The present disclosure relates to a liquid ejection head, a liquid ejection apparatus, and a liquid supply method capable of ejecting a liquid such as ink.
In inkjet print heads for example, which eject liquid ink, as liquid ejection heads, a volatile component in the ink may possibly evaporate from the ejection orifices from which to eject the ink and thereby thicken the ink in the ejection orifices. Such thickening of the ink changes the ink ejection speed and so on and may cause ejection failures including a deterioration in ink landing accuracy. In particular, in a case where no ink ejection operation has been performed for a prolonged period of time, the increase in ink viscosity is so significant that solid components in the ink fixedly attach to the inside of the ejection orifices. This increases the ink flow resistance and accordingly increases the likelihood of ink ejection failures.
International Laid-Open No. 2011/146069 discloses a configuration in which each ejection orifice communicates with a U-shaped circulation channel through which ink is circulated, and the ink flow is caused to enter the ejection orifice to make it more difficult for the ink in the ejection orifice to thicken.
In the first aspect of the present disclosure, there is provided a liquid ejection head comprising:
a plurality of ejection orifices forming an ejection orifice array;
a plurality of pressure chambers corresponding to the plurality of ejection orifices;
a plurality of ejection energy generation elements configured to eject a liquid in the plurality of pressure chambers from the plurality of ejection orifices corresponding to the plurality of pressure chambers;
a plurality of channels in which the liquid is caused to flow through the plurality of pressure chambers; and
a plurality of flow energy generation elements configured to cause the liquid in the plurality of channels to flow,
wherein at least one of the plurality of channels extends in a direction crossing the ejection orifice array such that the liquid flows between two ends of the channel located on sides of the ejection orifice array.
In the second aspect of the present disclosure, there is provided a liquid ejection apparatus comprising:
a plurality of ejection orifices forming an ejection orifice array, a plurality of pressure chambers corresponding to the plurality of ejection orifices, a plurality of ejection energy generation elements configured to eject a liquid in the plurality of pressure chambers from the plurality of ejection orifices corresponding to the plurality of pressure chambers, a plurality of channels in which the liquid is caused to flow through the plurality of pressure chambers, and a plurality of flow energy generation elements configured to cause the liquid in the plurality of channels to flow, at least one of the plurality of channels extending in a direction crossing the ejection orifice array such that the liquid flows between two ends of the channel located on sides of the ejection orifice array;
a supply unit configured to supply the liquid into the channels of the liquid ejection head; and
a control unit configured to control the ejection energy generation elements and the flow energy generation elements.
In the third aspect of the present disclosure, there is provided a liquid supply method of supplying a liquid to a liquid ejection head from which the liquid in a plurality of pressure chambers corresponding to a plurality of ejection orifices forming an ejection orifice array is ejected from the plurality of ejection orifices by a plurality of ejection energy generation elements and in which the liquid is caused to flow in a plurality of channels extending through the plurality of pressure chambers by a plurality of flow energy generation elements, and at least one of the plurality of channels extends in a direction crossing the ejection orifice array such that the liquid flows between two ends of the channel located on sides of the ejection orifice array, the liquid supply method comprising supplying the liquid through the at least one channel to the pressure chamber through which the channel extends.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Here, in the configuration disclosed in International Laid-Open No. 2011/146069, in a case where the plurality of ejection orifices form an ejection orifice array, the two straight portions of each U-shaped circulation channel are located on the ejection orifice array. In order to densely arrange a plurality of ejection orifices as an ejection orifice array, each U-shaped circulation channel must be narrow, which accordingly increases the ink flow resistance and thus lowers the speed of the ink circulatory flow. Also, in a case where such a U-shaped circulation channel is equipped with a flow energy generation element that causes the ink to flow, the size of the flow energy generation element must be reduced as well, which further lowers the speed of the ink circulatory flow. In the case where the speed of the ink circulatory flow is lowered, thickened ink remains in the ejection orifice. Thus, ink ejection failures are more likely to occur.
The present disclosure provides a liquid ejection head, a liquid ejection apparatus, and a liquid supply method in which ejection orifices can be densely arranged while decrease in liquid flow speed is suppressed.
Embodiments of the present disclosure will be described below with reference to the drawings.
Between the substrate 18 and the orifice plate 19, there are formed: pressure chambers 12 which are separated from each other by partitions 21 and each of which corresponds to one of the ejection orifices 11; and channels 13 in which ink is caused to flow through these pressure chambers 12. Each channel 13 extends in a direction crossing (perpendicularly in the present embodiment) the ejection orifice array L, and includes a first channel 13A on the left side in
Ink is externally supplied to the first channel 13A through the supply channel 14, and ink in the second channel 13B is caused to flow out through the outlet channel 15. In the present embodiment, the ink caused to flow out from the outlet channel 15 is returned to the supply channel 14 to be circulated, so that an ink circulatory flow as shown by arrow F is formed through the channel 13. Note that the configuration may be either such that the supply channels 14 and the outlet channels 15 are individually connected to respective channels and formed as common channels outside the print head or such that the supply channels 14 and the outlet channels 15 are formed as common channels inside the chip (not shown).
In each ink circulation channel inside and outside the print head 20, a filter may be provided which removes foreign matters including bubbles and so on in the ink. In each ejection orifice 11, a meniscus is formed as the interface between the ink and the atmosphere.
In the substrate 18, electrothermal conversion elements (ejection heaters) 16 are provided as ejection energy generation elements (pressure generation elements) that generate energy for ejecting the ink in the respective pressure chambers. Each ejection heater 16 is present along with the ejection orifice 11 and the pressure chamber 12 and located closer to the outlet channel 15 than to the supply channel 14. With the ejection heater 16 driven to generate heat and thus forming a bubble in the ink in the pressure chamber 12, the ink is ejected from the ejection orifice 11 with the bubble forming energy. The ejection energy generation element is not limited to the heater 16 as in the present embodiment, but a piezoelectric element or the like can be used. Moreover, in the substrate 18, electrothermal conversion elements (circulation heaters) 17 are provided as flow energy generation elements (pressure generation elements) that generate energy for causing the ink in the respective channels to flow in the direction of arrows F. Each circulation heater 17 is located closer to the supply channel 14 than to the outlet channel 15. Note that a heater as in the present embodiment is preferably used as the flow energy generation element, but a piezoelectric element, a micropump using electrodes, or the like may be used instead.
Due to evaporation of a volatile component in ink from the ejection orifice 11, the ink gets concentrated and thus thickened. However, the ink circulatory flow F makes it difficult for the thickened ink to remain in the ejection orifice 11. Specifically, with part of the ink circulatory flow F entering the ejection orifice 11, the thickened ink in the ejection orifice 11 is forced into the second channel 13B and fresh ink is caused to flow into the ejection orifice 11 from the first channel 13A. By thus making it difficult for the thickened ink to remain in the ejection orifice 11, the effect of the thickened ink is suppressed and thus the desired ink ejection condition is maintained.
The ratio between the flow resistances R1 and R2 and the size of the bubble B affect the size of the circulatory flow F. For example, under the assumption that the circulation heater 17, i.e., flow energy generation element, is an electrothermal conversion element, the flow resistance ratio R1/R2 is preferably set in the range of from 0.05 to 0.40. Setting the flow resistance ratio R1/R2 in this range enables the speed of the circulatory flow F to be high. Also, the larger the bubble B, the higher the speed of the circulatory flow F. For the speed of the circulatory flow F to be high, it is important to generate a large bubble B by making the size of the circulation heater 17 large and to make the flow resistance in the channel 13 low. However, densely arranging the circulation heaters 17 inevitably makes each circulation heater 17 small in size, which lowers the speed of the circulatory flow F. Meanwhile, under the assumption that each circulation heater 17, i.e., flow energy generation element, is an electrothermal conversion element, the flow energy generation element is preferably located closer to one of the two ends of the channel 13 than the ejection energy generation element is in order to generate a good circulatory flow F.
The circulatory flow F attenuates with the elapse of time and stops after a certain period of time. Thus, the circulation heater 17 needs to be repetitively driven to generate heat in order to generate a steady circulatory flow F for a certain period of time. The periodic intervals at which to drive the circulation heater 17 only need to be such that the concentrated ink in the ejection orifice 11 is discharged, are not particularly limited. For example, the circulation heater 17 is driven at periodic intervals of about 100 Hz to 10 kHz. Generally, the higher the driving frequency, the higher the concentrated ink discharging effect. However, it is necessary to appropriately drive the circulation heater 17 by taking into account the rise in ink temperature by the heat generated by the circulation heater 17 while it is driven.
In the present embodiment, driving pulses P1 and P2 of a particular pulse width are applied to the ejection heater 16 and the circulation heater 17, respectively. The ejection heater 16 is driven to eject ink based on the driving pulses P1, which correspond to print data. The circulation heater 17 is driven such that the variation in ink pressure caused by the driving of the circulation heater 17 does not affect the ink ejection operation. For example, the circulation heater 17 is driven in periods other than the periods in which the ejection heater 16 is driven and the periods of a certain length of time before and after the driving periods. In a case where small-sized circulation heaters 17 are densely arranged, the speed of each circulatory flow F is low and thus the circulatory flow F attenuates more easily with the elapse of time. In this case, in order to generate a steady circulatory flow F for a particular period of time, the driving frequency for the circulation heater 17 needs to be high, which makes the rise in ink temperature accordingly greater. A configuration of the channel 13 as shown in
In the configuration of this U-shaped channel 30, the straight channel portions 30A and 30C are present on the ejection orifice array L, and the ejection orifices 11 and the circulation heaters 17 are located alternately in the direction in which the ejection orifice array L extends. The channel 30 in
In the embodiment of
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In the above embodiments, all of the plurality of channels corresponding to the plurality of ejection orifices forming the ejection orifice arrays are configured as the channel 13. However, at least one of the plurality of channels may be configured as the channel 13. Also, in the above embodiments, the sizes of the ejection orifices forming the different ejection orifice arrays are the same. However, the sizes of the ejection orifices forming the different ejection orifice arrays may be varied from each other to thereby vary their ink ejection amounts from each other.
The print head (liquid ejection head) 20 in each of the above embodiments can be used in various inkjet printing apparatuses (liquid ejection apparatuses) such as so-called serial scan-type and full line-type inkjet printing apparatuses.
The present disclosure is not limited only to inkjet print heads and inkjet printing apparatuses as described in the above embodiments, but is widely applicable as liquid ejection heads, liquid ejection apparatuses, and liquid ejection methods capable of ejecting various liquids. The liquid ejection head, the liquid ejection apparatus, and the liquid supply method of the present disclosure are applicable to apparatuses such as printers, copying machines, facsimiles with a communication system, and word processors with a printer unit, and further to industrial printing apparatuses integrally combined with various processing apparatuses. The present disclosure can be used in applications such as fabrication of a biochip and printing of an electronic circuit.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2018-242989 filed Dec. 26, 2018, which is hereby incorporated by reference wherein in its entirety.
Number | Date | Country | Kind |
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2018-242989 | Dec 2018 | JP | national |