This application claims priority from Japanese Patent Application No. 2020-050452 filed Mar. 23, 2020. The entire content of the priority application is incorporated herein by reference.
The present disclosure relates to a liquid ejection device configured to eject liquid on a rolled continuous sheet.
As a liquid ejection device configured to eject liquid on a continuous sheet paid out of a sheet roll, there has been known a label printer for recording an image by ejecting ink on a label and a card. For example, Japanese Patent Application Publication No. 2015-009421 discloses a label printer in which a sheet roll and an ink cartridge storing ink are replaceable with a new sheet roll and a new ink cartridge, respectively. In this label printer, in order to facilitate replacement of the ink cartridge and the sheet roll, a cartridge attachment portion and the sheet roll are arranged at a front portion of the printer to be aligned with each other in a widthwise direction thereof.
However, in the above-identified label printer, a maintenance unit is positioned above the cartridge attachment portion. If this arrangement is applied to a line printer whose head tends to be greater in the widthwise direction, a widthwise dimension of the maintenance unit may be greater than that of the cartridge attachment portion. As a result, the maintenance unit may not be arranged in the limited space available above the cartridge attachment portion, which may lead to increase in overall size of the printer. In other words, since the maintenance unit is larger in size than the space above the cartridge attachment portion in the widthwise direction, a space may be formed below the maintenance unit in the resultant printer. The resultant printer may inevitably have an increased widthwise dimension without utilizing the space below the maintenance unit.
In view of the foregoing, it is an object of the disclosure to provide a liquid ejection device which is compact and capable of providing easy access to a sheet roll and a cartridge aligned with each other in a widthwise direction of the device.
In order to attain the above and other objects, according to one aspect, the disclosure provides a liquid ejection device including a casing, a holder, a power transmission mechanism, a cartridge attachment portion, a conveying mechanism, a head, and a maintenance unit. The casing has a front surface formed with a discharge opening. The casing defines therein an internal space and has an opening. The holder is configured to be accommodated in the internal space and to rotatably support a sheet roll including a continuous sheet. The holder supporting the sheet roll is rotatable about a rotation axis extending in a leftward/rightward direction perpendicular to a frontward/rearward direction and an upward/downward direction. The power transmission mechanism is positioned beside the holder in the leftward/rightward direction and is configured to transmit a rotational driving force to the holder. The cartridge attachment portion is positioned in the internal space and is configured to receive a cartridge storing liquid therein. The conveying mechanism is positioned in the internal space and is configured to convey the continuous sheet to the discharge opening. The head is positioned in the internal space and is configured to eject the liquid to the continuous sheet. The maintenance unit is configured to receive the liquid discharged by the head. The cartridge and the holder are attachable to and detachable from the casing through the opening. The cartridge attachment portion and the power transmission mechanism are positioned at the same side of the holder in the leftward/rightward direction. An occupying range of the maintenance unit is across an occupying range of the cartridge attachment portion and an occupying range of the power transmission mechanism in the leftward/rightward direction.
The particular features and advantages of the embodiment(s) as well as other objects will become apparent from the following description taken in connection with the accompanying drawings, in which:
Hereinafter, a printer 10 as an example of a liquid ejection device according to one embodiment of the present disclosure will be described with reference to the accompanying drawings.
In the following description, directions with regard to the printer 10 (frontward direction, rearward direction, upward direction, downward direction, leftward direction, and rightward direction) will be referred to based on arrows indicated in the drawings. Incidentally, bi-directions indicated by arrows in two opposite directions (a frontward/rearward direction 8, an upward/downward direction 7, and a leftward/rightward direction 9) will be used to mean the two opposite directions may be interchangeable with each other in interpretation of the disclosure.
More specifically, the upward/downward direction 7 is defined on a basis of an orientation of the printer 10 illustrated in
[External Structure of the Printer 10]
As illustrated in
The printer 10 includes a casing 14 having a shape of generally rectangular parallelepiped.
The casing 14 includes a front wall 141, a rear wall 142, an upper wall 143, a lower wall 144, a right wall 145, and a left wall 146. These walls in combination define therein an internal space 29 (see
An operation panel 17 is positioned on the front wall 141 at a position leftward of the discharge opening 13. The operation panel 17 includes' a display screen 17A, input keys 17B, and a circuit board 17C (
As illustrated in
Below the discharge opening 13, a front wall 91 of a holder attachment portion 90 (described later) is positioned. The front wall 91 closes a rightward portion of the opening 15. The front wall 91 constitutes a part of the front wall 141 of the casing 14. Incidentally, the rightward portion of the opening 15 is opened by user's pulling of the holder attachment portion 90 frontward.
A cover 16 is positioned below the operation panel 17. The cover 16 is pivotally movable about a pivot axis 16A positioned at a lower end portion thereof between a closed position (illustrated in a solid line in
Rearward of the cover 16 provided are a cartridge attachment portion 110, cartridges 70, and a waste liquid tank 71 (see
[Internal Structure of the Printer 10]
As illustrated in
As illustrated in
As illustrated in
The holder attachment portion 90 is positioned in the right portion of the internal space 29, when attached to the casing 14. The holder attachment portion 90 is positioned in a front portion of the internal space 29. However, the holder attachment portion 90 may be positioned at a rear portion of the internal space 29. Alternatively, the holder attachment portion 90 may be positioned across the front portion and the rear portion of the internal space 29.
The holder attachment portion 90 has a box-like shape that is open upward. As illustrated in
As illustrated in
The sheet roll 37 and the holder 81 are arranged in the holder attachment portion 90.
The holder attachment portion 90 is supported by the casing 14 so as to be movable in the frontward/rearward direction 8 relative to the casing 14. As illustrated in
In a state of
When the holder attachment portion 90 is pushed rearward from the state illustrated in
As illustrated in
The holder 81 is attachable to and detachable from the holder attachment portion 90 in a state where the holder attachment portion 90 is pulled out frontward relative to the casing 14. Each side wall 94 of the holder attachment portion 90 is formed with a notch (not illustrated) that is recessed downward from an upper end of each side wall 94. The holder 81 is fitted with the respective notches to be attached to the holder attachment portion 90. Specifically, the left end portion of the holder 81 in its axial direction where the follower gear 104 is attached is fitted with the notch formed in the left side wall 94, and the right end portion of the holder 81 is fitted with the notch formed in the right side wall 94. The holder 81 attached to the holder attachment portion 90 extends in the leftward/rightward direction 9, such that the holder 81 is rotatable about its axis extending in the leftward/rightward direction 9.
As illustrated in
A motor 18 is also positioned in the internal space 29 (see
The power transmission mechanism 82 is positioned beside and leftward of the holder attachment portion 90. Incidentally, the power transmission mechanism 82 may be positioned beside and rightward of the holder attachment portion 90. That is, the power transmission mechanism 82 may be positioned beside the holder 81 in the leftward/rightward direction 9.
The power transmission mechanism 82 also includes a transmission gear 102. The transmission gear 102 includes a rotation shaft 102A (
With the structure, the rotational driving force of the motor 18 is transmitted to the power transmission mechanism 82, and then is transmitted to the holder 81 through the transmission gear 102 and the follower gear 104 of the holder 81. The holder 81 is thus rotatable in response to the rotation of the motor 18. The sheet roll 37 supported by the holder 81 is rotatable in accordance with the rotation of the holder 81.
As illustrated in
As illustrated in
As illustrated in
In the sheet passage 22, the recording unit 24 (including the carriage 23 and the head 39), the platen 25, and the heater 26 are positioned between the first pair of conveyer rollers 54 and the second pair of conveyer rollers 55.
The carriage 23 is supported by a pair of side frames (not illustrated) disposed in the internal space 29. The pair of side frames (not illustrated) is spaced apart from each other in the frontward/rearward direction 8 and each side frame extends across the right and left portions of the internal space 29. The carriage 23 is mechanically connected to a motor (not illustrated) through a conventional belt mechanism well-known in the art. With this structure, the carriage 23 is movable in the leftward/rightward direction 9 as illustrated in
In association with the movement of the carriage 23, the head 39 is movable, together with the carriage 23, between a first position indicated by a solid line in
At the first position, the head 39 opposes the platen 25 via the sheet passage 22 at a position downstream of the first pair of conveyer rollers 54 in the sheet conveying direction (see
As illustrated in
The head 39 has a lower surface formed with a plurality of nozzles 30. At the first position, the head 39 is configured to eject ink from the plurality of nozzles 30 toward the sheet passage 22 and the platen 25 (i.e., to the sheet 11 supported on the platen 25). Hence, an image is formed on the sheet 11 supported on the platen 25. At the second position, the head 39 is configured to eject ink from the plurality of nozzles 30 toward an internal space in the cap 73. The cap 73 is configured to receive the ink discharged from the head 39.
The ink to be ejected by the head 39 is supplied from each cartridge 70 through a corresponding tube 76 (
As illustrated in
The cartridge attachment portion 110 is positioned in a front lower left portion of the internal space 29. That is, the cartridge attachment portion 110 is positioned immediately rearward of the cover 16 (see
In a state where the cover 16 is at the open position, four of the cartridges 70 are attachable to and detachable from the cartridge attachment portion 110 through the leftward portion of the opening 15. When a residual amount of ink stored in each cartridge 70 is decreased or the ink in the cartridge 70 is used up, a user detaches the empty cartridge 70 from the cartridge attachment portion 110 and attaches a new cartridge 70 filled with full of ink to the cartridge attachment portion 110. Incidentally, the number of the cartridges 70 to be attached to the cartridge attachment portion 110 need not be four.
The cartridge attachment portion 110 is a box-shaped member supported by a frame (not illustrated) disposed in the internal space 29 of the casing 14. The cartridge attachment portion 110 includes: a bottom plate 111; an inner plate 114 extending upward from a rear end of the bottom plate 111; and a pair of side plates 112 extending upward from left end and right end of the bottom plate 111. The cartridge attachment portion 110 also includes three partitioning plates 113 that partition an inner space of the cartridge attachment portion 110 into four individual chambers. Each partitioning plate 113 extends in the frontward/rearward direction 8 and the leftward/rightward direction 9. Left and right ends of each partitioning plate 113 are connected to the respective side plates 112. Hence, the four chambers in the cartridge attachment portion 110 are arrayed in the upward/downward direction 7.
Each of the four cartridges 70 is attachable to and detachable from the corresponding one of the four chambers in the cartridge attachment portion 110. In the present embodiment, a cartridge 70B storing black ink, a cartridge 70Y storing yellow ink, a cartridge 70C storing cyan ink, and a cartridge 70M storing magenta ink are respectively attachable to the chambers in this order from the top to the bottom. The cartridges 70B, 70Y and 70C are supported by the respective partitioning plates 113, and the cartridge 70M is supported by the bottom plate 111 of the cartridge attachment portion 110. In this manner, the cartridge attachment portion 110 is configured to receive the four cartridges 70 (70B, 70Y, 70C and 70M) arrayed with one another in the upward/downward direction 7.
Incidentally, the positions of the four cartridges 70B, 70Y, 70C and 70M relative to the four chambers need not be limited to those described above. Further, the four cartridges 70B, 70Y, 70C and 70M may not have the same size as one another. For example, the cartridge 70B may have a size greater than that of each of the remaining cartridges 70Y, 70C and 70M.
As illustrated in
As illustrated in
As illustrated in
The cap 73 is movable in the upward/downward direction 7 upon receipt of driving force from the motor 18. Specifically, the cap 73 is movable in the upward/downward direction 7 between a capping position (indicated by a broken line in
The cap 73 at the capping position is in close contact with the lower surface of the head 39 to cover the plurality of nozzles 30 from below.
The uncapping position is lower than the capping position. The cap 73 at the uncapping position is positioned away from the head 39. At this time, the plurality of nozzles 30 are exposed to the outside without being covered by the cap 73.
A flexible tube 77 (see
The waste liquid tank 71 has a shape of rectangular parallelepiped and is configured to store waste ink therein. The waste liquid tank 71 is positioned below the cartridge attachment portion 110, and is supported by a top surface 144A of the lower wall 144 of the casing 14, i.e., by a lower inner surface of the casing 14. As illustrated in
The ink discharged from the cap 73 is introduced into the waste liquid tank 71 through the tube 77. The waste liquid tank 71 of the present embodiment is a cartridge type container attachable to and detachable from the casing 14. That is, at the open position of the cover 16, the waste liquid tank 71 is attachable to and detachable from the casing 14 through the leftward portion of the opening 15 (see
As illustrated in
The heater 26 is a so-called halogen heater. The heater 26 includes: a halogen lamp 40 configured to irradiate infrared ray; a reflection plate 41; and a heater case 42. The heater case 42 has a shape of generally rectangular parallelepiped whose lower wall is formed with an opening 43 extending in the leftward/rightward direction 9.
The halogen lamp 40 is positioned inside the heater case 42. The halogen lamp 40 has a cylindrical shape elongated in the leftward/rightward direction 9. The reflection plate 41 is positioned in the heater case 42 and above the halogen lamp 40. The reflection plate 41 is formed of a metal plate coated with ceramic film, for example. The reflection plate 41 is curved to provide an arcuate shape in cross section whose center axis is positioned close to the opening 43. Instead of providing the reflection plate 41, the halogen lamp 40 may be coated with ceramic film. Heat released from the halogen lamp 40 and reflected by the reflection plate 41 is irradiated outside of the heater case 42 through the opening 43.
The heater 26 is configured to heat at least one of the sheet 11 positioned below the opening 43 and the ink adhered on the sheet 11. In the present embodiment, the heater 26 is configured to heat both of the sheet 11 and the ink. The ink is fixed to the sheet by heating the ink.
Incidentally, instead of the heater 26, an ultraviolet irradiation device may be available for fixing ink to the sheet 11. In the latter case, the ink contains ultraviolet curing resin. The ink on the sheet 11 is fixed to the sheet 11 by irradiation of infrared ray from the ultraviolet irradiation device.
As illustrated in
At the sheet passage 22, the cutter unit 28 is positioned downstream of the CIS 27 in the sheet conveying direction. The cutter unit 28 includes a cutter carriage 46 and a cutter 45 mounted thereon. The cutter carriage 46 is movable in the leftward/rightward direction 9 by a belt driving mechanism (not illustrated). The cutter 45 is provided to traverse the sheet passage 22 in the upward/downward direction 7, and is movable across the sheet passage 22 in accordance with the movement of the cutter carriage 46 in the leftward/rightward direction 9. Hence, the sheet 11 on the sheet passage 22 is cut in the leftward/rightward direction 9.
As illustrated in
According to the present embodiment, the cartridge attachment portion 110 and the power transmission mechanism 82 are both arranged on the same side relative to the holder 81 with regard to the leftward/rightward direction 9; and the cap 73 is positioned across the cartridge attachment portion 110 and power transmission mechanism 82 in the leftward/rightward direction 9. This configuration of the embodiment can provide a space for arranging the cap 73 in the leftward/rightward direction 9. Further, the printer 10 can be made compact with regard to the leftward/rightward direction 9.
Further, according to the embodiment, the cartridges 70 and the holder 81 are attachable and detachable relative the casing 14 through the opening 15 formed on the front surface 141A of the casing 14. With this configuration, replacement of the cartridges 70 and the holder 81 can be performed, even if the printer 10 is placed such that the right wall 145 or the left wall 146 of the casing 14 is set against a wall.
Further, the cartridges 70 and the holder 81 are both inserted into and removed from the casing 14 through the opening 15 formed at the front surface 141A of the casing 14. Therefore, all replaceable components (such as the cartridges 70 and the sheet roll 37) are accessible in the same direction (from the front side of the casing 14) with regard to the casing 14.
Further, since the plurality of cartridges 70 are arrayed in the upward/downward direction 7, increase in size in the leftward/rightward direction 9 of the casing 14 can be restrained, which is in high contrast to a structure where the cartridges 70 are arrayed in the leftward/rightward direction 9.
Further, for replacing the waste liquid tank 71 in addition to the cartridges 70 and the holder 81 (the sheet roll 37), accessing to the waste liquid tank 71 can be facilitated.
Further, since the waste liquid tank 71 is positioned below the cartridge attachment portion 110, adhesion of ink onto the cartridge attachment portion 110 and the cartridges 70 can be restrained in case of occurrence of ink leakage from the waste liquid tank 71.
Further, the waste liquid tank 71 is supported on the inner lower surface of the casing 14 in the embodiment. With this structure, even if ink is leaked from the waste liquid tank 71, adhesion of ink onto other components inside the casing 14 is less likely to occur.
Further, the cap 73 is positioned rearward of the cartridge attachment portion 110 in the embodiment. Accordingly, increase in size in the leftward/rightward direction 9 of the casing 14 can be obviated in comparison with a structure where the cap 73 and the cartridge attachment portion 110 are arranged side by side in the leftward/rightward direction 9.
Further, since the head 39 is positioned rearward of the cartridge attachment portion 110, increase in size in the leftward/rightward direction 9 of the casing 14 can be restrained, in contrast to a structure where the head 39 and the cartridge attachment portion 110 are aligned with each other in the leftward/rightward direction 9.
Further, in the casing 14 according to the embodiment, the heater 26, the CIS 27, the cutter unit 28 (cutter 45) and the operation panel 17 are arranged at an idle space above the holder 81 and forward of the head 39. Accordingly, the casing 14 can be made compact.
Further, according to the printer 10 of the embodiment, access to the holder 81 can be realized by pulling out the holder attachment portion 90 positioned adjacent to the opening 15. This structure enables a user to allow access to the holder 81 even if the holder 81 is positioned remote from the opening 15 inside the casing 14.
[Variations and Modifications]
In the above-described embodiment, the sheet passage 22, the holder attachment portion 90, the first sheet feed roller 20, the second sheet feed roller 21, the first pair of conveyer rollers 54, the second pair of conveyer rollers 55, the platen 25, the heater 26, the CIS 27, and the cutter unit 28 are positioned at the right portion of the internal space 29 of the casing 14, whereas the power transmission mechanism 82, the cartridge attachment portion 110, the cartridges 70, the waste liquid tank 71 and the cap 73 are positioned at the left portion of the internal space 29 of the casing 14. However, this positional relationship with respect to the leftward/rightward direction 9 may be reversed. In the latter case, the power transmission mechanism 82 and the cartridge attachment portion 110 may be arranged on the right side of the holder 81 to be aligned with the holder 81 in the leftward/rightward direction 9.
In the depicted embodiment, the opening 15 is a single opening whose rightward portion and leftward portion are in communication with each other. Alternatively, as illustrated in
Still alternatively, the opening 15 need not be formed in the front wall 141 of the casing 14. For example, the opening 15 may be formed in the right wall 145 of the casing 14. In the latter case, the holder 81 may be attached to and detached from the casing 14 through the opening 15 of the right wall 145. Further, in this case, the holder attachment portion 90 may be pulled out rightward from the casing 14 through the opening 15 of the right wall 145. Still alternatively, the opening 15 may be formed in the left wall 146 of the casing 14. In this case, the cartridges 70 and the waste liquid tank 71 may be attached to and detached from the casing 14 through the opening 15 of the left wall 146. Further alternatively, the opening 15 may be formed in each of the right wall 145 and the left wall 146.
In the above-described embodiment, the cartridge attachment portion 110 is configured to receive the four cartridges 70 arrayed in the upward/downward direction 7. However, the four cartridges 70 may be arrayed in the leftward/rightward direction 9 in the cartridge attachment portion 110.
For example,
Further, in the described embodiment, the waste liquid tank 71 has a length in the leftward/rightward direction 9 greater than the length in the upward/downward direction 7. That is, the leftward/rightward direction 9 is the longitudinal direction of the waste liquid tank 71. However, referring to
In the second modification illustrated in
In the above-described embodiment, the circuit board 17C of the operation panel 17, the heater 26, the CIS 27, and the cutter unit 28 are positioned in the internal space 29 of the casing 14 at the position frontward of the head 39 and above the holder 81. In addition, a collecting member 44 indicated by a broken line in
Incidentally, all of the operation panel 17, the heater 26, the CIS 27, the cutter unit 28, and the collecting member 44 need not be positioned in the space frontward of the head 39 and above the holder 81. For example, the printer 10 may not include the CIS 27 and the collecting member 44. In the latter case, the operation panel 17, the heater 26, and the cutter unit 28 may be positioned in the space frontward of the head 39 and above the holder 81.
In the above-described embodiment, the printer 10 includes the holder attachment portion 90 configured to be pulled out relative to the casing 14, and the holder 81 is positioned inside the holder attachment portion 90. However, the printer 10 may not include the holder attachment portion 90. In the latter case, the cover 16 may be used to cover the rightward portion of the opening 15 as well as the leftward portion of the opening 15. Further, in this case, the holder 81 may be supported by the casing 14, and the holder 81 and the sheet roll 37 attached to the holder 81 may be attached to and detached from the casing 14 through the opening 15.
Still alternatively, a side opening may be formed in the right wall 145 of the casing 14, and a side cover may be provided for opening and closing the side opening. In this modification, the holder 81 and the sheet roll 37 attached to the holder 81 may be attached to and detached from the casing 14 through the side opening by opening the side cover.
In the above-described embodiment, each cartridge 70 is removed from the cartridge attachment portion 110 when the amount of ink stored in the cartridge 70 is reduced or the ink is used up, and a new cartridge 70 filled with full of ink is attached to the cartridge attachment portion 110. That is, ink is supplied to the printer 10 by exchanging the cartridge 70 with the new cartridge 70. However, ink replenishment may be performed by other way. For example, ink inlets may be provided at the casing 14 (for example, at the front wall 141), so that ink may be replenished into each cartridge 70 through the corresponding ink inlet.
In the above-described embodiment, the ink stored in the cartridge 70 is exemplified as liquid. However, a pretreatment liquid to be ejected to the sheet 11 prior to ejection of ink or water for cleaning the head 39 can be the liquid of the disclosure.
While the description has been made in detail with reference to the embodiments, it would be apparent to those skilled in the art that many modifications and variations may be made thereto.
The printer 10, 200, 300 is an example of a liquid ejection device. The casing 14, 214 is an example of a casing. The cartridge attachment portion 110, 310 is an example of a cartridge attachment portion. The holder 81 is an example of a holder. The sheet roll 37 is an example of a sheet roll. The power transmission mechanism 82 is an example of a power transmission mechanism. The first pair of conveyer rollers 54 and the second pair of conveyer rollers 55 are an example of a conveying mechanism. The head 39 is an example of a head. The cap 73 is an example of a maintenance unit. The opening 15 and openings 151, 152 are examples of an opening. The waste liquid tank 71, 371 is an example of a waste liquid storage portion. The operation panel 17 is an example of a display unit. The collecting member 44 is an example of a collecting member. The transmission gear 102 is an example of a transmission gear, and the follower gear 104 is an example of a follower gear. The holder attachment portion 90 is an example of a holder attachment portion.
Number | Date | Country | Kind |
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JP2020-050452 | Mar 2020 | JP | national |
Number | Name | Date | Kind |
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20130083113 | Ito | Apr 2013 | A1 |
20150002588 | Hirabayashi | Jan 2015 | A1 |
20180015743 | Ishimori | Jan 2018 | A1 |
Number | Date | Country |
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2015-009421 | Jan 2015 | JP |
Number | Date | Country | |
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20210291532 A1 | Sep 2021 | US |