The present invention relates to a liquid ejection head capable of ejecting a liquid such as ink and a liquid ejection apparatus including the liquid ejection head.
Japanese Patent Application Laid-Open No. 2005-271546 discloses a technique for suppressing a fluctuation in pressure in an ink supplying path resulting from reciprocating movement of a recording head via a carriage and removing bubbles mixed into ink in the ink supplying path. In the technique disclosed in Japanese Patent Application Laid-Open No. 2005-271546, a buffer chamber (ink storage chamber) is provided immediately above a connection port connected to an ink supplying port of the recording head, and is capable of storing bubbles. A damper acting chamber is provided in the ink supplying path on an upstream side of the buffer chamber.
A liquid ejection head according to an aspect of the present invention includes a supplying path supplying a liquid to be ejected from an ejection port and includes a vent path branching from the supplying path to extend along a horizontal direction, the vent path enabling collection of bubbles mixed into the liquid. An inner surface of the vent path extending along the horizontal direction includes a first area formed thereon and having a larger contact angle to the liquid than an inner surface of the supplying path.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
In the buffer chamber as described in Japanese Patent Application Laid-Open No. 2005-271546, ink is stored to allow bubbles mixed into the ink to be removed utilizing buoyancy of the bubbles. Thus, the buffer chamber needs an area for collection of the bubbles provided on a vertically upper side of an area where the ink is stored. This limits miniaturization of the ink supplying path in the vertical direction, hindering miniaturization of a recording head in the vertical direction.
In view of the above-described problem, an object of the present invention is to provide a liquid ejection head and liquid ejection apparatus capable of being miniaturized in the vertical direction.
Hereinafter, examples of the liquid ejection head and the liquid ejection apparatus according to the present invention will be described in detail with reference to the attached drawings. Components described below in the exemplary embodiments are illustrative only and are not intended to limit the scope of the present invention only to the components.
First, with reference to
A printing apparatus 10 (liquid ejection apparatus) illustrated in
The carriage 12 is movably arranged on a pair of guiderails 16 extending in the direction crossing the conveyance direction of the print medium M. A motor (not illustrated in the drawings) is connected to the carriage 12 to drive the carriage 12 such that the carriage 12 reciprocates on the guiderails 16. While moving by way of the carriage 12 in the direction crossing the conveyance direction (scanning direction), the recording head unit 20 ejects ink onto the print medium M conveyed in the conveyance direction to print a predetermined image on the print medium M.
The recording head unit 20 (liquid ejection head) connects to a tube 22 (tube unit) enabling supplying of ink stored in an ink tank 18 (storage unit). Inks in respective colors are independently stored in the ink tank 18. For example, the ink tank 18 includes an ink tank 18a storing a cyan ink, an ink tank 18b storing a magenta ink, an ink tank 18c storing a yellow ink, and an ink tank 18d storing a black ink. The inks stored in the ink tank 18 are not limited to the four colors but may be one to three colors or in five or more colors.
The ink tank 18 is arranged in the printing apparatus 10, and each of the ink tanks 18a, 18b, 18c, and 18d is provided with an injection port (not illustrated in the drawings) for external injection of ink Therefore, a user refills any of the ink tanks 18a, 18b, 18c, and 18d with the corresponding ink through the injection port as needed. The ink tank 18 is arranged in the printing apparatus 10 and may thus be increased in size to increase an ink storage amount. When the ink tank 18 is refilled with ink, the ink injected through the injection port may, for example, entrain air, increasing the likelihood that bubbles are mixed into the ink. The ink tank 18 may be configured as a cartridge-type ink tank externally inserted into the printing apparatus 10. Furthermore, instead of the ink tank 18, an ink cartridge may be mounted directly on the carriage 12.
A tube 22 includes a first end connected to the ink tank 18 and a second end connected to an inflow port 32 (described below) of an ink supplying unit 24. Specifically, the tube 22 includes tubes 22a, 22b, 22c, and 22d respectively connected to the ink tanks 18a, 18b, 18c, and 18d. Furthermore, the tube 22 is formed of, for example, a flexible material such as rubber.
In the recording head unit 20, the ink supplying unit 24 includes four channels 30 independently supplying, to the recording head 14, the inks fed from the ink tanks 18a, 18b, 18c, and 18d via the tubes 22a, 22b, 22c, and 22d. Furthermore, the recording head 14 includes a plurality of ejection ports for the respective inks formed in the ejection port surface. The recording head 14 is configured to be, for example, driven by ejection energy generation elements such as piezoelectric elements to eject, through the ejection ports, the ink fed from the ink supplying unit 24.
Now, a configuration of the ink supplying unit 24 will be described with reference to
The ink supplying unit 24 is configured to include a flexible film member 28 welded to a vertically upper surface of a resin member 26 (the “vertically upper surface” is hereinafter referred to as the “upper surface” as appropriate) (see
As illustrated in
The supplying path 34 includes the supplying path 34b with the upper surface thereof formed of the film member 28 and the supplying path 34c extending, to the recording head 14, from the branching position 34a where the vent path 36 branches. That is, the supplying path 34b is positioned on the upstream side of the branching position 34a in the supplying path 34, and the supplying path 34c is positioned on the downstream side of the branching position 34a in the supplying path 34. The supplying path 34b is provided with a damper unit 33 formed of the film member 28 and enabling absorption of a fluctuation in pressure resulting from reciprocating movement of the carriage 12 and the like. To facilitate understanding,
In an area adjacent to the branching position 34a, the vent path 36 is formed on a plane identical to the upper surface of the branching position 34a, and the plane is, for example, a horizontal surface. That is, in the area adjacent to the branching position 34a, the supplying path 34b and the vent path 36 are formed on the identical plane on which the branching position 34a is formed. In other words, a partial area of the vent path 36 may extend along the extending direction of the supplying path 34b as illustrated in
Furthermore, the vent path 36 includes a vent port 36a formed at a lower end of an area of the vent path 36 extending vertically downward from an area of the vent path 36 formed on the identical plane on which the branching position 34a is formed. The vent port 36a is provided with a valve 37 preventing the ink filling the vent path 36 from leaking through the vent port 36a. The vent port 36a is configured to allow a suction unit (not illustrated in the drawings) provided in a recovery unit (not illustrated in the drawings) to be connected to the vent port 36a. The recovery unit is provided in the printing apparatus 10 to execute a process for maintaining and recovering an ink ejection state of the recording head 14. When the suction unit is connected to the vent port 36a at a predetermined timing, the valve 37 is opened to allow the suction unit to suck the bubbles B in the vent path 36 along with the ink.
Furthermore, an inner surface of the vent path 36 includes a first area 38 formed on the upper surface of an area of the vent path 36 adjacent to the branching position 34a, the first area 38 having a length L1 and low wettability to the ink That is, the first area 38 has a larger ink contact angle than the remaining area on the inner surface of the channel 30 (the inner surface of the channel 30 except for the supplying path 34 and the first area 38, that is, the inner surface of the vent path 36). For example, when the contact angle to the ink is approximately 90° in the remaining area, the contact angle to the ink is 100° or larger in the first area 38. The contact angle as used herein means a static contact angle. The length L1 of the first area may be 3 mm or more and 10 mm or less.
Surface treatment (surface coating such as deposition and etching) is applied to the above-described first area 38 to adjust the ink contact angle such that the ink contact angle is larger in the first area 38 than in the remaining area. That is, in the present exemplary embodiment, since the upper surface of the vent path 36 is formed of the film member 28, surface treatment is applied to the position corresponding to the first area 38 of the film member 28 welded to the resin member 26. In the channel 30, such a configuration causes the bubbles B having reached the branching position 34a to move more easily to the first area 38 with the large ink contact angle than to the supplying path 34b with the ink contact angle identical to that of (the upper surface of) the branching position 34a. Thus, in the channel 30, the bubbles B in the supplying path 34 are more likely to be drawn into the vent path 36.
In the above-described configuration, in the recording head unit 20, when the ink is ejected from the recording head 14 while the channel 30 is filled with the ink, the ink in the supplying path 34 is fed to the recording head 14, and the ink in the tube 22 is fed to the supplying path 34 via the inflow port 32. Furthermore, when the reciprocating motion of the carriage 12 in the scanning direction fluctuates pressure while the channel 30 is filled with the ink, the damper unit 33 absorbs the fluctuation in pressure. For example, in a case where the damper unit 33 includes a function to hold air, the held air and the flexible film absorb the fluctuation in pressure.
Now, with reference to
The bubbles B mixed into the ink (for example, bubbles no longer held by the damper unit 33 or bubbles of air transmitted through the film member 28 and the tube 22) mostly flow along the upper surface of the supplying path 34b and reach the branching position 34a as illustrated in
Moreover, for example, bubbles flow to the supplying path 34c via the branching position 34a and bubbles are generated during printing (all of these bubbles are the bubbles B). These bubbles float in the supplying path 34 due to buoyancy of the bubbles and reach the upper surface of the branching position 34a as illustrated in
As described above, the vent path 36 in the recording head unit 20, branching from the middle of the supplying path 34, includes the first area 38 formed on the upper surface of the vent path 36 adjacent to the branching position 34a and having the larger contact angle to the ink (lower wettability) than the remaining area. Consequently, the bubbles B having reached the upper surface of the branching position 34a move easily to the first area 38 due to the difference in ink contact angle (wettability) between the upper surface of the branching position 34a and the first area 38. Thus, the bubbles B at the branching position 34a are restrained from moving to the supplying paths 34b and 34c, whereas movement of the bubbles B to the vent path 36 is promoted.
Furthermore, in the recording head unit 20, the vent path 36 extends in the horizontal direction from the supplying path 34b extending in the substantially horizontal direction; the vent path 36 branches from the supplying path 34b at the branching position 34a. The bubbles mixed into the ink are collected utilizing the difference in wettability to the ink between the branching position 34a and the first area 38 of the vent path 36. Thus, compared to the technique in Japanese Patent Application Laid-Open No. 2005-271546, collecting bubbles utilizing buoyancy, the present exemplary embodiment enables miniaturization in the vertical direction. Moreover, the channel 30 is not configured to store ink in a relatively large space such as a buffer chamber as in the technique in Japanese Patent Application Laid-Open No. 2005-271546. Thus, compared to the technique in Japanese Patent Application Laid-Open No. 2005-271546, the recording head unit 20 is light and imposes a reduced load on the carriage 12, enabling contribution to an extended life of a moving mechanism of the carriage 12.
Now, a second exemplary embodiment of the liquid ejection head according to the present invention will be described with reference to
A recording head unit 120 according to the second exemplary embodiment is different from the above-described recording head unit 20 in the following respects. That is, in the channel 30 the recording head unit 120 includes, in addition to the first area 38, a second area 138 formed on a vertically lower part of the inner surface of the supplying path 34b and having a length L2 and high wettability to ink, as illustrated in
That is, in the recording head unit 120, the inner surface of the channel 30 includes the first area 38 having the lower wettability than the remaining area and the second area 138 having higher wettability than the remaining area; the first area 38 and the second area 138 are arranged across the branching position 34a. The second area 138 has a smaller ink contact angle than the remaining area on the inner surface of the channel 30 (the inner surface of the channel except for the branching position 34a and the second area 138, that is, the inner surface of the supplying path 34b, the supplying path 34c, and the vent path 36). For example, when the contact angle to the ink is approximately 90° in the area (the inner surface of the channel 30) other than the first area 38 and the second area 138, the contact angle to the ink is 100° or larger in the first area 38 and 80° or smaller in the second area 138. The length L2 of the second area may be equivalent to the length L1 of the first area and is, for example, 3 mm or more and 10 mm or less.
Surface treatment is applied to the above-described second area 138 to adjust the ink contact angle such that the ink contact angle is smaller in the second area 138 than in the remaining area. That is, in the present exemplary embodiment, surface treatment is applied to the position corresponding to the second area on the lower surface of the supplying path 34b in the resin member 26. In the channel 30, such a configuration causes the bubbles B floating in the supplying path 34b due to buoyancy of the bubbles B to move more easily to the vent path 36 side as a result of the affinity, for the ink, of the second area 138 of the supplying path 34b on the vertically lower side of the branching position 34a. Moreover, the first area 38 allows the bubbles B having reached the upper surface of the branching position 34a to move more easily to the first area 38 having the larger ink contact angle than (the upper surface of) the branching position 34a. Thus, compared to the recording head unit 20, the recording head unit 120 allows the bubbles B in the supplying path 34 of the channel 30 to be more easily drawn into the vent path 36.
Furthermore, in the channel 30, the second area 138 allows the bubbles B to float easily in the supplying path 34b when the bubbles B flow to the vicinity of the branching position 34a. Then, at the branching position 34a, the bubbles B reach the upper surface of the branching position 34a. Thus, compared to the recording head unit 20, the recording head unit 120 hinders the bubbles B from flowing into the supplying path 34c on the vertically lower side of the branching position 34a, allowing the bubbles B in the supplying path 34 to be easily drawn into the vent path 36.
In the above configuration, a motion of the bubbles mixed into the ink while the channel 30 is filled with the ink will be described with reference to
The bubbles B mixed into the ink mostly flow along the upper surface of the supplying path 34b and reach the branching position 34a as illustrated in
Furthermore, bubbles flowing into the supplying path 34c via the branching position 34a and bubbles generated during printing (all of these bubbles are the bubbles B) float from the supplying path 34c due to buoyancy of the bubbles and reach the branching position 34a as illustrated in
As described above, the recording head unit 120 includes the first area 38 formed as in the case of the recording head unit 20. Moreover, in the recording head unit 120, the second area 138 having the smaller contact angle to the ink (higher wettability) than the remaining area is formed on the lower surface of the supplying path 34b adjacent to the branching position 34a. This promotes the movement, to the vent path 36, of the bubbles B having flowed to the branching position 34a as is the case with the recording head unit 20. Moreover, the affinity of the second area 138 for the ink allows the bubbles B flowing through the supplying path 34b toward the branching position 34a to move more easily to the upper surface side of the branching position 34a. Furthermore, the affinity of the second area 138 for the ink allows the bubbles B rising through the supplying path 34c to move more easily to the vent path 36 side when reaching the branching position 34a. Thus, compared to the recording head unit 20, the recording head unit 120 allows the bubbles B to be more reliably guided to the upper surface of the branching position 34a.
Furthermore, compared to the technique in Japanese Patent Application Laid-Open No. 2005-271546, the recording head unit 120, like the recording head unit 20, can be miniaturized in the vertical direction and contribute to an extended life of the movement mechanism of the carriage 12.
The above-described exemplary embodiments may be modified as described in (1) to (7) below.
(1) The above-described exemplary embodiments involve what is called a serial-scan printing apparatus executing printing while moving the recording head unit 20 or 120 in a width direction of the print medium M. However, the present invention is not limited to this, and what is called a full-line printing apparatus may be used. That is, the recording head unit 20 or 120 may be configured such that the ejection ports for ink ejection are arranged over an area covering the maximum width of the print medium M expected to be used in a recording head unit to be used to print the print medium M.
(2) In the first exemplary embodiment, the first area 38 with the larger ink contact angle than the remaining area is provided on the upper surface of the vent path 36 adjacent to the branching position 34a. However, the present invention is not limited to this. That is, the first area 38 may be the entire inner surface of the vent path 36 as illustrated in
(3) In the second exemplary embodiment, the second area 138 with the smaller ink contact angle than the remaining area is provided on the lower surface of the supplying path 34b adjacent to the branching position 34a. However, the present invention is not limited to this. That is, the second area may be the entire inner surface of the supplying path 34b as illustrated in
(4) In the first exemplary embodiment, the first area is provided on the upper surface of the vent path 36 adjacent to the branching position 34a. However, the first area may include a part of the branching position 34a as illustrated in
(5) The present invention is not limited only to the recording head (unit) ejecting ink and the printing apparatus with the recording head but is widely applicable as liquid ejection heads and liquid ejection apparatuses for ejecting various liquids.
(6) In the first exemplary embodiment, surface treatment is executed on the first area 38 such that the first area 38 has a larger ink contact angle than the remaining area. However, the present invention is not limited to this. That is, surface treatment may be executed on the remaining area such that the remaining area has a smaller ink contact angle than the first area and that the first area thus has a relatively larger ink contact angle than the remaining area. Furthermore, in the second exemplary embodiment, surface treatment is executed on the second area such that the second area has a smaller ink contact angle than the remaining area. However, the present invention is not limited to this. That is, surface treatment may be executed on the remaining area such that the remaining area has a larger ink contact angle than the second area and that the second area thus has a relatively smaller ink contact angle than the remaining area.
(7) In the above-described exemplary embodiments, the first area 38 has a larger ink contact angle than the remaining area on the inner surface of the channel 30. However, the present invention is not limited to this. That is, the first area 38 may have a larger ink contact angle than at least the inner surface of the branching position 34a. Furthermore, in the second exemplary embodiment, the second area 138 has a smaller ink contact angle than the remaining area on the inner surface of the channel 30. However, the present invention is not limited to this. That is, the second area 138 may have a smaller ink contact angle than at least the inner surface of the supplying path 34c.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-235236, filed Dec. 7, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-235236 | Dec 2017 | JP | national |
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Number | Date | Country |
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2005-271546 | Oct 2005 | JP |
Number | Date | Country | |
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20190176477 A1 | Jun 2019 | US |