The present disclosure relates to a liquid ejection head and a liquid ejection apparatus.
Some liquid ejection heads for ejecting liquid such as ink are equipped with a liquid reservoir portion for reserving a certain amount of liquid. In Japanese Patent Laid-Open No. 2002-307712 (hereinafter referred to as Document 1), a configuration equipped with a sub-tank in a print head is described. Document 1 discloses a configuration in which a pressure adjustment chamber employing an elastic deformation member is disposed on an upper surface of the print head in order to adjust the gas pressure of a sub-tank in the print head. The elastic deformation member of Document 1 has two surfaces that are flat in the state before deformation and has a shape in which the two surfaces are continuous at the leading end portion via curved surface portions. It is described that this stabilizes the deformation of the elastic member and thus the pressure adjustment performed by the pressure adjustment chamber is stabilized.
There is a demand for further stabilization of the pressure adjustment in a liquid reservoir portion in a liquid ejection head.
A liquid ejection head according to an embodiment of the present disclosure includes an ejection port configured to eject liquid, a liquid reservoir portion configured to supply the liquid to the ejection port, and a pressure adjustment chamber configured to communicate with the liquid reservoir portion, wherein the pressure adjustment chamber includes an elastic deformation portion configured so that an inner volume thereof can be changed according to a gas pressure and a support portion configured to support the elastic deformation portion on the liquid reservoir portion, and wherein an area between the elastic deformation portion and the support portion has higher rigidity than the elastic deformation portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a detailed explanation is given of preferable embodiments of the present disclosure with reference to the accompanying drawings. Not that the following embodiments are not intended to limit the contents of the present disclosure, and every combination of the characteristics explained in the present embodiments is not necessarily essential to the solution in the present disclosure. The same reference numbers are given to the same constituent elements.
The liquid ejection apparatus 100 has the carriage 110, the paper conveyance roller 120, the supply tube 306, the recovery unit 307, the first shaft 130, the second shaft 140, the liquid ejection head 300, and the main tank 304. The paper conveyance roller 120 rotates to convey the paper 200 in the paper feeding direction A. The liquid ejection head 300 which is fixed to the carriage 110 performs printing on the paper 200 while reciprocating along the first shaft 130 and the second shaft 140 in synchronization with paper conveyance. The liquid ejection head 300 and the main tank 304 are connected via the supply tube 306. The liquid ejection head 300 is supplied with ink from the main tank 304 through the supply tube 306. In a case where printing is not performed, the liquid ejection head 300 stands by at the position of the recovery unit 307 in a state where the ejection ports of the liquid ejection head 300 are sealed with a cap. Although the liquid ejection apparatus 100 of the present embodiment includes the main tank and supply tube 306 for four colors and the liquid ejection head 300 that ejects ink of each color in the illustrated example, the number of ink colors is not limited to four. The main tank 304 is equipped with the liquid injection ports 304a for the respective ink colors so that the user can refill the main tank 304 with inks in a case where the amounts of inks in the main tank 304 are low.
In the present specification, the pressure adjustment chamber 322 that employs the elastic deformation member 321, which is not according to the present embodiment, is explained first as a comparative example, and then an explanation is given of employing the elastic deformation member 421 (
The supply unit 305 internally has the liquid chamber 305f. The liquid chamber 305f is open to the atmosphere through the air port 305g and is connected to the supply tube 306 at the bottom of the liquid chamber 305f. The hollow ink supply needle 305a and air introducing needle 305b are fixed to the supply unit 305 so that the respective bottoms thereof are positioned inside the liquid chamber 305f and the tops thereof protrude from the upper surface of the supply unit 305. The bottom of the ink supply needle 305a is positioned lower than the bottom of the air introducing needle 305b.
The ink in the main tank 304 is supplied to the liquid chamber 305f via the ink supply needle 305a, and the atmosphere is introduced into the main tank 304 via the air introducing needle 305b so as to compensate for the decrease in the pressure inside the main tank 304 due to the supply. If the ink is supplied into the liquid chamber 305f up to the position where the bottom of the air introducing needle 305b is immersed in the ink, the atmosphere is no longer introduced into the main tank 304, and thus the supply of ink from the main tank 304 to the liquid chamber 305f is stopped.
The liquid ejection head 300 has a channel that connects the liquid reservoir portion 301 and the liquid ejection portion 310. In the liquid ejection portion 310, the open face of the ejection ports faces downward, so that the ink is ejected downward. An energy generating element is disposed in each ejection port of the liquid ejection portion 310. The liquid reservoir portion 301 is positioned above the liquid ejection portion 310. The filter 315 with a fine mesh structure is attached between the liquid reservoir portion 301 and the channel 314 to suppress clogging of the ejection ports, which is caused by fine foreign substances in the ink invading the liquid ejection portion 310.
The ejection ports of the liquid ejection portion 310 are open to the atmosphere, and the open face is arranged so as to face downward. The inside of the liquid ejection head 300 must be kept at a negative pressure in order to suppress ink leakage from the ejection ports. On the other hand, if the negative pressure is too high, air invades the ejection ports, which makes it impossible to eject ink from the ejection ports. Therefore, in order to create a proper negative pressure state in the liquid ejection head 300, the liquid ejection head 300 is arranged so that the position of the open face of the ejection ports is located at a position higher by the height H than the liquid surface of the ink in the liquid chamber 305f. Accordingly, the inside of the liquid ejection head 300 is kept to the state with a negative pressure corresponding to the water head difference of the height H. With the configuration above, the ejection ports are kept filled with ink in the state where meniscuses are formed on the open face.
The ejection of ink from the ejection ports is performed by driving the energy generating elements to push out the ink in the ejection ports. After the ink is ejected, the inside of the ejection ports is filled with ink by capillary force. During printing operations, ejection of ink from the ejection ports and filling of the ejection ports with ink are repeated, and ink is sucked up from the liquid chamber 305f via the supply tube 306 at any time.
The recovery unit 307 has the cap 307a, which caps the open face of the ejection ports of the liquid ejection head 300, and the suction pump 307c, which is connected to the cap 307a. The suction pump 307c is driven in the state where the open face of the ejection ports is capped with the cap 307a so that the ink in the liquid ejection head 300 is forcibly suctioned, and thus thickened matters and excess bubbles of ink can be thereby removed from the liquid ejection portion 310.
As illustrated in
If such an elastic deformation member with no flat surface on the outer peripheral surface is employed, positions to be initially crushed are not constant and crushed shapes are not constant either, and thus characteristics of the negative pressure in the pressure adjustment chamber are not stable as well.
On the other hand, since the elastic deformation member 321 illustrated in the comparative example has the two flat surfaces 327 and 328, the position to be initially crushed due to a decrease in the inner volume of the pressure adjustment chamber 322 is stabilized. That is, as illustrated in
Further, the liquid ejection apparatus 100 of the present embodiment has a characteristic that the liquid ejection head 300, which is connected via the supply tube 306, is affected by the inertial force of the ink inside the tube due to the reciprocating operation of the carriage 110. Specifically, the inside of the liquid reservoir portion 301 is pressurized in the case where the liquid ejection head 300 accelerates in the direction of pushing the supply tube 306, and the inside of the liquid reservoir portion 301 gets negative pressure in the case where the liquid ejection head 300 accelerates in the direction of pulling the supply tube 306. The opposite is true in the case of deceleration.
With reference to
On the other hand, in the elastic deformation member 321, as illustrated in
In this way, if the elastic deformation member 321 itself is completely crushed and cannot return to the original state, it becomes impossible to appropriately adjust the pressure inside the liquid reservoir portion 301, which affects the state of ink supply, and, as a result, there is a possibility that stable printing cannot be performed.
Therefore, in the present embodiment, an explanation is given of the examples employing an elastic deformation member capable of stably adjusting the pressure inside the liquid ejection head.
The elastic deformation member 421 has the elastic deformation portion 423, the support portion 424 for supporting the elastic deformation portion 423 on the liquid reservoir portion 301, and the semi-deformation portion 429 that continuously connects the elastic deformation portion 423 and the support portion 424. The elastic deformation portion 423 has the two surfaces 427 and 428, which are flat before deformation, and the leading end portion 426, which is disposed on the opposite side of the opening portion 425 and has a curved surface. The two flat surfaces 427 and 428 are symmetrical about a straight line passing through the center of the bottom face of the opening portion 425 and are connected via the leading end portion 426 extending in a straight line parallel to the opening portion 425, and the distance between the flat surfaces gradually decreases toward the leading end portion 426.
The semi-deformation portion 429 has a curved surface that configures a part of the outer rim of a cylindrical tube extending from the opening portion 425 in a circular shape toward the leading end portion 426. The semi-deformation portion 429 is also configured of an elastic member such as rubber, for example, as with the elastic deformation portion 423. The semi-deformation portion 429 is a deformable portion although it does not deform as much as the elastic deformation portion 423 does. The semi-deformation portion 429 has the protrusions 422 that protrude inward from the inner wall of the semi-deformation portion 429. The semi-deformation portion 429 is configured to have high rigidity with the protrusions 422. That is, the semi-deformation portion 429 has the protrusions 422 which are structures that protrude from the inner wall of the semi-deformation portion 429 toward the inside of the pressure adjustment chamber 322 (the elastic deformation member 421). Therefore, even in a case where the elastic deformation portion 423 is deformed, deformation of the semi-deformation portion 429 can be suppressed. As illustrated in
Although it is preferable that the protrusions 422 have an approximately triangular shape as illustrated in
In the diagram of
The elastic deformation portion 423 of the elastic deformation member 421 is configured with a small thickness because of the need for sensitivity to adjust minute pressure fluctuations caused by the movement of the carriage 110. Therefore, as described above, it gets completely crushed under a great negative pressure at the time of choke suction. However, since the semi-deformation portion 429 has high rigidity because of the protrusions 422 protruding inward, the elastic deformation member 421 does not get completely crushed as illustrated in
Regarding the elastic deformation member illustrated in
As described above, according to the present embodiment, it is possible to stably adjust the pressure inside the liquid ejection head. Specifically, in the present embodiment, the area between the elastic deformation portion 423 and the support portion 424 is configured with the semi-deformation portion 429 which has higher rigidity than the elastic deformation portion 423. Therefore, the elastic deformation member 421 does not get completely crushed even under a great negative pressure state such as at the time of choke suction, for example, and there is also a reaction force for restoration, so that it is possible to easily return to the original shape. Therefore, it is possible to stably adjust the pressure inside the liquid ejection head.
The elastic deformation member 621 has the elastic deformation portion 423, the support portion 424 for supporting the elastic deformation portion 423 on the liquid reservoir portion 301, and the thick portion 629 that continuously connects the elastic deformation portion 423 and the support portion 424. In the elastic deformation member 621, the configurations of the leading end portion 426, the flat surfaces 427 and 428, and the support portion 424 are equivalent to those of the elastic deformation member 421 of the first embodiment, and thus the explanations thereof are omitted. A diagram of the elastic deformation member 621 viewed from a position shifted by 90 degrees would be equivalent to the diagram illustrated in
The thick portion 629 has a curved surface extending from the opening portion 425 in a circular shape toward the leading end portion 426. That is, the thick portion 629 has a curved surface that configures a part of the outer rim portion of the cylindrical tube. The thick portion 629 is thicker and has higher rigidity than the elastic deformation portion 423. The thick portion 629 is disposed so as not to interfere with the area of the elastic deformation portion 423 (the area of the flat surfaces 427 and 428) since the pressure adjustment function is deteriorated by such interference. The thick portion 629 is configured to be thick inward from the inner wall of the elastic deformation portion 423. In other words, the thick portion 629 is configured so that the inner side of the elastic deformation member 621 is thicken. If the thick portion 629 were configured to be thick outward, the support portion 424 would also be offset outward, which results in an increase in the outer shape and the size of the liquid ejection head. Therefore, it is preferable that the thick portion 629 is configured so as to be thick inward from the inner wall of the elastic deformation portion 423.
It is preferable that the thickness of the thick portion 629 is configured to be about two times or more and five times or less than the thickness of the elastic deformation portion 423. The elastic deformation portion 423 of the elastic deformation member 621 is configured with a small thickness because of the need for sensitivity to adjust minute pressure fluctuations caused by the movement of the carriage 110. Therefore, it gets completely crushed under a greatly depressurized state at the time of choke suction. Since the thick portion 629 of the present embodiment is an area with high rigidity that is thick inward, complete crush is prevented as illustrated in
The elastic deformation member 721 has the elastic deformation portion 423, the support portion 424 for supporting the elastic deformation portion 423 on the liquid reservoir portion 301, and the non-deformation portion 729 that continuously connects the elastic deformation portion 423 and the support portion 424. In the elastic deformation member 721, the configurations of the leading end portion 426, the flat surfaces 427 and 428, and the support portion 424 are equivalent to those of the elastic deformation member 421 of the first embodiment, and thus the explanations thereof are omitted.
The non-deformation portion 729 has a curved surface extending from the opening portion 725 in a circular shape toward the leading end portion 726. That is, the non-deformation portion 729 has a curved surface that configures the outer rim portion of the cylindrical tube. The non-deformation portion 729 has higher rigidity than the elastic deformation portion 423. The non-deformation portion 729 and the elastic deformation portion 423 may be made of different materials. For example, it is preferable that the non-deformation portion 729 is configured of epoxy resin, PP (polypropylene), or the like, and the elastic deformation portion 423 is configured of a rubber material or elastomer. If the elastic deformation portion 723 is elastomer, the non-deformation portion 729 and the elastic deformation portion 423 can be manufactured by two-color molding or the like, and, even with different materials, they can be provided at low costs. Furthermore, in the present embodiment, it is preferable that the elastic deformation portion 723 is configured to have only the minimum area required for the pressure adjusting function. Regarding the elastic deformation member 721 of the present embodiment, since the non-deformation portion 729 has higher rigidity than the elastic deformation portion 423, complete crush is prevented as illustrated in
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-127254, filed Aug. 9, 2022, which is hereby incorporated by reference wherein in its entirety.
Number | Date | Country | Kind |
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2022-127254 | Aug 2022 | JP | national |