown in
The ink jet printer 1 includes a control unit 2 that controls each component of the ink jet printer 1, a head unit 3 including an ejection unit D that ejects ink, a drive signal generation unit 4 that generates a drive signal Com for driving the ejection unit D, and a transport unit 7 that changes the relative position of the recording paper PR to the head unit 3.
The ink is an example of a “liquid” and the recording paper PR is an example of a “medium. The ink jet printer 1 that ejects the ink is an example of a “liquid ejection apparatus”. The drive signal generation unit 4 that generates the drive signal Com for driving the head unit 3, for example, includes one or more electric circuits and is an example of a “drive signal generator”.
In the present embodiment, the ink jet printer 1 includes one or more head units 3 and one or more drive signal generation units 4 that correspond one-to-one to the one or more head units 3. Specifically, the present embodiment assumes that the ink jet printer 1 includes four head units 3 and four drive signal generation units 4 that correspond one-to-one to the four head units 3. However, for convenience of explanation, the following description may focus on one head unit 3 out of the four head units 3 and one drive signal generation unit 4, out of the four drive signal generation units 4, corresponding to the one head unit 3, as shown in
The control unit 2 includes one or more CPUs. The control unit 2 may include a programmable logic device such as an FPGA instead of or in addition to the CPU. Here, the CPU is an abbreviation for a central processing unit and the FPGA is an abbreviation for a field-programmable gate array. The control unit 2 includes a memory. The memory includes one or both of a volatile memory such as a random access memory (RAM), and a nonvolatile memory such as a read only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), or a programmable ROM (PROM).
As described in detail below, the control unit 2 generates signals for controlling the operation of various components of the ink jet printer 1, such as a print signal SI and a waveform designation signal dCom. Here, the waveform designation signal dCom is a digital signal that defines the waveform of the drive signal Com. The drive signal Com is an analog signal that drives the ejection unit D. The drive signal generation unit 4 includes a DA conversion circuit and generates the drive signal Com with a waveform defined by the waveform designation signal dCom. The print signal SI is a digital signal that designates the type of operation of the ejection unit D. Specifically, the print signal SI is a signal that designates the type of operation of the ejection unit D by designating whether the drive signal Com is supplied to the ejection unit D.
As shown in
The recording head 32 includes M ejection units D. The value M is a natural number satisfying “M≥1”. In the following, the m-th ejection unit D among the M ejection units D provided in the recording head 32 may be referred to as an ejection unit D[m]. The variable m is a natural number that satisfies “1≤m≤M”. In the following, when a component, a signal, or the like of the ink jet printer 1 corresponds to the ejection unit D[m] of the M ejection units D, a subscript [m] may be added to the sign in order to represent the component, the signal, or the like concerned.
The supply circuit 31 switches whether the drive signal Com is supplied to the ejection unit D[m] based on the print signal SI. In the following, a drive signal Com supplied to the ejection unit D[m] in the drive signal Com may be referred to as a supply drive signal Vin[m].
As described above, in the present embodiment, the ink jet printer 1 executes a printing process. When the printing process is executed, control unit 2 generates signals for controlling the head unit 3, such as the print signal SI, based on the print data Img. When the printing process is executed, the control unit 2 generates signals for controlling the drive signal generation unit 4, such as the waveform designation signal dCom. The control unit 2 also generates signals for controlling the transport unit 7 when the printing process is executed. As a result, the control unit 2 controls the transport unit 7 so that the relative position of the recording paper PR to the head unit 3 is changed during the printing process, while adjusting presence or absence of the ink ejection from the ejection unit D[m], the ink ejection amount, the ink ejection timing, and the like, and controls each component of the ink jet printer 1 so that the image corresponding to the print data Img is formed on the recording paper PR.
As shown in
As shown in
As mentioned above, the ink jet printer 1 according to the present embodiment includes the transport unit 7. The transport unit 7, as shown in
As shown in
Part of the ink ejected from the nozzles N in the printing process is changed to mist before landing on the recording paper PR and floats inside the housing 100.
The following is an overview of the head unit 3 with reference to
As shown in
As shown in
In the present embodiment, when the ink jet printer 1 executes the printing process, one or more unit periods TP are set as the operating periods of the ink jet printer 1. In each unit period TP, the ink jet printer 1 according to the present embodiment can drive each ejection unit D[m] for the printing process.
As shown in
As shown in
In the present embodiment, in the unit period TP in which the printing process is executed, it is assumed that the ejection unit D[m] can form any dot Dt of a large dot including the ink with an ink amount ξ1, a medium dot including the ink with an ink amount ξ2 less than the ink amount ξ1, and a small dot including the ink with an ink amount ξ3 less than the ink amount ξ2.
As shown in
The description is returned to
In the present embodiment, it is assumed that the ink amount ξ1 corresponds to an ink amount greater than or equal to the sum of the ink amount φ1 and the ink amount φ2, the ink amount ξ2 corresponds to the ink amount φ2, and the ink amount ξ3 corresponds to the ink amount φ1.
As shown in
Here, the waveform PA1-1 includes, in chronological order, a waveform PP1 in the control period Q1, a waveform PP2 in the control period Q2, and a waveform PP3(1) in the control period Q3. The waveform PP1 is a waveform that changes from the reference potential V0 to the potential VL1. The waveform PP2 is a waveform that maintains the potential VL1 from the end of the waveform PP1 to the beginning of the waveform PP3(1). The waveform PP3(1) is a waveform that changes from the potential VL1 to the potential VH1. In the present disclosure, “one signal maintains one potential during one period” is a concept that includes the case where “one signal maintains a potential that matches one potential during one period” as well as the case where “one signal maintains a potential that matches one potential during one period by design” and the case where “if noise is eliminated, one signal can be regarded as maintaining a potential that matches one potential during one period”.
In chronological order, the waveform PA2-1 includes a waveform PP7 in the control period Q7, a waveform PP8 in the control period Q8, a waveform PP9 in the control period Q9, a waveform PP10 in the control period Q10, and a waveform PP11 in the control period Q11. The waveform PP7 is a waveform that changes from the potential VH1 to the potential VL2. The waveform PP8 is a waveform that maintains the potential VL2. The waveform PP9 is a waveform that changes from the potential VL2 to the potential VH2. The waveform PP10 is a waveform that maintains the potential VH2. The waveform PP11 is a waveform that changes from the potential VH2 to the reference potential V0.
A waveform PP6 couples the waveform PA1-1 and the waveform PA2-1 in the control period Q6. In
As an example, the present embodiment assumes that the volume of the cavity CV included in the ejection unit D[m] is smaller when a potential of the supply drive signal Vin[m] supplied to the ejection unit D[m] is high than when the potential is low. Therefore, when the ejection unit D[m] is driven by the supply drive signal Vin[m] having the waveform PA1-1, or the like, the ink in the ejection unit D[m] is ejected from the nozzle N when the potential of the supply drive signal Vin[m] changes from a low potential to a high potential. However, as an alternative method, the volume of the cavity CV included in the ejection unit D[m] may be larger when a potential of the supply drive signal Vin[m] is high than when the potential is low. In this case, the high and low potentials in each of the following embodiments should be treated in a opposite way.
In the waveform PP1 of the control period Q1, the potential of the drive signal Com changes from a high potential to a low potential, so that the volume of the cavity CV is expanded. In the waveform PP2 of the control period Q2, the potential of the drive signal Com is maintained at the potential VL1, so that the volume of the cavity CV is also maintained. In the waveform PP3(1) of the control period Q3, the potential of the drive signal Com changes from a low potential to a high potential, so that the volume of the cavity CV contracts and a droplet is ejected from the nozzle N. In the waveform PP6 of the control period Q6, the potential of the drive signal Com is maintained at the potential VH1, so that the volume of the cavity CV is also maintained. In the waveform PP7 of the control period Q7, the potential of the drive signal Com changes from a high potential to a low potential, so that the volume of the cavity CV is expanded. In the waveform PP8 of the control period Q8, the potential of the drive signal Com is maintained at the potential VL2, so that the volume of the cavity CV is also maintained. In the waveform PP9 of the control period Q9, the potential of the drive signal Com changes from a low potential to a high potential, so that the volume of the cavity CV contracts and a droplet is ejected from the nozzle N. In the waveform PP10 of the control period Q10, the potential of the drive signal Com is maintained at the potential VH2, so that the volume of the cavity CV is also maintained. In the waveform PP11 of the control period Q11, the potential of the drive signal Com changes from a high potential to a low potential, so that the volume of the cavity CV is expanded.
The waveform PP10 and the waveform PP11 have the effect of suppressing the residual vibration of the liquid in the ejection unit D by the waveform PP11 causing the volume of the cavity CV to expand at the timing when the pressure of the ink in the cavity CV increases due to residual pressure vibration of the ink in the ejection unit D after waveform PP is supplied to the piezoelectric element PZ. The waveform PP11 is an example of a “damping element”.
The time length of the control period Q7 that is the period of a change from the potential VH1 to the potential VL2 in the waveform PP7 is longer than the time length of the control period Q1 that is the period of a change from the reference potential V0 to the potential VL1 in the waveform PP1. Preferably, the time length of the control period Q7 is 1.5 times or more and 3 times or less the time length of the control period Q1.
When the time length of the control period Q7 is shorter than the time length of the control period Q1, the droplet ejected with the waveform PA2-1 is elongated and the shape of the droplet tends to be constricted in the middle, so that the ink easily scatters from the nozzle N. The ink jet printer 1 can reduce scattering of the ink from the nozzle N by making the time length of the control period Q7 longer than the time length of the control period Q1.
In other words, the rate of change in the waveform PP7 from the potential VH1 to the potential VL2 is smaller than the rate of change in the waveform PP1 from the reference potential V0 to the potential VL1.
The waveform PP7 monotonically decreases from the potential VH1 to the potential VL2. In the example shown in
In any cases, the waveform PP7 does not include a maintenance element that maintains a constant potential for a predetermined time or more. The “predetermined time” is, for example, a period of 0.1 TC or more. In the present embodiment, “TC” indicates the natural vibration cycle generated in the ink in the ejection unit D.
Compared with the case where the waveform PP7 includes a maintenance element, the ink jet printer 1 can be driven faster because the cavity CV expansion does not need to be stopped once.
In the example shown in
Since the waveform PP6 has a time length of 0.5 Tc or less as a period during which the potential VH1 is maintained, a droplet at the time of the first shot ejected by the waveform PP3(1) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more reliably. As a result, the ink ejection weight is ensured. In addition, the reliable merging of a droplet at the time of the first shot and a droplet at the time of the second shot ensures the ejection weight at the exact location, compared with a case where at least one of a droplet at the time of the first shot and a droplet at the time of the second shot does not land correctly. In addition, since a liquid at the time of the first shot and a liquid at the time of the second shot merge before landing, the straightness, and the like of the droplets is improved, compared with when the droplets individually fly without merging.
In the example shown in
By ensuring the potential difference in the waveform PP3(1) by a predetermined amount or more, the desired amount or more of ink can be ejected.
The rate of change in the waveform PP9 from the potential VL2 to the potential VH2 is greater than the rate of change in the waveform PP3(1) from the potential VL1 to the potential VH1.
Therefore, a droplet at the time of the first shot ejected by the waveform PP3(1) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more reliably. As a result, the ink ejection weight is ensured.
The time length of the period from the beginning of the waveform PP1 to the beginning of the waveform PP3(1) is 0.45 Tc or more and 0.55 Tc or less. In other words, the total time length of the control period Q1 and the control period Q2 is 0.45 Tc or more and 0.55 Tc or less. The time length of the period from the beginning of the waveform PP7 to the beginning of the waveform PP9 is 0.6 Tc or more and 0.8 Tc or less. In other words, the total time length of the control period Q7 and the control period Q8 is 0.6 Tc or more and 0.8 Tc or less.
Since the time length of the period from the beginning of the waveform PP1 to the beginning of the waveform PP3(1) is shorter than the time length of the period from the beginning of the waveform PP7 to the beginning of the waveform PP9, the ink jet printer 1 can reduce scattering of the ink.
The waveform PA1-1 has the waveform PP2 that maintains the potential VL1 from the end of the waveform PP1 to the beginning of the waveform PP3(1). The waveform PA2-1 has the waveform PP8 that maintains the potential VL2 from the end of the waveform PP7 to the beginning of the waveform PP9. The time length of each of the period of the waveform PP2 and the period of the waveform PP8 is 0.2 Tc and 0.4 Tc or less. In other words, the time length of each of the control period Q2 and the control period Q8 is 0.2 Tc or more and 0.4 Tc or less.
Since the time length of each of the period of the waveform PP2 and the period of the waveform PP8 is within the predetermined range, a droplet at the time of the first shot ejected by the waveform PP3(1) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more reliably. As a result, the ink ejection weight is ensured.
The reference potential V0 of the waveform PP1 is an example of a “first potential”. The potential VL1 of the waveform PP1 is an example of a “second potential”. The waveform PP1 is an example of a “first expansion element”. The waveform PP2 is an example of a “first maintenance element”. The potential VL1 of the waveform PP3(1) is an example of a “second potential”. The potential VH1 of the waveform PP3(1) is an example of a “third potential”. The waveform PP3(1) is an example of a “first ejection element”.
The potential VH1 of the waveform PP7 is an example of a “fourth potential”. The potential VL2 of the waveform PP7 is an example of a “fifth potential”. The waveform PP7 is an example of a “second expansion element”. The waveform PP8 is an example of a “second maintenance element”. The potential VL2 of the waveform PP9 is an example of a “fifth potential”. The potential VH2 of the waveform PP9 is an example of a “sixth potential”. The waveform PP9 is an example of a “second ejection element”. The reference potential V0 of the waveform PP11 is an example of a “seventh potential”.
The control period Q7 is an example of a “first period”. The control period Q1 is an example of a “second period”.
The waveform P0 in the comparative example includes a waveform PA1-0 and a waveform PA2-0. The waveform PA1-0 and the waveform PA2-0 are defined so that a droplet ejected from the ejection unit D[m] with the waveform PA1-0 and a droplet ejected from the ejection unit D[m] with the waveform PA2-0 merge before landing on the medium when the supply drive signal Vin[m] with the waveform PA1-0 and the waveform PA2-0 in the comparative example is supplied to the ejection unit D[m], and the merged droplets correspond to the ink amount ξ1. The waveform PA1-0 includes the waveform PP10, a waveform PP20, a waveform PP30, a waveform PP40, and a waveform PP50. The waveform PP10 and the waveform PP20 in the waveform PA1-0 according to the comparative example are similar to the waveform PP1 and the waveform PP2 in the present embodiment. However, in the waveform PA1-0 of the comparative example, the waveform PP30 changes from the potential VL to the potential VH2 above the reference potential V0, then the waveform PP40 maintains the potential VH2, and then the waveform PP50 changes from the potential VH2 to the reference potential V0. The waveform PA1-0 of the comparative example secures the amount of ink to be ejected with the waveform PP30 that changes from the potential VL to the potential VH2 beyond the reference potential V0, suppresses the residual vibration of the ink in the ejection unit D that occurs after the waveform PP30 is supplied by driving the waveform PP40 and the waveform PP50, and suppresses the instability of droplet ejection from the ejection unit D due to driving of the next waveform PA2-0.
When the distance from the nozzle N to the medium is longer than usual, it is difficult to land the droplet ejected from the nozzle N at the desired position due to air resistance and surrounding air currents during flight. Therefore, the droplets continuously ejected from the nozzle N are merged to increase their weight, thereby maintaining their straightness and suppressing misting to improve the accuracy of landing. In addition, there is a growing demand for a faster printing speed for the ink jet printer 1 to improve productivity. Specifically, a drive frequency of the piezoelectric element PZ of 30 kHz or higher may be required as an example. However, in order to set the drive frequency to 30 kHz or higher, when the drive signal Com0 in the unit period TP0 includes two shots of waveforms of the waveform PA1-0 and the waveform PA2-0 as shown in
The ink jet printer 1 according to the present embodiment includes the ejection unit D and the drive signal generation unit 4. The ejection unit D includes the nozzle N[m] from which the ink to be landed on the recording paper PR is eject, the cavity CV[m] that is in communication with the nozzle N[m] and through which the ink flows, and the piezoelectric element PZ[m] that generate pressure fluctuations of the ink in the cavity CV when the drive signal Com is supplied. The drive signal generation unit 4 generates the drive signal Com. The drive signal Com contains a plurality of the waveforms PA corresponding to a plurality of droplets that emerges before landing on the recording paper PR. The first waveform PA1-1 of the plurality of the waveforms PA in chronological order includes the waveform PP1 and the waveform PP3(1). The waveform PP1 changes from the reference potential V0 to the potential VL1 and drives the piezoelectric element PZ[m] so as to expand the volume of the cavity CV[m]. The waveform PP3(1) changes from the potential VL1 to the potential VH1, causes the volume of the cavity CV[m] that was expanded by the waveform PP1 to contract, and ejects a droplet from the nozzle N[m]. The waveform PA2-1 that follows the waveform PA1-1 in chronological order among the plurality of the waveforms PA includes the waveform PP7 and the waveform PP9. The waveform PP7 changes from the potential VH1 to the potential VL2, and drives the piezoelectric element PZ[m] so as to expand the volume of the cavity CV[m]. The waveform PP9 changes from the potential VL2 to the potential VH2, causes the volume of the cavity CV[m] that was expanded by the waveform PP7 to contract, and ejects a droplet from the nozzle N[m]. The time length of the control period Q7 that is the period of a change from the potential VH1 to the potential VL2 in the waveform PP7 is longer than the time length of the control period Q1 that is the period of a change from the reference potential V0 to the potential VL1 in the waveform PP1.
The ink jet printer 1 can reduce scattering of the ink from the nozzle N [m] by making the time length of the control period Q7 longer than the time length of the control period Q1.
The time length of the control period Q7 is 1.5 times or more and 3 times or less the time length of the control period Q1.
The ink jet printer 1 can reduce scattering of the ink from the nozzle N [m] by performing setting so that the time length of the control period Q7 is 1.5 times or more and 3 times or less the time length of the control period Q1.
The potential change rate from the potential VH1 to the potential VL2 of the waveform PP7 is smaller than the potential change rate from the reference potential V0 to the potential VL1 of the waveform PP1.
The ink jet printer 1 can reduce scattering of the ink from the nozzles N[m] by making the potential change rate from the potential VH1 to the potential VL2 of the waveform PP7 smaller than the potential change rate from the reference potential V0 to the potential VL1 of the waveform PP1.
The waveform PA1-1 includes the waveform PP2, which is an element that maintains the potential VL1 from the end of the waveform PP1 to the beginning of the waveform PP3(1), and the waveform PP1 begins at the waveform PP1 and ends at the waveform PP3(1). The drive signal Com includes the waveform PP6 that maintains the potential VH1 from the end of the waveform PA1-1 to the beginning of the waveform PA1-2. The waveform PP7 monotonically increases or decreases from the potential VH1 to the potential VL2.
The ink jet printer 1 can be driven faster when the waveform PA1-1 includes the waveform PP1, the waveform PP2, and the waveform PP3(1), and the waveform PP7 does not include a maintenance element that maintains a constant potential for a predetermined time or more.
The time length of the period from the beginning of the waveform PP1 to the beginning of the waveform PP7 is 0.85 Tc or more and 1.15 Tc or less where Tc is a natural vibration cycle of the vibration generated in the ejection unit D[m] when the piezoelectric element PZ[m] is driven by the drive signal Com.
Since the time length of the period from the beginning of the waveform PP1 to the beginning of the waveform PP7 is within the predetermined range, a droplet at the time of the first shot ejected by a waveform PP3 and a droplet at the time of the second shot ejected by the waveform PP9 can merge more securely. As a result, the ink ejection weight is ensured.
The time length of the period from the beginning of the waveform PP3(1) to the beginning of the waveform PP9 is 1Tc or more and 1.4Tc or less where Tc is a natural vibration cycle of the vibration generated in the ejection unit D[m] when the piezoelectric element PZ[m] is driven by the drive signal Com.
Since the time length of the period from the beginning of the waveform PP3(1) to the beginning of the waveform PP9 is within the predetermined range, a droplet at the time of the first shot ejected by the waveform PP3(1) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more securely. As a result, the ink ejection weight is ensured.
The time length of the period from the end of the waveform PP3(1) to the end of the waveform PP9 is 1.0 Tc or more and 1.4 Tc or less where Tc is a natural vibration cycle of the vibration generated in the ejection unit D[m] when the piezoelectric element PZ[m] is driven by the drive signal Com.
Since the time length of the period from the end of the waveform PP3(1) to the end of the waveform PP9 is within the predetermined range, a droplet at the time of the first shot ejected by the waveform PP3(1) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more securely. As a result, the ink ejection weight is ensured.
The drive signal Com includes a waveform PP6 that couples the waveform PA1-1 and the waveform PA2-1. The waveform PP6 is coupled to the waveform PP3(1). The waveform PP6 includes an element that maintains the potential VH1 during a period of 0.3 Tc or more and 0.5 Tc or less where Tc is a natural vibration cycle of the vibration generated in the ejection unit D[m] when the piezoelectric element PZ[m] is driven by the drive signal Com.
The period during which the waveform PP6 maintains the potential VH1 is within a predetermined range, so that a droplet at the time of the first shot ejected by the waveform PP3(1) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more reliably. As a result, the ink ejection weight is ensured.
The potential difference between the potential VL2 and the potential VH2 of the waveform PP9 is greater than or equal to the potential difference between the potential VL1 and the potential VH1 of the waveform PP3(1).
Therefore, a droplet at the time of the first shot ejected by the waveform PP3(1) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more reliably. As a result, the ink ejection weight is ensured.
The potential difference between the potential VL1 and the potential VH1 in the waveform PP3(1) is than 0.6 times or more the potential difference between the potential VL2 and the potential VH2 in the waveform PP9.
By ensuring the potential difference in the waveform PP3(1) by a predetermined amount or more, the waveform PP3(1) can reduce an event in which the ink is not ejected.
The waveform PA2-1 further includes the waveform PP11 that changes from the potential VH2 to the reference potential V0 and suppresses the vibration of the liquid in the ejection unit D. Although the potential difference between the potential VL2 and the potential VH2 of the waveform PP9 of the waveform PA2-1 is larger than the potential difference between the potential VL1 and the potential VH1 of the waveform PP3(1), the waveform PP11 can suppress the residual vibration in the ejection unit D, thus stabilizing the ejection by the waveform PA1-1 in the next unit period TP.
The potential change rate from the potential VL2 to the potential VH2 of the waveform PP9 is greater than the potential change rate from the potential VL1 to the potential VH1 of the waveform PP3(1).
Therefore, a droplet at the time of the first shot ejected by the waveform PP3(1) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more reliably. As a result, the ink ejection weight is ensured.
The time length of the period from the beginning of the waveform PP1 to the beginning of the waveform PP3(1) is 0.45 Tc or more and 0.55 Tc or less. The time length of the period from the beginning of the waveform PP7 to the beginning of the waveform PP9 is 0.6 Tc or more and 0.8 Tc or less.
Since the time length of the period from the beginning of the waveform PP1 to the beginning of the waveform PP3(1) is shorter than the time length of the period from the beginning of the waveform PP7 to the beginning of the waveform PP9, the ink jet printer 1 can reduce scattering of the ink.
The waveform PA1-1 includes the waveform PP2 that maintains the potential VL1 from the end of the waveform PP1 to the beginning of the waveform PP3(1). The waveform PA2-1 includes the waveform PP8 that maintains the potential VL2 from the end of the waveform PP7 to the beginning of the waveform PP9. The time length of each of the waveform PP2 and the waveform PP8 is 0.2 Tc or more and 0.4 Tc or less.
Since the time length of each of the waveform PP2 and the waveform PP8 is within the predetermined range, a droplet at the time of the first shot ejected by the waveform PP3(1) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more reliably. As a result, the ink ejection weight is ensured.
The drive signal Com is set to the reference potential V0 at the beginning of the unit period TP in which a plurality of the waveforms PA is provided, and is set to the reference potential V0 at the end of the unit period TP. The drive signal Com includes a waveform PP6 that couples the waveform PA1-1 and the waveform PA2-1. The waveform PP6 maintains the potential VH1.
Therefore, the ink jet printer 1 can ensure printing gradation by ensuring that the period from the rise to the fall of the pulse PLC in the change signal CH is included in the period from the beginning to the end of the waveform PP6.
The liquid ejection apparatus according to the second embodiment is described below with reference to
The waveform P2 includes the waveform PP6(2) instead of the waveform PP6 of the waveform P1 and a waveform PP7(2) instead of the waveform PP7 of the waveform P1. As described below, the waveform PP7(2) includes a contraction element that contracts the cavity CV and a maintenance element that maintains the contraction before the cavity CV volume is expanded by the second expansion element.
In
The waveform P2 includes the waveform PA1-2 and a waveform PA2-2. The waveform PA1-2 is an example of a “first ejection pulse” corresponding to the waveform PA1-1. The waveform PA2-2 is an example of a “second ejection pulse” corresponding to the waveform PA2-1. The waveform PA1-2 includes the waveform PP1, the waveform PP2, and a waveform PP3(2). As in the waveform PP1 in the waveform P1, the waveform PP1 changes from the reference potential V0 to the potential VL1 in the control period Q1. As in the waveform PP2 in the waveform P1, the waveform PP2 maintains the potential VL1 during the control period Q2, similar to. As in the waveform PP3(1) in the waveform P1, the waveform PP3(2) changes from the potential VL1 to the potential VH1 in the control period Q3.
The waveform PA2-2 includes the waveform PP7(2), the waveform PP8, the waveform PP9, the waveform PP10, and the waveform PP11. The waveform PP7(2) changes from the potential VH1 to the potential VH3, then maintains the potential VH3 for a predetermined period, and then changes from the potential VH3 to the potential VL2 in the control period Q7. As in the waveform PP8 in the waveform P1, the waveform PP8 maintains the potential VL2 during the control period Q8. As in the waveform PP9 in the waveform P1, the waveform PP9 changes from the potential VL2 to the potential VH2 in the control period Q9. As in the waveform PP10 in the waveform P1, the waveform PP10 maintains the potential VH2 during the control period Q10. As in the waveform PP11 in the waveform P1, the waveform PP11 changes from the potential VH2 to the reference potential V0 in the control period Q11. The waveform PP6(2) couples the end of the waveform PP3(2), which is the end of the waveform PA1-2, and the beginning of a waveform PP71, which is the beginning of the waveform PA2-2, in the control period Q6. The waveform PP6(2) maintains the potential VH1.
Since the waveform PP6(2) is a waveform that maintains the potential VH1, the ink jet printer 1 can ensure printing gradation by ensuring that the period from the rise to the fall of the pulse PLC in the change signal CH is included in the period from the beginning to the end of the waveform PP6(2).
In the example shown in
Therefore, a droplet at the time of the first shot ejected by the waveform PP3(2) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more reliably. In addition, the ink ejection weight is ensured.
The waveform PP7(2) includes the waveform PP72 that maintains the potential between the waveform PP71 and the waveform PP73 to suppress the unstable ejection due to interference between residual vibration caused by driving the waveform PP71 and pressure fluctuations caused by driving the waveform PP73.
In the example shown in
In the ink jet printer 1 according to the second embodiment, the potential difference between the potential VH3 and the potential VL2 of the waveform PP73 in the waveform PP7(2) is greater than or equal to the potential difference between the reference potential V0 and the potential VL1 of the waveform PP1.
Therefore, a droplet at the time of the first shot ejected by the waveform PP3(2) and a droplet at the time of the second shot ejected by the waveform PP9 can merge more reliably. In addition, the ink ejection weight is ensured.
The liquid ejection apparatus according to the third embodiment is described below with reference to
The waveform P3 does not have waveforms corresponding to the waveform PP10 and the waveform PP11 in the waveform P1.
In
The waveform P3 includes a waveform PA1-3 and a waveform PA2-3. The waveform PA1-3 is an example of a “first ejection pulse” corresponding to the waveform PA1-1. The waveform PA2-3 is an example of a “second ejection pulse”. The waveform PA1-3 includes the waveform PP1, the waveform PP2, and a waveform PP3(3). As in the waveform PP1 in the waveform P1, the waveform PP1 changes from the reference potential V0 to the potential VL1 in the control period Q1. As in the waveform PP2 in the waveform P1, the waveform PP2 maintains the potential VL1 during the control period Q2, similar to. As in the waveform PP3(1) in the waveform P1, the waveform PP3(3) changes from the potential VL1 to the potential VH1 in the control period Q3.
The waveform PA2-3 includes a waveform PP7(3), a waveform PP8(3), and a waveform PP9(3). In other words, the waveform PA2-3 does not include the waveform PP10 and the waveform PP11 unlike the waveform PA2-1 according to the first embodiment and. The waveform PP7(3) changes from the potential VH1 to the potential VL2 in the control period Q7. The waveform PP8(3) maintains the potential VL2 during the control period Q8. The waveform PP9(3) changes from the potential VL2 to the potential VH2 in the control period Q9. The potential VH2 is equal to the reference potential V0.
The waveform PP6 couples the end of the waveform PP3(3), which is the end of the waveform PA1-3, and the beginning of the waveform PP7(3), which is the beginning of the waveform PA2-3. As in the waveform PP6 according to the first embodiment, the waveform PP6 maintains the potential VH1. As shown above, the potential VH1 is equal to the reference potential V0.
In the example shown in
The ink jet printer 1 according to the third embodiment achieves the same effects as the ink jet printer 1 according to the first embodiment.
The liquid ejection apparatus according to the fourth embodiment is described below with reference to
The waveform P4 includes a waveform PP11(4) instead of the waveform PP11 in the waveform P1.
In
The waveform P4 includes a waveform PA1-4 and a waveform PA2-4. The waveform PA1-4 corresponds to the waveform PA1-1. The waveform PA2-4 corresponds to the waveform PA2-1. The waveform PA1-4 includes the waveform PP1, the waveform PP2, and a waveform PP3(4). The waveform PP1 changes from the reference potential V0 to the potential VL1 in the control period Q1. The waveform PP2 maintains the potential VL1 during the control period Q2. As in the waveform PP3(1), the waveform PP3(4) changes from the potential VL1 to the potential VH1 in the control period Q3.
The waveform PA2-4 includes the waveform PP7, the waveform PP8, the waveform PP9, the waveform PP10, and the waveform PP11(4). The waveform PP7 changes from the potential VH1 to the potential VL2 in the control period Q7. The waveform PP8 maintains the potential VL2 during the control period Q8. The waveform PP9 changes from the potential VL2 to the potential VH2 in the control period Q9. The waveform PP10 maintains the potential VH2 during the control period Q10. The waveform PP11(4) changes from the potential VH2 to the potential VL3, then maintains the potential VL3, and then changes from the potential VL3 to the reference potential V0 in the control period Q11.
As in the waveform PP6 according to the first embodiment, the waveform PP6 maintains the potential VH1. As shown above, the potential VH1 is equal to the reference potential V0.
In the example shown in
In the example shown in
In the ink jet printer 1 according to the fourth embodiment, the waveform PA2-4 includes a waveform P11(4) as a damping element that changes from the potential VH2 to the potential VL3 and then changes from the potential VL3 to the reference potential V0 to suppress the vibration of the ink in the ejection unit D[m].
Vibration of the ink in the ejection unit D[m] is suppressed, thereby stabilizing the ink ejection from the nozzle N.
The liquid ejection apparatus according to the fifth embodiment is described below with reference to
The waveform P5 has a waveform PP7(5) instead of the waveform PP7 in the waveform P1. The waveform PP7(5) is a waveform in which the potential change rate changes in two steps.
In
The waveform P5 includes a waveform PA1-5 and a waveform PA2-5. The waveform PA1-5 is an example of a “first ejection pulse” corresponding to the waveform PA1-1. The waveform PA2-5 is an example of a “second ejection pulse” corresponding to the waveform PA2-1. The waveform PA1-5 includes the waveform PP1, the waveform PP2, and a waveform PP3(5). The waveform PP1 changes from the reference potential V0 to the potential VL1 in the control period Q1. The waveform PP2 maintains the potential VL1 during the control period Q2. As in the waveform PP3(1), the waveform PP3(5) changes from the potential VL1 to the potential VH1 in the control period Q3.
The waveform PA2-5 includes the waveform PP7(5), the waveform PP8, the waveform PP9, the waveform PP10, and the waveform PP11. The waveform PP7(5) changes from the potential VH1 to the potential VL2 in the control period Q7. The waveform PP8 maintains the potential VL2 during the control period Q8. The waveform PP9 changes from the potential VL2 to the potential VH2 in the control period Q9. The waveform PP10 maintains the potential VH2 during the control period Q10. The waveform PP11 changes from the potential VH2 to the reference potential V0 in the control period Q11.
The control period Q7 includes, in chronological order, the control period Q71 and the control period Q72. The waveform PP7(5) includes the waveform PP71 in the control period Q71 and the waveform PP72 in the control period Q72. The waveform PP71 is a waveform that changes from the potential VH1 to the potential VL4. The waveform PP72 is a waveform that changes from the potential VL4 to the potential VL2. As shown above, a potential VL4 is a potential between the potential VH1 and the potential VL2.
The potential change rate from the potential VL4 to the potential VL2 of the waveform PP72 is greater than the potential change rate from the potential VH1 to the potential VL4 of the waveform PP71.
Preferably, the potential difference between the potential VH1 and the potential VL4 of the waveform PP71 is 25% or less of the potential difference between the potential VL4 and the potential VL2 of the waveform PP72.
As shown in
In addition, the waveform PP6 maintains the potential VH1. As shown above, the potential VH1 is equal to the reference potential V0. Therefore, the ink jet printer 1 can ensure printing gradation by ensuring that the period from the rise to the fall of the pulse PLC in the change signal CH is included in the period from the beginning to the end of the waveform PP6.
In the example shown in
The waveform PP71 is an example of a “first partial element”. The waveform PP72 is an example of a “second partial element”. The potential VL4 of the waveform PP71 and the waveform PP72 is an example of an “eighth potential”. The potential change rate from the potential VH1 to the potential VL4 of the waveform PP71 is an example of a “first potential change rate”. The potential change rate from the potential VL4 to the potential VL2 of the waveform PP72 is an example of a “second potential change rate”.
In the ink jet printer 1 according to the present embodiment, the waveform PP7 includes the waveform PP71 that changes from the potential VH1 at the first potential change rate, and the waveform PP72 that changes after waveform PP71 in chronological order at the second potential change rate greater than the first potential change rate.
Therefore, ink jet printer 1 can suppress a rapid change in meniscus after the ink is ejected by the waveform PP3(5). As a result, the ink ejection from the ejection unit D[m] is stabilized.
In the ink jet printer 1 according to the present embodiment, the waveform PP71 changes from the potential VH1 to the potential VL4 between the potential VH1 and the potential VL2. The waveform PP72 changes from the potential VL4 to the potential VL2. The potential difference between the potential VH1 and the potential VL4 is 25% or less of the potential difference between the potential VL4 and the potential VL2.
Therefore, ink jet printer 1 can suppress a rapid change in meniscus after the ink is ejected by the waveform PP3(5). As a result, the ink ejection from the ejection unit D[m] is stabilized.
Each of the above embodiments can be variably modified. Specific modifications are illustrated below. The aspects in the following modifications and those shown in the above embodiments may be merged as appropriate to the extent that they are not mutually contradictory. In the modifications described below, elements having the same actions and functions as those of the embodiments will be denoted by the reference numerals used in the above description, and detailed description thereof will be appropriately omitted.
In the above embodiment, the drive signal generation unit 4 generates the drive signal Com including one type of a drive signal. However, the drive signal generation unit 4 may generate the drive signal Com that includes a plurality of types of drive signals. As an example, the drive signal Com may include a drive signal Com-A and a drive signal Com-B.
In this case, the supply circuit 31 includes, in addition to the switch WS[m], two types of switches: a switch Wa[m] and a switch Wb[m] that are not shown. The coupling state designation circuit 310 generates a coupling state designation signal Qa[m] that designates the ON/OFF of the switch Wa[m] and a coupling state designation signal Qb[m] that designates the ON/OFF of the switch Wb[m] based on at least some signals of the print signal SI, the latch signal LAT, and the change signal CH supplied from the control unit 2.
When the switch Wa[m] is turned on based on the coupling state designation signal Qa[m], the drive signal Com-A is supplied to the upper electrode Zu[m] of the ejection unit D[m] as the supply drive signal Vin[m]. When the switch Wb[m] is turned on based on the coupling state designation signal Qb[m], the drive signal Com-B is supplied to the upper electrode Zu[m] of the ejection unit D[m] as the supply drive signal Vin[m].
When the drive signal Com-A is a waveform similar to the drive signal Com in the above embodiment, and both the drive signal Com-A and the drive signal Com-B include the waveform PP6 maintaining the reference potential V0 as the potential VH1 and are set to the reference potential V0 at the beginning and the end of the unit period TP, the ink jet printer 1 can supply either the drive signal Com-A or the drive signal Com-B to the upper electrode Zu[m] of the ejection unit D[m], or can seamlessly switch between the drive signal Com-A and the drive signal Com-B. As a result, ink jet printer 1 can ensure printing gradation.
The liquid ejection apparatus according to the present modification is described below with reference to
In the waveform P1, the potential VL1=potential VL2, but in the waveform P6, the potential VL1 and the potential VL2 are different from each other. In the waveform P1, the potential VH1=the reference potential V0, but in the waveform P6, the potential VH1 and the reference potential V0 are different from each other.
In
The waveform P6 includes a waveform PA1-6 and a waveform PA2-6. The waveform PA1-6 is an example of a “first ejection pulse” corresponding to the waveform PA1-1. The waveform PA2-6 is an example of a “second ejection pulse” corresponding to the waveform PA2-1. The waveform PA1-6 includes the waveform PP1, the waveform PP2, and a waveform PP3(6). The waveform PP1 changes from the reference potential V0 to the potential VL1 in the control period Q1. The waveform PP2 maintains the potential VL1 during the control period Q2. A waveform PP3 changes from the potential VL1 to the potential VH1 in the control period Q3.
The waveform PA2-6 includes a waveform PP7(6), the waveform PP8, a waveform PP9(6), the waveform PP10, and the waveform PP11. The waveform PP7(6) changes from the potential VH1 to the potential VL2 in the control period Q7. The waveform PP8 maintains the potential VL2 during the control period Q8. The waveform PP9(6) changes from the potential VL2 to the potential VH2 in the control period Q9. The waveform PP10 maintains the potential VH2 during the control period Q10. The waveform PP11 changes from the potential VH2 to the reference potential V0 in the control period Q11. Since a waveform PP6(6) is a waveform that maintains the potential VH1, the ink jet printer 1 can ensure printing gradation by ensuring that the period from the rise to the fall of the pulse PLC in the change signal CH is included in the period from the beginning to the end of the waveform PP6(6).
In the example shown in
In the waveform P1 according to the first embodiment, the waveform PP7 monotonically decreases within the control period Q7. However, the waveform PP7 may have a period during which a substantially constant potential is maintained in part of the control period Q7. The same applies to the waveform P5 according to the fifth embodiment and the waveform P6 according to the second modification based on the waveform P2 in the second embodiment.
In the previous embodiment and the second modification, the waveform PP9 monotonically increases within the control period Q9. However, the waveform PP9 may have a period during which a substantially constant potential is maintained in part of the control period Q9.
In the above embodiment and the second modification, there were only two pulses in the unit period TP: the first ejection pulse and the second ejection pulse, but one or more pulses can be included in the unit period TP after the second ejection pulse.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-162867 | Sep 2023 | JP | national |