The present invention relates to a liquid ejection head and a liquid ejection apparatus.
Japanese Patent Laid-Open No. 2019-64254 describes a method for improving the reliability of ink ejection by removing foreign substances such as air bubbles, the method including circulating an ink in a print head with differential pressure between supply pressure and collection pressure by driving a circulator pump and controlling the supply pressure and collection pressure with regulators.
In general, a cap sucking operation and a wiping operation on an ejection port surface are performed in order to recover ejection conditions in a print head. In the case of a structure of circulating an ink, the ink circulation is desired to be stopped during such cap sucking operation and wiping operation. This is because if the cap sucking operation or the wiping operation is performed while the ink is being circulated, the waste ink mixed in from the ejection ports may flow into the circulation channel and cause color mixing.
However, in the structure of generating a difference between the supply pressure and the collection pressure regulated by the regulators as described in Japanese Patent Laid-Open No. 2019-64254, it is difficult to stop the ink circulation within a short period of time. After the circulation pump is stopped, the circulation speed gradually decreases but the circulation continues until the supply pressure and the collection pressure become equal.
As described above, it may take a long period of time for ink circulation to completely stop after the circulator pump is stopped. If it takes a long period of time for ink circulation to completely stop, downtime will increase and productivity will decrease.
Therefore, the present invention has an object to provide a liquid ejection head and a liquid ejection apparatus capable of reducing a decrease in productivity.
To achieve the above, a liquid ejection head of the present invention includes:
According to the present invention, it is possible to provide a liquid ejection head and a liquid ejection apparatus capable of reducing a decrease in productivity.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of the present invention will be described in reference to the drawings.
The liquid ejection heads 100 and 101 are mounted on a carriage 102 and the carriage 102 moves along a guide shaft 103 in arrow X directions, that is, main-scanning directions. A print medium P is conveyed in an arrow Y direction, that is, a sub-scanning direction crossing (in the present embodiment, orthogonal to) the main-scanning directions. The liquid ejection heads 100 and 101 are supplied with inks from a main tank 108 via supply tubes 107. In each of the liquid ejection heads 100 and 101, an ink circulation unit is mounted and performs ink circulation through an ejection module to be described later. Instead, the ink circulation unit may be mounted on any place other than the liquid ejection head. A cap member 106 is arranged at a position outside a conveyance path of the print medium P. When the liquid ejection heads 100 and 101 are disengaged from print operations, the liquid ejection heads 100 and 101 move to a position where the cap member 106 can cover their ejection port surfaces, and a sucking operation for drying prevention, replenishment, and recovery for the ejection ports and a wiping operation for wiping the ejection port surfaces are performed. During a print operation, such sucking operation and wiping operation are sometimes performed with the print operation interrupted.
In the process of attaching the liquid ejection heads 100 and 101 to the liquid ejection apparatus 110, the supply tubes 107 for the respective inks are connected to the respective joints 201, 202, and 203. The inks supplied from the supply tubes 107 are respectively supplied to the circulation units 304, 305, and 306 via the joints 201, 202, and 203 of the casing 301.
A support member 303 on which an ejection module 302 composed of an aperture plate and a print element board is mounted is connected to a bottom surface of the casing 301. The inks supplied to the ink circulation unit 300 are supplied to the support member 303 via the casing 301. The ejection module 302 and the support member 303 are bonded together with an adhesive agent. The ejection module 302 includes a silicon substrate with a thickness of 0.5 mm to 1 mm and energy generation elements provided on one of the surfaces of the silicon substrate and configured to eject the liquids.
In the present embodiment, multiple heater resistor elements (heaters) are used as the energy generation elements, and electric wiring lines for supplying power to the respective heater resistor elements are formed on the silicon substrate by a film deposition technique. In the silicon substrate, multiple pressure chambers for the respective heater resistor elements and multiple ejection ports for ejecting the inks are formed by a photolithography technique. On the back surface of the silicon substrate, a common supply channel and multiple supply ports for supplying the inks to the multiple pressure chambers and a common collection channel and multiple collection ports for collecting the inks from the pressure chambers are opened.
The liquid ejection apparatus having the aforementioned structure is often installed in a middle-sized or large-sized office. In such an environment, the liquid ejection apparatus is required to achieve high productivity. Downtime caused by interrupting a print operation during the above-mentioned sucking operation and wiping operation for cleaning the ejection port surfaces is a factor that reduces the productivity of the liquid ejection apparatus.
Hereinafter, using
With driving of the first pump 405, the ink with pressure regulated in the first pressure control chamber 404 is supplied to a supply channel 408 and a bypass channel 413. The supply channel 408 is connected to individual supply channels of the ejection module 302 and a collection channel 409 is connected to individual collection channels of the ejection module 302. The ink supplied to the supply channel 408 flow through ejection ports from the individual supply channels and flows through the individual collection channels in the ejection module 302. Thereafter, the ink is supplied to the collection channel 409 and then is further supplied to a second pressure control chamber 412 of a second regulator 410.
The ink supplied to a second valve chamber 411 of the second regulator 410 via the bypass channel 413 is supplied to the second pressure control chamber 412 communicating with the second valve chamber 411 via a valve. The ink supplied to the second pressure control chamber 412 is supplied to the first pump inlet channel 406, passes through the first pump 405, then is supplied to the first pump outlet channel 407 after passing through the first pump 405, and thereafter is further supplied to the first pressure control chamber 404.
Such a structure in which the first pump 405 circulates the ink through the inside of the ejection module 302 as described above makes it possible to suppress thickening of the ink near the ejection ports of the ejection module 302.
On the other hand, the first pressure control chamber 502 includes a flexible member 505 and a pressure plate 506 on one side thereof opened, and the pressure plate 506 is configured to be displaceable as the flexible member 505 is displaced. For example, the pressure plate 506 is formed of a resin-molded component, whereas the flexible member 505 is formed of a resin film. Then, the pressure plate 506 is joined to the flexible member 505 by thermal welding. The flexible member 505 and the pressure plate 506 are biased by a pressure regulation spring 507 in a direction of increasing the internal volume of the first pressure control chamber 502. As the pressure in the first pressure control chamber 502 decreases, the pressure plate 506 and the flexible member 505 are displaced in a direction of decreasing the internal volume. With a decrease in the pressure in the first pressure control chamber 502 to predetermined pressure, the pressure plate 506 comes into contact with the valve 503. With the pressure plate 506 coming into contact with the valve 503, the valve 503 is displaced in a direction of turning the through hole 501 into the opened state.
The pressure in the first valve chamber 500 with the valve 503 in the opened state is set to be higher than the pressure in the first pressure control chamber 502. In this case, the ink flows from the first valve chamber 500 to the first pressure control chamber 502. With the ink flowing into the first pressure control chamber 502, the flexible member 505 and the pressure plate 506 are displaced in the direction of increasing the internal volume of the first pressure control chamber 502 and the pressure in the first pressure control chamber 502 increases. With an increase in the pressure in the first pressure control chamber 502 to predetermined pressure, the valve 503 is displaced to turn the through hole 501 into the closed state, so that the ink flow from the first valve chamber 500 into the first pressure control chamber 502 is stopped.
In this way, the pressure control unit 510 is configured to keep the pressure in the first pressure control chamber 502 from decreasing below the predetermined pressure by causing the ink to flow into the first pressure control chamber 502 from the first valve chamber 500 through the through hole 501. Thus, the pressure in the first pressure control chamber 502 can be controlled within a predetermined pressure range.
On the other hand, the ink supplied from the first pressure control chamber 404 to the bypass channel 413 is supplied to the second pressure control chamber 412 via the second valve chamber 411. The ink supplied to the second pressure control chamber 412 is supplied to the first pressure control chamber 404 via the first pump inlet channel 406, the first pump 405, and the first pump outlet channel 407. The pressure in the first valve chamber 403 and the pressure in the first pressure control chamber 404 are determined by a spring force of a spring and a pressure receiving area of a valve inside the first regulator 402. The control pressure in the first valve chamber 403 is set to be higher than the control pressure in the first pressure control chamber 404, so that the ink is supplied from the first pressure control chamber 404 via the supply channel 408 to the ejection module 302. After that, the ink supplied to the ejection module 302 reaches the second pressure control chamber 412 via the collection channel 409. In this way, the ink is circulated through the inside of the ejection module 302.
The amount of the ink circulating in the ejection module 302 is determined by differential pressure between the control pressure in the first pressure control chamber 404 and the control pressure in the second pressure control chamber 412, and is set to such an amount that the thickening of the ink near the ejection ports in the ejection module 302 can be suppressed. Meanwhile, the ink to be consumed by ejections is supplied from the main tank 108 (see
As in
A pressure loss in the ejection module 302 is very great and the flow rate of the ink in the ejection module 302 is very low. The ink flow from the first pressure control chamber 404 to the second pressure control chamber 412 continues until the inner pressure in the first pressure control chamber 404 and the inner pressure in the second pressure control chamber 412 become equal, and the ink flow in the ejection module 302 also continues during that period.
In the liquid ejection apparatus, the sucking operation and the wiping operation are periodically performed in order to clean the ejection ports and the ejection port surfaces of the ejection module 302 and thereby recover the ejection conditions. In these operations, the sucking is performed on the ejection ports for multiple colors collectively, and therefore another color ink may flow in from the ejection ports during wiping and cause color mixing in the ejection module. In this case, an additional sucking operation is performed to suck out and discard the color-mixed ink in the ejection module, thereby preventing the color mixing from affecting subsequent ejections.
If there is an ink flow in the ejection module 302 during the above operations, the other color ink mixed in the ejection module is joined to the ink flow and diffused from the ejection module 302 to the second regulator 410, the first pump 405, and the first regulator 402. In this case, it is impossible to eliminate the color mixing in the circulation channel, which causes a problem such as a change in color tone on a printed product. To prevent this, it is necessary to completely stop the ink flow in the ejection module in advance, and then perform the sucking operation and the wiping operation under that condition.
Since the ink flow continues for a while even after the first pump 405 is stopped as described above, the liquid ejection apparatus has to be stopped for several tens of seconds to several minutes until the inner pressure in the first pressure control chamber 404 and the inner pressure in the second pressure control chamber 412 become equal. The wait time for several tens of seconds to several minutes that periodically occurs as described above is quite long downtime, and decreases the work efficiency.
To address this, the present embodiment employs a structure including a second pump 800 that is arranged in parallel with the first pump 405 and that pumps the ink in a direction reverse to that of the first pump 405.
For ink circulation with ink ejections, the second pump 800 is stopped (OFF) and the first pump 405 is driven (ON) to circulate the ink. In this case, the ink circulation path is the same as in the case of
In the case of stopping the ink circulation, as illustrated in
A driving time of the second pump 800 is set in advance so that the pump will stop under the condition where a forward flow becomes almost zero. The driving of the second pump 800 is stopped at latest before a reverse flow occurs. After that, the recovery operations such as the cap sucking operation and the wiping operation on the ejection port surfaces are performed.
In the ink flow sent by the second pump 800 from the first pressure control chamber 404 to the second pressure control chamber 412 (second channel), a larger amount of the ink can be caused to flow within a short period of time than in the flow from the first pressure control chamber 404 to the second pressure control chamber 412 via the ejection module 302 (first channel). Thus, the use of the second pump 800 makes it possible to reduce the downtime because a time required to eliminate the differential pressure between the first pressure control chamber 404 and the second pressure control chamber 412 is shorter than in the conventional structure.
Since the differential pressure between the first pressure control chamber 404 and the second pressure control chamber 412 is eliminated as described above, no ink flow due to the differential pressure will occur in the ejection module 302 and no color mixing will occur even if the cap sucking operation and the wiping operation are performed. According to the present embodiment, the second pump 800 is driven and the differential pressure between the first pressure control chamber 404 and the second pressure control chamber 412 is eliminated actively. This structure can reduce the downtime required to eliminate the differential pressure between the first pressure control chamber 404 and the second pressure control chamber 412 and suppress a decrease in the productivity.
Although the present embodiment is described for the structure in which the liquid ejection head includes the first pressure control chamber, the second pressure control chamber, the first pump, and the second pump, the structure is not limited to this. In another possible structure, the first pressure control chamber, the second pressure control chamber, the first pump, and the second pump are provided separately from the liquid ejection head.
Thus, a liquid sending unit is provided which is provided outside the first channel for the flow from the supply channel 408 to the collection channel 409 via the pressure chambers in the ejection module 302, and which can send the liquid from the first pressure control chamber 404 to the second pressure control chamber 412. With this, it is possible to provide a liquid ejection head and a liquid ejection apparatus capable of reducing a decrease in productivity.
Hereinafter, modifications of the above embodiment will be described.
Hereinafter, a second embodiment of the present invention will be described with reference to the drawing. Since the basic structure of the present embodiment is the same as that of the first embodiment, a characteristic structure will be described below.
Instead of providing the second pump 800, the first pump 405 may be configured as a bidirectional pump (such as a tube pump) 1100. In the case of stopping the circulation, the bidirectional pump 1100 is rotated in the reverse direction to cancel out the negative pressure.
Hereinafter, a third embodiment of the present invention will be described with reference to the drawing. Since the basic structure of the present embodiment is the same as that of the first embodiment, a characteristic structure will be described below.
Note that the flow resistance in the negative pressure relief channel 1301 may be equal to the flow resistance in the supply channel 408 and the collection channel 409 via the ejection module 302. As long as the ink can be supplied from the first pressure control chamber 404 to the second pressure control chamber 412 via the negative pressure relief channel 1301, the effect of the present invention can be obtained.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-097926 filed Jun. 14, 2023, which is hereby incorporated by reference wherein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-097926 | Jun 2023 | JP | national |