The present invention relates to a liquid ejection head and a method of manufacturing the same.
In a liquid ejection head for ejecting ink or other liquid, the liquid in an ejection orifice sometimes thickens since volatile components in the liquid evaporate from the ejection orifice from which the liquid is ejected. In this case, the ejection speed of the ejected droplets changes or the landing accuracy decreases in some cases. Particularly in the case of long suspension time after the ejection of the liquid, the increase in the viscosity of the liquid is remarkable. In such a case, solid components in the liquid adhere to the vicinity of the ejection orifice, which may increase the fluid resistance of the liquid due to the solid components, thereby causing an ejection failure in some cases. As one of measures against the thickening phenomenon of the liquid, there is a known method of drawing fresh liquid not thickening into the ejection orifice. As a method of drawing the liquid, there is a method using a μ pump such as with an alternating current electro-osmotic flow (ACEO) or the like (International Publication No. WO2013/130039), for example.
A liquid ejection head according to one aspect of the present invention includes: a substrate; an energy generating element, which is provided on the substrate and is used to eject liquid; a first film provided on the energy generating element; a flow path forming member, which has an ejection orifice from which the liquid is ejected and forms a flow path of the liquid between the substrate and the flow path forming member; and an electrode, which generates a flow of the liquid, wherein the electrode includes the first film.
A method of manufacturing a liquid ejection head according to another aspect of the present invention includes the steps of: forming a first film on an energy generating element, which is provided on the substrate and is used to eject liquid, and an electrode, which generates a flow of the liquid, collectively by using the same material; and forming a flow path forming member, which has an ejection orifice from which the liquid is ejected and forms a flow path of the liquid between the substrate and the flow path forming member, on the substrate.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
In a method using a μ pump as described in International Publication No. WO2013/130039, an electrode for generating an alternating current electro-osmotic flow is arranged in a liquid ejection head. As for the material of the electrode, a material resistant to corrosion is generally used for a liquid such as ink containing Au, Pt, or the like as described in International Publication No. WO2013/130039. According to the studies of the present inventors, in the case of drawing fresh liquid not thickening into the ejection orifice by using the method using the μ pump, it is necessary to arrange the electrode in the liquid ejection head. Therefore, it is required to separately perform a step of forming the electrode in manufacturing the liquid ejection head, thereby increasing the manufacturing cost.
The present invention is directed to providing a low-cost liquid ejection head.
[Liquid Ejection Head]
A liquid ejection head according to the present invention includes a substrate, an energy generating element, a first film, a flow path forming member, and an electrode. The energy generating element is provided on the substrate and is used to eject liquid. The first film is provided on the energy generating element. The flow path forming member has an ejection orifice from which the liquid is ejected to form a flow path of the liquid between the substrate and the flow path forming member. The electrode generates a flow of the liquid. Incidentally, the electrode includes the first film.
Since the electrode includes the first film provided on the energy generating element in the liquid ejection head according to the present invention, the electrode is able to be formed together with the first film by using the same material as the first film when forming the first film. Therefore, the liquid ejection head is able to be manufactured without necessity for separately performing the step of forming the electrode in manufacturing the liquid ejection head, thereby reducing the manufacturing cost and providing a low-cost liquid ejection head.
Hereinafter, the liquid ejection head according to the present invention will be described with reference to the accompanying drawings. While the specific configuration of an ink jet recording head for ejecting ink as liquid, which is one embodiment of the present invention, is described in each embodiment described below, the present invention is not limited thereto. The liquid ejection head according to the present invention is applicable to a printer, a copying machine, a facsimile machine having a communication system, a word processor having a printer part, or other devices, and an industrial recording device combined with various processing devices in a complex manner. For example, the liquid ejection head according to the present invention is able to be used for biochip production, electronic circuit printing, or the like. In addition, the embodiments described below are appropriate specific examples of the present invention and therefore technically-preferable various limitations are given to the embodiments. It should be understood, however, that the embodiments are not limited to the embodiments of the present specifications or other specific methods without departing from the concept of the present invention.
Ink is supplied from the first through hole 7a to the pressure chamber 11 passing through the first flow path 6a. The ink supplied to the pressure chamber 11 is heated by the energy generating element 5 and ejected from the ejection orifice 2 due to the power of generated bubbles. Ink not ejected from the ejection orifice 2 is guided from the pressure chamber 11 to the second through hole 7b passing through the second flow path 6b.
The substrate 1 in contact with the first flow path 6a and the second flow path 6b is provided on its surface with a first electrode 9a and a second electrode 9b. The first electrode 9a is connected to one end (positive terminal) of an alternating current power supply AC and the second electrode 9b is connected to the other end (negative terminal) of the alternating current power supply AC. Incidentally, the first electrode 9a may be connected to the minis terminal and the second electrode 9b may be connected to the positive terminal. In an ink flow direction 12, the width of the first electrode 9a is less than the width of the second electrode 9b. On the other hand, in a direction crossing perpendicularly to the ink flow direction 12, the first electrode 9a and the second electrode 9b are almost the same in length as each other. Therefore, the first electrode 9a is smaller in area in contact with ink than the second electrode 9b.
An alternating voltage is applied to the first electrode 9a and the second electrode 9b, thereby forming an electric double layer in a part where each electrode is in contact with ink. Since the first electrode 9a differs from the second electrode 9b in electrode area, the first electrode 9a differs from the second electrode 9b in electric field distribution as illustrated in
If the above electro-osmotic flow concentrated and thickened the ink inside the ejection orifices 2 and the pressure chamber 11, the concentrated ink can be prevented from staying in the ejection orifices 2 and in the pressure chamber 11. Therefore, fresh ink prevented from thickening is able to be ejected from the ejection orifices 2, thereby reducing color unevenness of an obtained image. Moreover, the electro-osmotic flow enables the ink in the pressure chamber 11 to circulate between the inside and the outside of the pressure chamber.
In this embodiment, the first electrode 9a and the second electrode 9b are formed of the first film which is the same as for the anti-cavitation film 10. As described above, the electrode that generates the electro-osmotic flow is in contact with ink directly and therefore is generally formed of Au or Pt that is resistant to corrosion by ink. In order to arrange the electrode inside the ink jet recording head, however, it is necessary to separately perform the step of forming the electrode in manufacturing the ink jet recording head, thereby increasing the manufacturing cost. Accordingly, in this embodiment, the first electrode 9a and the second electrode 9b are formed by using the anti-cavitation film 10 present inside the ink jet recording head. The anti-cavitation film 10 is directly in contact with ink inside the pressure chamber 11 and therefore Ta or Ir resistant to corrosion by ink is used as the material of the anti-cavitation film 10. Therefore, the anti-cavitation film 10 is suitable also as a film for the electrode that generates the electro-osmotic flow. In other words, it is desirable that the first film includes at least one of Ta and Ir. If the anti-cavitation film 10 is used as the first electrode 9a and the second electrode 9b, the first electrode 9a and the second electrode 9b can be formed collectively in the step of forming the anti-cavitation film 10, thereby enabling the electrodes to be formed without separately adding the step of forming the electrodes.
The anti-cavitation film 10 may be a single layer including the first film made of, for example, Ta, Ir, or the like or may be a multi-layer including a plurality of first films made of Ta, Ir, and Ta or the like. If the anti-cavitation film 10 is a single layer, the first electrode 9a and the second electrode 9b are able to be single layers. If the anti-cavitation film 10 is a multi-layer, the first electrode 9a and the second electrode 9b are able to be multi-layers. Moreover, in the case where the anti-cavitation film 10 has a three-layer configuration including first films of three layers of Ta, Ir, and Ta, the three layers are collectively formed and thereafter only the Ta layer of the anti-cavitation film 10 may be removed in order to control the potential of the anti-cavitation film 10. In this case, the anti-cavitation film 10 has a two-layer configuration including the first films of two layers of Ir and Ta, and the first electrode 9a and the second electrode 9b each have a three-layer configuration including the first films of three layers of Ta, Ir, and Ta.
In this embodiment, there has been described an example that the first film provided on the energy generating element 5 is the anti-cavitation film 10. The first film provided on the energy generating element is not limited to the anti-cavitation film, but may be an insulating film, a wiring layer, a flow path forming member, or the like, for example.
In the ink jet recording head according to this embodiment, at least one side of the end of the surface in contact with ink of the electrode is coated with an insulating film.
In this embodiment, as illustrated in
Although
Although the insulating film 13 is not particularly limited as long as it is a film having insulation properties, the insulating film 13 is desirably an intermediate layer 14, which is provided between the substrate 1 and the flow path forming member 4 as illustrated in
As for the material of the insulating film 13, it is desirable to use the material used for the intermediate layer 14 from a viewpoint that the insulating film 13 is also applicable to the intermediate layer 14. Specifically, the material may be a compound, a polyether amide, an epoxy resin, and the like each including at least one kind of elements selected from a group consisting of Si, C, and N. Either one kind of or two or more kinds of them may be used.
In an ink jet recording head according to this embodiment, the insulating film 13 in the second embodiment includes a plurality of films. In the case where the insulating film 13 is formed of a first insulating film 13a and a second insulating film 13b, at least one side of the end of the surface in contact with ink of the electrode may be coated with the second insulating film 13b and not be coated with the first insulating film 13a. Moreover, at least one side of the end of the surface in contact with ink of the electrode may be coated with the first insulating film 13a and with the second insulating film 13b. The intermediate layer 14 may include two or more layers including a layer more adhesive to the substrate 1 and a layer more adhesive to the flow path forming member 4. Therefore, also in the case where the insulating film 13 includes a plurality of films as described above, the insulating film 13 including the plurality of films is able to be collectively formed in the step of forming the intermediate layer 14.
In the ink jet recording head illustrated in
In the ink jet recording head illustrated in
[Method of Manufacturing Liquid Ejection Head]
A method of manufacturing a liquid ejection head according to the present invention includes the steps of: forming a first film on an energy generating element, which is provided on a substrate and is used to eject liquid, and an electrode, which generates a flow of the liquid, collectively by using the same material; and forming a flow path forming member, which has an ejection orifice from which the liquid is ejected and forms a flow path of the liquid between the substrate and the flow path forming member.
In the method of manufacturing the liquid ejection head according to the present invention, the first film on the energy generating element and the electrode are collectively formed by using the same material, and therefore it is unnecessary to separately perform the step of forming the electrode in manufacturing the liquid ejection head, thereby reducing the manufacturing cost. Hereinafter, description is made on the method of manufacturing an ink jet recording head, which is the liquid ejection head according to an embodiment of the present invention, with reference to the accompanying drawings.
A method of manufacturing an ink jet recording head according to this embodiment is an example of a method of manufacturing the ink jet recording head according to the first embodiment.
Subsequently, as illustrated in
Subsequently, as illustrated in
A method of manufacturing an ink jet recording head according to this embodiment is an example of a method of manufacturing the ink jet recording head according to the second embodiment. The method includes the step of forming an insulating film for coating at least one side of the end of the surface in contact with ink of the electrode, in addition to the steps of the fourth embodiment. Moreover, the insulating film is also provided as an intermediate layer between the substrate and the flow path forming member.
Subsequently, as illustrated in
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-186670, filed Sep. 27, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-186670 | Sep 2017 | JP | national |
Number | Name | Date | Kind |
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20060027529 | Tokunaga | Feb 2006 | A1 |
20180154635 | Nakakubo | Jun 2018 | A1 |
Number | Date | Country |
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2013130039 | Sep 2013 | WO |
Entry |
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Kasai et al., U.S. Appl. No. 16/136,563, filed Sep. 20, 2018. |
Number | Date | Country | |
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20190092009 A1 | Mar 2019 | US |