The present disclosure relates to a liquid ejection apparatus for ejecting a liquid such as ink toward a medium onto which the liquid is ejected.
In general, in a liquid ejection apparatus, a liquid ejection head ejects the liquid toward a medium onto which the liquid is ejected while relatively moving the liquid ejection head and the medium. At this time, moisture of the liquid ejected and landed on the medium evaporates, and dew condensation may occur on a surface where the ejection port of the liquid ejection head is formed (the ejection port surface of a print element substrate).
Japanese Patent Application Laid-Open No. 2005-22160 discloses an inkjet printer capable of preventing such dew condensation. The inkjet printer includes a head heating unit for heating the lower surface of the head to a temperature higher than the dew point temperature.
Further, Japanese Patent Application Laid-Open No. 2019-81306 discloses a liquid ejection apparatus capable of preventing such dew condensation. The liquid ejection apparatus is provided with a platen facing the liquid ejection head and supporting a print medium. A plurality of heating parts are provided in the platen continuously arranged along the conveying direction of the print medium. The nozzle surface can be heated while heating the print medium to an appropriate temperature by making the temperature of the heating part at a position where the print medium does not overlap higher than the temperature of the heating part at a position where the print medium overlaps. By heating the nozzle surface, dew condensation can be suppressed.
In the inkjet printer disclosed in Japanese Patent Application Laid-Open No. 2005-22160, the head heating means heats the entire lower surface of the head uniformly. In the liquid ejection apparatus disclosed in Japanese Patent Application Laid-Open No. 2019-81306, the entire nozzle surface is heated uniformly. Therefore, these technologies require a large amount of energy to prevent condensation.
The present disclosure relates to a liquid ejection head that works towards suppressing unnecessary energy consumption and efficiently suppressing dew condensation occurring on an ejection port surface of the print element substrate.
According to an aspect of the present disclosure, a liquid ejection head includes a print element substrate including an ejection port surface in which a plurality of ejection ports are arranged, and a temperature control unit configured to control a temperature of the ejection port surface, wherein the print element substrate is configured to eject a liquid from the plurality of ejection ports onto a medium and the liquid ejection head is configured to move the medium relatively to the liquid ejection head, wherein the ejection port surface includes a region on a downstream side of the ejection port surface in a direction in which the medium relatively moves when the medium is viewed from the liquid ejection head, and includes a region on an upstream side of the ejection port surface in the relative moving direction, and wherein the temperature control unit is configured to control the temperature of the ejection port surface so that a temperature of the downstream side region becomes higher than a temperature of the upstream side region.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present disclosure will now be described in detail with reference to the drawings. However, the constituent elements described in the embodiments are merely examples, and the scope of the present disclosure is not intended to be limited thereto. In the present specification and the drawings, components having the same functions are denoted by the same reference numerals, so that duplicate description may be omitted.
In the following embodiments, a liquid ejection head and a liquid ejection apparatus for ejecting a liquid to perform printing will be described.
In the present specification, relative moving of the liquid ejection head and the medium onto which the liquid is ejected includes a moving of the medium while the liquid ejection head is stationary (Form 1) and a moving of the liquid ejection head while the medium is stationary (Form 2). In the Form 1, the relative moving direction of the medium when the medium is viewed from the liquid ejection head corresponds to the moving direction of the medium. In this case, an upstream side and a downstream side are defined based on the actual moving direction of the medium. On the other hand, in the Form 2, the relative moving direction of the medium when the medium is viewed from the liquid ejection head corresponds to the direction opposite to the moving direction of the liquid ejection head. When the medium is viewed from the liquid ejection head, it appears that the stationary medium to be ejected is moving in a direction opposite to the moving direction of the liquid ejection head (refer to the operation description of
The print medium P1 is conveyed in the X direction. The print mechanism 1A includes a print unit 3, a transfer unit 4, peripheral units 5A-5D, and a supply unit 6. The print unit 3 includes a plurality of print heads 30 and a carriage 31. The print head 30 is a liquid ejection head.
In this embodiment, nine print heads 30 each of which is for ejecting different kinds of ink are provided. The different kinds of inks are, for example, inks having different color materials, such as yellow ink, magenta ink, cyan ink, and black ink. In the present embodiment, one print head 30 is configured to eject one kind of ink, but the present disclosure is not limited thereto. One print head 30 may be configured to eject a plurality of types of ink. Further, a part of the plurality of print heads 30 may eject ink containing no color material (for example, clear ink).
Each of the print heads 30 is mounted on the carriage 31. A slide part 32 for moving the carriage 31 in the Y direction is provided on both sides of the carriage 31 in the X direction.
The peripheral units 5A-5D are arranged along the outer peripheral surface of the transfer cylinder 41, and includes an imparting unit 5A, an absorbing unit 5B, a heating unit 5C, and a cleaning unit 5D.
The imparting unit 5A is a mechanism for imparting a reaction liquid onto the transfer body 2 before ink is ejected by the print unit 3. The reaction liquid is a liquid containing a component for increasing the viscosity of the ink. Here, the viscosity increase of the ink means that a coloring material, a resin or the like constituting the ink is chemically reacted or physically adsorbed by contacting with a component for increasing the viscosity of the ink, thereby increasing the viscosity of the ink. This increase in the viscosity of the ink includes not only the case where the viscosity of the ink as a whole increases, but also the case where the viscosity increases locally due to the aggregation of a part of the components constituting the ink such as a coloring material and a resin.
The absorbing unit 5B is a mechanism for absorbing a liquid component from an ink image (image) on the transfer body 2 before transfer. The absorbing unit 5B includes, for example, a liquid absorbing member for reducing the amount of a liquid component of the ink image by contacting with the ink image. The liquid absorbing member may be a member formed on the outer peripheral surface of the roller. The liquid absorbing member may be an endless belt-like sheet composed of a porous body. From the viewpoint of protecting the ink image, the liquid absorbing member may be moved synchronously with the transfer body 2 by making the moving speed of the liquid absorbing member equal to the peripheral speed of the transfer body 2.
The heating unit 5C is a mechanism for heating an ink image on the transfer body 2 before transfer. By heating the ink image, the resin in the ink image is melted, and the transferability to the print medium P is improved. The heating temperature may be equal to or higher than the minimum film forming temperature (MFT) of the resin. The MFT can be measured by commonly known methods, for example, using instruments conforming to JIS K 6828-2: 2003, or ISO 2115: 1996. From the viewpoint of transferability and image robustness, heating may be performed at a temperature 10° C. or higher than that of the MFT, and further heating may be performed at a temperature 20° C. or higher than that of the MFT. In this embodiment, the temperature is heated to about 110° C. to 120° C. As the heating unit 5C, a known heating device such as various lamps such as infrared rays, a hot air fan or the like can be used. An infrared heater may be used from the viewpoint of heating efficiency.
The cleaning unit 5D is a mechanism for cleaning the transfer body 2 after transfer. The cleaning unit 5D removes ink remaining on the transfer body 2, dust on the transfer body 2, and the like. For the cleaning unit 5D, for example, a known method such as a method in which the porous member is brought into contact with the transfer body 2, a method in which the surface of the transfer body 2 is rubbed with a brush, a method in which the surface of the transfer body 2 is scraped with a blade, and the like can be used appropriately.
The cleaning member used for cleaning may have a known shape such as a roller shape or a web shape.
The supply unit 6 is a mechanism for supplying the ink to each of the print heads 30 of the print unit 3. The supply unit 6 includes a storage part TK for storing the ink and a flow path 6a for each type of ink, and the ink is supplied from the storage part TK to the print head 30 via the flow path 6a. The storage part TK may be constituted of a main tank and a sub tank. The flow path 6a may be a flow path for circulating the ink between the storage part TK and the print head 30. The supply unit 6 may be provided with a pump for sending the ink. Further, a degassing mechanism for degassing bubbles in the ink and a valve for adjusting the liquid pressure of the ink and the atmospheric pressure may be provided in the middle of the flow path 6a or in the storage part TK. The height of the storage part TK and the print head 30 in the Z direction may be set so that the liquid level of the ink in the storage part TK is lower than the ink ejection surface of the print head 30.
The conveying mechanism 1B feeds the print medium P1 to the transfer unit 4 and discharges the printed material P2 to which the ink image is transferred from the transfer unit 4. In
First, the reaction liquid L is applied from the imparting unit 5A to the transfer body 2 (ST1). When a position on the transfer body 2 to which the reaction liquid L is applied reaches a position facing the print head 30 with the rotation of the transfer cylinder 41, the ink is ejected from the print head 30 to the transfer body 2, and an ink image IM is formed (ST2). At this time, the ejected ink is mixed with the reaction liquid L on the transfer body 2 to promote aggregation of the coloring material.
When the ink image IM on the transfer body 2 reaches a position facing the absorbing unit 5B with the rotation of the transfer body 2, the absorbing unit 5B comes into contact with the transfer body 2 to absorb a liquid component from the ink image IM (ST3). When the ink image IM reaches a position facing the heating unit 5C with the rotation of the transfer body 2, the heating unit 5C heats the ink image IM to about 110° C. to 120° C., and the resin in the ink image IM is melted to form a film (ST4).
The print medium P1 is conveyed by the conveying mechanism 1B in synchronization with the formation of the ink image IM. When the ink image IM and the print medium P1 reach the nip portion between the transfer body 2 and the impression cylinder 42, the ink image IM is transferred to the print medium P1, and the printed material P2 is manufactured (ST5).
After the transfer, with the rotation of the transfer body 2, when the portion where the ink image IM has been formed on the transfer body 2 reaches a position facing the cleaning unit 5D, the cleaning unit 5D cleans the ink image IM (ST6). By repeating these steps ST1 to ST6, a plurality of printed materials P2 are manufactured.
In the above description of the print operation, the transfer of the ink image IM to one print medium P1 is performed once by one rotation of the transfer body 2, but the transfer of the ink image IM to a plurality of print mediums P1 can be performed continuously by one rotation of the transfer body 2.
Next, the configuration of the liquid ejection head 30A used in the print head 30 will be described in detail.
The liquid ejection head 30A shown in
Next, the print element substrate 10 will be described with reference to
A threshold value can be individually set for each of the controlled areas 11, and each of the controlled areas 11 can be individually set at an arbitrary temperature. That is, the controlled temperature of the ejection port surface 10a can be set or changed for each of the controlled areas. Further, by setting the controlled temperature for each of the controlled areas every moment, the controlled temperature can be changed in accordance with, for example, a change in the environmental temperature or a change in a job (such as a print job) related to a print operation.
The temperature sensor 14 of each of the controlled areas 11 and the corresponding temperature control heater 15 constitute a temperature control unit 18. The temperature control unit 18 can individually control the temperatures of the plurality of controlled areas 11, and can set a desired region of the ejection port surface 10a to an arbitrary temperature. For example, when the ejection port 13 ejects liquid to the moving transfer body 2, the temperature control unit 18 controls the temperature of the ejection port surface 10a so that the temperature of the region on the downstream side of the ejection port surface 10a is higher than the temperature of the region on the upstream side of the ejection port surface 10a in the moving direction of the print medium P.
As the temperature sensor 14, for example, a diode sensor can be used. In the example of
In the example of
Next, the dew condensation generated on the print element substrate 10 by the evaporation of the liquid imparted to the transfer body 2 and the temperature control of the print element substrate 10 will be described in detail. Here, for convenience, dew condensation by water evaporation when the liquid ejection head ejects liquid to the print medium P moving at the conveying speed U0, and the temperature control will be described.
As a result of verification by the inventors, it has been found that dew condensation on the ejection port surface tends to be more pronounced in the downstream side region with respect to the moving direction of the print medium when the print medium is viewed from the liquid ejection head. In other words, dew condensation hardly occurs in the region on the upstream side of the ejection port surface.
First, the influence of moisture evaporation 22 on the print element substrate 10 will be described with reference to a comparative example shown in
In the comparative example of
When dew condensation occurs on the print element substrate 10, during ejection, ejection droplets raised from the ejection ports 13 may touch the dew condensation droplets 23, or the dew condensation droplets 23 may enter the inside of the ejection ports 13, resulting in ejection failure. In this case, the quality of the printed image deteriorates.
Further, the longer the print element substrate 10 is in the moving direction of the print medium P, the greater the influence of the moisture evaporation 22 is, and as a result, the region (dew condensation region) where the dew condensation droplets 23 are generated is also increased. The generation of the dew condensation region depends on the relationship between the thickness of the laminar flow boundary layer formed on the print medium P by water evaporation 22 from the liquid ejected onto the print medium P and the distance between the print medium P and the print element substrate 10.
The thickness of the laminar flow boundary layer will now be described.
where U0 is the velocity of the fluid, ν is the kinematic viscosity of the fluid, x is the distance from the tip, ρ is the density of the fluid, and μ is the viscosity coefficient of the fluid.
A laminar flow boundary layer shown in
Further, as a result of the verification by the inventors, it has been found that when a length of the print element substrate 10 in the moving direction (conveying direction) of the print medium P is x0, the influence of moisture evaporation 22 becomes large when the substrate length x0 satisfies the following equation.
x0>0.0333×h2×U0/ν
Here, h is assumed as the height from the print medium P to the print element substrate 10, U0 is assumed as the moving speed of the print medium P, and ν is the kinematic viscosity of air. For example, when h is about 2 mm, U0 is about 0.6 meters per second (m/s), and ν is 1.9×10−5 m2/s, the influence of moisture evaporation 22 becomes large when the length x0 of the print element substrate 10 is about 4.1 mm or more. Here, the length x0 of the print element substrate 10 is about 15 mm, which is easily affected by moisture evaporation 22.
If the distance between the print medium P and the print element substrate 10 over the entire print element substrate 10 is made larger than the thickness of the laminar flow boundary layer on the print medium, it is difficult to cause dew condensation on the print element substrate 10. However, if the distance between the print medium P and the print element substrate 10 is increased, it becomes difficult to accurately eject the droplets ejected from the ejection ports 13 onto the target position on the print medium P, and as a result, the quality of the printed image deteriorates. From the viewpoint of ejection accuracy, it is not preferable to increase the distance between the print medium P and the print element substrate 10.
In the comparative example of
In the comparative example of
However, the influence of moisture evaporation 22 is small in the region on the upstream side of the ejection port surface 10a, and dew condensation hardly occurs. In the comparative example of
On the other hand, in the liquid ejection head 30A of the present embodiment shown in
In the example of the liquid ejection head 30A shown in
Although the effects of moisture evaporation 22 and temperature control have been described with reference to the print medium P, the same can be said for the transfer body 2 shown in
If the printing time is short, the amount of dew condensation is small, so that the influence on the image quality is small. However, when printing is continued without recovery operation for a long time, the influence of dew condensation gradually increases. For example, even in continuous printing for about 5 minutes, the influence of dew condensation appears on the image quality. In the print apparatus 1 shown in
The liquid ejection head 30A or the print head 30 may be provided with a heating unit for heating the print medium P (transfer body 2) before ejecting the liquid to the print medium P. Thus, the ejection port surface 10a can be heated while the print medium P is heated to an appropriate temperature. As the heating unit, a heating element such as a heater, a heating device using IR irradiation (infrared irradiation) or high-frequency induction of microwaves can be used.
The heating unit may be provided outside the liquid ejection head 30A or the print head 30.
Further, the ejection port surface 10a includes a dew condensation region in which the distance between the ejection port surface 10a and the print medium P (transfer member 2) is smaller than the thickness of the laminar flow boundary layer formed on the print medium P by evaporation of water from a liquid ejected onto the print medium P. In this case, the temperature control unit 18 may control the temperature of the dew condensation region of the ejection port surface 10a to be higher than that of other regions.
The liquid ejection head 30A may be configured to circulate liquid.
The ink accommodating parts 33 may be provided on the ink supply side and the ink recovery side of the liquid ejection head 30A, respectively. In this case, ink is supplied to the liquid ejection head 30A from the ink accommodating part 33 on the supply side, and the ink is recovered from the liquid ejection head 30A to the ink accommodating part 33 on the recovery side. This configuration also allows the ink in the pressure chamber to flow, and thus provides the same effect as that of the circulation structure.
Without using the transfer body 2, the liquid ejection head 30A can directly draw a liquid image on the print medium P on a platen to manufacture a printed material. In this case, the temperature control heater 15 shown in
As shown in
As shown in
In the first embodiment, in each of the print heads 30, the temperature of the region on the downstream side of the ejection port surface 10a of the print element substrate 10 is set high. On the other hand, in the print apparatus according to the second embodiment of the present disclosure, the temperature control is performed for each of the print heads.
Each of the print heads 30 has the same structure as the liquid ejection head 30A described in the first embodiment, but the temperature control unit 18 can individually control the temperature of the ejection port surface 10a of each print head 30. In this embodiment, the temperature control unit 18 includes the temperature sensor 14 and the temperature control heater 15 of each of the print heads 30, and is configured to uniformly heat the entire ejection port surface 10a of the print element substrate 10 in each print head 30. The temperature control unit 18 controls the temperature of the ejection port surface 10a of the print head 30 to be higher as moving toward the downstream side.
Also in the print apparatus of the present embodiment, in the print medium P continuously passing through each print head 30, the amount of the liquid 21b ejected onto the print medium P (amount of adhesion) increases as moving toward the downstream side with respect to the moving direction of the print medium P, so that the amount of moisture evaporation increases as moving toward the downstream side. As a result, dew condensation tends to occur on the ejection port surface 10a of the print head 30 in the downstream direction. In the present embodiment, by increasing the temperature of the ejection port surface 10a of the print head 30 in the downstream direction, unnecessary energy consumption can be suppressed and dew condensation can be efficiently suppressed in the entire print head 30 arranged in parallel.
Further, by making the temperature of the ejection port surface 10a of the print head 30 of the downstream side region higher than the temperature of the ejection port surface 10a of the print head 30 of the upstream side, it is possible to suppress degradation in print quality due to dew condensation.
The heating unit 50 is positioned on the upstream side of the respective print heads 30 and heats the print medium P before ejecting the liquid to the print medium P. As the heating unit 50, a heating element such as a heater, a heating device using IR irradiation (infrared irradiation) or high-frequency induction of microwaves can be used.
In the print apparatus of the present embodiment, as in the second embodiment, the more downstream side the print medium P is conveyed, the greater the amount (amount of adhesion) of the liquid 21b that has ejected onto the print medium P, so that dew condensation tends to occur on the ejection port surface 10a of the print head 30 in the downstream side. The temperature control unit 18 controls the temperature of the ejection port surface 10a of the print head 30 to be higher in the downstream side. Thus, unnecessary energy consumption can be suppressed and dew condensation can be efficiently suppressed in the whole print heads 30 arranged in parallel.
The print apparatus shown in
The print head 30 in the present embodiment has the same structure as the liquid ejection head 30A described in the first embodiment, but the temperature control manner of the temperature control unit 18 is different from that of the first embodiment. The temperature control unit 18 switches the region to be the downstream side of the ejection port surface 10a between the forward path and the backward path of the carriage 40. In the example shown in
As shown in
On the other hand, as shown in
As described above, by switching the temperature control between the forward path and the backward path, unnecessary energy consumption can be suppressed and dew condensation can be efficiently suppressed.
In the present embodiment, the platen 51 may have a heating unit. In this case, the platen 51 heats the print medium P supported in a stationary state. Thereby, the print medium P before the liquid is applied can be heated. As the heating means, a heating element such as a heater, a heating device using IR irradiation (infrared irradiation) or high-frequency induction of microwaves can be used.
The print apparatus of the present embodiment differs from the print apparatus of the fourth embodiment in that it has a first heating part 50a and a second heating part 50b. Since the configuration other than the heating part 50a and the heating part 50b is the same as that described in the fourth embodiment, the description thereof will be omitted here. For convenience, the carriage 40 is omitted in
The print head 30 has the first heating part 50a and a second heating part 50b. The first heating part 50a is located on the upstream side of the ejection port surface 10a with respect to the relative movement direction of the print medium P in the forward path of the carriage 40. The second heating part 50b is located on the upstream side of the ejection port surface 10a with respect to the relative movement direction of the print medium P in the backward path of the carriage 40. When the carriage 40 moves along the forward path, the first heating part 50a heats the print medium P. When the carriage 40 moves on the backward path, the second heating part 50b heats the print medium P.
Specifically, in the forward path, as shown in
According to the print apparatus of the present embodiment, in addition to the effects described in the fourth embodiment, the following effects are achieved.
In the fourth embodiment, the platen 51 uniformly heats the entire print medium P. In contrast, in the present embodiment, the first heating part 50a and the second heating part 50b heat the print medium P immediately before printing while moving. In this case, since it is not necessary to simultaneously heat the entire print medium, power consumption required for heating can be suppressed, and the print medium P can be efficiently heated.
Further, in the fourth embodiment, since it is necessary to arrange a heating unit such as a heater in a range covering the entire print medium P, the heating unit becomes larger when the size of the print medium P becomes larger.
On the other hand, in the present embodiment, since it is not necessary to simultaneously heat the entire print medium, it is possible to miniaturize the means for heating the print medium P.
In the second to fifth embodiments described above, the circulation structure described in the first embodiment may be applied. In particular, in the fourth and fifth embodiments, it is preferable that the circulation structure is applied so that the temperature of the region to be controlled to a low temperature can be lowered more quickly when the temperature control is switched between the forward path and the backward path.
According to the present disclosure, unnecessary energy consumption can be suppressed and dew condensation occurring on the ejection port surface (print element substrate) can be efficiently suppressed.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-126540, filed Aug. 2, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-126540 | Aug 2021 | JP | national |