Patent Application
20230339230
The present application is based on, and claims priority from JP Application Serial Number 2022-070379, filed Apr. 21, 2022, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid ejection device.
In related art, various liquid ejection devices, each of which ejects a liquid to an object, have been used. Among such liquid ejection devices, there is a liquid ejection device that ejects, from a head unit, a liquid for cleaning an attached matter attached to an object. For example, JP-T-2017-533095 discloses a high-pressure cleaning system including a high-pressure pump in order to increase an ejection pressure of a cleaning liquid, which is a liquid for cleaning an attached matter attached to an object, from an ejection unit.
However, in a related-art liquid ejection device in which the liquid for cleaning the attached matter attached to the object is ejected from a head unit as disclosed in JP-T-2017-533095, an ejection amount is too large, and thus a place where the liquid ejection device is to be used and application of the liquid ejection device are limited. On the other hand, in a related-art liquid ejection device in which a liquid such as water is ejected in a continuous flow from a head unit and the continuous flow is converted into droplets to collide with an object in a form of droplets, although an ejection amount can be reduced, a cleaning force at the time of cleaning an attached matter attached to the object may not be sufficient.
According to an aspect of the present disclosure, there is provided a liquid ejection device including: a head unit configured to eject a liquid; and a liquid transport tube configured to transport the liquid to the head unit, in which the liquid contains a solvent and a cleaning agent having a stronger cleaning power for cleaning an attached matter attached to an object than the solvent, a content of the cleaning agent in the liquid is 1% by weight or more, and the liquid is ejected from the head unit in a continuous flow and the continuous flow is converted into droplets to collide with the object in a form of droplets.
First, the present disclosure will be schematically described.
According to a first aspect of the present disclosure, there is provided a liquid ejection device including: a head unit configured to eject a liquid; and a liquid transport tube configured to transport the liquid to the head unit, in which the liquid contains a solvent and a cleaning agent having a stronger cleaning power for cleaning an attached matter attached to an object than the solvent, a content of the cleaning agent in the liquid is 1% by weight or more, and the liquid is ejected from the head unit in a continuous flow and the continuous flow is converted into droplets to collide with the object in a form of droplets.
According to this aspect, the liquid is ejected from the head unit in the continuous flow, and the continuous flow is converted into droplets to collide with the object in the form of droplets. The liquid contains 1% by weight or more of the cleaning agent. Therefore, an ejection amount can be limited, and a cleaning effect can be improved by containing 1% by weight or more of the cleaning agent in the liquid.
The liquid ejection device according to a second aspect of the present disclosure is directed to the first aspect, in which the content of the cleaning agent in the liquid is 10% by weight or less.
According to this aspect, the content of the cleaning agent is 1% by weight or more and 10% by weight or less. The cleaning effect increases when the content of the cleaning agent is 1% by weight or more, but an effect of further improving the cleaning effect becomes lower once the content of the cleaning agent is more than 10% by weight. On the other hand, when the content of the cleaning agent is 10% by weight or less, it is possible to prevent a decrease in workability due to easiness of foaming caused by containing more than 10% by weight of the cleaning agent, an increase in a cost of the liquid, and the like.
The liquid ejection device according to a third aspect of the present disclosure is directed to the first or second aspect, and further includes: a liquid storage configured to store the liquid, in which the liquid transport tube transports the liquid from the liquid storage to the head unit.
According to this aspect, the liquid storage configured to store the liquid is provided, and the liquid transport tube transports the liquid from the liquid storage to the head unit. With such a configuration, a device configuration can be simplified, and an increase in a manufacturing cost of the device can be prevented.
The liquid ejection device according to a fourth aspect of the present disclosure is directed to the first or second aspect, and further includes: a solvent storage configured to store the solvent; a cleaning agent storage configured to store the cleaning agent; and a mixing unit coupled to the solvent storage and the cleaning agent storage and configured to mix the solvent and the cleaning agent, in which the liquid transport tube transports the liquid from the mixing unit to the head unit.
According to this aspect, the solvent storage, the cleaning agent storage, and the mixing unit are provided, and the liquid transport tube transports the liquid from the mixing unit to the head unit. With such a configuration, a mixing ratio of the solvent to the cleaning agent can be easily changed. For example, the cleaning agent can be mixed with the solvent immediately before ejection from the head unit, and residue of the cleaning agent in the device can be reduced.
The liquid ejection device according to a fifth aspect of the present disclosure is directed to the fourth aspect, and further includes: a controller configured to control a mixing ratio of the solvent to the cleaning agent to be mixed in the mixing unit, in which the controller is configured to control an ejection amount of the liquid from the head unit, and change the mixing ratio according to the ejection amount.
According to this aspect, the ejection amount of the liquid can be controlled, and the mixing ratio of the solvent to the cleaning agent is changed according to the ejection amount. Therefore, a suitable mixing ratio can be automatically set according to the ejection amount of the liquid.
The liquid ejection device according to a sixth aspect of the present disclosure is directed to the fourth aspect, and further includes: a pump provided between the solvent storage and the head unit, and configured to supply the solvent from the solvent storage to the head unit, in which the mixing unit is provided between the pump and the head unit.
According to this aspect, the mixing unit is provided between the pump and the head unit. Therefore, since the cleaning agent is not mixed into the pump, residue of the cleaning agent in the pump can be reduced, and maintenance of the pump becomes easy.
The liquid ejection device according to a seventh aspect of the present disclosure is directed to the first or second aspect, in which the head unit has at least one nozzle, and a hole diameter of the nozzle is 0.01 mm or more and 0.15 mm or less.
According to this aspect, the hole diameter of the nozzle is 0.01 mm or more and 0.15 mm or less. With such a hole diameter, the liquid can be suitably ejected when the liquid is ejected from the head unit in the a continuous flow and the continuous flow is converted into droplets to collide with the object in the form of droplets.
The liquid ejection device according to an eighth aspect of the present disclosure is directed to the first or second aspect, in which an ejection amount of the liquid from the head unit is 1 ml/min or more and 25 ml/min or less.
According to this aspect, the ejection amount of the liquid is 1 ml/min or more and 25 ml/min or less. With such an ejection amount of the liquid, the liquid can be suitably ejected when the liquid is ejected in the continuous flow from the head unit and the continuous flow is converted into droplets to collide with the object in the form of droplets.
The liquid ejection device according to a ninth aspect of the present disclosure is directed to the first or second aspect, in which an ejection pressure of the liquid from the head unit is 0.5 MPa or more and 3.0 MPa or less.
According to this aspect, an ejection pressure of the liquid is 0.5 MPa or more and 3.0 MPa or less. With such an ejection pressure of the liquid, the liquid can be suitably ejected when the liquid is ejected in the continuous flow from the head unit and the continuous flow is converted into droplets to collide with the object in the form of droplets.
Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. First, an overview of a liquid ejection device 1 according to a first embodiment of the present disclosure will be described with reference to
A user uses the liquid ejection device 1 having such a configuration to eject the liquid 3 from the nozzles 27 of the head unit 2 and cause the liquid 3 to collide with a desired object, thereby cleaning an attached matter attached to the object. The liquid ejection device 1 according to the embodiment is a liquid ejection device in which a continuous flow 3a of the liquid 3 ejected in a continuous state in a direction b from a plurality of nozzles 27 provided in the head unit 2 is caused to collide with the object of droplets 3b in a state of being converted into droplets 3b.
As described above, the liquid ejection device 1 according to the embodiment includes the liquid storage 8 that stores the liquid 3 as an ejection liquid, the liquid supply unit 6 that feeds the liquid 3, the controller 5 that controls an operation of the liquid supply unit 6, and the head unit 2. A flexible resin material or the like is used for the liquid transport tube 7 as a liquid feed flow path coupling the liquid storage 8 to the head unit 2, whereby handling properties can be improved.
A hole diameter of each of the nozzles 27 provided in the head unit 2 is in a range of 0.01 mm or more and 0.15 mm or less, and by reducing the hole diameter of the nozzle 27, an enormous liquid feed amount is not required, and household products such as kitchen products and sanitary articles can be cleaned with a small liquid feed amount. The liquid supply unit 6 is driven under control of the controller 5, and feeds the liquid 3 at a predetermined pressure or a predetermined flow rate. The pressure or the flow rate can be changed as desired by the user inputting an instruction to the controller 5.
Here, the liquid 3 contains water as a solvent and a cleaning agent having a predetermined concentration. Water can be preferably used as the solvent, and a surfactant can be preferably used as the cleaning agent. A concentration of the cleaning agent is preferably 1% by weight or more, and more preferably 1% by weight or more and 10% by weight or less. The liquid 3 according to the embodiment also contains a cleaning agent having a predetermined concentration of 1% by weight or more and 10% by weight or less. Examples of the cleaning agent include any one or more of a carboxylate, a sulfonate, a sulfate ester salt, an amine oxide, a phosphate ester salt, an alkyl glycoside, an alkyl glycerol, an alkylhydroxysulfobetaine, which is a typical example of an amphoteric surfactant, sodium dialkylsulfosuccinate, and a polyoxyethylene alkyl ether, which is a representative example of a nonionic surfactant.
The solvent and the cleaning agent are not particularly limited, and the cleaning agent may be any substance as long as the substance has a higher cleaning power for cleaning the attached matter attached to the object than the solvent. Whether the cleaning agent has the higher cleaning power for cleaning the attached matter attached to the object than the solvent can be determined based on a comparison between a cleaning effect obtained when the liquid 3 containing the cleaning agent in the solvent is ejected and a cleaning effect obtained when only the solvent is ejected under the same ejection conditions.
As described above, the liquid ejection device 1 according to the embodiment includes the head unit 2 that ejects the liquid 3 and the liquid transport tube 7 that transports the liquid 3 to the head unit 2. The liquid 3 contains water as an example of the solvent, and the cleaning agent having the stronger cleaning power for cleaning the attached matter attached to the object than the solvent. Here, the content of the cleaning agent in the liquid 3 is 1% by weight or more. The liquid ejection device 1 according to the embodiment is a liquid ejection device in which the liquid 3 is ejected from the head unit 2 in the continuous flow 3a, and the continuous flow 3a is converted into droplets to collide with the object in a form of the droplets 3b.
As described above, in the liquid ejection device 1 according to the embodiment, the liquid 3 is ejected from the head unit 2 in the continuous flow 3a, and the continuous flow 3a is converted into droplets to collide with the object in the form of the droplets 3b. The liquid 3 contains 1% by weight or more of the cleaning agent. An ejection amount of the liquid 3 can be limited by adopting such a liquid ejection device 1, and further, a cleaning effect can be improved by containing 1% by weight or more of the cleaning agent in the liquid 3.
As described above, in the liquid ejection device 1 according to the embodiment, the content of the cleaning agent in the liquid 3 is 10% by weight or less. That is, the content of the cleaning agent in the liquid 3 according to the embodiment is 1% by weight or more and 10% by weight or less. The cleaning effect increases when the content of the cleaning agent is 1% by weight or more, but an effect of further improving the cleaning effect becomes lower once the content of the cleaning agent is more than 10% by weight. On the other hand, when the content of the cleaning agent is 10% by weight or less, it is possible to prevent a decrease in workability due to easiness of foaming caused by containing more than 10% by weight of the cleaning agent, an increase in a cost of the liquid 3, and the like.
As described above, the liquid ejection device 1 according to the embodiment includes the liquid storage 8 that stores the liquid 3, and the liquid transport tube 7 transports the liquid 3 from the liquid storage 8 to the head unit 2. With such a configuration, a device configuration of the liquid ejection device 1 can be simplified, and an increase in a manufacturing cost of the liquid ejection device 1 or the like can be prevented.
As described above, the liquid ejection device 1 according to the embodiment includes the head unit 2 having the plurality of nozzles 27. The head unit 2 has the plurality of nozzles 27, and the hole diameter of each of the nozzles 27 is 0.024 mm. Here, the hole diameter of the nozzle 27 is preferably 0.01 mm or more and 0.15 mm or less. With such a hole diameter, the liquid 3 can be suitably ejected when the liquid 3 is ejected from the head unit 2 in the continuous flow 3a and the continuous flow 3a is converted into droplets to collide with the object in the form of droplets 3b. Although the head unit 2 according to the embodiment has the plurality of nozzles 27, the number of the nozzles 27 is not particularly limited, and one nozzle 27 may be provided.
Hereinafter, a result of verifying an effect of addition of the cleaning agent by ejecting the liquid 3 in which the cleaning agent is added to water toward the object by the liquid ejection device 1 will be described with reference to
Specifically, a commercially available peanut butter was applied to a region of 5 cm square on a commercially available wood chopping board, and the peanut butter was evaluated as an object to be cleaned. Specifically, ejection pressure conditions were changed among four conditions of 0.5 MPa, 0.7 MPa, 1 MPa, and 3 MPa, and after ejecting with the liquid ejection device 1 for 60 seconds under each condition, a degree of contamination removal was evaluated based on a measured value of a relative light unit (RLU) using a Lumitester Smart manufactured by Kikkoman Biochemifa. According to description of handling of the product, the commercially available cleaning liquid was sprayed onto an area to be removed and left for 60 seconds, followed by rinsing with running water.
A graph in
A second result from a left side in
On the other hand, in cleaning using pure water when the ejection pressure is 0.5 MPa, 1 MPa, 3 MPa, and 5 MPa, the contamination can be removed to the state before the application when the ejection pressure is approximately 3 MPa or more. In cleaning using the mixed liquid to which the cleaning liquid is added when the ejection pressure is 0.5 MPa, 0.7 MPa, 1 MPa, and 3 MPa, the contamination can be removed up to the state before the application when the ejection pressure is 0.7 MPa or more, and the contamination can be removed up to a state close to the state before the application even when the ejection pressure is 0.5 MPa. Even when the ejection pressure is 0.5 MPa, a cleaning effect is significantly higher than that when cleaning was performed according to the description of the handling of the product using the commercially available cleaning liquid. From the above, it is considered that by ejecting the liquid 3 containing the cleaning agent onto the object in the form of droplets, an impact pressure and a shearing force of the droplets 3b activate a cleaning action of the cleaning agent, promote emulsification of the object to be removed, and improve cleaning efficiency.
A concentration of the cleaning agent with which the cleaning effect is particularly improved will be described with reference to
It is preferable that the ejection amount of the liquid 3 from the head unit 2 is adjusted to be 1 ml/min or more and 25 ml/min or less. As a result of intensive studies by the inventors, it has been found that, with such an ejection amount of the liquid 3, the liquid 3 can be suitably ejected when the liquid 3 is ejected from the head unit 2 in the continuous flow 3a and the continuous flow 3a is converted into droplets to collide with the object in the form of droplets 3b.
The ejection pressure of the liquid 3 from the head unit 2 is preferably adjusted to 0.5 MPa or more and 3.0 MPa or less. As a result of intensive studies by the inventors, it has been found that, with such an ejection pressure of the liquid 3, the liquid 3 can be suitably ejected when the liquid 3 is ejected from the head unit 2 in the continuous flow 3a and the continuous flow 3a is converted into droplets to collide with the object in the form of droplets 3b.
Hereinafter, the liquid ejection device 1 according to a second embodiment will be described with reference to
As described above, the liquid ejection device 1 according to the first embodiment has a configuration in which the liquid 3 obtained by mixing the cleaning agent with water as the solvent in advance is stored in the liquid storage 8 and used as the ejection liquid. On the other hand, as shown in
In the liquid ejection device 1 according to the embodiment, the controller 5 is coupled to the mixing unit 4 by a control signal line 53. The controller 5 can control the mixing ratio of the solvent to the cleaning agent to be mixed in the mixing unit 4, control the ejection amount of the liquid 3 from the head unit 2, and change the mixing ratio of the solvent 31 to the cleaning agent 32 according to the ejection amount of the liquid 3. Therefore, the liquid ejection device 1 according to the embodiment can automatically set a suitable mixing ratio according to the ejection amount of the liquid 3.
Specifically, the controller 5 can supply and stop supply of the cleaning agent 32 by managing a supply amount of the cleaning agent 32 to the mixing unit 4 via the liquid transport tube 7, and can also change the supply amount. For example, the controller 5 controls the supply of the cleaning agent 32 to the mixing unit 4 by opening and closing an electromagnetic valve (not shown) or driving a linear switch (not shown) based on a signal to the liquid supply unit 6, whereby the supply amount of the cleaning agent 32 can be adjusted according to a liquid feed amount of the solvent 31 so as to achieve a preferable cleaning agent concentration set in advance based on a state of contamination of an object to be cleaned. In the embodiment, one controller 5 plays both a role of controlling the liquid supply unit 6 and a role of controlling the mixing unit 4, but a controller for controlling the liquid supply unit 6 and a controller for controlling the mixing unit 4 may be separately provided.
Although water can be mainly used as the solvent to be stored in the solvent storage 81, a dedicated cleaning liquid or the liquid 3 in which the cleaning agent 32 is mixed in advance may be used as a liquid to be stored in the solvent storage 81 according to a contamination component, a cleaning area, and the like of the object to be cleaned, and in this case, the supply of the cleaning agent 32 from the cleaning agent storage 82 may be always stopped. With such a configuration, by replacing the liquid to be stored in the solvent storage 81, when ejection of the liquid 3 containing the cleaning agent 32 is switched to ejection of only water not containing the cleaning agent 32 at a stage where the object to be cleaned is emulsified, the object to be cleaned can be washed away with a water flow, and as a result, residue of a cleaning agent component can be prevented from remaining on an ejection surface due to drying, and a water saving effect can be improved.
In the liquid ejection device 1 according to the embodiment, the liquid supply unit 6 that supplies the solvent 31 from the solvent storage 81 to the head unit 2 is provided between the solvent storage 81 and the head unit 2, and the mixing unit 4 is provided between the liquid supply unit 6 and the head unit 2. Therefore, since the cleaning agent 32 is not mixed into the liquid supply unit 6, residue of the cleaning agent 32 in the liquid supply unit 6 can be reduced, and maintenance of the liquid supply unit 6 becomes easy.
In other words, in the liquid ejection device 1 according to the embodiment, since the cleaning agent storage 82 is disposed between the liquid supply unit 6 and the head unit 2, a component of the cleaning agent 32 does not adhere to the liquid supply unit 6, and thus it is not necessary to flow a large amount of water for cleaning the inside of the liquid supply unit 6, whereby it is possible to avoid problems and failures of the liquid supply unit 6, facilitate maintenance and storage in an appropriate state, and improve the water saving effect.
In a configuration of the embodiment as well, similarly to the liquid ejection device 1 according to the first embodiment, when the liquid 3 in which the cleaning agent 32 is mixed is ejected to the object, and peanut butter applied to a region of 5 cm square on a chopping board is an object to be cleaned, contamination can be removed up to a state before application at an ejection pressure of 0.7 MPa, and a cleaning effect is higher than that of the commercially available cleaning liquid even at an ejection pressure of 0.5 MPa. These ejection pressures of 0.5 MPa to 0.7 MPa are within a range of tap water pressure, and when a flow path through which water as the solvent 31 flows is coupled to a faucet of general tap water, it is not necessary to separately prepare the liquid supply unit 6, and efficient cleaning using the liquid ejection device 1 can be easily performed. In a case of coupling to tap water, a flow meter may be disposed in the liquid transport tube 7, which is a flow path of the liquid 3, to measure a liquid feed amount, and a supply amount of the cleaning agent 32 may be changed based on the measured value.
The present disclosure is not limited to the above-described embodiments, and can be implemented by various configurations without departing from the scope of the present disclosure. Technical features in the embodiments corresponding to technical features in the aspect described in Summary can be replaced or combined as appropriate in order to solve a part or all of the problems described above, or to achieve a part or all of the effects described above. The technical features can be deleted as appropriate unless described as essential in the present specification.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2022-070379 | Apr 2022 | JP | national |
