The present disclosure relates to a liquid ejection head and liquid ejection apparatus.
In recent years, there has been demand for a liquid ejection apparatus capable of high-speed and high-accuracy liquid ejection. In particular, an ink-jet recording apparatus, which is an example of a liquid ejection apparatus adapted to form an image by ejecting a liquid, is expected to provide such high-speed and high-quality recording on plain paper as to be comparable to an electrophotographic recording apparatus. To do high-speed and high-quality recording on plain paper, a liquid ejection apparatus disclosed in U.S. Patent Application Publication No. 2017/050445 has a long line-type (page-wide) liquid ejection head in which plural recording element substrates (ejection chips) are arranged along an arrangement direction of plural ejection nozzles in each of the recording element substrates. In the line-type liquid ejection head, a network of liquid flow paths is formed in each recording element substrate, thereby enabling high-speed liquid ejection with the liquid being supplied at pressure managed to be within a predetermined range.
In a line-type liquid ejection head such as described above, a flow path is often formed by a long flow path member. On the other hand, to maintain stable liquid ejection, a configuration in which a liquid circulates inside the recording element substrates is desirable. Thus, the flow path is formed over an almost entire area of the long flow path member and a circulation pathway is fluidly connected with a pressure control unit and the like to generate a liquid circulating flow. A large number of joints are often provided between the circulation pathway of the long flow path member and the pressure control unit. As the joints for fluid connection between the flow path member and pressure control unit and the like, a so-called packing system may be used, where the packing system ensures sealing performance, for example, by sandwiching sealing material (packing) between the two members and compressing the sealing material using fastening power of the two members. Also, an injection-molded article, and especially a long injection-molded article, if used as the flow path member, tends to warp greatly after molding. In such a case, if a packing seal is applied to a joint for fluid connection between the long flow path member and the pressure control unit and the like, it tends to become difficult to ensure planarity of the flow path member needed to maintain sufficient sealing performance.
An object of the present disclosure is to provide a liquid ejection head and liquid ejection apparatus which can maintain good sealing performance by inhibiting warpage of a flow path member in which a flow path is formed.
A liquid ejection head according to the present disclosure is a page-wide liquid ejection head comprising: a liquid ejection unit adapted to eject a liquid; a flow path member provided with a liquid supplying flow path adapted to supply the liquid to the liquid ejection unit; and first and second pressure control units fixed to the flow path member and adapted to control pressure in the liquid supplying flow path, wherein the first and second pressure control units are shorter in longitudinal length than the flow path member, and the first pressure control unit and second pressure control units are placed by being shifted partially or totally from each other in a longitudinal direction of the flow path member.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
An embodiment of the present disclosure will be described below with reference to the drawings. However, the following description is not intended to limit the scope of the present disclosure. Whereas, as an example, the present disclosure adopts a thermal method which ejects a liquid by forming air bubbles using heat-generating elements, the present disclosure is also applicable to liquid ejection heads which adopt a piezo method or any of various other liquid ejection methods.
Note that being adapted to discharge a liquid such as ink, the liquid ejection head according to the present disclosure as well as a liquid ejection apparatus equipped with the liquid ejection head are applicable to apparatuses such as a printer, copier, a facsimile machine having a communication system, and a word processor having a printer unit. Furthermore, the present disclosure is also applicable to industrial recording apparatuses compositely combined with various processing apparatuses. For example, the liquid ejection head and liquid ejection apparatus can be used for applications such as biochip fabrication, electronic circuit printing, semiconductor substrate fabrication, and 3D printing.
The liquid ejection apparatus according to the present embodiment is an ink-jet recording apparatus having a form which circulates a liquid such as ink between a tank and the liquid ejection head, but another form may be used. For example, the liquid ejection apparatus may have a form in which instead of circulating the ink, tanks are provided on upstream and downstream sides of the liquid ejection head and the ink is made to flow from one to the other of the tanks and thereby flow in a pressure chamber containing a recording element adapted to generate energy used to eject the liquid.
(Description of Ink-Jet Recording Apparatus)
(Liquid Pathway in Liquid Ejection Head)
The first circulation pump 1004 plays a role in sucking a liquid from liquid supply/recovery connectors 111 of the liquid ejection head 3 and passing the liquid to the buffer tank 1003. A positive displacement pump having a quantitative pumping ability is desirable as the first circulation pump. Specifically, available pumps include a tube pump, gear pump, diaphragm pump and syringe pump, but a form which secures a predetermined flow rate by placing a typical constant current valve or relief valve at a pump outlet may be used alternatively. When a liquid ejection unit 300 is driven, certain amounts of ink flow through a common supply flow path 211 and common recovery flow path 212. Desirably the flow rates are set to such values that temperature differences among recording element substrates 10 in the liquid ejection head 3 will not affect recording image quality. However, if too high flow rates are set, negative pressure differences among recording element substrates 10 will become too large under the influence of pressure losses in the flow paths in the liquid ejection unit 300, resulting in density irregularities in the image. Therefore, desirably the flow rates are set by taking temperature differences and negative pressure differences among the recording element substrates 10 into consideration.
The negative pressure control unit 230 is provided on a pathway between a second circulation pump 1004 and liquid ejection unit 300. The negative pressure control unit 230 has a function to operate in such a way as to maintain pressure on a downstream side of the negative pressure control unit 230 (i.e., on the side of the liquid ejection unit 300) at a preset, constant level even if a flow rate of a circulation system fluctuates due to variation in recording duty. Any mechanisms may be used as two pressure-regulating mechanisms making up the negative pressure control unit 230 as long as the mechanisms can keep the pressure on the downstream side of the pressure-regulating mechanisms within a predetermined range around a desired set pressure. As an example, a mechanism similar to a so-called “pressure-reducing regulator” can be adopted. When a pressure-reducing regulator is used, desirably the negative pressure control unit 230 is pressurized on an upstream side by the second circulation pump 1004 via a liquid supply unit 220 as shown in
As shown in
When the amount of liquid ejected from the liquid ejection head 3 increases, pressure in the common supply flow path 211 decreases due to pressure losses caused when the liquid flows through the common supply flow path 211, recording element substrates 10, and common recovery flow path 212. When the pressure in the common supply flow path 211 falls below a threshold at which the valve provided on the pressure-regulating mechanism L on the low-pressure side is opened, a liquid flow is generated only along the common recovery flow path 212.
In this way, by forming two pathway systems through which the liquid flows, the liquid can be divided between a pathway running from the common supply flow path 211 to the common recovery flow path 212 through the recording element substrates 10 and a pathway running only along the common recovery flow path 212 with increases in the amount of liquid to be ejected. This enables keeping down pressure losses.
Also, this configuration allows a flow of ink to be generated even in ejection nozzles and a pressure chamber through which the ink is not emitted during recording carried out by the liquid ejection head 3 and thereby allows thickening of the ink in that part to be inhibited. Furthermore, thickened ink as well as foreign matter in the ink can be discharged to the common recovery flow path 212. Thus, the liquid ejection head 3 according to the present application example enables high-speed, high-quality recording.
A casing 80 includes a liquid ejection unit support member 81 and an electric wiring board support unit 82, supports the liquid ejection unit 300 and electric wiring board 90, and secures rigidity of the liquid ejection head 3. The electric wiring board support unit 82 is intended to support the electric wiring board 90 and is fixedly screwed to the liquid ejection unit support member 81. The liquid ejection unit support member 81 is provided with openings 83, 84, 85 and 86 into which second rubber joints (second sealing material) 100 are inserted. The liquid supplied from the liquid supply unit 220 is led to a third flow path member 70 of the liquid ejection unit 300 via the rubber joints.
The liquid ejection unit 300 includes plural ejection modules 200, a flow path member 210 and the liquid ejection unit support member 81, and a cover member 130 is mounted on a surface of the liquid ejection unit 300 on the side of the recording medium. In the liquid ejection unit 300 according to the present embodiment, plural recording element substrates 10 are arranged along an arrangement direction of the ejection nozzles, where each of the recording element substrates 10 has ejection nozzle rows in which plural ejection nozzles adapted to eject the liquid are arranged.
Next, a configuration of the intra-liquid ejection unit flow path member 210 includes in the liquid ejection unit 300 will be described. As shown in
The liquid supply unit 220 and negative pressure control unit 230 of the liquid ejection head 3 according to the embodiment of the present disclosure will be described with reference to
The liquid supply unit 220 according to the present embodiment has the shape of a substantially rectangular parallelepiped approximately equal in length (about 360 mm) to the liquid ejection unit 300. The liquid supply unit 220 and liquid ejection unit 300 are fluidly connected to each other near opposite ends and central part of the liquid supply unit 220 in a longitudinal direction via the second rubber joints 100.
The negative pressure control unit 230 has the shape of a substantially rectangular parallelepiped shorter in length (about 70 mm) than the liquid supply unit 220 in the longitudinal direction. The negative pressure control unit 230 is provided for each color, and according to the present embodiment, four negative pressure control units 230 corresponding to four CMYK colors are provided. That is, first, second, third and fourth negative pressure control units 230 control the pressures of liquids of different types (colors), respectively. As shown in
Similarly, the above-mentioned liquid supply unit 220 and liquid ejection unit 300 are fixedly joined together by the screws 232 with the second rubber joints 100 sandwiched therebetween. The second rubber joints between the sealing surfaces of the liquid supply unit 220 and liquid ejection unit 300 are compressed by fastening power of the screws 232 between the liquid supply unit 220 and liquid ejection unit 300, thereby exhibiting sufficient sealing performance.
Principal part of the liquid supply unit 220 and negative pressure control units 230 according to the present embodiment is formed by injection molding. Generally, long injection-molded articles tend to warp greatly in the longitudinal direction due to thermal shrinkage after molding. Thus, according to the present embodiment, the plural negative pressure control units 230 are placed on the liquid supply unit 220 such that the longitudinal direction of the negative pressure control units 230 and the longitudinal direction of the liquid supply unit 220 will substantially coincide with each other. The plural negative pressure control units 230 are arranged next to one another along the longitudinal direction of the liquid supply unit 220. With this configuration, the long liquid supply unit is held down by the plural negative pressure control units 230 and is less liable to warp in the longitudinal direction. Generally, short injection-molded articles are less liable to warp than long injection-molded articles, so in the present embodiment, the negative pressure control units 230 are less liable to warp than the liquid supply unit 220. Thus, by fixing the negative pressure control units 230 less liable to warp in superposition with the liquid supply unit 220, warpage of the liquid supply unit 220 can be inhibited.
Suppose all the negative pressure control units 230 are arranged next to one another along the lateral direction on the liquid supply unit 220, the part left out from being fixed in superposition with any of the negative pressure control units 230 in the longitudinal direction of the liquid supply unit 220 increases. Because warpage of this part is hardly inhibited, the above arrangement is insufficient in preventing warpage of the liquid supply unit 220. According to the present embodiment, plural negative pressure control units 230 are fixed in superposition with the liquid supply unit 220. Besides, at least one of the negative pressure control units 230 fixed in superposition with the liquid supply unit 220 is shifted (offset) in longitudinal position from the other negative pressure control units 230. In other words, some or all of the negative pressure control units 230 are placed by being shifted from at least one of the other negative pressure control units 230 without overlapping in longitudinal position.
The negative pressure control units 230 are arranged next to one another along the longitudinal direction on the liquid supply unit 220 by being shifted partially or totally from one another in the longitudinal direction of the liquid supply unit 220. With this configuration, the liquid supply unit 220 is constrained by the negative pressure control units 230 not only in one place, but also in plural places in the longitudinal direction or in almost the entire area in the longitudinal direction. Consequently, warpage of the liquid supply unit 220 in the longitudinal direction can be inhibited effectively. Regarding a lateral direction (width direction orthogonal to the longitudinal direction) of the liquid supply unit 220, it is often the case that there is no particular need to give consideration because of small size and consequent small warpage.
As described above, in a configuration in which sealing performance is ensured by compressing the rubber joints 231 by the fastening power between two kinds of parts (negative pressure control units 230 and liquid supply unit 220), desirably the flatness and parallelism of the parts surfaces placed in contact with the rubber joints 231 are high. If the flatness or parallelism of the sealing surfaces is low, the rubber joints 231 are compressed insufficiently in some part, which might result in reduced sealing performance. Thus, by inhibiting warpage of the liquid supply unit 220 which is a long part, in particular, and thereby improving the flatness and parallelism of the sealing surfaces, the sealing performance of the liquid supply unit 220 and liquid ejection unit 300 can be improved.
In the embodiment shown in
To enhance the effect of the present disclosure, desirably the negative pressure control units 230 are low in warpage and high in flexural rigidity. Therefore, for example, by increasing the height and lateral width of the negative pressure control units 230, the flexural rigidity of the negative pressure control units 230 in the longitudinal direction may be increased. Such a high flexural rigidity of the negative pressure control units 230 provides an effect whereby the negative pressure control units 230 function as reinforcement members against bending of the liquid supply unit 220. After the negative pressure control units 230, liquid supply unit 220 and liquid ejection unit 300 are assembled, even if heat deformation occurs as a result of linear expansion or contraction due to various factors, the negative pressure control units 230 inhibit deformation of the liquid ejection unit 300 by playing the role of beams. Also, when the liquid supply unit 220 includes a portion partially reduced in strength due to a functional structure, if the negative pressure control units 230 are arranged in such a way as to compensate for the strength reduction, the liquid supply unit 220 can be kept from being reduced in strength.
The method for fixing the liquid supply unit 220 and negative pressure control units 230 to each other is not limited to the screws 232, and various fixing methods are available for use. For example, a method may be adopted which uses latches such that fastening power will act between the two kinds of members 220 and 230. Also, although in the present embodiment, warpage of the liquid supply unit is inhibited using the negative pressure control units 230 functioning as a pressure control unit, this configuration is not restrictive. For example, a sub-tank which is simply an ink reservoir not intended for negative pressure control may be provided instead of the negative pressure control units 230 described above.
As described so far, according to the present disclosure, the negative pressure control units 230 (pressure control units) shorter in longitudinal length than the liquid supply unit 220 (flow path member) are relatively low in warpage after molding. Consequently, as the plural negative pressure control units 230 are fixed by being aligned with the liquid supply unit 220 in the longitudinal direction, any warpage of the liquid supply unit 220 can be corrected. Furthermore, as the plural negative pressure control units 230 are arranged in series and fixed to the liquid supply unit 220 by being aligned with the liquid supply unit 220 in the longitudinal direction, warpage of the liquid supply unit 220 can be inhibited effectively. Besides, at least one of the negative pressure control units 230 fixed to the liquid supply unit 220 is placed by being shifted partially or totally in position from the other negative pressure control units 230 in the longitudinal direction of the liquid supply unit 220. Also, some or all of the negative pressure control units 230 are placed by being shifted from at least one of the other negative pressure control units 230 without overlapping in position in the longitudinal direction of the liquid supply unit 220. Consequently, warpage of the liquid supply unit 220 in the longitudinal direction can be inhibited effectively.
Also, since the rubber joints 231 generate a sealing force by being subjected to a compression force resulting from the fastening power produced when the negative pressure control units 230 are fixed to the liquid supply unit 220 with screws 232 or the like, sealing performance between the two kinds of members can be ensured using a simple configuration. Such a configuration for fastening and sealing is similarly applicable to fastening and sealing between the liquid supply unit 220 and liquid ejection unit 300. With the configuration in which the negative pressure control units 230 are placed at positions between plural pieces of a sealing material in the longitudinal direction of the liquid supply unit 220, the sealing performance of the rubber joints 100 can be further improved.
In relation to the liquid ejection head, the present disclosure enables maintaining good sealing performance by inhibiting warpage of the flow path member in which the flow path is formed.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-133997, filed Jul. 7, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-133997 | Jul 2017 | JP | national |