This application claims priority from Japanese Patent Application No. 2023-153892 filed on Sep. 20, 2023. The entire content of the priority application is incorporated herein by reference.
As an example of a liquid ejection apparatus that ejects liquid from nozzles, a printer that performs recording by ejecting ink from nozzles is known.
In a printer, a plurality of nozzles of an inkjet head and an electrode disposed in a cap are arranged to face each other, and the inkjet head is driven such that ink is ejected from each of the plurality of nozzles toward the electrode, thereby determining whether the nozzle is an abnormal nozzle. When a leakage occurs between the inkjet head and the electrode while it is determined whether the nozzle is abnormal, the determination of whether the nozzle is an abnormal nozzle is stopped.
In the printer, in a case where a leakage occurs when the determination of whether any of the nozzles is an abnormal nozzle is performed, the determination of whether the nozzle is an abnormal nozzle is not performed for the nozzles for which the determination of whether the nozzle is an abnormal nozzle is scheduled to be performed thereafter.
In view of the foregoing, an example of an object of this disclosure is to provide a liquid ejection apparatus configured to reduce the number of nozzles for which it is not determined whether there is an abnormality.
According to one aspect, this specification discloses a liquid ejection apparatus. The liquid ejection apparatus includes a head, an inspection signal output circuit, and a controller. The head includes a plurality of nozzles. The inspection signal output circuit includes an electrode. The inspection signal output circuit is configured to output an inspection signal indicating an electrical change in the electrode when the head is driven to eject liquid from a nozzle toward the electrode. The nozzle is among the plurality of nozzles. The controller is configured to perform an inspection operation sequentially for the plurality of nozzles. The inspection operation including driving the head to eject liquid from the nozzle toward the electrode, acquiring the inspection signal output from the inspection signal output circuit, and determining whether there is an abnormality in ejection of liquid in the nozzle based on the acquired inspection signal. Thus, the controller drives the head to eject liquid from the nozzle toward the electrode sequentially for the plurality of nozzles. The controller acquires the inspection signal output from the inspection signal output circuit. The controller determines whether there is an abnormality in ejection of liquid in the nozzle based on the acquired inspection signal. The controller is configured to, as the inspection operation, perform: a first-type inspection of acquiring the inspection signal in a first order for the plurality of nozzles, and a second-type inspection of acquiring the inspection signal in a second order for the plurality of nozzles. The second order is different from the first order. Thus, the plurality of nozzles are inspected in different orders between the first-type inspection and the second-type inspection.
According to the present disclosure, in the inspection operation, the first-type inspection of acquiring the inspection signal in a first order for the plurality of nozzles and the second-type inspection of acquiring the inspection signal in a second order for the plurality of nozzles are performed. Thus, in the inspection operation, when either the first-type inspection or the second-type inspection is performed according to conditions, the inspection signal for the plurality of nozzles is acquired by changing the order. Thus, when the inspection operation is repeatedly performed, the inspection signals are equally acquired for the plurality of nozzles, and the number of nozzles for which the inspection signal is not acquired is reduced.
Hereinafter, an embodiment of the present disclosure will be described.
An overall configuration of a printer 1 will be described. As shown in
The carriage 2 is supported by two guide rails 11, 12 extending in a scanning direction. The carriage 2 is connected to a carriage motor 36 shown in
The inkjet head 4 is mounted on the carriage 2. The inkjet head 4 ejects ink from a plurality of nozzles 10 formed in a nozzle surface 4a which is a lower surface of the inkjet head 4. More specifically, the plurality of nozzles 10 are arranged in a conveyance direction orthogonal to the scanning direction to form the nozzle arrays 9, and four nozzle arrays 9 are arranged in the scanning direction in the nozzle surface 4a. The plurality of nozzles 10 eject black, yellow, cyan, and magenta inks in order from the nozzle array 9 on the right side in the scanning direction. The inkjet head 4 is connected to four ink cartridges (not shown) via tubes (not shown). The ink of the four colors is supplied from the four ink cartridges to the inkjet head 4.
The platen 5 is disposed below the inkjet head 4 and faces the plurality of nozzles 10. The platen 5 extends over an entire length of a recording sheet (recording paper) S in the scanning direction and supports the recording sheet S from below. The conveyance roller 6 is disposed upstream of the inkjet head 4 and the platen 5 in the conveyance direction. The conveyance roller 7 is disposed downstream of the inkjet head 4 and the platen 5 in the conveyance direction. The conveyance rollers 6 and 7 are connected to a conveyance motor 37 shown in
The maintenance unit 8 includes a cap 21, a suction pump 22, and a waste liquid tank 23. The cap 21 is disposed on the right side of the platen 5 in the scanning direction. The cap 21 has a lip 29. The lip 29 protrudes upward and extends over an entire periphery of an outer edge of the cap 21. A discharge port 28 for discharging ink is provided at a downstream end of a portion surrounded by the lip 29 of the cap 21 in the conveyance direction. When the carriage 2 is located at a maintenance position on the right side of the platen 5 in the scanning direction, the plurality of nozzles 10 face the portion surrounded by the lip 29 of the cap 21.
The cap 21 is raised and lowered by a cap lifting mechanism (cap lifter) 38 shown in
The suction pump 22 is a tube pump and so on, and is connected to the discharge port 28 of the cap 21 and the waste liquid tank 23. In the maintenance unit 8, when the suction pump 22 is driven in the capped state, the ink in the inkjet head 4 is discharged from the plurality of nozzles 10, that is, so-called suction purge is performed. The ink discharged by the suction purge is stored in the waste liquid tank 23.
Here, for convenience, the cap 21 collectively covers all the nozzles 10, and the ink in the inkjet head 4 is discharged from all the nozzles 10 in the suction purge. However, the present disclosure is not limited to this. For example, the cap 21 may include a portion covering the plurality of nozzles 10 constituting the rightmost nozzle array 9 for ejecting black ink and a portion covering the plurality of nozzles 10 constituting the three nozzle arrays 9 on the left for ejecting yellow, cyan, and magenta inks which are color inks, separately, and may be configured to selectively discharge either the black ink or the color inks in the inkjet head 4 in the suction purge. Alternatively, for example, the cap 21 may be provided individually for each nozzle array 9, and the ink may be discharged from the nozzles 10 individually for each nozzle array 9 in the suction purge.
In the maintenance unit 8, when the suction pump 22 is driven in the uncapped state, suction in the uncapped state is performed in which the ink accumulated in the cap 21 by suction purge, ejection driving described later, and so on is discharged from the discharge port 28. The ink discharged from the cap 21 by the suction in the uncapped state is also stored in the waste liquid tank 23.
As shown in
Next, an electrical configuration of the printer I will be described. As shown in
The controller 30 may be configured such that the CPU 31 performs various processes, the ASIC 35 performs various processes, or the CPU 31 and the ASIC 35 perform various processes in cooperation with each other. The controller 30 may be configured such that one CPU 31 performs processes independently or a plurality of CPUs 31 perform processes in a shared manner. The controller 30 may be configured such that one ASIC 35 performs processes independently or a plurality of ASICs 35 perform processes in a shared manner.
Next, the inspection circuit 27 will be described. As shown in
The voltage supply circuit 51 is controlled by the controller 30 to apply a voltage to the electrode 26, thereby generating a potential difference between the inkjet head 4 and the electrode 26.
The high-pass filter 52 has one end connected between the voltage supply circuit 51 and the electrode 26. The amplifier circuit 53 is connected to the other end of the high-pass filter 52. When a voltage fluctuation occurs in the electrode 26 located on the upstream side of the high-pass filter 52 in the voltage supply, a direct-current (DC) component of the voltage is removed by the high-pass filter 52 on the downstream side of the high-pass filter 52 in the voltage supply. The voltage passed through the high-pass filter 52 is amplified by the amplifier circuit 53 and is output as an inspection signal. Thus, the inspection signal is a signal acquired by amplifying a high-frequency component of the voltage of the electrode 26.
Here, a description will be given for the voltage of the electrode 26 when the inkjet head 4 is caused to perform the ejection driving for ejecting ink from the nozzle 10 in the capped state and in a state where and a potential difference is generated between the inkjet head 4 and the electrode 26 by applying a voltage to the electrode 26 by the voltage supply circuit 51. When ink is normally ejected from the nozzle 10 by the ejection driving, the voltage of the electrode 26 changes. The voltage of the electrode 26 changes rapidly at this time. In contrast, when the amount of ink from the nozzle 10 by the ejection driving is smaller than that in the normal state, the change in the voltage of the electrode 26 is smaller than that in the normal state. Here, that the amount of ink from the nozzle 10 by the ejection driving is smaller than that in the normal state includes that ink is not ejected. When ink is not ejected from the nozzle 10 by the ejection driving, the voltage of the electrode 26 does not change much (almost constant). From these, the high-frequency component of the voltage of the electrode 26 differs depending on whether the ink is normally ejected from the nozzle 10 by the ejection driving.
As shown in
As shown in
Thus, the inspection signal is a signal indicating whether ink is normally ejected from the nozzle 10 by the ejection driving.
The low-pass filter 54 has one end connected between the voltage supply circuit 51 and the electrode 26. The low-pass filter 54 outputs, from the other end thereof, a signal from which a high-frequency component is removed with respect to the fluctuation of the voltage of the electrode 26, as a DC leakage signal. That is, the DC leakage signal is mainly a signal of a direct current (DC) component of the voltage of the electrode 26.
For example, when the inkjet head 4 and the electrode 26 are connected to each other via the ink in the cap 21, a DC leakage may occur in which a current larger than or equal to a particular value continuously flows between the inkjet head 4 and the electrode 26. When the DC leakage occurs between the inkjet head 4 and the electrode 26, a current continues to flow between the inkjet head 4 and the electrode 26, and the magnitude of the voltage of the electrode 26 decreases.
Thus, as shown in
Thus, the DC leakage signal is a signal indicating whether the DC leakage is occurring between the inkjet head 4 and the electrode 26.
The latch circuit 55 is connected to the other end of the high-pass filter 52 in parallel with the amplifier circuit 53. The latch circuit 55 receives a signal acquired by removing a direct current component (that is, a high voltage component applied by the voltage supply circuit 51) from the voltage of the electrode 26 by the high-pass filter 52. The latch circuit 55 is configured to output a signal when a voltage higher than or equal to a particular voltage is input, and not to output a signal when a voltage lower than the particular voltage is input. Once the signal is output, the latch circuit 55 holds the output. The output of the latch circuit 55 continues until a release signal instructing release of the output is received from the controller 30.
For example, when an AC leakage occurs in which a current of a particular value or more temporarily flows between the inkjet head 4 and the electrode 26 due to an electrical discharge temporarily occurring in a gap between the ink in the cap 21 and the nozzle surface 4a, a temporary change occurs in voltage of the electrode 26. When the AC leakage occurs between the inkjet head 4 and the electrode 26, the temporary change in the voltage of the electrode 26 is rapid. Thus, the high-frequency component of the voltage of the electrode 26 differs depending on whether the AC leakage occurs between the inkjet head 4 and the electrode 26. The amount of change in the voltage of the electrode 26 at this time is larger than the amount of change in the voltage of the electrode 26 when ink is ejected from the nozzle 10 by the ejection driving.
Thus, as shown in
When a change in voltage occurs in the signal received by the latch circuit 55 due to the occurrence of the AC leakage between the inkjet head 4 and the electrode 26, the latch circuit 55 outputs a signal and holds the state. Thus, as shown in
Here,
Thus, the AC leakage signal output from the latch circuit 55 is a signal indicating whether the AC leakage has occurred between the inkjet head 4 and the electrode 26.
In the present embodiment, a portion of the inspection circuit 27 including the electrode 26, the voltage supply circuit 51, the high-pass filter 52, and the amplifier circuit 53 is an example of “inspection signal output circuit” of the present disclosure. In the present embodiment, a portion of the inspection circuit 27 including the electrode 26, the voltage supply circuit 51, the low-pass filter 54, the high-pass filter 52, and the latch circuit 55 is an example of “leakage signal output circuit” of the present disclosure. Further, among the portion constituting the leakage signal output circuit of the inspection circuit 27, a portion including the electrode 26, the voltage supply circuit 51, and the low-pass filter 54 is an example of “DC leakage signal output circuit” of the present disclosure. Further, among the portion constituting the leakage signal output circuit of the inspection circuit 27, a portion including the electrode 26, the voltage supply circuit 51, the high-pass filter 52, and the latch circuit 55 is an example of “AC leakage signal output circuit” of the present disclosure.
Next, the flow of processing by the controller 30 when an inspection instruction signal to instruct inspection of the plurality of nozzles 10 of the inkjet head 4 is received will be described. For example, when a user operates an operation interface (not shown) of the printer 1, a PC connected to the printer, and so on to instruct inspection of the nozzles 10, an inspection instruction signal is sent from the operation interface of the printer 1, the PC, and so on, and the controller 30 receives this inspection instruction signal. In response to receiving the inspection instruction signal, the controller 30 performs the processing according to the flowchart of
In the present embodiment, when performing processing according to the flowchart of
To explain the flowchart of
In a case where the second-type inspection was performed during the previous inspection operation (S101: NO), the controller 30 determines whether the DC leakage occurred during the previous inspection operation (S105). In a case where the DC leakage did not occur during the previous inspection operation (S105: NO), the controller 30 starts the second-type inspection (S106). In a case where the DC leakage occurred during the previous inspection operation (S105: YES), the controller 30 starts the first-type inspection (S107).
After the start of any of the inspections in S103 to S107, in a case where neither the DC leakage nor the AC leakage occurs (S108: NO) and the inspection operation is completed (S109: YES), the processing ends. In a case where either the DC leakage or the AC leakage occurs (S108: YES) after the start of any of the inspections in S103 to S107 and before the inspection operation is completed (S109: NO), the controller 30 stops the inspection operation (S110) and the processing ends. Stopping the inspection operation means causing the voltage supply circuit 51 to stop applying a particular voltage to the electrode 26 and stopping the subsequent ejection driving and thereafter at the current inspection timing.
Next, the first-type inspection and the second-type inspection will be described. In the first-type inspection and the second-type inspection, the controller 30 causes the inkjet head 4 to perform ejection driving for ejecting ink from the nozzle 10 for each of the plurality of nozzles 10 of the inkjet head 4 while causing the voltage supply circuit 51 to apply a particular voltage to the electrode 26, acquires an inspection signal output from the amplifier circuit 53 when the ejection driving is performed, and inspects whether there is an abnormality in the ejection of liquid from the nozzle 10 based on the acquired inspection signal. In the first-type inspection, the inspection signal is acquired for each of the plurality of nozzles in a first order. In the second-type inspection, the inspection signal is acquired for each of the plurality of nozzles in a second order different from the first order.
The first order and the second order will be described. To describe the first order and the second order, as shown in
As shown in
In the present embodiment, as shown in
In the present embodiment, in the inspection operation, the first-type inspection in which the inspection signal is acquired for each of the plurality of nozzles 10 in the first order and the second-type inspection in which the inspection signal is acquired for each of the plurality of nozzles 10 in the second order are performed. In the present embodiment, if a leakage occurs during the first-type inspection, the first-type inspection is stopped, and thus the inspection signal for the nozzle 10 for which the inspection signal was to be acquired thereafter is not acquired. Since there is a high possibility that a leakage will occur in the same nozzle 10 in the next inspection operation, if the first-type inspection is again performed in the next inspection operation, a nonuniformity will occur regarding the nozzles 10 for which the inspection signal is not acquired (that is, the inspection signal is acquired for certain nozzles but is not acquired for the other nozzles). Here, the “leakage” includes the DC leakage or the AC leakage, or includes both the DC leakage and the AC leakage.
Thus, in the present embodiment, in a case where the DC leakage occurs during the first-type inspection, the second-type inspection is performed in the next inspection operation, and the order of the nozzles 10 for which the inspection signal is acquired is changed. Thus, even in a case where the DC leakage occurs at the same nozzle 10, the nonuniformity of the nozzles 10 for which the inspection signal is not acquired is suppressed, and the number of nozzles 10 for which the inspection signal is not acquired is reduced.
If inspection signals are always acquired for the plurality of nozzles 10 in the same order in the inspection operation, there is a high possibility that the DC leakage occurs at a specific nozzle 10 in a concentrated manner, and damage to that nozzle 10 will become greater.
In the present embodiment, as described above, in a case where the DC leakage occurs during the first-type inspection, the second-type inspection is performed in the next inspection operation to change the order of the nozzles 10 for which the inspection signal is acquired. Thus, it is unlikely that the DC leakage occurs at specific nozzles 10 in a concentrated manner.
The DC leakage is more likely to occur due to factors in the environment around the inkjet head 4. Thus, in a case where the DC leakage occurs at a nozzle in the first-type inspection, when the order of the nozzles for which the inspection signal is acquired is changed in the next inspection operation, it becomes more likely that a leakage will occur in the next inspection operation at nozzles which are close to the nozzle 10 and for which the inspection signal is acquired before the nozzle 10. Thus, in the present embodiment, as described above, in a case where the DC leakage occurs during the first-type inspection, the second-type inspection is performed in the next inspection operation to change the order of the nozzles 10 for which the inspection signal is acquired. Thus, it is unlikely that the DC leakage occurs at specific nozzles 10 in a concentrated manner.
The AC leakage is more likely to occur due to factors in the nozzle 10 itself than the DC leakage. Thus, when the AC leakage occurs, even if the order of the nozzles 10 for which the inspection signal is acquired in the next inspection operation is changed, there is a high possibility that the AC leakage will occur in the same nozzle 10. In other words, even if the order of the nozzles 10 for which the inspection signal is acquired in the next inspection operation is changed, there is a low possibility of acquiring the effect of suppressing an occurrence of the leakage at specific nozzles 10 in a concentrated manner.
Thus, in the present embodiment, even if the AC leakage occurs during the first-type inspection, if no DC leakage occurs, the first-type inspection is again performed in the next inspection operation, and the order of the nozzles 10 for which the inspection signal is acquired is not changed. In this way, the process is simplified.
In the present embodiment, in the second-type inspection, the inspection signal is acquired in the second order for the plurality of nozzles 10. In the second order, the inspection signal is acquired first for a nozzle that is different from the nozzle 10 for which the inspection signal was acquired first in the first-type inspection, and the number of times of occurrences of leakages at this nozzle is less than or equal to the first number. This increases a possibility of increasing the number of nozzles 10 for which the inspection signal is acquired before a leakage occurs in the second-type inspection.
While the disclosure has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the disclosure, and not limiting the disclosure. Various changes may be made without departing from the spirit and scope of the disclosure. Thus, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described disclosure are provided as described below.
For example, the order in which the inspection signal for each of the plurality of nozzles 10 is acquired in the inspection operation is not limited to that described in the above-described embodiment.
For example, in the above-described embodiment, the second order may be an order in which the inspection signal is acquired first for a nozzle other than the nozzle 10 having the smallest nozzle number, among the nozzles 10 for which the number of times of occurrences of DC leakages is less than or equal to the first number. In the second order, after the inspection signal is acquired first for any nozzle 10 for which the number of times of occurrences of DC leakages is less than or equal to the first number, and then the inspection signals are acquired for the remaining nozzles 10. This order may be different from the order described in the above-described embodiment.
In a first modification, as shown in
In the first modification, in the second-type inspection, the inspection signal is acquired for each of the plurality of nozzles 10 in the second order in which the inspection signal is acquired in order from the nozzle 10 for which the number of times of occurrences of leakages is the smallest. This increases a possibility of increasing the number of nozzles 10 for which the inspection signal is acquired before a leakage occurs in the second-type inspection.
In a second modification, as shown in
Regarding the nozzle 10 at which a leakage occurred, there is a high possibility that the DC leakage occurs again in the next inspection operation. In the second modification, in the second-type inspection, the inspection signal is acquired in the second order in which the inspection signal is acquired first for the nozzle 10 other than the nozzle 10 at which the DC leakage occurred in the first-type inspection. This increases a possibility of increasing the number of nozzles 10 for which the inspection signals are acquired before the leakage occurs in the second-type inspection.
In the second modification, the nozzle number of the nozzle 10 at which the DC leakage occurred in the previous first-type inspection is set to “Ab”, and the inspection signal is acquired first for the nozzle 10 with the nozzle number “Ab+1”. However, the inspection signal may be acquired first for the nozzle 10 with a nozzle number other than “Ab” and “Ab+1”. The order of the nozzles 10 for which the second and subsequent inspection signals are acquired may be different from the order described in the second modification.
In a third modification, as shown in
In a case where a DC leakage occurs, there is a high possibility that a leakage occurs in the next inspection operation at the nozzle 10 at which the DC leakage occurred and the nozzles 10 in the vicinity thereof. In the third modification, in the second-type inspection, the inspection signal for each of the plurality of nozzles 10 is acquired in a second order such that the inspection signal is acquired first for the nozzle 10 which is a particular number (two or more) after the nozzle 10 at which the DC leakage occurred in the first-type inspection in the first order. This increases a possibility that the inspection signal for the nozzles 10 that are far from the nozzles 10 at which a leakage occurred in the first-type inspection is acquired first in the second-type inspection, and that the number of nozzles 10 for which inspection signals are acquired before a leakage occurs increases.
In the third modification, the particular number is set to 5, but the particular number may be set to 2, 3, 4, or an integer of 6 or more. The order of the nozzles 10 for which the second and subsequent inspection signals are acquired may be an order different from the order of the nozzle numbers.
In a fourth modification, as shown in
The second order in the fourth modification is an order in which the inspection signal is acquired first for the plurality of nozzles 10 constituting the nozzle array 9 corresponding to a small total number among the total number of times DK, DY, DC, and DM.
Among any two nozzle arrays 9 of the four nozzle arrays 9, the plurality of nozzles 10 constituting one nozzle array 9 corresponds to “plurality of first nozzles”, and the plurality of nozzles 10 constituting the other nozzle array 9 corresponds to “plurality of second nozzles”. In a case where a first total number of times of occurrences of leakage in the plurality of first nozzles is less than a second total number of times of occurrences of leakages in the plurality of second nozzles, the second order is an order in which an inspection signal for each of the plurality of first nozzles is acquired, and then an inspection signal for each of the plurality of second nozzles is acquired. In a case where the second total number of times of occurrences is less than the first total number of times of occurrences, the second order is an order in which an inspection signal for each of the plurality of second nozzles is acquired, and then an inspection signal for each of the plurality of first nozzles is acquired.
In the second order, the order of acquiring the inspection signals for the plurality of nozzles 10 constituting each nozzle array 9 is any order. For example, the inspection signals may be acquired for the plurality of nozzles 10 constituting each nozzle array 9 in order from the nozzle 10 downstream in the conveyance direction.
In a case where a DC leakage occurs, in the next inspection operation, a leakage is more likely to occur at nozzles 10 that eject ink of the same color as the nozzle 10 at which the DC leakage occurred than the nozzles 10 that eject ink of different colors. In the fourth modification, in the second-type inspection, the inspection signal for each of the plurality of nozzles 10 is acquired in a second order such that the inspection signals are acquired first for the nozzles 10 of the nozzle array 9 having the smaller total number of times of occurrences among any two nozzle arrays 9. This increases a possibility that the number of nozzles 10 for which the inspection signals are acquired before a leakage occurs in the second-type inspection increases.
In fifth, sixth, and seventh modifications, for each of a plurality of divided regions E into which the nozzle surface 4a is divided, the total number of times of occurrences of leakages during the inspection operation for the nozzles 10 located in the divided region E is stored in the memory 34. The total number of times of occurrences may be the sum of the total number of times of occurrences of DC leakages and the total number of times of occurrences of AC leakages, or may be the total number of times of occurrences of DC leakages, or may be the total number of times of occurrences of AC leakages.
In the fifth modification, as shown in
The second order in the fifth to seventh modifications is an order in which the inspection signal is acquired for each nozzle 10 located in the divided region E in order from the divided region E for which the total number of times of occurrences is the smallest among the plurality of divided regions E. Thus, the second order in the fifth to seventh modifications is an order in which the inspection signal is acquired first for each nozzle 10 located in the divided region E for which the total number of times of occurrences is the smallest among the plurality of divided regions E.
In a case where a DC leakage occurs, a DC leakage is more likely to occur in the next inspection operation in nozzles 10 located in the same divided region E as the nozzle 10 at which the DC leakage occurred than the nozzles 10 located in another divided region E. In the fifth to seventh modifications, the inspection signal is acquired for each of the plurality of nozzles in the second-type inspection in an order such that the inspection signal is acquired first for the nozzles located in the divided region E for which the total number of times of occurrences of leakages is the smallest among the plurality of divided regions E. This increases a possibility that the number of nozzles for which the inspection signal is acquired before a leakage occurs in the second-type inspection increases.
In the fifth to seventh modifications, the second order is an order in which the inspection signal is acquired for each nozzle 10 located in the divided region E in order from the divided region E for which the total number of times of occurrences is the smallest among the plurality of divided regions E, but the present disclosure is not limited to this. The second order may be an order in which the inspection signals are acquired first for the nozzles 10 located in the divided region E for which the total number of times of occurrences is the smallest among the plurality of divided regions E, and the order of the nozzles 10 for which the subsequent inspection signals are acquired is different from the order of the fifth to seventh modifications.
In an eighth modification, the second order is an order in which the inspection signal is acquired first for the nozzles 10 that are far from the nozzle 10 at which the DC leakage occurred in the previous first-type inspection. For example, as shown in
Among the plurality of nozzles 10 of the inkjet head 4, any two nozzles 10 are defined as a first nozzle and a second nozzle, and any nozzle 10 that is farther from the first nozzle than the second nozzle is defined as a third nozzle. In this case, the second order in the eighth modification is an order in which, in a case where the nozzle 10 at which the DC leakage occurred in the previous first-type inspection is the first nozzle, the inspection signal for the third nozzle is acquired before acquiring the inspection signal for the second nozzle.
In a case where a leakage occurs at a certain nozzle 10 during the inspection operation, the closer the nozzle is to the certain nozzle 10, the more likely it is that a leakage will occur in the next inspection operation. Thus, in the eighth modification, when the DC leakage occurs at the first nozzle in the first-type inspection, the inspection signal for each of the plurality of nozzles 10 is acquired in a second order such that the inspection signal for the third nozzle, which is farther from the first nozzle than the second nozzle is, is acquired in the next second-type inspection before the inspection signal for the second nozzle is acquired. This increases a possibility that the number of nozzles 10 for which the inspection signal is acquired before a leakage occurs in the second-type inspection increases.
As shown in
The cap 111 is a combination of a first cap 111a and a second cap 111b. The first cap 111a and the second cap 111b are aligned in the scanning direction. When the carriage 2 is located at the maintenance position, the plurality of nozzles 10 that constitutes the rightmost nozzle array 9 and ejects black ink faces the first cap 111a, and the plurality of nozzles 10 that constitutes the three left-side nozzle arrays 9 and ejects color ink faces the second cap 111b. The color ink is yellow, cyan, and magenta ink.
When the cap 111 is raised by the cap lifting mechanism 38 in this state, a capped state is established in which the plurality of nozzles 10 that constitutes the rightmost nozzle array 9 is covered by the first cap 111a, and the plurality of nozzles 10 that constitutes the three left-side nozzle arrays 9 is covered by the second cap 111b. When the cap 111 is lowered by the cap lifting mechanism 38, an uncapped state is established in which the plurality of nozzles 10 are not covered by the cap 21. The first cap 111a and the second cap 111b are provided with discharge ports 115a and 115b, respectively.
Each of the discharge ports 115a and 115b is connected to the suction pump 113 via the switching unit 112. The switching unit 112 selectively connects either the discharge port 115a or 115b to the suction pump 113. The suction pump 113 is connected to the waste liquid tank 114. The suction pump 113 is similar to the suction pump 22 in the above-described embodiment, and the waste liquid tank 114 is similar to the waste liquid tank 23 in the above-described embodiment.
In the ninth modification, when the capped state is established and the suction pump 113 is driven in a state where the discharge port 115a is connected to the suction pump 113 by the switching unit 112, a black purge is performed to discharge black ink in the inkjet head 4 from the plurality of nozzles 10 constituting the rightmost nozzle array 9. When the capped state is established and the suction pump 113 is driven in a state where the discharge port 115b is connected to the suction pump 113 by the switching unit 112, a color purge is performed to discharge color ink in the inkjet head 4 from the plurality of nozzles 10 constituting the three left-side nozzle arrays 9.
Although not shown, in the ninth modification, the electrode 26 is disposed on each of the first cap 111a and the second cap 111b. The connection relationship between the electrodes 26 and other components of the inspection circuit 27 is the same as the connection relationship between the electrode 26 and other components of the inspection circuit 27 in the above-described embodiment.
In the ninth modification, the controller 30 also performs the processing according to the flowchart of
To explain in detail, in the ninth modification, as shown in
As shown in
As shown in
In the ninth modification, as shown in
In a case where a leakage occurs at the nozzle 10 ejecting black ink, the leakage may be caused by ink attached to the first cap 111a. In the ninth modification, in the first-type inspection, an inspection signal is acquired for each of the plurality of nozzles 10 covered by the first cap 111a, and then an inspection signal is acquired for each of the plurality of nozzles 10 covered by the second cap 111b. In a case where a leakage occurs at the nozzle 10 covered by the first cap 111a in the first-type inspection, in the next second-type inspection, the inspection signal for each of the plurality of nozzles is acquired in the second order such that an inspection signal is acquired for each of the plurality of nozzles 10 covered by the second cap 111b, and then an inspection signal is acquired for each of the first nozzles covered by the first cap 111a. This increases a possibility that the number of nozzles for which an inspection signal is acquired before a leakage occurs in the second-type inspection increases.
In a tenth modification, the controller 30 performs the processing according to the flowchart of
In a case where the inspection operation is stopped due to the occurrence of a leakage during the inspection operation, the inspection signals for the nozzles 10 for which the inspection signal was to be acquired after this are not acquired. In the tenth modification, when the inspection operation is performed after the first-type inspection, the second-type inspection is performed in the next inspection operation regardless of whether a leakage occurred during the first-type inspection. Thus reduces the nonuniformity of the nozzles for which the inspection signal is not acquired (that is, the inspection signal is acquired for certain nozzles but is not acquired for the other nozzles), and reduces the number of nozzles for which the inspection signal is not acquired. This simplifies the process compared to a case where the first-type inspection or the second-type inspection is performed as the inspection operation following the first-type inspection, depending on whether a leakage occurred during the first-type inspection.
In an eleventh modification, in response to receiving a purge instruction signal instructing to perform a purge, the controller 30 performs the processing according to the flowchart in
In the eleventh modification, in response to receiving an inspection instruction signal, the controller 30 performs the processing according to the flowchart in
In the first-type inspection, the controller 30 acquires the inspection signal for each of the plurality of nozzles 10 of the inkjet head 4 in a first order such that the controller 30 acquires the inspection signal for each of a plurality of nozzles 10a located in a region F1 on the outer edge side of the nozzle surface 4a shown in
In the second-type inspection, the controller 30 acquires the inspection signal for each of the plurality of nozzles 10 of the inkjet head 4 in a second order such that the controller 30 acquires the inspection signal for each of the plurality of nozzles 10b located in the region F2, and then acquires the inspection signal for each of the plurality of nozzles 10a located in the region F1.
In the first-type and second-type inspections, the order of acquiring the inspection signal for each of the plurality of nozzles 10a located in the region F1 and the order of acquiring the inspection signal for each of the plurality of nozzles 10b located in the region F2 are any order. For example, the inspection signal may be acquired for each of the plurality of nozzles 10a located in the region F1 in the order of the nozzle numbers. For example, the inspection signal may be acquired for each of the plurality of nozzles 10b located in the region F2 in the order of the nozzle numbers.
After purge, ink may be attached to the lip 29, and a leakage is likely to occur at the nozzles 10 close to the lip 29 due to the ink attached to the lip 29. Thus, in the eleventh modification, when the inspection operation is performed in a state where the particular time or more has elapsed since the last purge, the first-type inspection is performed to acquire the inspection signal for each of the plurality of nozzles 10 in the first order such that the inspection signals for the plurality of nozzles 10a are acquired, and then the inspection signals for the plurality of nozzles 10b farther from the lip 29 than the plurality of nozzles 10a are acquired. When the inspection operation is performed in a state where the particular time has not elapsed since the last purge, the second-type inspection is performed to acquire the inspection signal for each of the plurality of nozzles in the second order such that the inspection signals for the plurality of nozzles 10b are acquired, and then the inspection signals for the plurality of nozzles 10a closer to the lip 29 than the plurality of nozzles 10b are acquired. This increases the number of nozzles 10 for which the inspection signals are acquired before a leakage occurs, and reduces the number of nozzles 10 for which the inspection signals are not acquired in the inspection operation.
In a twelfth modification, as in the eleventh modification, the controller 30 performs the processing according to the flowchart of
In the twelfth modification, the first order in the first-type inspection and the second order in the second-type inspection are different from those in the eleventh modification. To explain in detail, in the twelfth modification, in the first-type inspection, the controller 30 acquires the inspection signal for each of the plurality of nozzles 10 of the inkjet head 4 in a first order such that the controller 30 acquires the inspection signal for each of a plurality of nozzles 10c located in a region G1 downstream in the conveyance direction of the nozzle surface 4a shown in
In the second-type inspection, the controller 30 acquires an inspection signal for each of the plurality of nozzles 10 of the inkjet head 4 in a second order such that the controller 30 acquires an inspection signal for each of the plurality of nozzles 10d located in the region G2, and then acquires an inspection signal for each of the plurality of nozzles 10c located in the region G1.
In the first-type and second-type inspections, the order in which the inspection signal is acquired for each of the plurality of nozzles 10c located in region G1 and the order in which the inspection signal is acquired for each of the plurality of nozzles 10d located in region G2 may be any order. For example, the inspection signal may be acquired for each of the plurality of nozzles 10c located in region G1 in the order of the nozzle numbers. For example, the inspection signal may be acquired for each of the plurality of nozzles 10d located in region G2 in the order of the nozzle numbers.
When the suction in the uncapped state is performed after the purge, ink may adhere to a portion near the discharge port 28 of the cap 21, and a leakage is likely to occur at the nozzles 10 close to the discharge port 28 due to the ink adhered to the portion near the discharge port 28 of the cap 21. Thus, in the twelfth modification, when the inspection operation is performed in a state where the particular time or more has elapsed since the last purge was performed, the first-type inspection is performed to acquire the inspection signal for each of the plurality of nozzles 10 in the first order such that the inspection signals for the plurality of nozzles 10c are acquired, and then, the inspection signals for the plurality of nozzles 10d that are farther from the discharge port 28 than the plurality of nozzles 10c are acquired. When the inspection operation is performed in a state where the particular time has not elapsed since the last purge was performed, the second-type inspection is performed to acquire the inspection signal for each of the plurality of nozzles 10 in the second order such that the inspection signals for the plurality of nozzles 10d are acquired, and then, the inspection signals for the plurality of nozzles 10c that are closer to the discharge port 28 than the plurality of nozzles 10d are acquired. This increases the number of nozzles 10 for which the inspection signal is acquired before a leakage occurs, and reduces the number of nozzles 10 for which the inspection signal is not acquired in the inspection operation.
In the eleventh and twelfth modifications, the embodiment is modified in that the inspection signal is acquired for either the plurality of first nozzles or the plurality of second nozzles depending on whether the time elapsed since the last purge is longer than or equal to a particular time. In the eleventh modification, the plurality of nozzles 10a are the first nozzles, and the plurality of nozzles 10b farther from the lip 29 than the plurality of nozzles 10a are the second nozzles. In the twelfth modification, the plurality of nozzles 10c are the first nozzles, and the plurality of nozzles 10d farther from the discharge port 28 than the plurality of nozzles 10c are the second nozzles. However, the first nozzles and the second nozzles may be different from these.
For example, if there is a difference in the amount of ink adhering to the nozzle surface 4a after purge among regions of the nozzle surface 4a, the nozzle 10 located in a region of the nozzle surface 4a where a large amount of ink is adhering to the nozzle surface 4a after purge may be designated as the first nozzle, and the nozzle 10 located in a region of the nozzle surface 4a where a small amount of ink is adhering to the nozzle surface 4a after purge may be designated as the second nozzle.
In a thirteenth modification, the controller 30 perform X types of inspections, that is, first-type to X-th type inspections, where X is an integer of 2 or more and N or less. In a Z-th type inspection, where Z is a variable of 1 or more and X or less, an inspection signal is acquired in the Z-th order for each of the plurality of nozzles 10 of the inkjet head 4.
In a case where Z is 1, the first order is an order in which the inspection signal is acquired for each of the plurality of nozzles 10 of the inkjet head 4 in the order of the nozzle numbers, as in the first order in the above-described embodiment.
In a case where Z is 2 or more, as shown in
In a case where X=N, the Y that is 1 or more and satisfies the relation [(X−1)×Y+1]≤N is 1 alone, and [(X−1)×Y+1] becomes N. In this case, the Nth order, which is the Z-th order when Z=N, is an order in which the inspection signal is acquired for the nozzle 10 with the nozzle number “N” as the nozzles 10 with the nozzle numbers [(Z−1)×Y+1] to N, and then, the inspection signal is acquired for each of the nozzles with the nozzle numbers “1” to “N-1” as the nozzles 10 with the nozzle numbers 1 to [(Z−1)×Y] in the order of the nozzle numbers.
As one example, it is assumed that the number of nozzles N=12, the number of types of inspections X=3, the above-mentioned integer Y=4. In the first order in the case of Z=1, the inspection signals are acquired in the order of the nozzle numbers 1 to 12. In the second order in the case of Z=2, the inspection signals are acquired in the order of the nozzle numbers 5, 6, 7, 8, 9, 10, 11, 12, 1, 2, 3, and 4. In the third order in the case of Z=3, the inspection signals are acquired in the order of the nozzle numbers 9, 10, 11, 12, 1, 2, 3, 4, 5, 6, 7, and 8.
In the thirteenth modification, in response to receiving an inspection instruction signal, the controller 30 performs the processing according to the flowchart in
To explain the flowchart in
In a case where the DC leakage occurred during the previous inspection operation (S501: YES), the controller 30 subsequently determines whether the variable Z is equal to X (S502). In a case where the variable Z is not equal to X (S502: NO), the controller 30 increments the value of the variable Z by 1 (S503) and performs the Z-th type inspection (S505). In a case where the variable Z is equal to X (S502: YES), the controller 30 sets the value of the variable Z to 1 (S504) and performs the Z-th type inspection (S505). That is, the controller 30 performs the first-type inspection.
In a fourteenth modification, X types of inspections, that is, the first-type to the X-th type inspections, are performed as in the thirteenth modification. In the thirteenth modification, when the controller 30 receives an inspection instruction signal, the controller 30 performs the processing according to the flowchart in
To explain the flowchart in
In the thirteenth and fourteenth modifications, the order of the nozzles for which the inspection signal is acquired is shifted by Y among the first-type to the X-th type inspections (specifically, between the first-type inspection and the second-type inspection, between the second-type inspection and the third-type inspection, and so on). In this way, in a case where the inspection operation is performed in one of the first-type to the X-th type inspections according to the conditions, the order is changed to acquire the inspection signal for each of the plurality of nozzles 10. Thus, when the inspection operation is repeated, the inspection signal is acquired evenly for the plurality of nozzles 10, and the number of nozzles 10 for which the inspection signal is not acquired is reduced.
In a fifteenth modification, X types of inspections, that is, the first-type to the X-th type inspections, are performed as in the thirteenth modification. In the fifteenth modification, in response to receiving an inspection instruction signal, the controller 30 performs the processing according to the flowchart of
In the fifteenth modification, while power is being supplied to the printer 1, the controller 30 performs the processing according to the flowchart of
Thus, in the fifteenth modification, the variable Z is reset to 1 every time the particular time has come, the first-type inspection is performed when the inspection operation is performed for the first time in a cycle from the particular time to the next particular time, the second-type inspection is performed when the inspection operation is performed for the second time in the cycle, and then, the Z-th type inspection is performed when the inspection operation is performed for the Z-th time in the cycle.
In the fifteenth modification, a period from a particular time to the next particular time is set as one cycle, and the order of the nozzles for which the inspection signal is acquired is changed between the first-type inspection and the second-type inspection in this one cycle, whereby the inspection signal is acquired evenly for the plurality of nozzles 10. The order of the nozzles 10 for which the inspection signal is acquired is reset for each cycle.
In a sixteenth modification, X types of inspections, that is, the first-type to the X-th type inspections, are also performed as in the thirteenth modification. In the sixteenth modification, in response to receiving an inspection instruction signal, the controller 30 performs the processing according to the flowchart of
In the sixteenth modification, while power is being supplied to the printer 1, the controller 30 performs the processing according to the flowchart of
To explain the flowchart in
Thus, in the sixteenth modification, the variable Z is reset to 1 every time H1 sheets of recording sheet S are recorded, and a period during which H1 sheets of recording sheet S are recorded is set as one cycle, the first-type inspection is performed when the inspection operation is performed for the first time in this cycle, the second-type inspection is performed when the inspection operation is performed for the second time in the cycle, and then, the Z-th type inspection is performed when the inspection operation is performed for the Z-th time in the cycle.
In the sixteenth modification, the order of the nozzles for which the inspection signal is acquired is changed between the first-type inspection and the second-type inspection in the cycle in which H1 sheets of recording sheet S are recorded, whereby the inspection signals are acquired evenly for the plurality of nozzles 10. Further, the order of the nozzles 10 for which the inspection signal is acquired is reset for each cycle.
In a configuration in which the first-type inspection is performed when the inspection operation is performed for the first time in one cycle, and the second-type inspection is performed when the inspection operation is performed for the second time in the one cycle, the period from a particular time to the next particular time is set as one cycle in the fifteenth modification, and the period during which H1 sheets of recording sheet S are recorded is set as one cycle in the sixteenth modification. However, a period different from these periods may be used as one cycle.
In a seventeenth modification, as shown in
In the nozzles 10 at which the number of times of occurrences of leakages is large, a leakage is highly likely to occur in the subsequent inspection operation. Thus, in the seventeenth modification, the inspection signal is acquired in order for each nozzle 10 except for the nozzle 10 at which the number of times of occurrences of leakages is greater than or equal to the second number. This suppresses occurrences of leakages in the inspection operation.
In the above-described embodiment, first to ninth and fifteenth modifications, and so on, in a case where the DC leakage occurs during the execution of the first-type inspection, the second-type inspection is performed in the next inspection operation, whereas in a case where the AC leakage occurs during the execution of the first-type inspection, the same first-type inspection as the previous inspection operation is performed in the next inspection operation, but the present disclosure is not limited to this.
For example, in a case where either the DC leakage or the AC leakage occurs during the execution of the first-type inspection, the second-type inspection may be performed in the next inspection operation.
Alternatively, for example, in a case where the AC leakage occurs during the execution of the first-type inspection, the second-type inspection is performed in the next inspection operation, whereas in a case where the DC leakage occurs during the execution of the first-type inspection, the same first-type inspection as the previous inspection operation may be performed in the next inspection operation.
In the above embodiment, the printer 1 performs the suction purge as the purge, but the present disclosure is not limited to this. For example, a pressure pump that pressurizes the ink in the inkjet head 4 may be provided in a flow path and so on between the ink cartridge and the inkjet head 4. The pressure pump may be driven in a state where the plurality of nozzles 10 are covered with the cap 21, thereby performing a pressure purge for discharging the ink in the inkjet head 4. In this case, a combination of the cap 21 and the pressure pump is an example of “purge unit” of the present disclosure.
Further, both the suction purge performed by driving the suction pump 22 and the pressure purge performed by driving the pressure pump may be performed. In this case, a combination of the maintenance unit 8 and the pressure pump is an example of “purge unit” of the present disclosure.
In the above-described examples, the present disclosure is applied to the printer including a so-called serial head which ejects ink from the plurality of nozzles while moving in the scanning direction together with the carriage, but the present disclosure is not limited to this. For example, the present disclosure may be applied to a printer including a so-called line head extending over the entire length of the recording sheet in the scanning direction.
In the above-described examples, the present disclosure is applied to the printer that performs recording on the recording sheet S by ejecting ink from nozzles, but the present disclosure is not limited to this. The present disclosure may also be applied to a recording apparatus that records an image on a recording medium other than recording paper, such as a T-shirt, a sheet for outdoor advertising, a case of a portable terminal such as a smartphone, a corrugated cardboard, or a resin member. The present disclosure may also be applied to a liquid ejection apparatus that ejects liquid other than ink droplets, for example, resin or metal in a liquid state.
Number | Date | Country | Kind |
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2023-153892 | Sep 2023 | JP | national |