The present invention relates to a liquid ejection device which includes a liquid ejection head and a liquid supply unit which supplies a liquid stored in a liquid storage container to the liquid ejection head.
For example, in an inkjet printer (liquid ejection device), a liquid ejection head which ejects a trace amount of ink (liquid) onto a printing target is used. Ink is supplied to the liquid ejection head from an ink cartridge (liquid storage container) which stores ink through a predetermined supply passage. WO 2003/041964 discloses a liquid ejection device where a liquid supply unit (valve unit) is disposed in the supply passage. The liquid supply unit (valve unit) has a pressure chamber which generates a negative pressure in the discharge holes of the liquid ejection head when ink is supplied from the ink cartridge to a liquid ejection head due to a water head difference. Due to the provision of the liquid supply unit which generates a negative pressure, dropping of ink in an unlimited manner from the discharge holes is suppressed even when the ink is supplied by making use of the water head difference.
The liquid ejection head includes: a plurality of ink discharge holes, individual passages which individually guide ink to these ink discharge holes, and a common passage which supplies the ink to these individual passages. Then, the individual passages and the common passage are filled with a predetermined preservation solution until the liquid ejection head is put into actual use. Such a preservation solution is used for preventing air from being trapped into the passages in the liquid ejection head, particularly in the individual passages when the liquid ejection head is put into actual use.
When the liquid ejection head is actually used, it is necessary to discharge the preservation solution from the liquid ejection head. In this preservation solution discharge operation, it is necessary to discharge with certainty the preservation solution stored in the liquid ejection head and piping around the liquid ejection head. If the preservation solution remains, the ink will be diluted by the preservation solution. It is also important that the operability of a discharge operation is favorable. For example, in a case where an operation is necessary to connect a dedicated pipe exclusively used for discharging the preservation solution to the liquid ejection head, it is not reasonable to admit that the operability of the discharge operation is favorable.
It is an object of the present invention is to provide a liquid ejection device capable of reliably discharging the liquid from a liquid ejection head prefilled with a liquid such as a preservation solution with favorable operability.
A liquid ejection device according to one aspect of the present invention includes: a liquid ejection head which ejects a predetermined first liquid; and a liquid supply unit which supplies the first liquid from a liquid storage container for storing the first liquid to the liquid ejection head. The liquid ejection head includes: a plurality of liquid discharge holes; individual passages for individually supplying the first liquid to each of the liquid discharge holes, and a common passage for supplying the first liquid to the individual passages. The individual passages and the common passage are filled with a second liquid different from the first liquid prior to an actual use of the liquid ejection head.
The liquid supply unit includes: a pressure chamber capable of storing the first liquid; a first supply passage which makes the liquid storage container communicate with the pressure chamber; a second supply passage which makes an upstream side of the common passage communicate with the pressure chamber; a liquid drain path which makes a downstream side of the common passage communicate with the second supply passage; and a pump mechanism capable of delivering the first liquid from the liquid storage container to the liquid ejection head through the first supply passage and the second supply passage. The pump mechanism is capable of, prior to the actual use of the liquid ejection head, supplying the first liquid to the upstream side and the downstream side of the common passage through the second supply passage and the liquid drain path, and discharging the second liquid from the liquid discharge holes.
Hereinafter, one embodiment of the present invention is described with reference to the drawings. First, an inkjet printer to which a liquid supply unit or a liquid ejection device according to the present invention is applied will be described.
The printer 1 (liquid ejection device) is a printer for performing a printing process such as printing characters or printing images on various works W such as paper sheets, resin sheets or cloth fabrics of various sizes by an inkjet method. The printer 1 is a printer particularly suitable for performing a printing process on large-sized and long works. The printer 1 includes: a base frame 101 having casters; and an apparatus body 11 placed on the base frame 101 and configured to perform the printing process.
The apparatus body 11 includes a work conveyance path 12, a conveyor roller 13, a pinch roller unit 14 and a carriage 2. The work conveyance path 12 is a conveyance path extending in a front-rear direction for loading a work W, to which the printing process is to be applied, into the apparatus body 11 from a rear side and unloading the work W from a front side. The conveyor roller 13 is a roller extending in a lateral direction and is configured to generate a drive force for intermittently feeding the work W along the work conveyance path 12. The pinch roller unit 14 is disposed to face the conveyor roller 13 from above. The pinch roller unit 14 includes a pinch roller which forms conveyance nips together with the conveyor roller 13. A plurality of the pinch roller units 14 are disposed at a predetermined interval in the lateral direction.
The carriage 2 is a movable body on which units for performing the printing process on the work W are mounted. The carriage 2 is movable in a reciprocating manner on the base frame 101 in the lateral direction. A carriage guide 15 with a guide rail which guides reciprocating movement of the carriage 2 is mounted on a rear side of the base frame 101 in an upright manner. The carriage guide 15 extends in the lateral direction. A timing belt 16 is assembled to the carriage guide 15 such that the timing belt 16 can perform a circulating movement in the lateral direction. The carriage 2 includes a fixing portion by which the carriage 2 is fixed to the timing belt 16. The carriage 2 moves in the lateral direction while being guided by the guide rail as the timing belt 16 circulates in a forward or reverse direction.
The printing process is performed in the following mode. The conveyor roller 13 and the pinch roller units 14 intermittently feed the work W. The carriage 2 moves in the lateral direction while the work W is stopped, and performs printing by scanning on the work W (ejecting ink to the work W). Note that, in the work conveyance path 12, a platen 121 (see
The apparatus body 11 is covered by an outer cover 102. A side station 103 is disposed in a region on a right side of the outer cover 102. An immovable ink cartridge shelf 17 is accommodated in the side station 103. The ink cartridge shelf 17 holds ink cartridges IC (
A front part of the side station 103 is a carriage retraction area 104 serving as a retraction space for the carriage 2. As shown in
A feeding unit 107 which accommodates a feed roll Wa is disposed on a rear side of the base frame 101. The feed roll Wa is a winding body of the work W to be subjected to a printing process. Further, a winding unit 108 is provided on a front side of the base frame 101. The winding unit 108 accommodates a winding roll Wb, which is a winding body of the work W after the printing process. The winding unit 108 includes a drive source (not illustrated) which rotationally drives a winding shaft of the winding roll Wb. The winding unit 108 winds the work W while applying a predetermined tension to the work W by a tension roller 109.
[Configuration of Carriage]
The carriage 2 includes the head units 21, and a carriage frame 20 which holds the head units 21. The carriage frame 20 includes: a lower frame 201 positioned at a lowermost position; an upper frame 202 disposed above in a spaced apart manner from the lower frame 201; a rack 203 mounted on an upper surface of the upper frame 202; and a back surface frame 204 mounted on a rear surface of the upper frame 202. The lower frame 201 and the upper frame 202 are connected by connecting support columns 205 extending in the vertical direction. A ball screw mechanism (not illustrated) is mounted on the back surface frame 204, and a nut portion driven by the ball screw is mounted on the lower frame 201. Further, guiding support columns 206 which extend in the vertical direction are mounted on the back surface frame 204. When the ball screw mechanism is driven, a connected body formed of the lower frame 201 and the upper frame 202 can move in the vertical direction while being guided by the guiding support columns 206. That is, a body part of the carriage 2 is movable in the vertical direction with respect to the back surface frame 204. Further, a back surface plate 207 is mounted on the back surface frame 204 in an upright manner. Upstream ends 331 of upstream pipes 33 described later are mounted on the back surface plate 207.
The head units 21 are mounted on the lower frame 201. A body part of the carriage 2 is movable in the vertical direction as described above. Accordingly, height positions of the head units 21 in the vertical direction with respect to the work W are adjustable. The liquid supply units 3 are mounted on the upper frame 202. Eight liquid supply units 3 are supported on the upper frame 202 in a state where the liquid supply units 3 are disposed in a row in the left-and right direction in the rack 203. A guided portion to be guided by the guide rail of the carriage guide 15, a fixing portion fixed to the timing belt 16 and the like are disposed on the back surface frame 204.
The tank portion 31 is a region which forms a space for temporarily storing ink to be supplied to the head unit 21 under a negative pressure environment. The pump portion 32 is a region where a pump 9 (pump mechanism,
The upstream pipe 33 is a supply pipe which makes the tank portion 31 (second chamber 42) communicate with an ink cartridge IC (liquid storage container). An upstream end 331 of the upstream pipe 33 is connected to a terminal end part of a tube 330 extending from the ink cartridge IC, and a downstream end 332 of the upstream pipe 33 is connected to an inlet part of the tank portion 31. A supply valve 33V (a first valve element) functioning to open and close the upstream pipe 33 is mounted in the tube 330. When the supply valve 33V is opened, ink can be supplied from the ink cartridge IC to the tank portion 31. When the supply valve 33V is closed, the supply cannot be made. The downstream pipe 34 is a supply pipe allowing communication between the tank portion 31 (second chamber 42) and the head unit 21. An upstream end 341 of the downstream pipe 34 is connected to an outlet part of the tank portion 31 via a backflow prevention mechanism portion 38, and a downstream end 342 is connected to the head unit 21.
The return pipe 35 is a pipe which makes the head unit 21 (a downstream side of a common passage 27 described later) communicate with the tank portion 31 (the second chamber 42). An upstream end 351 of the return pipe 35 is connected to the head unit 21, and a downstream end 352 is connected to the tank portion 31. A first clip 35V (a second valve element) for opening and closing the return pipe 35 is mounted on the return pipe 35.
The liquid drain pipe RP is a pipe which makes the head unit 21 communicate with the downstream pipe 34. The liquid drain pipe RP is a pipe which shares a part of a route in common with the return pipe 35, and is formed of a bridge portion RP1 and a common portion RP2. The bridge portion RP1 is a portion which makes the downstream pipe 34 communicate with the return pipe 35. One end side of the bridge portion RP1 is connected to the return pipe 35 so as to form a first T branch portion Ra. The other end side of the bridge portion RP1 is connected to the downstream pipe 34 so as to form a second T branch portion Rb. A common portion RP2 is a portion where a part of the return pipe 35 from the place where the bridge portion RP1 is connected to the head unit 21 (a downstream side of the common passage 27) is shared in common. A second clip RPV (a third valve element) for opening and closing the liquid drain pipe RP is mounted on the liquid drain pipe RP.
The monitor pipe 36 is a pipe for indicating an ink level in the tank portion 31. A bypass pipe 32P is a conduit for feeding the ink to the downstream pipe 34 without via the negative pressure environment (the second chamber 42) of the tank portion 31. The bypass pipe 32P includes: an upstream bypass pipe BP1 disposed upstream of the pump portion 32; and a downstream bypass pipe BP2 disposed downstream of the pump portion 32.
The head unit 21 includes an ink ejecting portion 22, a control unit 23, an end tube 24 and a recovery tube 25. The ink ejecting portion 22 is a nozzle part for ejecting ink droplets toward the work W. A piezo method using a piezo element, a thermal method using a heating element or the like can be adopted as a method for ejecting ink droplets in the ink ejecting portion 22. The control unit 23 includes a control board for controlling the piezo element or the heating element provided in the ink ejecting portion 22, and controls an operation of ejecting ink droplets from the ink ejecting portion 22.
The end tube 24 is a tube connecting a downstream end 342 of the downstream pipe 34 and the ink ejecting portion 22 to each other. The downstream end 342 is a cap-type socket, and is attachable to an upper end fitting part of the end tube 24 in a single operation. The recovery tube 25 is a tube connecting the ink ejecting portion 22 and the upstream end 351 of the return pipe 35 to each other. Note that the recovery tube 25 is used also to discharge a preservation solution sealed in the liquid supply unit 3 at an initial use time. That is, the recovery tube 25 forms: a part of the return path for returning the ink from a head unit 21 side to a liquid supply unit 3 side; and a part of the liquid drain path for discharging a preservation solution through the liquid drain pipe RP.
The common passage 27 is an ink passage extending in a horizontal direction. An upstream end of each individual passage 26 communicates with the common passage 27. A downstream end 342 of the downstream pipe 34 communicates with an upstream side of the common passage 27 via the end tube 24. The upstream end 351 of the return pipe 35 communicates with a downstream side of the common passage 27 via the recovery tube 25. In other words, the upstream side of the common passage 27 communicates with the tank portion 31 (second chamber 42) through the downstream pipe 34, and the downstream side of the common passage 27 communicates with the tank portion 31 (second chamber 42) through the return pipe 35. One end of the liquid drain pipe RP also communicates with the downstream side of the common passage 27 from the first T branch portion Ra via a part of the return pipe 35 (the common portion RP2) and the end tube 24.
As shown in
[Overall Structure of Liquid Supply System]
In this embodiment, the device is configured such that the ink cartridge IC is disposed above the head unit 21 and ink is supplied to the head unit 21 by a water head difference. In the case of supplying the ink by the water head difference, when the ink is supplied at a normal pressure, the ink is constantly ejected from the ink ejecting portion 22 of the head unit 21. Accordingly, it is necessary to set a pressure in the ink ejecting portion 22 to a suitable negative pressure by providing a negative pressure generating portion for generating a negative pressure environment in the ink supply passage. The tank portion 31 of the liquid supply unit 3 functions as the above negative pressure generating portion.
An on-off valve 6 (open/close member) which is connected to a pressing member 5 is disposed on a wall portion partitioning between the first chamber 41 and the second chamber 42. Further, a portion of a wall portion defining the second chamber 42 is formed of an atmospheric pressure detection film 7 (flexible film member). When a pressure in the second chamber 42 reaches a negative pressure exceeding a predetermined threshold value, the atmospheric pressure detection film 7 detects the atmospheric pressure and is displaced. This displacement force is applied to the pressing member 5, a posture of the connected on-off valve 6 changes from a closing posture to an opening posture, and the first chamber 41 and the second chamber 42 are made to communicate with each other. An ink supply route during a normal printing processing is a route which passes through the upstream pipe 33, the first chamber 41, the second chamber 42 and the downstream pipe 34.
In addition to the above route, a bypass pipe 32P is provided for short-circuiting the first chamber 41 and the downstream pipe 34 without via the second chamber 42. An upstream end of the bypass pipe 32P is connected to the upstream pipe 33 via the first chamber 41 and a downstream end joins with the downstream pipe 34 (a joint part a). The pump 9 capable of rotating in forward and reverse directions is disposed on the bypass pipe 32P. In addition, the return pipe 35 and the liquid drain pipe RP are provided. The return pipe 35 makes the ink ejecting portion 22 communicate with the first chamber 41 (also makes the ink ejecting portion 22 communicate with the second chamber 42 via the on-off valve 6), and includes a first clip 35V. The liquid drain pipe RP makes the downstream pipe 34 communicate with the ink ejecting portion 22, and includes a second clip RPV.
To smoothly fill the ink into the second chamber 42, an air vent mechanism portion 37 is attached to the second chamber 42. A predetermined amount of ink needs to be initially filled into the second chamber 42 at an initial use time, after maintenance or the like. The air vent mechanism portion 37 promotes the above initial filling by making the second chamber 42 set in the negative pressure environment temporarily communicate with the atmosphere (by venting air in the second chamber 42). Further, the ink stored in the second chamber 42 may generate air bubbles as a temperature of the ink becomes high. The air vent mechanism portion 37 is also used in removing air based on the air bubbles from the second chamber 42.
When the head unit 21 operates and the ink ejecting portion 22 ejects ink droplets, the ink in the second chamber 42 is consumed. Corresponding to such consumption of the ink, a degree of the negative pressure in the second chamber 42 progresses. That is, the ink ejecting portion 22 performs, every time ink droplets are ejected, an operation of sucking the ink from the second chamber 42 which is in a state separated from the atmosphere, and enhances a negative pressure degree of the second chamber 42. When the pressure in the second chamber 42 reaches a negative pressure exceeding a predetermined threshold value as the ink in the second chamber 42 decreases, the atmospheric pressure detection film 7 detects an atmospheric pressure as described above and is displaced. By this displacement force, the posture of the on-off valve 6 changes from the closing posture to the opening posture by way of the pressing member 5, and the first and second chambers 41, 42 communicate with each other. Thus, the ink flows from the first chamber 41 into the second chamber 42 due to a pressure difference between the pressures in both chambers.
As the ink flows into the second chamber 42, the negative pressure degree of the second chamber 42 is gradually alleviated and approaches the atmospheric pressure. Simultaneously, the displacement force applied to the pressing member 5 from the atmospheric pressure detection film 7 is also gradually decreased. When the pressure in the second chamber 42 reaches a negative pressure below the predetermined threshold value, the posture of the on-off valve 6 returns to the closing posture, and the first and second chambers 41, 42 are separated from each other again. At this time, the ink is replenished into the first chamber 41 from the ink cartridge IC by the water head difference by an amount of the ink which flows into the second chamber 42 from the first chamber 41. In the print mode, such an operation is repeated.
The liquid supply system of this embodiment is capable of performing a circulation mode, a liquid drain mode, a pressurized purge mode and a decompression mode in addition to the above print mode. The circulation mode is a mode for removing air trapped in the ink passage (individual passages 26, common passage 27) in the head unit 21 by circulating the ink using the return pipe 35. The liquid drain mode is a mode where the preservation solution filled in the ink passage in the head unit 21 is discharged from the head unit 21 at an initial use time of the head unit 21. The pressurized purge mode is a mode for supplying high-pressure ink to the ink ejecting portion 22 and making the ink ejecting portion 22 eject the ink in order to eliminate or prevent ink clogging in the ink ejecting portion 22. The decompression mode is a mode for setting the second chamber 42 at a normal pressure to the predetermined negative pressure at an initial use time or after maintenance or the like.
When the pump 9 is driven in the forward rotation direction in the circulation mode, the ink is circulated through a circulation path formed of the downstream bypass pipe BP2, the downstream pipe 34 downstream of the joint part a, the common passage 27 in the head unit 21, the return pipe 35 and an upstream bypass pipe BP1. At this stage of the operation, since the supply valve 33V is closed, the pressures in the return pipe 35 and the common passage 27 are set to a negative pressure by an ink sucking operation of the pump 9. Accordingly, the ink does not leak from the ink discharge holes 22H. By performing the circulation mode, air taken into the head unit 21 side can be recovered to the liquid supply unit 3 (first chamber 41). In this way, air can be prevented from staying in the individual passages 26 and the ink discharge holes 22H and hence, an ink ejection failure can be suppressed. Note that the air recovered to the first chamber 41 can be transferred to the second chamber 42 through the on-off valve 6. Then, this air is released to the outside by the air vent mechanism portion 37.
When the pump 9 is driven in the forward rotation direction in the liquid drain mode, ink is sucked from the ink cartridge IC, and the ink enters the upstream bypass pipe BP1 of the bypass pipe 32P via the upstream pipe 33 and the first chamber 41. Subsequently, the ink is sent to the downstream bypass pipe BP2 by the pump 9, enters the downstream pipe 34 from the joint part a, and then branches at the second T branch portion Rb and enters the downstream pipe 34 and the liquid drain pipe RP. Then, the ink is supplied from the downstream pipe 34 to the upstream side of the common passage 27 of the head unit 21, and the ink is supplied from the liquid drain pipe RP to the downstream side of the common passage 27 respectively. In this way, by supplying ink from both the upstream side and the downstream side of the common passage 27, the preservation solution filled in the head unit 21 receives a pushing force and is discharged from the ink discharge holes 22H.
The backflow prevention mechanism portion 38 is provided to prevent the pressurized ink from flowing back to the second chamber 42 through the downstream pipe 34 when the pressurized purge mode is performed. The backflow prevention mechanism portion 38 is disposed on the downstream pipe 34 on a side upstream of the joint part a between the downstream pipe 34 and the downstream end of the bypass pipe 32P. The side of the downstream pipe 34 upstream of the joint part a is closed by the backflow prevention mechanism portion 38. Accordingly, all high-pressure ink generated in the bypass pipe 32P flows toward the ink ejecting portion 22. Thus, it is possible to prevent the atmospheric pressure detection film 7 partitioning the second chamber 42 from being broken.
[Overall Structure of Liquid Supply Unit]
Next, the structure of the liquid supply unit 3 according to the present embodiment, which enables execution of the respective modes of the liquid supply system described above, will be described in detail.
As preliminarily explained based on
The body portion 30 includes a base material 300 (
As shown in
The first chamber 41 has a shape where the first chamber 41 extends horizontally forward from the inflow portion 412 and then curves downward. To a downstream end of the first chamber 41, a bypass communication chamber 413 and a return communication chamber 414 are connected in a Y-branch shape. The bypass communication chamber 413 is a zone where the first chamber 41 and the upstream bypass pipe BP1 are connected with each other. The upstream end of the upstream bypass pipe BP1 is connected to the wall portion that partitions the vicinity of the lower end of the bypass communication chamber 413. The return communication chamber 414 is a zone where the first chamber 41 and the return pipe 35 are connected to each other. A downstream end 352 of the return pipe 35 is connected to a wall portion which partitions a region in the vicinity of a front end of the return communication chamber 414. In
A lower monitor communication chamber 415 is disposed above the return communication chamber 414, and an upper monitor communication chamber 416 is disposed above the horizontal portion of the first chamber 41. An upstream end 361 of the monitor pipe 36 is connected to the lower monitor communication chamber 415. A downstream end 362 of the monitor pipe 36 is connected to the upper monitor communication chamber 416. Also with reference to
In this embodiment, the monitor pipe 36 is made of a transparent resin tube. Therefore, the user knows the ink liquid level in the second chamber 42 by visually recognizing the monitor pipe 36. In the present embodiment, as shown in
A spring seat 417 formed of a cylindrical cavity projects to the left, near the center of the first chamber 41 in the vertical direction. The spring seat 417 is a cavity for accommodating a biasing spring 45 described later, and is open to the second chamber 42 side. The first chamber 41 is formed so as to surround approximately half of an outer peripheral wall of the spring seat 417. A spacer chamber 418 is disposed on a rear side of the spring seat 417. The spacer chamber 418 is formed so as to reduce a volume of the first chamber 41 as much as possible. When the volume of the first chamber 41 increases, an amount of ink stored in the first chamber 41 increases. A swinging force is applied to the liquid supply unit 3 when the carriage 2 moves. In this case, when a weight of the ink increases, there is a concern that the atmospheric pressure detection film 7 and the sealing film 7A may be peeled off or damaged due to an inertial force. If such a concern does not occur, the spacer chamber 418 may be omitted, and, for example, the first chamber 41 may be formed in a mode where the first chamber 41 surrounds the spring seat 417.
The communication opening 43 is disposed in the first chamber 41 at a position above the spring seat 417. A cylindrical boss portion 419 projects to the left from the tank portion base plate 310 in the first chamber 41. The communication opening 43 is formed in the boss portion 419 in a penetrating manner in the lateral direction. The first chamber 41 is a chamber where decompression processing or the like is not performed and pressure P=ρgh due to water head difference is applied in addition to an atmospheric pressure. When ink flows into the first chamber 41 from the inflow portion 412, ink begins to accumulate in order from the bypass communication chamber 413 and the return communication chamber 414. When the liquid level of the ink exceeds the communication opening 43, a state is brought about where the ink can be supplied to the second chamber 42 through the communication opening 43. When the pump 9 is operated, the ink stored in the first chamber 41 is sucked through the upstream bypass pipe BP1, and the high-pressure ink is supplied to the head unit 21 through the downstream bypass pipe BP2 and the downstream pipe 34.
Mainly with reference to
The second chamber 42 is partitioned by a second partition wall 421 protruding to the right from the tank portion base plate 310. The second partition wall 421 is a wall having a cylindrical shape. The second chamber 42 is in a positional relationship with the first chamber 41 positioned on a left side such that the second chamber 42 faces the first chamber 41 with the tank portion base plate 310 interposed therebetween. The above-mentioned spring seat 417 is recessed in the tank portion base plate 310 at the central position of the region surrounded by the cylindrical second partition wall 421, that is, at a position concentric with the second partition wall 421. The biasing spring 45 is accommodated in a recess formed in the spring seat 417. The communication opening 43 is disposed above the spring seat 417 on a vertical line which passes a center point of the spring seat 417.
A lever member 46 for venting air from the second chamber 42 is disposed on an upper end portion 422 side of the second chamber 42. The supply hole 42H is formed in a second partition wall 421 at a lower end portion 423 (a lowermost portion of the second chamber 42). The upstream end 341 of the downstream pipe 34 communicates with the supply hole 42H via the backflow prevention mechanism portion 38. The second chamber 42, the backflow prevention mechanism portion 38, and the downstream pipe 34 are disposed in the vertical direction such that the backflow prevention mechanism portion 38 is positioned below the second chamber 42 corresponding to the supply hole 42H, and the joint part a between the downstream pipe 34 and the downstream end of the bypass pipe 32P (downstream bypass pipe BP2) is positioned below the backflow prevention mechanism portion 38. The ink stored in the second chamber 42 is supplied to the downstream pipe 34 through the supply hole 42H and the backflow prevention mechanism portion 38 in a mode where the ink is sucked into the ink ejecting portion 22. The backflow prevention mechanism portion 38 will be described in detail later.
In the vicinity of the lower end portion 423, a pair of front and rear support plates 424 are mounted on the tank portion base plate 310 in a protruding manner to the right from the tank portion base plate 310. Each of the pair of support plates 424 includes a shaft support portion 425 which pivotally supports the pressing member 5 described later. The above-mentioned lower communication hole 41A is formed in the tank portion base plate 310 at a position adjacent to the front of the front support plate 424. The upper communication hole 41B is formed in the tank portion base plate 310 near the upper end portion 422.
A boss portion 426 and a holding frame 427 protrude upward from the upper end portion 422 of the second chamber 42. The boss portion 426 is a tubular body extending vertically upward. The boss portion 426 includes a boss hole 42A (
With reference to
With reference to
The opening of the second chamber 42 on a right surface side is sealed by an atmospheric pressure detection film 7 made of a flexible resin film member. The atmospheric pressure detection film 7 has a circular outer shape that matches a wall shape of the second partition wall 421 of the second chamber 42 as viewed in a plan view from a right side. A peripheral edge portion of the atmospheric pressure detection film 7 is welded or adhered to the opening end face of the second partition wall 421 to seal the opening of the second chamber 42. The atmospheric pressure detection film 7 is welded or adhered without applying any special tension to the atmospheric pressure detection film 7.
The pump portion 32 is disposed adjacently to the tank portion 31 in an oblique rearward and downward direction. The pump portion 32 includes: a pump cavity 321 which accommodates the pump 9; and a camshaft insertion hole 322 through which a cam shaft 93 (
In the liquid supply unit 3 of the present embodiment, the tank portion 31 and the pump portion 32 are integrally formed. That is, the tank portion base plate 310 which forms the substrate of the tank portion 31, and the pump portion housing 320 which has the pump cavity 321 are integrated, and the pump 9 for pressurized purging is mounted on the liquid supply unit 3 itself. With such a configuration, the device configuration of the carriage 2 becomes compact and simplified.
[Details of Negative Pressure Supply Mechanism]
Subsequently, a negative pressure supply mechanism where ink is supplied from the first chamber 41 to the second chamber 42 corresponding to the decrease in ink in the second chamber 42 will be described in detail. The negative pressure supply mechanism includes: the pressing member 5; the on-off valve 6; and the atmospheric pressure detection film 7, the operations of which are outlined above with reference to
<Pressing Member>
The disk portion 51 is a disk having a diameter of about ½ of an inner diameter of a cylindrical second partition wall 421 which partitions the second chamber 42. The arrangement relationship between the second partition wall 421 and the disk portion 51 in a state of being pivotally supported by the shaft support portion 425 is substantially concentric. The disk portion 51 includes: a first surface 51A facing the atmospheric pressure detection film 7; and a second surface 51B facing the on-off valve 6 (facing the tank portion base plate 310). A spring fitting projection 511 is disposed at the center of the disk portion 51 in the radial direction so as to protrude from a second surface 51B side. A right end portion of the biasing spring 45 formed of a coil spring is fitted to a second surface 51B side of the spring fitting projection 511. On a first surface 51A side, a region of the spring fitting projection 511 is formed into a columnar recess.
The disk portion 51 includes: a pressure receiving portion 5A which receives a displacement force from the atmospheric pressure detection film 7; and a biased portion 5B which receives a biasing force from the biasing spring 45. The pressure receiving portion 5A is set at a predetermined position on the first surface 51A of the disk portion 51. In the present embodiment, the pressure receiving portion 5A is a region of a peripheral edge portion of the spring fitting projection 511 on the first surface 51A. The biased portion 5B is a region disposed on a second surface 51B side and is a region of the spring fitting projection 511 into which the biasing spring 45 is fitted. That is, the biased portion 5B is set at the position corresponding to the pressure receiving portion 5A.
When the pressure receiving portion 5A does not receive a displacement force from the atmospheric pressure detection film 7, the disk portion 51 is in a state close to an upright position. However, a right end of the biasing spring 45 is in contact with the biased portion 5B, and a biasing force of the biasing spring 45 brings the first surface 51A into contact with the inner surface of the atmospheric pressure detection film 7. On the other hand, when the pressure receiving portion 5A receives a displacement force equal to or greater than the biasing force of the biasing spring 45 from the atmospheric pressure detection film 7, the disk portion 51 rotates to the left about the axis of the fulcrum portion 53 and is brought into a state tilted to the left from an upright state.
The pair of arm portions 52 are disposed on the lower end side 5C of the disk portion 51 in a spaced apart manner from each other in the front-rear direction. Respective upper end portions 521 of the pair of arm portions 52 extend upward with respect to the lower end side 5C of the disk portion 51, and are positioned below both side portions of the spring fitting projection 511. Distal end portions 522 of the pair of arm portions 52 extend linearly downward from the lower end side 5C respectively. A fulcrum portion 53 protrudes from each of the distal end portions 522 in the front-rear direction. More specifically, the fulcrum portions 53 protrude in directions such that the fulcrum portions 53 are spaced apart from each other. That is, one fulcrum portion 53 protrudes forward from a front side surface of the distal end portion 522 on a front side, and the other fulcrum portion 53 protrudes rearward from a rear side surface of the distal end portion 523 on a rear side. The fulcrum portion 53 is fitted into the shaft support portion 425 of the support plate 424. Providing the fulcrum portion 53 at the distal end portion 522 of the arm portion 52 contributes to the increase of a swing width of the upper end side 5D of the disk portion 51 when the pressing member 5 rotates around the fulcrum portion 53.
The pair of fulcrum portions 53 are arranged in a spaced-apart manner on a rotation axis 5AX extending in the front-rear direction. The front fulcrum portion 53 and the rear fulcrum portion 53 are disposed at a predetermined interval D. That is, the pair of fulcrum portions 53 are disposed in a spaced apart manner from each other with a portion corresponding to a central region in a plane direction of the disk portion 51 interposed therebetween. The interval D can be set to a size of, for example, about 40% to 90% of a diameter of the disk portion 51. As a result, the pivot fulcrum formed by the pair of fulcrum portions 53 becomes a wide pivot fulcrum where the fulcrum portions 53 are spaced apart from each other so as to substantially sandwich the central region of the disk portion 51. Therefore, the disk portion 51 which rotates around the pivot fulcrum is hardly twisted around an axis orthogonal to the rotation axis 5AX. Therefore, the rotational operation of the disk portion 51 can be stabilized.
A pair of link bosses 54 protrude from the second surface 51B toward the left near the upper end side 5D of the disk portion 51. Specifically, a notch portion 512, which extend inward in the radial direction and has an opening edge at the upper end side 5D, is formed in the disk portion 51. The link bosses 54 respectively formed of a rectangular flat plate are raised upright from front and rear side edges of the disk portion 51 which face a space defined by the notch portion 512. Each link boss 54 includes a link hole 541. The link holes 541 are used for connecting the pressing member 5 and the on-off valve 6 to each other by link connection. By this link connection, the opening/closing operation of the on-off valve 6 is interlocked with the rotation operation of the pressing member 5.
In other words, the link bosses 54 form a pressing portion which presses and moves the on-off valve 6 in the lateral direction in response to the rotational operation of the pressing member 5 which rotates about the axis of the fulcrum portions 53. The pair of link bosses 54 are disposed on the upper end side 5D spaced apart by a predetermined distance from the pair of fulcrum portions 53 which are disposed on the lower end side 5C. That is, on the disk portion 51, the link bosses 54 which form the pressing portion are disposed at the position opposite to the fulcrum portions 53 which form the pivot fulcrum. Therefore, when the pressing member 5 is rotated, a movement amount of the link boss 54 and a movement amount of the on-off valve 6 connected to the link boss 54 by link connection can be increased.
In the relationship between the pressure receiving portion 5A or the biased portion 5B (force point) and the fulcrum portions 53 (fulcrum), the link bosses 54 (action point) are disposed at the position further away with respect to the fulcrum portion 53 than the pressure receiving portion 5A and the biased portion 5B. In other words, the link bosses 54 are disposed on the upper end side 5D of the disk portion 51 such that the link bosses 54 face the fulcrum portions 53 with the pressure receiving portion 5A and the biased portion 5B interposed therebetween. With such an arrangement, it is possible to give a moving force received by the pressure receiving portion 5A or the biased portion 5B to the link boss 54 in a state where the moving force is amplified corresponding to the distance between the link bosses 54 and the fulcrum portions 53.
<On-Off Valve>
Subsequently, the on-off valve 6 will be described. The on-off valve 6 is disposed at the communication opening 43 which makes the first chamber 41 communicate with the second chamber 42. The on-off valve 6 opens and closes the communication opening 43 by moving in the communication opening 43 in the lateral direction following the rotational operation of the pressing member 5 around the fulcrum portion 53. The on-off valve 6 is connected to the link boss 54 of the disk portion 51 by link connection in order to follow the rotational operation.
The valve holder 61 is a semi-cylindrical member including a first end portion 611 and a second end portion 612. In a state where the valve holder 61 is assembled to the communication opening 43, the first end portion 611 is positioned on a first chamber 41 side (a left side), and the second end portion 612 is positioned on a second chamber 42 side (a right side). The valve holder 61 includes: a tubular portion 62 disposed on a first end portion 611 side; a flat plate portion 63 disposed on a second end portion 612 side; an intermediate portion 64 positioned between the tubular portion 62 and the flat plate portion 63, and a link pin 65 disposed on the flat plate portion 63. The umbrella valve 66 is held on the first end portion 611 side of the valve holder 61.
The tubular portion 62 is a tubular portion having the largest outer diameter in the valve holder 61. The tubular portion 62 includes: a guide surface 62S which is an outer peripheral surface of the tubular portion 62; a flow path notch 621 formed by cutting away a part of the tubular portion 62 in a circumferential direction; and a holding groove 622 which is formed on an inner peripheral side of the tubular portion 62 in an annularly recessed manner. The tubular portion 62 is accommodated in the large diameter portion 43A of the communication opening 43. When the on-off valve 6 moves in the lateral direction, a guide surface 62S is guided by an inner surface of the large diameter portion 43A. The flow path notch 621 serves as a flow path through which ink flows when the on-off valve 6 is in an open posture. The holding groove 622 is a groove for locking a locking ball portion 663 of the umbrella valve 66.
The intermediate portion 64 is a tubular portion having an outer diameter smaller than an outer diameter of the tubular portion 62. The intermediate portion 64 includes: an opening portion 641 which is an opening part communicably connected with the flow path notch 621; and a pin accommodating portion 642 for accommodating a pin portion 662 of the umbrella valve 66. The intermediate portion 64 is accommodated in the small diameter portion 43B of the communication opening 43. An outer peripheral surface of the intermediate portion 64 is also guided by the inner surface of the small diameter portion 43B. At a boundary between the tubular portion 62 and the intermediate portion 64, an annular contact portion 62A exists. The annular contact portion 62A is formed of a step difference generated by difference in outer diameter between the tubular portion 62 and the intermediate portion 64. The annular contact portion 62A faces and is brought into contact with the stepped portion 43C of the communication opening 43.
The flat plate portion 63 is a portion which protrudes to the right from the communication opening 43 in a state where the on-off valve 6 is assembled to the communication opening 43. The flat plate portion 63 has a pair of front and back flat surfaces extending in the lateral direction. The link pin 65 protrudes from the pair of respective flat surfaces. As shown in
The umbrella valve 66 is an article made of rubber. The umbrella valve 66 includes: an umbrella portion 661; a pin portion 662 extending to the right from the umbrella portion 661; and a locking ball portion 663 integrally formed with the pin portion 662. The umbrella portion 661 has an umbrella diameter larger than an inner diameter of the large diameter portion 43A of the communication opening 43. A peripheral edge portion of the umbrella portion 661 on an inner side (right surface side) forms a sealing surface 67. The sealing surface 67 is brought into contact with a sealing wall surface 43S which is a wall surface around the communication opening 43 and is a protruding end surface of the boss portion 419. Accordingly, the sealing surface 67 can bring the communication opening 43 into a sealing state (closed posture). On the other hand, when the sealing surface 67 is separated from the sealing wall surface 43S, the sealing state is released (open posture). An umbrella shape of the umbrella portion 661 is inverted when a predetermined pressure is applied to a right surface side (
The pin portion 662 is a rod-shaped portion extending in the lateral direction, and is a portion which serves as a support strut for the umbrella portion 661. The pin portion 662 enters the tubular portion 62 of the valve holder 61 and the pin accommodating portion 642 of the intermediate portion 64. That is, the umbrella portion 661 abuts on the first end portion 611 of the valve holder 61, and the pin portion 662 can be fitted into the inner tubular portion of the valve holder 61. The locking ball portion 663 is a portion formed by bulging a portion of the pin portion 662 near a left end in a spherical shape. The locking ball portion 663 is a portion fitted into the holding groove 622. By fitting the locking ball portion 663 into the holding groove 622, the umbrella valve 66 is held by the valve holder 61 in a state where the movement of the umbrella valve 66 in the lateral direction is restricted. That is, the umbrella valve 66 moves in the lateral direction integrally with the valve holder 61.
<Biasing Spring>
The biasing spring 45 is a coil spring which is interposed between a second surface 51B of the disk portion 51 and the tank portion base plate 310. The biasing spring 45 supports (biases) the second surface 51B. Specifically, as shown in
<Operation of On-Off Valve>
Subsequently, the opening/closing operation of the on-off valve 6 will be described.
In this case, the on-off valve 6 which is connected to the pressing member 5 by link connection at the link bosses 54 takes a closed posture positioned on a rightmost side. That is, a state is brought about where the valve holder 61 is towed to the right via the link bosses 54 by a biasing force of the biasing spring 45. Therefore, the annular contact portion 62A of the valve holder 61 abuts on the stepped portion 43C of the communication opening 43, and the sealing surface 67 of the umbrella valve 66 abuts on the sealing wall surface 43S. Therefore, the communication opening 43 is sealed by the umbrella valve 66. It can be said that the biasing spring 45 indirectly biases the on-off valve 6 toward the closed posture by biasing the disk portion 51 to the right.
In this case, the disk portion 51 rotates to the left about the axis of the fulcrum portions 53 against the biasing force of the biasing spring 45. With such rotation, the link bosses 54 generate a pressing force PF which moves the on-off valve 6 to the left, thus changing the posture of the on-off valve 6 to the open posture. That is, a pressing force is transmitted from the link holes 541 of the link bosses 54 to the link pin 65 of the valve holder 61, and the valve holder 61 moves linearly to the left in a state where the guide surfaces 62S are guided by the inner surface of the communication opening 43. Along with the movement of the valve holder 61, the umbrella valve 66 also moves to the left, and the sealing surface 67 of the umbrella valve 66 separates from the sealing wall surface 43S. That is, a state is brought about where a gap G is formed between the sealing surface 67 and the sealing wall surface 43S. Therefore, the sealing of the communication opening 43 by the umbrella valve 66 is released.
When the on-off valve 6 takes the open posture, as indicated by an arrow F in
As the inflow of the ink to the second chamber 42 progresses, the degree of negative pressure in the second chamber 42 is gradually alleviated. Eventually, when the sum of the spring pressure of the biasing spring 45 and the internal pressure of the second chamber 42 becomes greater than the atmospheric pressure, the disk portion 51 is pushed back to the right by a biasing force of the biasing spring 45. That is, when the pressure in the second chamber 42 becomes a negative pressure below a predetermined threshold value, the disk portion 51 is pressed by a biasing force of the biasing spring 45 and rotates to the right about the axis of the fulcrum portion 53. As a result, the on-off valve 6 is also towed by the link bosses 54 and moves linearly to the right. Eventually, the annular contact portion 62A of the valve holder 61 abuts on the stepped portion 43C of the communication opening 43, and the sealing surface 67 of the umbrella valve 66 is brought into contact with the sealing wall surface 43S. Therefore, the on-off valve 6 returns to the closed posture.
<Operation and Effects of Negative Pressure Supply Mechanism>
The operation and effects of the negative pressure supply mechanism of the present embodiment having the above configuration will be described with reference to the schematic views of
First, the pressing member 5 has a pivot fulcrum referred to as a fulcrum portion 53. The fulcrum portion 53 is pivotally supported by a support plate 424 disposed in the second chamber 42. Therefore, when the pressure receiving portion 5A receives a displacement force of the atmospheric pressure detection film 7, the pressure receiving portion 5A rotates about an axis of the fulcrum portion 53. That is, a displacement of the atmospheric pressure detection film 7 which is an unstable moving force can be converted into the rotation of the fulcrum portion 53 about the axis which is a stable moving force. Therefore, a displacement force of the atmospheric pressure detection film 7 can be efficiently transmitted to the on-off valve 6 via the link bosses 54 (the pressing portion). For example, in a case where the pressing member of the on-off valve 6 does not have a pivot fulcrum such as a case where the pressing member of the on-off valve 6 is laminated to the atmospheric pressure detection film 7, the behavior of the pressing member becomes unstable. Accordingly, the transmission of the pressing force to the on-off valve 6 becomes unstable. However, according to the present embodiment, the pressing member 5 can generate a stable pressing force. Accordingly, the on-off valve 6 can be changed in posture between the closed posture and the open posture at a desired timing and hence, it is possible to provide a stable ink supply to the head unit 21.
Further, the fulcrum portion 53 is disposed on the lower end side 5C of the pressing member 5. On the other hand, the link bosses 54 are disposed on the upper end side 5D of the pressing member 5 so that the link bosses 54 are spaced apart from the fulcrum portion 53 by a predetermined distance. That is, as shown in
Therefore, the movement amount of the link bosses 54 when the pressing member 5 is rotated can be increased, and eventually, an amount of linear movement of the on-off valve 6 in the lateral direction can be increased. As shown in
As described with reference to
On the other hand, when the ink in the second chamber 42 is slowly consumed, a pressing force applied from the atmospheric pressure detection film 7 becomes small and hence, the movement amount d1 becomes relatively small. Even with such a small movement amount d1, the movement amount d2 is amplified at the position of the link bosses 54 and hence, the on-off valve 6 can be moved to the left correspondingly. Therefore, even when the ink is consumed slowly, the on-off valve 6 can be moved in a timely manner with high sensitivity. In this way, stable ink supply from the liquid supply unit 3 to the head unit 21 can be ensured both when a large amount of ink is ejected from the head unit 21 and when a small amount of ink is ejected from the head unit 21.
Further, as an advantage from another viewpoint, the on-off valve 6 can be connected to the pressing member 5 by link connection. Specifically, a link connection is formed between the link pin 65 disposed near the right end of the on-off valve 6 and the link holes 541 of the link bosses 54. Then, the biasing spring 45 biases the on-off valve 6 in the direction toward the closed posture by pressing the biased portion 5B of the disk portion 51. Therefore, the pressing member 5 (disk portion 51) rotates about the axis of the fulcrum portion 53 and hence, the pressing member 5 tilts to the left by the rotation angle θ1 as shown in
[Details of Filter Chamber]
Subsequently, the configuration of the filter chamber 44 will be described in detail.
The filter member 442 is a filtration member which removes foreign substances contained in the ink. The foreign substances herein are, for example, fluff or an agglomerate of ink liquid. In the present embodiment, the ink flows from the first chamber 41 into the second chamber 42 through the communication opening 43 where the on-off valve 6 is disposed. Then, when the on-off valve 6 seals the communication opening 43, a negative pressure operation of the pressing member 5 in the second chamber 42 is realized. When ink containing foreign substances is supplied to such an environment, the negative pressure operation can be hindered. In particular, if foreign substances are caught in the on-off valve 6, the movement of the on-off valve 6 in the lateral direction is hindered. Accordingly, there arises a drawback that the second chamber 42 cannot be maintained at a negative pressure. Further, when the foreign substances enter the head unit 21 on the downstream side of the second chamber 42, it is difficult to remove the foreign substances, and the ink ejection operation is hindered. The filter member 442 is disposed so as to prevent a malfunction caused by the inclusion of such foreign substances.
As the filter member 442, various filtration members can be used provided that the filter member 442 can trap the above-mentioned foreign substances and allows the ink liquid to pass through the filter member 442. For example, a woven cloth, a non-woven fabric filter, a sponge filter, a mesh filter and the like can be used as the filter member 442. In this embodiment, a filter member 442 formed of a sheet-like member having a quadrangular shape in a plan view is used. The size of the filter member 442 is set to be substantially the same as the size of a cross section of the inner wall surface 441 of the filter chamber 44 in the lateral direction.
The filter chamber 44 includes: an upstream end 441A disposed on the upstream side in the ink supply direction; and a downstream end 441B disposed on the downstream side in the ink supply direction. The inlet 44H is formed in the ceiling wall of the filter chamber 44 on an upstream end 441A side. An inflow port 447 (
In this embodiment, the filter member 442 is disposed near the downstream end 441B. As described above, there is a problem that foreign substances are caught in the on-off valve 6. Accordingly, the filter member 442 only needs to be disposed on an upstream side of the on-off valve 6. That is, the filter member 442 only needs to be disposed at any position of the ink supply passage between the ink cartridge IC and the first chamber 41, or at a position upstream of the on-off valve 6 in the first chamber 41. With such an arrangement, the foreign substances are trapped by the filter member 442 before reaching the communication opening 43 or the second chamber 42. Therefore, it is possible to prevent a problem that foreign substances are caught in the on-off valve 6 or a problem that foreign substances reach the head unit 21 from the second chamber 42. Accordingly, it is possible to prevent the occurrence of a malfunction of the liquid supply unit 3 caused by the inclusion of foreign substances.
The holding structure of the filter member 442 will be described. As shown in
The holding member 443 is disposed in the filter chamber 44 in the vicinity of the downstream end 441B. The holding member 443 includes: a frame member 444 having an opening 444A which serves as an ink flow path; and a ring-shaped seal member 445 supported by the frame member 444. The frame member 444 may be a molded product made of a hard resin. The seal member 445 may be a molded product made of a soft resin or rubber. The seal member 445 is fitted into a seat portion formed on a rear side surface of the frame member 444. The filter member 442 is brought into contact with a rear surface side of the seal member 445. A front surface of the frame member 444 engages with a stepped portion 441C formed at a downstream end 441B of the inner wall surface 441.
The coil spring 446 presses the peripheral edge portion of the filter member 442 against the rear surface side of the seal member 445. The coil spring 446 is accommodated in the filter chamber 44 so that a coil axis extends in the ink supply direction (front-rear direction). Specifically, the coil spring 446 is assembled in the filter chamber 44 such that the rear end 446A of the coil spring 446 is locked at an upstream end 441A of the inner wall surface 441 and the front end 446B of the coil spring 446 presses the peripheral edge portion of the filter member 442 toward the seal member 445.
According to the structure of the filter chamber 44 described above, the filter member 442 closes the opening 444A of the frame member 444 which holds the ring-shaped seal member 445. Therefore, foreign substances in the ink can be reliably trapped by the filter member 442. Further, the fixing of the filter member 442 and the holding member 443 can be achieved by a pressing force of the coil spring 446 without using an adhesive or the like. During the operation of the liquid supply unit 3, the filter member 442 is exposed in the liquid, and the peripheral portion serving as the fixing portion which fixes the filter member 442 to the holding member 443 is also immersed in the ink. There is a possibility that the ink becomes a solvent for the adhesive or the like. Therefore, when the filter member 442 is fixed using the adhesive or the like, the filter member 442 may be peeled off from the holding member 443, or the adhesive or the like may dissolve into the ink and become a foreign substance. Such a problem can be solved by the present embodiment which uses a pressing force of the coil spring 446. Further, by providing the filter chamber 44 as a dedicated chamber for filtering ink, the assembling property of assembling the filter member 442 to the liquid supply unit 3 is improved. Further, the provision of the filter chamber 44 enables the filter member 442 to reliably perform the filter function.
[Air Vent Mechanism Portion in Second Chamber]
Next, the air vent mechanism portion 37 attached to the second chamber 42 will be described with reference to
The air vent mechanism portion 37 includes a lever member 46, a seal ring 46C, and a stopper 47 in addition to the above-mentioned boss portion 426 which is formed on the upper end portion 422 of the second chamber 42 in a protruding manner. As shown in
As shown in
The rod-shaped member 461 of the lever member 46 is a cylindrical body having an outer diameter smaller than a hole diameter of the boss hole 42A. The rod-shaped member 461 has an upper end portion 462 and a lower end portion 463. The upper end portion 462 forms an input portion which receives, from a user, an operating pressing force for pressing the lever member 46 downward. The lower end portion 463 is connected to the pressing piece 464. As shown in
The pressing piece 464 has: a pressing slanted surface 465 tilted with respect to an axis of the rod-shaped member 461; and a lower end edge 466 extending in the front-rear direction at the lowermost end. The pressing slanted surface 465 is a slanted surface extending upward from the lower end edge 466 as a starting point. The pressing slanted surface 465 and the lower end edge 466 are portions which interfere with the pair of front and rear receiving slanted surfaces 55 of the pressing member 5 when the lever member 46 receives the operating pressing force. A front-rear width of the pressing slanted surface 465 is set to a size longer than a distance between the pair of receiving slanted surfaces 55. The pressing slanted surface 465 and the lower end edge 466 abut on the receiving slanted surface 55, and by transmitting the operating pressing force to the pressing member 5, the pressing member 5 rotates counterclockwise about the axis of the fulcrum portion 53, and causes the on-off valve 6 to change the posture from the closed posture to the open posture.
In the vicinity of the upper end portion 462 of the rod-shaped member 461, an upper engaging groove 467A and a lower engaging groove 467B are formed which are disposed in a spaced apart manner from each other in the vertical direction. An upper washer 46A is fitted into the upper engaging groove 467A, and a lower washer 46B is fitted into the lower engaging groove 467B. A seal groove 468 is disposed in the vicinity of the lower end portion 463. An outer diameter of the lower end portion 463 is set larger than outer diameters of other portions of the rod-shaped member 461, and the seal groove 468 is formed between the lower end portion 463 and the intermittent projection portions 463A. Further, air vent longitudinal grooves 461A are formed on the rod-shaped member 461 over the entire length of the rod-shaped member 461 in the front-rear direction. Each of the air vent longitudinal groove 461A is formed of a recessed groove. The circumferential positions of the air vent longitudinal grooves 461A and valley portions of the intermittent projection portion 463A are aligned with each other.
A seal ring 46C and a stopper 47 are mounted on the rod-shaped member 461. The seal ring 46C is an O-ring having an inner diameter slightly larger than an outer diameter of the rod-shaped member 461. The seal ring 46C allows the rod-shaped member 461 to pass therethrough, and is fitted into the seal groove 468. An outer peripheral surface of the seal ring 46C is brought into slide contact with an inner peripheral surface IS of the large diameter portion 426A of the boss portion 426 in a state where the seal ring 46C is mounted in the seal groove 468. The stopper 47 is a substantially rectangular plate member, and has a rotation hole 47H through which a rod-shaped member 461 is inserted. The mounting position of the stopper 47 is near the upper end portion 462, and is between the upper engaging groove 467A and the lower engaging groove 467B. The upper and lower washers 46A and 46B are fitted into the upper and lower engaging grooves 467A and 467B, respectively, so as to sandwich the stopper 47 thus restricting the axial movement of the stopper 47.
The stopper 47 can rotate about the axis of the rod-shaped member 461 in a state where the stopper 47 is interposed between the upper and lower washers 46A and 46B. The stopper 47 is a member which is scheduled to be brought into contact with the upper surface 428A or the lower surface 428B (
Subsequently, the operation of the lever member 46 will be described.
The sealing posture is formed by making the pin members 48 fix both of the stopper 47 and the upper surface 428A of the locking claw 428 to each other in a state where the stopper 47 is brought into contact with the upper surface 428A of the locking claw 428. By this fixing, the lever member 46 is brought into a state where the lever member 46 is lifted upward. This state forms a state where the intermittent projection portions 463A and the lower end portion 463 of the rod-shaped member 461 are accommodated in the large diameter portion 426A of the boss portion 426. That is, a state is brought about where an outer peripheral surface of the seal ring 46C is in contact with an inner peripheral surface IS of the large diameter portion 426A. Therefore, the boss hole 42A is brought into a sealed state. The pressing piece 464 (the pressing slanted surface 465 and the lower end edge 466) of the lever member 46 is in a state where the pressing piece 464 is separated from the receiving slanted surface 55 of the pressing member 5 and hence, no force is applied to the pressing member 5. Therefore, the on-off valve 6 maintains the closed posture.
On the other hand, when the lever member 46 is lowered by receiving an operating pressing force and takes the releasing posture, the intermittent projection portions 463A and the lower end portion 463 are also lowered. Accordingly, the seal ring 46C separates from the inner peripheral surface IS. As a result, a state is brought about where an air passage formed of valley portions of the intermittent projection portions 463A and the air vent longitudinal grooves 461A of the rod-shaped member 461, and the space in the second chamber 42 communicate with each other. That is, the boss hole 42A is in a released state, and the second chamber 42 and the outside air communicate with each other. Therefore, a state is formed where air staying in the second chamber 42 can be discharged to the outside through the boss hole 42A.
Further, when the lever member 46 takes the releasing posture, the operating pressing force is transmitted to the pressing member 5. As shown in
The releasing posture described above is formed by pressing the stopper 47 against the lower surface 428B of the locking claw 428. That is, when the releasing posture is taken, a state is brought about where the stopper 47 is pushed down and slips under the locking claw 428. Then, the receiving slanted surface 55 of the pressing piece 464 is pressed, and the pressing member 5 is rotated against the biasing force of the biasing spring 45 by such pressing. Accordingly, a biasing force of the biasing spring 45 is applied to the pressing piece 464. That is, a biasing force which lifts the lever member 46 upward acts on the lever member 46. By such a biasing force, the stopper 47 is pressed against the lower surface 428B of the locking claw 428, and the releasing posture is maintained.
In this way, when the lever member 46 takes the releasing posture, a state is brought about where the fluid inlet (communication opening 43) and the fluid outlet (boss hole 42A) are secured with respect to the second chamber 42. Therefore, at an initial use time, it is possible to smoothly perform an operation of filling ink from the first chamber 41 to the second chamber 42 through the communication opening 43 while venting air from the second chamber 42 through the boss hole 42A by making use of a water head difference supply. Further, there is a case where an amount of air in the second chamber 42 is increased due to the generation of air bubbles from ink (this phenomenon being checked by a monitor pipe 36 since an ink liquid level in the second chamber 42 is lowered). In such a case, by setting the lever member 46 at the releasing posture, venting of the air in the second chamber 42 can be easily performed.
In the above embodiment, by making use of the pressing member 5 which includes: the pressure receiving portion 5A which receives a displacement force from the atmospheric pressure detection film 7; and the link boss 54 which presses the on-off valve 6 by the displacement force received by the pressure receiving portion 5A, the posture of the on-off valve 6 is changed to the releasing posture in an interlocking manner with the operation of the lever member 46 which takes the open posture. That is, the structure is provided in which the fluid inlet and outlet with respect to the second chamber 42 can be secured by a one-touch operation of the lever member 46. Therefore, a user can easily perform an air vent operation of the second chamber 42. Further, the air vent mechanism portion 37 is disposed on an upper surface of the tank portion 31. Accordingly, as shown in
[Procedure for Air Vent Operation]
Subsequently, an example of the air vent operation in the air vent mechanism portion 37 will be described with reference to
In the sealing postures shown in
In performing the air vent operation of the second chamber 42, as shown in
Then, as shown in
In this way, regardless of whether the lever member 46 is in a sealing posture or in a releasing posture, those postures can be easily maintained by making use of the locking claws 428. For example, when the second chamber 42 is filled with the liquid at an initial use time, it is necessary to vent the air from the second chamber 42. Accordingly, it is necessary to maintain the lever member 46 in the releasing posture. In this case, an operator may press down the upper end portion 462 of the lever member 46 and may perform an operation of slipping the stopper 47 under the lower surface 428B of the locking claw 428. Therefore, the operator does not have to keep pressing the upper end portion 462 and hence, the operability can be improved. Further, during a normal use of the liquid supply unit 3, it is necessary to bring the lever member 46 into a sealing posture. In this case, it is sufficient to make the stopper 47 overlap with the upper surface 428A of the locking claw 428 and to fix the stopper 47 to the upper surface 428A by the pin member 48. Accordingly, the fixing operation can be performed with a simple operation.
[Backflow Prevention Mechanism]
Next, the configuration of the backflow prevention mechanism portion 38 is described. The backflow prevention mechanism portion 38 prevents ink pressurized by the pump 9 from flowing back to the second chamber 42 when the pressurized purge mode described with reference to
The backflow prevention mechanism portion 38 includes a valve conduit 81, a branched head portion 82, a spherical body 83, a seal member 84, a coil spring 85, and an O-ring 86. The valve conduit 81 is a member which forms an integral body with the lower end portion 423 of the second chamber 42. Other parts are assembled to the valve conduit 81.
The valve conduit 81 is a conduit extending vertically downward from the supply hole 42H formed in the lower end portion 423 (lowermost end portion) of the second chamber 42. The valve conduit 81 is a portion integrally formed with the second partition wall 421. The valve conduit 81 provides an ink flow path connecting the second chamber 42 and the downstream pipe 34 to each other. The valve conduit 81 forms a part of an ink supply passage from the second chamber 42 to the ink ejecting portion 22. In order to lock the branched head portion 82, locking pieces 811 are formed on an outer peripheral surface of the valve conduit 81, and fitting annular projections 812 are formed on an inner peripheral surface.
The branched head portion 82 is a member which forms the joint part a described above with reference to
The branched head portion 82 is a T-shaped pipe which includes a vertical portion 82A and a horizontal portion 82B. The vertical portion 82A extends vertically downward from a lower end side of the valve conduit 81. The horizontal portion 82B is configured to join with an intermediate portion of the vertical portion 82A from the horizontal direction. An upper end of the vertical portion 82A forms the first inlet port 821, and a lower end side forms the outlet port 823. A distal end of the horizontal portion 82B forms the second inlet port 822. In the print mode described above, ink is supplied to the downstream pipe 34 through the first inlet port 821. On the other hand, in the pressurized purge mode, the ink is supplied to the downstream pipe 34 through the second inlet port 822.
The body portion 824 is formed of a pair of arc pieces disposed so as to face each other on the outside of the first inlet port 821 which faces downward. The valve conduit 81 enters a gap formed between the pair of body portions 824 and the first inlet port 821. The locking windows 825 are openings formed in the pair of body portions 824. The locking windows 825 are openings with which the locking pieces 811 of the valve conduit 81 engage. The notch portions 826 are portions formed by cutting away portions of a peripheral wall of the tubular first inlet port 821. The notch portions 826 are portions for securing an ink flow path. The fitting claws 827 are hook-shaped portions protruding upward from an upper end of the first inlet port 821. The fitting claws 827 engage with the fitting annular projections 812 of the valve conduit 81. That is, the branched head portion 82 is fixed to the valve conduit 81 by the engagement between the locking piece 811 and the locking window 825 on an inner periphery of the valve conduit 81, and by the engagement between the fitting annular projection 812 and the fitting claw 827 on an outer periphery of the valve conduit 81. An upper end edge 828 of the first inlet port 821 forms a ball receiving portion for receiving the spherical body 83 described below.
The spherical body 83 is movably accommodated in the valve conduit 81 in the ink supply direction and acts as a valve. An outer diameter of the spherical body 83 is smaller than an inner diameter of the valve conduit 81, and is also smaller than an inner diameter of the coil spring 85. Various materials can be used as a material for forming the spherical body 83. However, it is preferable to form the spherical body 83 using a material having a specific gravity twice or less as large as a specific gravity of ink. Particularly desirable is a material having a specific gravity which falls within a range of 1.1 to 1.5 times as large as the specific gravity of the ink. In the case where the specific gravity of the material falls within this range, the specific gravity of the spherical body 83 is larger than the specific gravity of the ink. Accordingly, the spherical body 83 can be easily lowered by its own weight in the valve conduit 81. On the other hand, the relationship exists between the spherical body 83 and the ink such that the specific gravity of the spherical body 83 is close to the specific gravity of the ink. Accordingly, the spherical body 83 can be quickly lifted in the valve conduit 81 during a pressurized purge operation.
Generally, ink used in an inkjet printer is a water-soluble liquid, and has a specific gravity of 1 or a specific gravity near 1. Therefore, it is desirable to select a material having a specific gravity smaller than 2 as the material of the spherical body 83. Further, it is desirable that the material have both chemical resistance property and abrasion resistance property so that the spherical body 83 does not deteriorate even when the spherical body 83 is constantly in contact with ink. From these viewpoints, as a material of the spherical body 83, it is particularly preferable to use polyacetal (specific gravity=1.42), polybutylene terephthalate (specific gravity=1.31 to 1.38), polyvinyl chloride (specific gravity=1.35 to 1.45), or polyethylene terephthalate (specific gravity=1.34 to 1.39).
As shown in
The coil spring 85 is a compression spring which is disposed in the valve conduit 81 such that an upper end portion of the coil spring 85 abuts on the seal member 84 and a lower end portion of the coil spring 85 abuts on an upper end edge 828 of the first inlet port 821 of the branched head portion 82. The coil spring 85 biases the seal member 84 toward the seat portion 813 and hence, the seal member 84 is constantly brought into pressure contact with the seat portion 813. The spherical body 83 is accommodated in the coil spring 85, and the coil spring 85 also serves to guide the movement of the spherical body 83 in the ink supply direction. Therefore, the free movement of the spherical body 83 in the valve conduit 81 is restricted. Accordingly, the valve structure which is realized by making the spherical body 83 separated from and contacting with the seal member 84 can be operated in a stable manner.
The O-ring 86 seals an abutting portion between the valve conduit 81 and the branched head portion 82. The O-ring 86 is fitted on an outer peripheral surface of the first inlet port 821 and is in contact with a protruding proximal portion 829 of the first inlet port 821.
As described above, the pump 9 is brought into a stopped state in the print mode shown in
Subsequently, the operation of the backflow prevention mechanism portion 38 will be described. In the print mode, ink is supplied from the second chamber 42 to the head unit 21 via a supply route which passes through the backflow prevention mechanism portion 38 and the downstream pipe 34. In such a print mode, as shown in
Since the state is brought about where the spherical body 83 is separated from the seal member 84, the supply hole 42H is brought into an opened state. Further, since the notch portion 826 is formed at the upper end edge 828 of the first inlet port 821 on which the spherical body 83 lands, an ink passage is secured. Therefore, the ink in the second chamber 42 can pass through from the second chamber 42 to the branched head portion 82 and can advance to the downstream pipe 34 as indicated by an arrow Fl in the figure.
However, in the present embodiment, the spherical body 83 is pressed and is lifted (is moved to the upstream side in the ink supply direction) by a pressing force applied to the joint part a, and the spherical body 83 is brought into contact with the seal member 84. That is, the spherical body 83 is brought into an upwardly lifted state by the pressing described above and is fitted into the ring of the seal member 84. When the spherical body 83 is brought into contact with the seal member 84 which is pressed against the seat portion 813 by the coil spring 85, the supply hole 42H is brought into a closed state. That is, with respect to the ink supply passage in the print mode, the ink supply passage and the second chamber 42 positioned on the upstream side of the joint part a are blocked from being pressurized by the pressurized ink. Therefore, it is possible to prevent the atmospheric pressure detection film 7 from being damaged.
Further, the present embodiment has an advantage that the ink in which air is trapped is hardly supplied to the head unit 21. There is a case where air dissolved in ink or air mixed in an ink liquid at the time of filling the liquid supply unit 3 with the ink liquid advances to the head unit 21 in a state where the air is trapped by the ink, and enters the individual passages 26 and the common passage 27 (
Further, even when air is mixed in the branched head portion 82 or the downstream pipe 34, the air can be made to escape into the second chamber 42 from the vertical portion 82A through the valve conduit 81 and the supply hole 42H by a floating action of the air bubbles. The air described above can be discharged from the second chamber 42 by the air vent mechanism portion 37. Therefore, it is possible to prevent the volume in the second chamber 42 from being excessively occupied by the air described above.
[Double Protection Mechanism by Umbrella Valve]
As described above, in the present embodiment, the backflow prevention mechanism portion 38 is provided to prevent the ink pressurized in the pressurized purge mode from flowing back to the second chamber 42. However, due to some malfunction of the backflow prevention mechanism portion 38, for example, due to a malfunction of the spherical body 83, a pressing force may act on the second chamber 42. In view of this point, in the present embodiment, a double protection mechanism is adopted. That is, a mechanism for releasing a pressure to the on-off valve 6 is provided. In other words, the on-off valve 6 includes a pressure release mechanism. The pressure release mechanism releases the pressure from the second chamber 42 to the first chamber 41 when the pressure relationship that the second chamber 42 is at a negative pressure and the first chamber 41 is at an atmospheric pressure+ρgh under a normal condition is reversed so that the pressure in the second chamber 42 becomes higher than the pressure in the first chamber 41.
The umbrella valve 66 of the on-off valve 6 plays the role of such a pressure release mechanism. As described with reference to
In addition, when the pressure relationship between the second chamber 42 and the first chamber 41 is reversed due to factors such as the pressure of the pressurized ink is being applied to the second chamber 42 in a pressurized purge mode, the umbrella valve 66 alone releases the communication opening 43. That is, the umbrella valve 66 releases a sealed state of the communication opening 43 and releases the pressure in the second chamber 42 to the first chamber 41 without receiving the pressing assist from the pressing member 5. That is, an umbrella shape of the umbrella portion 661 (sealing surface 67) of the umbrella valve 66 is inverted when a predetermined pressure is applied to the right surface side of the umbrella portion 661.
The state shown in
When the second chamber 42 is pressurized, the pressing member 5 does not rotate to the left. That is, the pressing member 5 does not generate a pressing force which presses the on-off valve 6 to the left. This is because the atmospheric pressure detection film 7 is displaced to the side that bulges to the right due to the increase in pressure in the second chamber 4, and does not give a displacement force to the pressure receiving portion 5A. Therefore, a biasing force of the biasing spring 45 maintains a state where the valve holder 61 is positioned at the rightmost position.
However, even when the valve holder 61 does not move, the umbrella shape of the umbrella portion 661 is reversed. Accordingly, the sealing surface 67 is separated from the sealing wall surface 43S, and a gap g is generated between the sealing surface 67 and the sealing wall surface 43S. Therefore, the communication opening 43 is brought into an open state. As a result, the pressurized ink (pressure) in the second chamber 42 is made to escape (released) to the first chamber 41 side through the communication opening 43. Therefore, it is possible to prevent an excessive force from acting on the atmospheric pressure detection film 7 itself or the mounting portion of the atmospheric pressure detection film 7. Accordingly, it is possible to prevent breaking of the atmospheric pressure detection film 7.
[Flow of Ink in Each Mode]
Subsequently, the flow of ink in each mode of the liquid supply unit 3 will be described.
In the print mode (
When the on-off valve 6 is opened by the operation of the pressing member 5, as indicated by an arrow F12, ink from the first chamber 41 passes through the communication opening 43 and is stored in the second chamber 42. By the ink ejection operation in the ink ejecting portion 22, the ink in the second chamber 42 is sucked, sequentially passes through the supply hole 42H and the backflow prevention mechanism portion 38, and enters the downstream pipe 34. Then, as indicated by an arrow F13, the ink enters the common passage 27 (
Also in the pressurized purge mode (
The squeezing operation of the pump 9 increases a pressure of the ink and delivers the pressurized ink to the downstream side. That is, as indicated by an arrow F23, the ink is fed from the downstream bypass pipe BP2 to the downstream pipe 34. As described above, the backflow prevention mechanism portion 38 is disposed at the joint part a of the downstream bypass pipe BP2 with the downstream pipe 34. Accordingly, the ink does not flow back to the second chamber 42 side. Then, the ink enters the common passage 27 (
In the circulation mode (
When the pump 9 operates, the circulation of the ink in the ink circulation path starts. That is, by the operation of the pump 9, the ink is drawn from the bypass communication chamber 413 into the upstream bypass pipe BP1 as indicated by an arrow F31 and, then, is fed out to the downstream bypass pipe BP2 as indicated by an arrow F32. Then, the ink flows into the head unit 21 via the joint part a, the downstream pipe 34, and the end tube 24 (arrow F33), passes through the common passage 27 in the head unit 21, and enters the recovery tube 25 (arrow F34). Then, as indicated by an arrow F35, the ink returns from the recovery tube 25 to the bypass communication chamber 413 through the return pipe 35, the return communication chamber 414, and a joint part b in that order. At this stage of the operation, the supply valve 33V is closed. Accordingly, the return pipe 35 and the common passage 27 to which the ink is drawn by the pump 9 are at a negative pressure. Therefore, the ink does not leak from the ink discharge holes 22H during the ink circulation.
When the circulation mode is performed, the ink can be circulated in the ink circulation path as described above. In other words, the ink once sent to the head unit 21 side can be returned to the liquid supply unit 3 side by using the return pipe 35. Therefore, even when air enters the head unit 21 side due to the feeding of ink which contains air or the like, the air can be recovered together with the ink to the liquid supply unit 3 side by the circulation described above. The air (air bubbles) recovered to the liquid supply unit 3 side enters the first chamber 41 disposed above the return communication chamber 414 from the return communication chamber 414 by the buoyancy, and enters the second chamber 42 from the communication opening 43 disposed in near the uppermost portion of the first chamber 41. An operator can make the air escape from the second chamber 42 to the outside by operating the air vent mechanism portion 37 in a timely manner while checking a retention state of the air in the second chamber 42 with the monitor pipe 36.
As described above, by performing the circulation mode, it is possible to prevent air from staying in the individual passages 26 of the head unit 21 and in the vicinity of the ink discharge holes 22H. The air which has entered the head unit 21 side can also be removed in the pressurized purge mode. However, it is rather difficult to remove the air once entered into the head unit 21. Accordingly, there may be a case where it is necessary to perform a pressure purge to discharge a considerable amount of ink. Therefore, there arises a problem that a large amount of ink is consumed only for venting air from the head unit 21. However, according to the circulation mode, the air is collected in the liquid supply unit 3 by circulating the ink. Accordingly, the ink is not consumed. Further, in the circulation mode, it is only necessary to circulate the ink in the ink circulation path, and it is not necessary to increase the pressure of the ink unlike the pressurized purge mode. Accordingly, the pump 9 can be operated at a low speed. Therefore, it is possible to avoid a case where a large pressure load is applied to the liquid supply unit 3, and it is possible to prevent breaking of the atmospheric pressure detection film 7 and the sealing film 7A.
In the liquid drain mode (
When the pump 9 operates, ink is supplied to the head unit 21 along two routes described above without passing through the second chamber 42. That is, when the pump 9 operates, the ink forcibly enters the filter chamber 44 through the upstream pipe 33 and, then, enters the first chamber 41 as indicated by an arrow F41. Then, as indicated by an arrow F42, the ink enters the upstream bypass pipe BP1 via the bypass communication chamber 413 without advancing to the second chamber 42. By the squeezing operation of the pump 9, ink is fed out from the downstream bypass pipe BP2 to the downstream pipe 34, as indicated by an arrow F43. The backflow prevention mechanism portion 38 disposed at the joint part a prevents the ink from flowing back to the second chamber 42 side.
A second T branch portion Rb is interposed near an upper end portion of the downstream pipe 34, and the liquid drain pipe RP is branched from the downstream pipe 34. The second clip RPV is released. Therefore, the ink is diverted at the second T branch portion Rb, and flows toward the head unit 21 through a portion of the downstream pipe 34 located downstream of the second T branch portion Rb (arrow F44) and flows toward a head unit 21 side through the bridge portion RP1 of the liquid drain pipe RP and the common portion RP2 (return pipe 35) (arrow F45). Then, the ink enters the upstream side of the common passage 27 (
In this way, in the liquid drain mode, by operating the pump 9, ink is supplied to both the upstream side and the downstream side of the common passage 27 through the downstream pipe 34 and the liquid drain pipe RP, and the preservation solution filled in the head unit 21 can be discharged from the ink discharge hole 22H in a push-out manner. Therefore, the preservation solution can be reliably expelled while preventing the preservation solution from staying in the common passage 27 and the individual passage 26. In addition, the liquid drain pipe RP is always installed. Accordingly, it is unnecessary to mount or detach a dedicated pipe for discharging a preservation solution on or from the head unit 21 (the couplings of the end tube 24 and the recovery tube 25 in this embodiment). Accordingly, the operability of discharging a preservation solution can be improved.
In this embodiment, the return pipe 35 is provided for venting air in the circulation mode described above. Therefore, in the head unit 21, as a coupling passage, in addition to the end tube 24 for connecting the downstream pipe 34 which forms the original ink supply passage in a print mode or the like, it is necessary to attach the recovery tube 25 for connecting the return pipe 35. It is necessary to also fill these end tubes 24 and recovery tubes 25 with the preservation solution. The preservation solution in the end tube 24 can be discharged by supplying ink from the downstream pipe 34. However, when the liquid drain pipe RP does not exist, there is no choice but to discharge the preservation solution filled in the recovery tube 25 by connecting another pipe to the coupling disposed at an upper end of the recovery tube 25. When other pipes are attached or detached to or from the coupling, the operability of discharging the preservation solution is deteriorated, and problems arise such as the contamination of the surrounding environment due to leakage of ink during attachment or detachment and the intrusion of air into the pipes. In the present embodiment, such a problem can be solved by always installing the liquid drain pipe RP.
[Modification]
Although the embodiment of the present invention has been described above, the present invention is not limited to such an embodiment. For example, the following modified embodiments can be adopted.
(1) In the above embodiment, the mode is exemplified where the liquid supply unit 3 according to the present invention supplies ink to the head unit 21 of the inkjet printer 1. The liquid stored in and supplied by the liquid supply unit 3 is not limited to ink, and various liquids can be considered as the liquid to be used by the liquid supply unit 3. For example, water, various solutions, chemicals, industrial chemical liquids, and the like can be stored in and supplied by the liquid supply unit 3.
(2) In the above embodiment, as the second valve element and the third valve element, the first clip 35V and the second clip RPV of a manual clip type are exemplified. The valve element may be of any type as long as the valve element can open and close the return pipe 35 and the liquid drain pipe RP. For example, a cock type valve element, an electrically operated valve element, or the like may be adopted as the second valve element and the third valve element.
d(3) In the above liquid drain mode, when the flow path in the liquid supply unit 3 is not filled with the preservation solution, the air in the liquid supply unit 3 is supplied to the head unit 21 prior to the ink. In order to avoid this air supply, after the pump 9 is operated in a liquid drain mode, the coupling of the downstream end 342 to the end tube 24 and the coupling of the upstream end 351 to the recovery tube 25 may be released until the ink reaches the downstream end 342 of the downstream pipe 34 and the upstream end 351 of the return pipe 35.
(4) Various modified configurations can be adopted as the pressing member 5 and the on-off valve 6. In the pressing member 5, a configuration may be adopted in which the on-off valve 6 is pressed by making use of a principle of leverage. That is, the link boss 54 is disposed between the fulcrum portion 53 and the pressure receiving portion 5A, the fulcrum portion 53 is used as a fulcrum, the pressure receiving portion 5A is used as a force point, and the link boss 54 is used as an action point. Further, although the on-off valve 6 which includes the umbrella valve 66 has been exemplified, various movable valves may be used as the open/close member in place of the on-off valve 6. In the above embodiment, the configuration is exemplified in which the pressing member 5 and the on-off valve 6 are connected to each other by link connection by the link boss 54 and the link pin 65. However, two members may not be connected to each other by link connection. For example, a structure may be adopted in which a part of the pressing member 5 and a part of the on-off valve 6 are always in contact with each other by a spring or the like, and the pressing member 5 presses the on-off valve 6 through the contact portion.
Number | Date | Country | Kind |
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2018-175069 | Sep 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/036097 | 9/13/2019 | WO | 00 |