The present invention relates to a liquid ejection head and a method for circulating a liquid, and particularly relates to a configuration for causing a liquid to flow in the vicinity of an ejection orifice.
In a liquid ejection head used in a liquid ejection apparatus which ejects a liquid such as an ink, volatile components in the liquid evaporate from an ejection orifice for ejecting the liquid, and the liquid in the vicinity of the ejection orifice thickens. As a result, the ejection speed of the droplets to be ejected may be changed or the landing accuracy may be adversely affected. In particular, in a case where the pause time after ejection is long, the increase in viscosity of the liquid becomes remarkable, solid components of the liquid adhere to the vicinity of an ejection orifice, and the fluid resistance of the liquid increases due to the solid components, which may result in ejection failure.
As one of the measures to such a thickening phenomenon of the liquid, a method of flowing a fresh liquid into a pressure chamber is known. As a means for flowing a liquid, firstly, there is a system of circulating a liquid in a head by a differential pressure system. Secondly, there is a system of using a μ pump of an alternating current electroosmotic flow (ACEOF) (International Publication No. WO 2013/130039).
In a case of the configuration in International Publication No. WO 2013/130039, it is possible to flow a fresh liquid into a pressure chamber. However, since a liquid flow path is separated from a common supply port and joins the common supply port again in the configuration, the direction of the liquid flow path is required to be changed on the way. For this reason, the liquid flow path becomes long, and a large arrangement space is required. Therefore, it is difficult to arrange the ejection orifices in a high dense state, and the size of a recording element tends to be large.
It is an object of the present invention to provide a liquid ejection head with which the thickening of a liquid due to the evaporation of the liquid from an ejection orifice can be reduced and in which ejection orifices can be arranged in a high dense state.
A liquid ejection head of the present invention includes: an ejection orifice array arraying a plurality of ejection orifices for ejecting a liquid; a plurality of energy-generating elements for generating energy in order to eject the liquid; a substrate provided with the plurality of energy-generating elements; a through port array arraying a plurality of through ports penetrating the substrate; a plurality of linear liquid flow paths positioned between the through port array and the ejection orifice array, and connected to respective ejection orifices of the ejection orifice array and respective through ports of the through port array; and electrodes arranged in each of the plurality of liquid flow paths, and for generating an electroosmotic flow in the liquid.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, the liquid ejection heads according to the embodiments of the present invention will be described while referring to drawings, respectively. The following respective embodiments are directed to an ink jet recording head and an ink jet recording apparatus, which eject ink, but the present invention is not limited thereto. The present invention can be applied to a printer, a copying machine, a facsimile machine having a communication system, a device such as a word processor having a printer unit, and further, an industrial recording device obtained by a complex combination of various kinds of processing units. The present invention can also be used for the application of, for example, preparing biochips, printing an electronic circuit, applying a resist to form a circuit pattern of a semiconductor wafer, and the like. The embodiments described below are preferred specific examples of the present invention, and various technically preferable limitations are given. However, the present invention is not limited to the embodiments described below as long as it is along the spirit of the present invention.
The recording element substrate 1 has a substrate 10, and an ejection orifice forming member 15. The ejection orifice forming member 15 is bonded to the substrate 10. The substrate 10 is provided with an energy-generating element 11 for generating energy in order to eject an ink. Multiple ejection orifices 12 are arranged in the ejection orifice forming member 15, and the multiple ejection orifices 12 are arrayed in a row to form an ejection orifice array 19. The recording element substrate 1 of the present embodiment has two rows of the ejection orifice array 19, but the number of the ejection orifice arrays 19 is not limited thereto.
Referring to
The ink is supplied from the first through port 16 to the pressure chamber 20 through the first liquid flow path 13. The ink supplied to the pressure chamber 20 is heated with the energy-generating element 11, and is ejected from the ejection orifice 12 by the pressure of generated bubbles.
Two kinds of electrodes are arranged in the first liquid flow path 13. These electrodes are hereinafter referred to as a first electrode 21 and a second electrode 22. Both of the first electrode 21 and the second electrode 22 are arranged on the substrate 10. The first electrode 21 is connected to one end (+ terminal) of an alternating current power supply AC, and the second electrode 22 is connected to the other end (− terminal) of the alternating current power supply AC. The size of the first electrode 21 is smaller than that of the second electrode 22 in a direction of the ink flow, that is, a direction along the first liquid flow path 13. On the other hand, the size of the first electrode 21 and the size of the second electrode 22 are approximately the same as each other in a direction perpendicular to the direction of the ink flow. Therefore, the area of the first electrode 21 in contact with ink is smaller than that of the second electrode 22 in contact with ink.
Multiple first electrodes 21 and multiple second electrodes 22 are respectively arranged in the first liquid flow path 13, and are further alternately arranged. The first electrode 21 and second electrode 22 are arranged from the first through hole 16 toward the pressure chamber 20 in the order of a first electrode 21, a second electrode 22, a first electrode 21, a second electrode 22, . . . . . However, in the first liquid flow path 13 and in the second liquid flow path 14, at least one set of a first electrode 21 and a second electrode 22, which are adjacent to each other, may be arranged. Multiple first electrodes 21 are connected to a first common wiring 24, and multiple second electrodes 22 are connected to a second common wiring 23. The first wiring 24 and the second wiring 23 are arranged in a lower area (lower area of the partition wall 32) of the ejection orifice forming member 15. The first wiring 24 and the second wiring 23 are placed on the sides that are opposite to each other sandwiching the first liquid flow path 13 in between. Multiple first electrodes 21 and multiple second electrodes 22 extend in a comb shape in directions opposite to each other from the first wiring 24 and the second wiring 23, respectively. The second wiring 23 extends along the first liquid flow path 13, and further extends between the first through ports 16 that are adjacent to each other, and is connected to a first common wiring 30 at the end of the first through port 16 as viewed from the second electrode 22. The first wiring 24 extends along the first liquid flow path 13, and further extends between the energy-generating elements 11 that are adjacent to each other, and is connected to a second common wiring 31 at the end of the energy-generating element 11 as viewed from the first electrode 21. As a result, the first wiring 24 and the second wiring 23 are prevented from being complicated, and an increase in size of the element substrate 10 is suppressed.
When the first electrode 21 and the second electrode 22 are energized, an alternating current potential is applied to the first electrode 21 and the second electrode 22. As a result, as shown in
An alternating current voltage is applied to a first electrode 21 and a second electrode, and herein, the timing at which the negative voltage (−V) is applied to the first electrode 21 and the positive voltage (+V) is applied to the second electrode is studied. It is assumed that the sizes of the first electrode 21 and the second electrode are the same as each other in
A semicircular electric field E that is directed from the second electrode 22 to the first electrode 21 is formed in the ink. This electric field is symmetrical with respect to a line intermediate between the first electrode 21 and the second electrode 22. Electric field components E1 parallel to the surfaces of the first and second electrodes 21 and 22 are generated on the surfaces of the first and second electrodes 21 and 22, respectively. These electric field components E1 exert Coulomb force on the electric charge induced on the first and second electrodes 21 and 22, respectively. The electric field component E1 is directed to the left in the drawing at a position close to the gap between the electrodes. Since the positive charge receives a force in the same direction as that of the electric field, as shown in
Since the negative charge receives a force in a direction opposite to the direction of the electric field, a rotating vortex F2 in which the ink in contact with the second electrode 22 flows to the right in the drawing is generated. Since the ink flows in a direction away from the gap between the electrodes, an ink flow F3 is generated in the gap between the electrodes so as to supply the ink. In addition, since the direction of the electric field is reversed at the end part away from the gap between electrodes of the electrodes, a rotating vortex F4 in which the ink flows toward the gap between the electrodes is generated. However, the Coulomb force received in the ink is small because the electric field is weak. As a result, a flow such as a stirring flow that flows from the gap between the electrodes toward the first and second electrodes 21 and 22 in a direction away from the gap between the electrodes on the first and second electrodes 21 and 22 is formed. These flows are bilaterally symmetrical to each other between the first electrode 21 and the second electrode 22.
On the other hand, in
The above description is also applied even if a positive voltage (+V) is applied to a first electrode 21 and a negative voltage (−V) is applied to a second electrode. That is, even if the polarity of the applied voltage is reversed, both of the sign of the electric charge and the direction of the electric field are reversed, and therefore, the direction of the flow to be generated is not changed. Accordingly, a steady flow from the first electrode 21 with a small size in a direction of the flow path toward the second electrode 22 with a large size in a direction of the flow path is generated.
Due to such an electroosmotic flow, driving force for flowing the ink from the first liquid flow path 13 toward the pressure chamber 20 is generated. That is, due to the electroosmotic flow generated by the first electrode 21 and the second electrode 22, which are arranged in the first liquid flow path 13, the ink flows from the first through port 16 through the first liquid flow path 13 into the pressure chamber 20. When the energy-generating element 11 is operated, a part of the ink flowing into the pressure chamber 20 is ejected from an ejection orifice 12.
Since the electroosmotic flow is generated by an alternating current power supply AC connected to the first electrode 21 and the second electrode 22 even when the energy-generating element 11 is not operated, the ink is stirred in the first liquid flow path 13 and in the pressure chamber 20. For this reason, even if the ink is concentrated inside the pressure chamber 20, the accumulation of the concentrated ink in the pressure chamber 20 can be suppressed. Therefore, a relatively fresh ink that is not thickened or has a small degree of thickening can be ejected from the ejection orifice 12, and the color unevenness of the image can be reduced.
In addition, since a first wiring 24 connected to the first electrode 21 can be arranged between the first through ports 16, the first electrode 21 can be arranged in the first liquid flow path 13 between the first through port and the ejection orifice 12. Therefore, the first and second electrodes 21 and 22 and the ejection orifices 12 can be arranged in a high dense state, and the size of the recording element substrate is easily reduced.
As described above, in the present embodiment, a configuration in which multiple through holes 16 for supplying the ink to the substrate 10 are arranged, and first and second electrodes are arranged in a liquid flow path (first liquid flow path 13) for communicating the through hole 16 and the pressure chamber 20 is adopted. With such a configuration, a liquid ejection head in which the degree of freedom of a layout of the liquid flow path and the like in the substrate is improved, the ejection orifices are arranged in a high dense state, and an electroosmotic flow can be generated can be provided.
By using
In the present embodiment, a second liquid flow path 14 is arranged in the downstream of a pressure chamber 20 with respect to the direction of an ink flow. No first electrode 21 and no second electrode 22 are arranged in a second liquid flow path 14. In a substrate 10, multiple second through ports 17 penetrating the substrate 10 from the front surface to the back surface are formed. As a result, the pressure chamber 20 provided with an ejection orifice 12 is arranged between a first liquid flow path 13 and the second liquid flow path 14. In addition, a first through port 16, the first liquid flow path 13, the pressure chamber 20, the second liquid flow path 14, and the second through port 17 form an independent flow path for each ejection orifice 12. The ink that has not been ejected at the ejection orifice 12 flows through the second liquid flow path 14 to the second through port 17. The ink flowing out of the liquid ejection head flows into the liquid ejection head again after passing through an ink tank or the like of a recording apparatus. As described above, the ink in the pressure chamber 20 is circulated between the pressure chamber 20 and the outside according to the embodiment of the present invention. In addition, the present invention can be applied not only to a configuration in which the ink is circulated between the liquid ejection head and the outside, but also to a configuration in which the ink circulates inside the liquid ejection head (ink flows between the inside and the outside of the pressure chamber 20).
With such a configuration, an ink flow passing through the pressure chamber 20 is formed even when the ink is not ejected, and the accumulation of thickened ink can be suppressed at the ejection orifice 12. Therefore, the thickening of the ink is reduced and the color unevenness can be reduced.
By using
In the present embodiment, a first electrode 21 and a second electrode 22 are arranged in a second liquid flow path 14. The other configuration is the same as that in the second embodiment. Since the first electrode 21 and the second electrode 22 are arranged in each of a first liquid flow path 13 and the second liquid flow path 14, the effect of discharging a concentrated ink inside an ejection orifice 12 is large. As a result, the concentrated ink hardly stays inside a pressure chamber 20. Therefore, the thickening of the ink is further reduced and the color unevenness can be reduced.
By using
In the present embodiment, a first electrode 21 and a second electrode 22 are arranged on a back surface of an ejection orifice forming member 15. The back surface means a surface facing a pressure chamber 20 of the ejection orifice forming member 15. Accordingly, filling of the electric double layers is generated on electrodes on the back surface of the ejection orifice forming member 15. As a result, as shown in
The present embodiment can also be applied to the second and third embodiments.
The above-described first to fourth embodiments can also be further modified. Although the drawing is omitted, for example, first and second electrodes 21 and 22 of a first liquid flow path 13 are arranged on a back surface of an ejection orifice forming member 15, and first and second electrodes 21 and 22 of a second liquid flow path 14 can be arranged on a front surface of a substrate 10. As a result, the flow velocity on the back surface of the ejection orifice forming member 15 is increased, and the concentration inside an ejection orifice 12 is easily suppressed. Further, by arranging the electrodes of the second liquid flow path 14 on the substrate 10, the concentrated ink is easily flowed out.
Using
In the present embodiment, a first electrode 21 and a second electrode 22 are connected to a direct current power supply DC. More specifically, a first electrode 21 is connected to a positive electrode of a direct current power supply DC, and a second electrode 22 is connected to a negative electrode of the direct current power supply DC. The sizes of the first electrode 21 and the second electrode 22 are the same, but may be different from each other as in the first embodiment. The electrodes are arranged on a substrate 10, but may be arranged on a back surface of an ejection orifice forming member 15.
As shown in
The present embodiment can also be applied to the second and third embodiments.
According to the present invention, a liquid ejection head with which the thickening of a liquid due to the evaporation of the liquid from an ejection orifice can be reduced and in which ejection orifices can be arranged in a high dense state can be provided.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Number | Date | Country | Kind |
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2016-065627 | Mar 2016 | JP | national |
This application is a Continuation of International Patent Application No. PCT/JP2017/012113, filed on Mar. 24, 2017, which claims the benefit of Japanese Patent Application No. 2016-065627, filed on Mar. 29, 2016, both of which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | |
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Parent | PCT/JP2017/012113 | Mar 2017 | US |
Child | 16140896 | US |