The present invention relates to a liquid ejection device.
Conventionally, there is known an inkjet recording device that includes ink tanks mounted on a main body thereof as a liquid ejection device that performs a recording operation on recording media by using an ejection head that ejects a liquid such as ink toward the recording media. In such a device, when ink stored in an ink tank is supplied to the ejection head, the ink is ejected from the ejection head.
In the above-described device, a storage container such as an ink cartridge that hold ink inside is used to load the ink to the ink tank. With the ink cartridge being connected to the ink tank, the ink in the cartridge is supplied to the ink tank as appropriate. Japanese Patent Application Publication No. 2019-177550 discloses a configuration where, when ink is loaded to an ink tank, the ink tank is connected to a joint portion, both of the ink tank and the ink cartridge are opened to the atmosphere. According to the configuration, the ink is loaded from the ink cartridge to the ink tank using a so-called hydraulic head difference.
However, there is a concern that an ink loading method that uses a hydraulic head difference may cause a phenomenon (hereinafter, such a phenomenon will be referred to as bubble clogging) of blocking ink supply due to bubbles entering a joint needle that makes an interior of an ink tank and an interior of an ink cartridge communicate with each other.
With the foregoing in view, it is an object of the present invention to provide a liquid ejection device that can prevent occurrence of bubble clogging, and smoothly supply a liquid.
To achieve the above-described object, a liquid ejection device according to the present invention includes:
According to the present invention, it is possible to prevent occurrence of bubble clogging, and smoothly supply a liquid.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a description will be given, with reference to the drawings, of embodiments (examples) of the present invention. However, the sizes, materials, shapes, their relative arrangements, or the like of constituents described in the embodiments may be appropriately changed according to the configurations, various conditions, or the like of apparatuses to which the invention is applied. Therefore, the sizes, materials, shapes, their relative arrangements, or the like of the constituents described in the embodiments do not intend to limit the scope of the invention to the following embodiments. A plurality of features are described in each of the following embodiments, but all of these features are not essential for the invention, and these features may be arbitrarily combined. In the accompanying drawings, an identical or similar composing element is denoted with a same reference numeral, and redundant description may be omitted.
Hereinafter, a liquid ejection device according to embodiments of the present invention will be described. Hereinafter, the embodiments where the present invention is applied to an inkjet printer on which an ejection head that ejects ink as an example of a liquid is mounted will be described. However, the present invention is not limited to this specific configuration. Furthermore, the embodiments described below are one embodiment to which the present invention is applied, and therefore technically preferable various limitations are added thereto. However, as long as the technical idea of the present invention is met, the present invention is not limited to the embodiments and other specific methods in this description. Note that components having the same functions will be assigned the same reference numerals in the following description, and description of overlapping portions will be omitted.
First, a configuration of the recording device 10 that is an inkjet printer according to the first embodiment will be described.
The recording device 10 repeats reciprocating movement (horizontal scanning) of the ejection head 1, and conveyance (vertical scanning) per predetermined pitch of recording media. The recording device 10 is a serial-type inkjet printer that forms characters, symbols, images, and the like by selectively ejecting a liquid such as ink from the ejection head 1 and adhering the liquid to a recording sheet Sh in synchronization with motions of these reciprocating movement and conveyance. The recording device 10 can use the recording sheet Sh such as general recording paper, special paper, and OHP films as the recording sheets Sh.
The ejection head 1 is slidably supported by two guide rails 4, and is configured to perform reciprocating movement in a direction (horizontal scanning direction) perpendicular to a conveyance direction (vertical scanning direction) of the recording sheet Sh along the guide rails 4 by driving means such as a motor. The recording sheet Sh is conveyed by a conveying roller 5 in a state where the recording sheet Sh faces a liquid ejection surface of the ejection head 1 and is maintained at a fixed distance to the liquid ejection surface.
The ejection head 1 includes a plurality of ejection port rows that each eject a liquid of a different color. A recording element portion to be described later is mounted on the ejection head 1. A plurality of thermoelectric conversion elements (heaters) or piezoelectric elements are aligned as ejection energy generation elements that eject a liquid are aligned on the recording element portion. The liquid is supplied from the tank 3 to the ejection head 1 via a tube 6 that is a liquid supply path. Furthermore, the ejection energy generation element causes the liquid to be ejected from the ejection port of the ejection head 1. In a case where, for example, the thermoelectric conversion elements are used as the ejection energy generation elements, the liquid is blown by heat generation of the heater, and the liquid is ejected from the ejection port using this blowing energy.
The recording device 10 is provided with the four tanks 3, and the four cartridges 2 are configured to be attachable to and detachable from the recording device 10. The cartridge 2 is attached to the recording device 10 and connected with the tank 3, and is detached from the recording device 10 and disconnected from the tank 3. That is, the cartridge 2 is configured to be connectable with and disconnectable from the tank 3. The four tanks 3 store liquids of different colors, and supply the liquids to the ejection head 1. Furthermore, the four cartridges 2 also store the liquids of the different colors, and are connected with the tanks 3 that store the liquids of the corresponding colors. That is, the recording device 10 includes a plurality of the tanks (first storage container) 3 and a plurality of the cartridges (second storage container) 2 as the storage containers that store liquids such as inks.
Note that, although each drawing illustrates a minimum configuration for the sake of description of the present invention, a structure may be added as needed. For example, marks for improving visibility of elements and contents for recording information of the tanks, and structures such as springs and protrusions related to attachment and removal of the other tanks may be provided to the recording device 10.
Next, the cartridge 2 according to the first embodiment will be described.
The cartridge 2 has a substantially cuboid shape, and is provided with the top panel portion 102 adjacent on the liquid holding portion 101. The joint portion 103 is provided at one end of the liquid holding portion 101 in a longitudinal direction of the cartridge 2. Furthermore, the damper portion 104 is provided to the top panel portion 102, and is located at one end of the top panel portion 102 on the same side as that of the joint portion 103 in the longitudinal direction of the cartridge 2. The damper portion 104 is configured to protrude in the longitudinal direction from the top panel portion 102.
The joint portion 103 is formed by forming a slit in an elastic body member. In a case where the present invention is applied, the joint portion 103 is not limited to the above-described configuration, and may be a joint portion that is generally widely used for liquid storage containers, and keep a sealing property.
The damper portion 104 according to the first embodiment is an elastic deforming portion formed by an elastic body, and constitutes part of an exterior portion of the cartridge 2. A material of the damper portion 104 does not matter as long as the material is a material that readily deforms to some degree, yet is preferably a material such as rubbers and other elastic bodies that restore without being applied an external force after deformation. This material is preferable because the damper portion 104 restores to the original shape even when the damper portion 104 unintentionally deforms until the cartridge is manufactured and used.
Note that, although the liquid holding portion 101 and the top panel portion 102 are formed as separate members in the cartridge 2 in the first embodiment, the cartridge 2 may be manufactured as an integral type and formed without a boundary between the liquid holding portion 101 and the top panel portion 102. Furthermore, the recording device 10 according to the first embodiment employs the configuration where the cartridges 2 of the different widths illustrated in
Next, a cartridge attachment portion 200 to which the cartridges 2 are attached will be described.
The cartridge attachment portion 200 includes holding portions 202, fixing members 203 that are fixing portions that fix positions of the cartridges 2, a base 204 that supports the cartridges 2 and the tanks 3, and joint needles 205 that protrude from the tanks 3 and extend. The holding portion 202 extends protruding from the base 204 to an upper direction, and holds the cartridge 2 by surrounding the four sides of the cartridge 2 when the cartridge 2 is placed on the base 204.
The fixing member 203 is provided movably in an upper/lower direction, and moves between a position at which the fixing member 203 protrudes from the base 204 and a position at which the fixing member 203 is accommodated inside the base 204. The fixing member 203 is biased by a biasing member 206 from below toward the upper direction (a direction in which the fixing member 203 protrudes from the base 204) at all times. That is, in a state where the external force is not acting on the fixing member 203, the fixing member 203 is located protruding from the base 204. Note that, in the case where the present invention is applied, a movement mechanism of the fixing member 203 is not limited to the above-described configuration, the present invention is also applicable to, for example, a configuration where structures such as the fixing member 203 are moved by electronic control.
The base 204 is a support member that supports the cartridges 2 and the tanks 3 from below. The joint needle 205 is a hollow member that connects with the joint portion 103 of the cartridge 2, and is a supply path forming portion that forms a supply path for supplying the liquid from the cartridge 2 to the tank 3. The joint needle 205 is connected to the tank 3, and is provided protruding from the tank 3 toward the holding portion 202.
Note that the tanks 3 are installed to the cartridge attachment portion 200 similar to the cartridges 2 in the first embodiment, yet application of the present invention is not limited to this configuration. For example, the present invention is also applicable to, for example, a configuration where the tanks 3 are mounted inside or outside a main body of the ejection head 1 or the recording device 10.
Next, an internal configuration and an attachment method of the cartridge 2 will be described.
The damper portion 104 is formed with a damper member sandwiched between groove portions 111 provided to the cartridge 2. The interior of the damper portion 104 is a cavity, and communicates with a storage space 112 of a liquid Li formed inside the cartridge 2. The storage space 112 of the cartridge 2 is formed by the liquid holding portion 101, the top panel portion 102, and the damper portion 104. In other words, the liquid holding portion 101, the top panel portion 102, and the damper portion 104 form the exterior portion of the cartridge 2, and forms the storage space 112. Note that the damper portion 104 may be fixed to the cartridge 2 by an adhesive, or may be thermally welded to the cartridge 2. It is sufficient that the present invention is applied to the configuration where the interior of the damper portion 104 forms part of the storage space 112 of the cartridge 2 and keeps the sealing property of the storage space 112.
The cartridge 2 is provided with an atmosphere communication port 105 that makes the storage space 112 communicate with the outside, and a shutter 106 that is configured to be able to open and close the atmosphere communication port 105. The atmosphere communication port 105 is provided at the other end on an opposite side to the one end of the top panel portion 102 at which the damper portion 104 is located in the longitudinal direction of the cartridge 2. Furthermore, the shutter 106 is provided at the other end of the cartridge 2. The shutter 106 is provided slidably in the upper/lower direction with respect to the liquid holding portion 101 and the top panel portion 102, and opens and closes the atmosphere communication port 105 when the shutter 106 moves upward and downward.
A series of a flow of attaching the cartridge 2 to the cartridge attachment portion 200 to connect to the tank 3 will be described.
Next, the cartridge 2 is pushed in toward the tank 3 while sliding on the base 204.
At this time, as illustrated in
By employing such a configuration, the liquid Li is pushed in the joint needle 205 with a stronger force than that of a configuration where a liquid is supplied using a hydraulic head difference. This is because, although the pressure to be applied to a liquid surface of the storage space 112 of the cartridge 2 is the atmospheric pressure according to the configuration that uses the hydraulic head difference, the pressure to be applied to a liquid surface of the storage space 112 of the cartridge 2 by deformation of the damper portion 104 is larger than the atmospheric pressure according to the configuration of the present embodiment. Consequently, according to the above-described configuration, it is possible to reduce a room for bubbles to enter inside the joint needle 205, and prevent occurrence of bubble clogging.
Furthermore, according to the above-described configuration, a protrusion amount of the joint needle 205 from the tank 3 is large compared to the protrusion amount of the damper portion 104 from the top panel portion 102. Hence, at a time of attachment of the cartridge 2, before the damper portion 104 comes into contact with the tank 3 and is deformed, the joint needle 205 is connected to the joint portion 103. By employing such a configuration, the damper portion 104 is prevented from deforming before the storage space 112 of the cartridge 2 and the storage space 32 of the tank 3 communicate with each other. Eventually, the pressure inside the storage space 112 rises after the joint needle 205 is reliably connected to the joint portion 103, so that the liquid is stably supplied to the tank 3 without leaking from the cartridge 2.
When the cartridge 2 moves to a predetermined position, and the shutter 106 is located just above the fixing member 203, the fixing member 203 moves in the upper direction protruding from the base 204, and the shutter 106 is pushed upward.
Furthermore, when the cartridge 2 moves, and the fixing member 203 rises in the upper direction, the shutter 106 is pushed by the fixing member 203, and moves to a position to open the atmosphere communication port 105. That is, when the cartridge 2 moves to the position at which the cartridge 2 is fixed by the fixing member 203, the storage space 112 of the cartridge 2 communicates with the outside through the atmosphere communication port 105, and the pressure inside the storage space 112 becomes equal to the atmospheric pressure.
After the atmosphere communication port 105 is opened, the liquid Li is supplied from the tank 3 to the ejection head 1 as appropriate, and the liquid Li stored in the storage space 32 of the tank 3 decreases. Furthermore, when the pressure in the storage space 32 of the tank 3 decreases, the liquid Li moves from the cartridge 2 to the tank 3 so as to cancel a pressure difference between the storage space 32 and the storage space 112 of the cartridge 2. That is, every time the liquid Li is supplied from the tank 3 to the ejection head 1, the liquid Li is supplied from the cartridge 2 to the tank 3. As described above, after the pressure inside the cartridge 2 rises and part of the liquid Li is supplied from the cartridge 2 to the tank 3, the interior of the cartridge 2 is opened to the atmosphere, and thereby the liquid Li subsequently continues being supplied from the cartridge 2 to the tank 3.
Note that the cartridge 2 is provided with the shutter 106 and is configured to be able to open and close the atmosphere communication port 105 in the first embodiment, yet application of the present invention is not limited to such a configuration. The present invention is also applicable to, for example, a configuration where the atmosphere communication port 105 is closed by a seal, and the seal is peeled off after the cartridge 2 is attached to the cartridge attachment portion 200. According to such a configuration, when the seal is peeled off before the cartridge 2 is attached, it is not possible to obtain an effect of preventing occurrence of bubble clogging, and therefore it is preferable to take some measure.
When the liquid Li stored in the cartridge 2 is used up, the cartridge 2 is detached from the cartridge attachment portion 200, and the new cartridge 2 containing the liquid Li is attached to the cartridge attachment portion 200.
When the cartridge 2 moves to separate from the tank 3 in a state where the atmosphere communication port 105 is closed, the damper portion 104 restores from the squashed state, the volume of the storage space 112 of the cartridge 2 increases, and the pressure inside the storage space 112 decreases. Furthermore, air moves in arrow directions illustrated in
As described above, according to the first embodiment, when the cartridge 2 is attached to or detached from the cartridge attachment portion 200, the damper portion 104 deforms, the volume of the storage space 112 of the cartridge 2 changes, and the internal pressure changes. Furthermore, this change in pressure prevents occurrence of bubble clogging at the time of attachment of the cartridge 2, and reduces dripping of the liquid at the time of detachment of the cartridge 2.
Although a measure to increase a flow path diameter of the joint needle 205 may be also considered to prevent occurrence of bubble clogging, increasing the flow path diameter makes the liquid readily leak from the joint needle 205 and the cartridge 2 at a time of detachment of the cartridge 2. On the other hand, according to the first embodiment, it is not necessary to increase the flow path diameter, so that it is possible to achieve both prevention of occurrence of bubble clogging, and reduction of dripping of the liquid.
Note that, although the first embodiment employs the configuration where the fixing member 203 is provided and the cartridge 2 is fixed to the cartridge attachment portion 200, application of the present invention is not limited to this configuration.
Furthermore, in the first embodiment, the contact portion 31 that is the exterior of the tank 3 is placed in contact with the damper portion 104 of the cartridge 2 to deform the damper portion 104. However, application of the present invention is not limited to this configuration. The present invention is also applicable to, for example, a configuration provided with a new structure that, when the cartridge 2 is attached to the recording device 10, comes into contact with the cartridge 2 to deform the cartridge 2 so as to decrease the volume of the storage space 112 of the cartridge 2.
Next, the second embodiment according to the present invention will be described. The second embodiment differs from the first embodiment in a mechanism that changes the pressure inside the storage space 112 of the cartridge. The same components as those in the first embodiment will be assigned the same reference numerals and description thereof will be omitted in description of the second embodiment, and only characteristic components of the second embodiment will be described.
At a leading end of the syringe portion 107 located inside the top panel portion 102, a cover portion is provided. The cover portion buries a gap between the syringe portion 107 and the top panel portion 102 to improve the sealing property of the storage space 112 when the atmosphere communication port 105 is closed. That is, in a state where the atmosphere communication port 105 is closed by the shutter 106, the storage space 112 of the cartridge 8 is in the sealed state.
The elastic body 108 is connected to the leading end of the syringe portion 107 located inside the top panel portion 102, and biases the syringe portion 107 in a direction to push out the syringe portion 107 to the outside of the cartridge 8. The elastic body 108 is provided, so that, even when the syringe portion 107 unintentionally receives an external force, and moves, the syringe portion 107 restores to the predetermined position.
Next, the method for attaching the cartridge 8 will be described.
Next, the cartridge 8 is pushed in toward the tank 3 while sliding on the base 204.
At this time, the syringe portion 107 moves, so that the volume of the storage space 112 of the cartridge 8 decreases, and the pressure inside the storage space 112 rises. Then, the pressure acts in such a way that the liquid Li is pushed in the joint needle 205, and the liquid Li is supplied from the cartridge 8 to the tank 3 through the joint needle 205. Furthermore, part of the liquid Li stored in the storage space 112 of the cartridge 8 moves to the storage space 32 of the tank 3. That is, according to the second embodiment, too, when the cartridge 8 is attached to the cartridge attachment portion 200, the volume of the storage space 112 of the cartridge 8 decreases, and the internal pressure rises, so that occurrence of bubble clogging is prevented.
Furthermore, when the cartridge 8 is detached from the cartridge attachment portion 200, the syringe portion 107 is biased by the elastic body 108, and moves toward the outside of the top panel portion 102, so that the volume of the storage space 112 of the cartridge 8 increases, and the pressure inside the storage space 112 decreases. That is, according to the second embodiment, too, when the cartridge 8 is detached from the cartridge attachment portion 200, the volume of the storage space 112 of the cartridge 8 increases, and the internal pressure decreases, so that dripping of the liquid is reduced.
Next, the third embodiment according to the present invention will be described. The third embodiment differs from the first embodiment in that a cartridge erroneous attachment prevention mechanism is provided. The same components as those in the first embodiment will be assigned the same reference numerals and description thereof will be omitted in description of the third embodiment, and only characteristic components of the third embodiment will be described.
Each of the cartridges 9a to 9d stores a liquid of a different color, and is connected to a tank that stores the liquid of the same color among the tanks 3a to 3d. More specifically, the first cartridge 9a is connected with the first tank 3a, the second cartridge 9b is connected with the second tank 3b, the third cartridge 9c is connected with the third tank 3c, and the fourth cartridge 9d is connected with the fourth tank 3d.
Each of the four tanks 3a to 3d is provided with a protrusion as an engagement portion that protrudes from an exterior portion of the tank in the same direction as that of the joint needle 205. The first tank 3a is provided with one protrusion portion 208a, and the second tank 3b is provided with one protrusion 208b at a position different from that of the first tank 3a. Alternatively, the third tank 3c is provided with a protrusion 208c of a different shape from that of the protrusion 208a provided to the first tank 3a, and the fourth tank 3d is provided with two protrusions 208d. Each of the protrusions 208a to 208d functions as a contact portion that comes into contact with the damper portion 104, and deforms the damper portion 104.
Each of the four cartridges 9a to 9d includes as an engagement target portion that engages with the protrusion a cutout formed at one end side in the longitudinal direction of the cartridge provided with the joint portion 103. The cutout is formed in the top panel portion 102, and the damper portion 104 is provided to each of the cartridges 9a to 9d so as to protrude in the longitudinal direction of the cartridge from the end surface of the cutout.
The first cartridge 9a includes a cutout 109a formed at a position meeting the protrusion 208a of the first tank 3a. In other words, the cutout 109a is formed such that, when the first cartridge (second storage container) 9a is attached to the cartridge attachment portion 220, and is connected to the first tank (first storage container) 3a, the first cartridge 9a does not interfere with the protrusion 208a. Similarly, the second cartridge 9b includes a cutout 109b formed at a position meeting the protrusion 208b of the second tank 3b, and the second cartridge 9b connectable with the second tank 3b without interfering with the protrusion 208b. Furthermore, the third cartridge 9c includes a cutout 109c formed at a position meeting the protrusion 208c of the third tank 3c, and the third cartridge 9c connectable with the third tank 3c without interfering with the protrusion 208c. Furthermore, the fourth cartridge 9d includes two cutouts 109d formed at positions meeting the two protrusions 208d of the fourth tank 3d, and the fourth cartridge 9d connectable with the fourth tank 3d without interfering with the protrusions 208d.
On the other hand, when the first cartridge (second storage container) 9a is connected to, for example, the second tank (third storage container) 3b, the protrusion 208b of the second tank 3b interferes with the first cartridge 9a, and the first cartridge 9a cannot be attached to the cartridge attachment portion 220. Similarly, when the second cartridge (fourth storage container) 9b is connected to the first tank (first storage container) 3a, the protrusion 208a of the first tank 3a interferes with the second cartridge 9b, and the second cartridge 9b cannot be attached to the cartridge attachment portion 220. That is, according to the third embodiment, each of the cartridges 9a to 9d can be connected to only one of the corresponding tanks 3a to 3d. By employing such a configuration, the cartridges are prevented from being erroneously attached, and liquids of different colors are prevented from being mixed inside the tanks and the ejection head. As described above, according to the configuration of the third embodiment, it is possible to obtain an effect of preventing occurrence of bubble clogging and an effect of preventing dripping of the liquid, and prevent the cartridges from being erroneously attached.
Note that shapes and arrangement positions of the protrusions, and the number of arranged protrusions are not limited to the above-described embodiments in a case where the present invention is applied. The present invention is also applicable to, for example, a configuration where engagement target portions of respectively different shapes are provided to four cartridges, and engagement portions of respectively different shapes are provided to four tanks to prevent erroneous attachment. Furthermore, the present invention is also applicable to a configuration where cutouts are provided at lower portions of cartridges, and protrusions are provided to a base of a cartridge attachment portion.
Furthermore, in the configuration according to the third embodiment, the fourth cartridge 9d is configured to have the larger width than those of the other cartridges to increase a storage amount of a liquid. In a case where a same number of same damper portions are provided to all cartridges of different volumes, the cartridge of a large volume has a lower degree of contribution that a deformation amount of the damper portions increases the pressure inside a storage space compared to the cartridge of a small volume. Hence, according to the third embodiment, the fourth cartridge 9d of the large volume is provided with the two damper portions 104.
By providing the more damper portions 104 to the fourth cartridge 9d, the volume of the storage space 112 of the fourth cartridge 9d greatly changes compared to the other cartridges when the damper portions 104 deform. Eventually, the pressure inside the storage space 112 greatly changes at a time of attachment and detachment of the fourth cartridge 9d, so that it is also possible to obtain an effect of preventing occurrence of bubble clogging, and an effect of preventing dripping of a liquid for the fourth cartridge 9d comparably to the other cartridges. That is, by changing the configuration and the number of damper portions, and controlling a pressure change amount inside a storage space according to the volume of the storage space of the cartridge or the like, it is possible to appropriately obtain the effect of preventing occurrence of bubble clogging, and the effect of preventing dripping of a liquid.
The three embodiments to which the present invention is applicable have been described above. However, each of these embodiments is not exclusive to each other, and can be also combined. Furthermore, as long as the technical idea of the present invention is met, the other configurations that are not cited here can be also added to each embodiment. For example, the cartridge including the syringe portion described in the second embodiment, and the tank described in the third embodiment may be combined as a form that the syringe portion is pushed in by the protrusion provided to the tank.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-190107, filed on Nov. 29, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-190107 | Nov 2022 | JP | national |