The present disclosure relates to a liquid ejection head and a recording apparatus that eject liquid such as ink on a printed medium to perform recording.
Ink jet recording apparatuses which eject droplets with a liquid ejection head to perform recording are widely used, Until droplets ejected from ejection openings of a liquid ejection head land on a printed medium, the air having viscosity situated around the flying droplets is dragged by the movement of the droplets and is moved as well. With the above, an area between an ejection opening surface provided with the ejection openings and the printed medium tends to become lower in pressure than the surroundings thereof, and the surrounding air flows into the above pressure decreased area. It is known that as a result of the above, the droplets ejected particularly from ejection openings, among the ejection openings included in the ejection opening row, positioned at both ends of the ejection openings in an arrangement direction of the ejection openings are drawn to a middle side in an ejection openings arrangement direction; accordingly, the droplets do not land on the predetermined position in the printed medium.
With respect to the deviation in the landing position caused by such a flow of air generated by ejection of the droplets (hereinafter referred to as an autogenous airflow), Japanese Patent No. 3907685 describes a method in which arrangement intervals of the ejection openings positioned at both ends in the arrangement direction of the ejection openings are set larger than those on the middle side in the arrangement direction. It is stated that with the above, the positions of the droplets that land on the printed medium can be corrected to the desired positions and a high quality printed image can be obtained.
In recent years, ink jet recording apparatuses have been used not only for household printing, but also for business printing such as commercial printing and retail photo printing, and the usage of ink jet recording apparatus is increasing. Liquid ejection heads used in such business printing are required to have higher recording performance in speed and in quality. As an example of satisfying such a requirement, recording of printed mediums has been performed while increasing the speed of the relative movement between the recorded medium and the liquid ejection head (hereinafter, merely referred to as relative movement).
As the speed of the relative movement is increased, the influence of an airflow flowing between an ejection opening surface of the liquid ejection head and the printed medium (hereinafter, merely referred to as an inflowing airflow) becomes larger. It is difficult to suppress such an influence exerted by the inflowing airflow with the method described in Japanese Patent No, 3907685.
The present disclosure provides a liquid ejection head capable of reducing deviation in a landing position of a droplet caused by an inflowing airflow, while achieving high speed recording.
An aspect of the present disclosure is a liquid ejection head including first and second recording element substrates that include a plurality of ejection opening rows in which ejection openings that eject liquid on a printed medium are arranged in a direction intersecting a relative movement direction of the printed medium, the plurality of ejection opening rows being juxtaposed in the relative movement direction, wherein the first and second recording element substrates are disposed adjacent to each other in a direction intersecting the relative movement direction, wherein a straight line connecting the ejection openings in end portions on a second recording element substrate side of the plurality of ejection opening rows of the first recording element substrate and a straight line connecting the ejection openings in end portions on a first recording element substrate side of the plurality of ejection opening rows of the second recording element substrate are, when viewed from an upstream side towards a downstream side in the relative movement direction, inclined with respect to the relative movement direction towards a middle area side of the ejection opening rows of the first recording element substrate, and wherein in the relative movement direction of the printed medium, when viewed from the liquid ejection head towards the printed medium, arrangement intervals of the ejection openings in an end portion area on the second recording element substrate side of a first ejection opening row, among the plurality of ejection opening rows of the first recording element substrate, disposed on a most upstream side is larger than arrangement intervals of the ejection openings in an end portion area on the first recording element substrate side of a second ejection opening row, among the plurality of ejection opening rows of the second recording element substrate, disposed on the most upstream side.
Furthermore, in a recording apparatus including a liquid ejection head that ejects liquid on a printed medium, and a conveying member that conveys the printed medium to the liquid ejection head. The liquid ejection head includes first and second recording element substrates that include a plurality of ejection opening rows in which ejection openings that eject liquid are arranged in a direction intersecting a relative movement direction of the printed medium, the plurality of ejection opening rows being juxtaposed in the relative movement direction, wherein the first and second recording element substrates are disposed adjacent to each other in a direction intersecting the relative movement direction. A straight line connecting the ejection openings in end portions on a second recording element substrate side of the plurality of ejection opening rows of the first recording element substrate and a straight line connecting the ejection openings in end portions on a first recording element substrate side of the plurality of ejection opening rows of the second recording element substrate are, when viewed from an upstream side towards a downstream side in the relative movement direction, inclined relative to the relative movement direction towards a middle area side of the ejection opening rows of the first recording element substrate. In the relative movement direction of the printed medium, when viewed from the liquid ejection head towards the printed medium, arrangement intervals of the ejection openings in an end portion area on the second recording element substrate side of a first ejection opening row, among the plurality of ejection opening rows of the first recording element substrate, disposed on a most upstream side is larger than arrangement intervals of the ejection openings in an end portion area on the first recording element substrate side of a second ejection opening row, among the plurality of ejection opening rows of the second recording element substrate, disposed on the most upstream side.
Further features and aspects of the disclosure will become apparent from the following description of example embodiments with reference to the attached drawings.
Hereinafter, example embodiments of a liquid ejection head according to the present disclosure will be described with reference to the drawings.
Note that the liquid ejection head of the present disclosure that ejects liquid such as ink and a recording apparatus equipped with the liquid ejection head can be applied to devices such as a printer, a copier, a facsimile including a communication system, and a word processor including a printer unit. Furthermore, the liquid ejection head and the recording apparatus can also be used in industrial recording apparatuses that combine various kinds of processing apparatus in a multiple manner. The liquid ejection head and the recording apparatus can also be used, for example, for fabricating biochips, for printing electronic circuits, for fabricating semiconductor substrates, and in 3D printing.
Description of Recording Apparatus
Referring to
Furthermore, other than the above, the recording apparatus 1000 includes an ink tank (not shown) that contains ink, a liquid supply passage (not shown) that supplies the ink from the ink tank to the liquid ejection head 3, an electric control unit (not shown) that transmits power and an ejection control signal to the liquid ejection head 3, and the like. In the present example embodiment, the conveyance speed of printed medium 2 is 6 ips.
Description of Liquid Ejection Head
Referring to
As illustrated in
As illustrated in
Description of Example Recording Element Substrate
A configuration of the recording element substrate 10 according to the present example embodiment will be described with reference to
As illustrated in
The ejection openings 13 illustrated in
The energy generating elements 15 are electrically connected to a terminal 16 of the recording element substrate 10 by electric wiring (not shown) provided in the recording element substrate 10. Each energy generating element 15 generates heat based on a pulse signal input from a control circuit of the recording apparatus 1000 sequentially through the electric wiring board 90, the flexible wiring substrate 40, and the terminal 16. Note that the energy generating elements 15 are not limited to heating elements, and various types such as piezo elements and the like can be used.
The liquid supplied from the recording apparatus 1000 is supplied into the liquid ejection head 3 through the liquid connection portions 111, and is supplied to openings 21 of each recording element substrate 10 through a common supply passage (not shown). The liquid supplied through the openings 21 to the recording element substrates 10 is ejected from the ejection openings 13 after being supplied into the pressure chambers through the liquid supply passages 18 and the supply ports 17a. The liquid that has not been ejected flows out from the pressure chambers to the outside of the recording element substrates 10 through the collection ports 17b and the liquid collection passages 19, and after passing through a common collection passage (not shown), the liquid is collected to a portion external to the liquid ejection head 3 through the liquid connection portions 111. The liquid ejection head 3 in the present example embodiment is, in the above manner, configured so that the liquid in the pressure chambers can be circulated to a portion external to the pressure chambers 23. Note that in the present example embodiment, the gap between the printed medium 2 and an ejection opening surface of each recording element substrate 10 where the ejection openings are formed is 1.5 mm.
Description of Example Ejection Opening Rows
As illustrated in
Ejection opening rows (14a to 14d) including the first ejection opening row 14d positioned on the most upstream side in the relative movement direction are formed in the recording element substrate 10a (hereinafter referred to as a first recording element substrate 10a) on the left side in
Regarding the ejection opening rows that eject the corresponding type (color) of ink, the ejection opening row of the recording element substrate 10a is positioned on the upstream side, and the ejection opening row of the recording element substrate 10b is positioned on the downstream side. Furthermore, as illustrated in
The following can be described as a characteristic configuration of the present example embodiment, Arrangement intervals of the ejection openings in end portion area on the second recording element substrate 10b side of the ejection opening row 14d on the most upstream side of the first recording element substrate 10a in the relative movement direction is larger than arrangement intervals of the ejection openings in end portion area on the first recording element substrate side of the ejection opening row 14h on the most upstream side of the second recording element substrate.
Furthermore, not limited to the comparison between the ejection opening rows 14d and 14h, arrangement intervals of the ejection openings in end portion areas of the ejection opening rows (14a to 14d) of the first recording element substrate 10a on the second recording element substrate 10b side may be larger than the ejection opening rows (14e to 14h) of the second recording element substrate 10b.
Note that in each of the ejection opening rows (14a to 14d) of the first recording element substrate 10a, the arrangement intervals of the ejection openings in the end portion area are set larger than arrangement intervals of the ejection openings in the middle area.
In the present example embodiment, the arrangement intervals of the ejection openings in the middle area (not shown) in the arrangement direction is 42.3 μm. (600 dpi). Meanwhile, the arrangement intervals of ejection openings α in the end portion area of the ejection opening row 14d positioned on the most upstream side in the relative movement direction is 43.3 μm, and the arrangement intervals of ejection openings β in the end portion area of the ejection opening row 14h positioned on the downstream side with respect to the ejection opening row 14d is 42.8 μm. Details and effects of such configuration will be described below
Description of Effects
Hereinafter, an effect of the present example embodiment will be described with reference to
Owing to the relative movement, the inflowing airflows 30 occur between the ejection opening surface in which the ejection openings 13 of the liquid ejection head 3 are formed and the printed medium 2. Note that in a state in which the ink is ejected from the plurality of ejection openings 13, a so-called air curtain is formed in a direction from the ejection openings to the printed medium due to the flying droplets; accordingly, it is difficult for the inflowing airflows 30 to pass through the area of the ejection opening rows 14. Accordingly, a portion of each inflowing airflow 30 flows to the end portion side of the ejection opening rows 14, and a flow that bypasses the ejection opening rows 14 occurs. In other words, as illustrated in
As in the present example embodiment, in a one pass type recording apparatus that performs recording on the printed medium with a single relative movement, the directions of the inflowing airflows 30 are the same; accordingly, the inflowing airflows 30 inclined in the same direction are generated in the areas 24. Due to the above inclined inflowing airflows 30, the inflowing airflows 30 each include a component 31a oriented towards the middle area in the arrangement direction of the ejection openings in each of the ejection opening rows (14a to 14d) of the recording element substrate 10a on the upstream side in the relative movement direction illustrated in
As described above, in the adjacent portions of the ejection opening rows (14a to 14d) on the upstream side and the ejection opening rows (14e to 14h) on the downstream side, since the ejected droplets are influenced in different directions by the inflowing airflows, the landing positions of the ejected droplets are influenced as well. Specifically the droplets ejected from the ejection openings on the end portion side of the ejection opening rows (14a to 14d) land at positions deviated towards the middle side (in the left direction) with respect to predetermined landing positions due to the influence of the components 31a. Similarly, the droplets ejected from the ejection openings on the end portion side of the ejection opening rows (14e to 14h) land at positions deviated towards the end portion side (in the left direction) with respect to predetermined landing positions due to the influence of the components 31b. In order to correct the deviation in the landing positions of the droplets, the arrangement intervals of the ejection openings on the end portion side of the ejection opening rows (14a to 14d) are set wide, and the ejection openings of the ejection openings on the end portion side of the ejection opening rows (14e to 14h) are set narrow. In other words, the arrangement intervals of the ejection openings at the end portions of the ejection opening rows (14a to 14d) are set wider than the arrangement intervals of the ejection openings at the end portions of the ejection opening rows (14e to 14h).
Since the influence of such inflowing airflows acts particularly greatly on the ejection opening rows on the most upstream side in each of the recording element substrates 10, desirably, at least the ejection opening rows 14d and 14h on the most upstream side in the recording element substrates 10a and 10b are configured in the following manner. The arrangement intervals of the ejection openings in the end portion area on the second recording element substrate 10b side of the ejection opening row 14d is set larger than the arrangement intervals of the ejection openings in the end portion area on the first recording element substrate 10a side of the ejection opening row 14h. Depending on the degree of influence of the inflowing airflows 30, the ejection opening rows (14a to 14c, and 14e to 14a) other than those on the most upstream side can also adopt the above configuration.
Autogenous Airflow
In addition to the inflowing airflows, autogenous airflows owing to the ejections of the droplets are generated considerably in a space interposed between the ejection opening surface of the liquid ejection head 3 and the printed medium 2. The present example embodiment can be applied in a manner similar to the above even when such autogenous airflows are considered. Description will be given with reference to
Since the autogenous airflows attract the surrounding air towards the middle area (not shown) of the ejection opening rows, the droplets ejected from the ejection openings positioned on both end sides in the ejection openings arrangement direction are, in particular, attracted to the middle side in the arrangement direction. As illustrated in FIGS. 6A and 6B, the influence of such autogenous airflows acts on the ejection opening rows of the first recording element substrate 10a (32a) and, in a similar manner, on the ejection opening rows of the second recording element substrate 10b (32h) as well in directions towards the middle portion areas of the ejection opening rows.
In
Accordingly, the present example embodiment can be applied even when the influence of the autogenous airflows is taken into consideration. In other words, by setting the arrangement intervals of the ejection openings in the end portion area of the first ejection opening row arranged on the most upstream side in the relative movement direction larger than the arrangement intervals of the ejection openings of in the end portion area of the second ejection opening rows, the deviation in the landing positions of the droplets can be reduced.
The deviation in the landing position of the droplet owing to such inflowing airflows becomes significant when a droplet having a minute volume of 10 picoliters or less is ejected in a single driving operation since the inertial mass of the droplet becomes small.
Furthermore, the deviation in the landing position owing to the inflowing airflows in the end portion areas of the ejection opening occurs when the distance between the adjacent ejection opening rows are larger than the distance between the adjacent ejection openings and becomes more significant when the distance between the adjacent ejection opening rows becomes larger. The above is because as the distance between the ejection opening rows increases, more inflowing airflows flow between the printed medium and the liquid ejection head. Accordingly, it is desirable that the distance between adjacent ejection opening rows be as short as possible.
Furthermore, by overlapping the ejection openings in the end portion areas of the ejection opening rows of the adjacent recording element substrates in the relative movement direction, even in a case in which the droplets deviate somewhat from the predetermined positions, the degradation in the recording quality can be made less noticeable.
The influence of the inflowing airflow on the deviation in the landing positions of the droplets becomes more significant when the relative movement speed between the printed medium and the liquid ejection head is 0.4 m/s or more, when the distance between the printed medium and the liquid ejection head is 2 mm or less, and when the array density of the ejection openings of the liquid ejection head is 600 dpi or more. The present example embodiment can be applied more suitably to such cases.
Regarding Rectangular Recording Element Substrates
As illustrated in
Note that in
Regarding Trapezoidal Recording Element Substrates
The present example embodiment is different from the second example embodiment in that each of the ejection opening rows is arranged in a direction substantially perpendicular to the relative movement direction. As illustrated in
As illustrated in
In each of the example embodiments described above, configurations in which ink of plural colors are ejected with a single recording element substrate are illustrated; however, the present example embodiment illustrated in
Note that for the sake of description, the printed medium is conveyed to the liquid ejection head; however, the present disclosure is not limited to the above, and the printed medium and the liquid ejection head may be moved with respect to each other. Note that for the sake of description, the printed medium is conveyed to the liquid ejection head; however, the present disclosure is not limited to the above, and the printed medium and the liquid ejection head may be moved with respect to each other.
In the above description, description was given using the page wide type liquid ejection head, but the present disclosure is not limited to the page wide type liquid ejection head. In other words, the present disclosure can also be applied to a so-called serial-type liquid ejection head which performs recording while reciprocating in the width direction of printed medium. In the serial type liquid ejection head, in a case in which the ejection opening rows are arranged in a direction intersecting the relative movement direction of the printed medium and the liquid ejection head, in other words, in a direction that is substantially orthogonal to a direction in which the liquid ejection head reciprocates with respect to the printed medium, the effect of suppressing the influence of the inflowing airflow on the ejected droplets is large when the configuration of the present disclosure is used.
Additionally, the present disclosure is capable of reducing deviation in the landing position of the droplets caused by the inflowing airflow, and is capable of providing a printed image with high quality at high speed.
While the disclosure has been described with reference to example of embodiments, it is to be understood that the invention is not limited to the disclosed example embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2018-073920, filed Apr. 6, 2018, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2018-073920 | Apr 2018 | JP | national |
Number | Name | Date | Kind |
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20040185693 | Yamaguchi | Sep 2004 | A1 |
20050134617 | Yamaguchi | Jun 2005 | A1 |
20050140722 | Shibata | Jun 2005 | A1 |
20080252673 | Wada | Oct 2008 | A1 |
20120050377 | Ueshima | Mar 2012 | A1 |
Number | Date | Country |
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3907685 | Apr 2007 | JP |
Number | Date | Country | |
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20190308413 A1 | Oct 2019 | US |