The present invention relates to a liquid ejection head, a liquid ejection apparatus, and a method of attaching a liquid ejection head.
Liquid ejection apparatuses that eject a liquid for image recording or the like include an apparatus including a long-length liquid ejection head having a dimension corresponding to the width of a liquid ejection object (for example, a recording medium) (page-wide liquid ejection apparatus). The liquid ejection head of the page-wide liquid ejection apparatus ejects a liquid to the full width of an object while not moved but fixed. The liquid ejection apparatus has such characteristics as to enable simultaneous ejection of a large amount of a liquid and high-speed recording by liquid ejection, for example, as compared with a serial scan apparatus having a compact liquid ejection head that ejects a liquid while moving in the width direction of an object.
The page-wide liquid ejection apparatus includes an apparatus in which a long-length liquid ejection head is exchangeable. In such a liquid ejection apparatus, liquid pathways for receiving liquids and electrical pathways for receiving electric power and electric signals for liquid ejection are formed when a liquid ejection head is installed in a casing of the apparatus main body. Hence, the exchangeable liquid ejection head includes a connection part for liquid that is connected to a main body connection part for liquid of an apparatus main body to form liquid pathways and includes an electrical connector that is connected to a main body electrical connector to form electrical pathways. The page-wide liquid ejection head is longer than the serial scan liquid ejection head and thus has, in the longitudinal direction of the head, a comparatively large space that can accommodate a connection part for liquid and an electrical connector. However, if these connection parts are spaced apart from each other, one connection part may be at a correct position, but the other connection part may be displaced from a correct position, due to inclination of the attachment posture of the liquid ejection head, for example. As a result of such a positional displacement, it may be difficult to satisfactory, simultaneously connect both the connection parts. On this account, for the long-length liquid ejection head, both the connection parts are required to be located adjacently, or at least one connection part is required to have a flexible connection mechanism.
For example, Japanese Patent Application Laid-Open No. 2009-279940 discloses a structure in which a connection part for liquid and an electrical connector are adjacently arranged on one side end of a long-length liquid ejection head in the longitudinal direction (the width direction of a liquid ejection object). Japanese Patent Application Laid-Open No. 2016-175282 discloses a structure in which a connection part for liquid is provided around the center of a long-length liquid ejection head in the longitudinal direction and a flexible cable is provided as an electrical connector.
To the connection part for liquid of a typical liquid ejection apparatus, a pressure joining member such as a sealing rubber is provided to prevent air mixing. At such a pressure joining member provided on a connection part for liquid, a liquid is likely to adhere and stay, and the liquid staying at the pressure joining member may be scattered outside the connection part for liquid when the connection part for liquid is connected or disconnected. If the scattered liquid adheres to an electrical connector, electrical short-circuit may be caused or the electric reliability may be affected. In particular, when a connection part for liquid and an electrical connector are arranged on the same face as in the structure disclosed in Japanese Patent Application Laid-Open No. 2009-279940, a liquid scattered outside the connection part for liquid (for example, around a liquid joint included in the connection part for liquid) is highly likely to adhere to the electrical connector.
Meanwhile, in such a structure using a flexible cable for electrical connection as in Japanese Patent Application Laid-Open No. 2016-175282, a scattered liquid is unlikely to adhere to the electrical connector. However, the electrical connection using a flexible cable requires meticulous operations and is required to be performed completely separately from connection of a connection part for liquid or from install and removal of a liquid ejection head. This complicates the operation to reduce the efficiency.
In such circumstances, the present invention is intended to provide a liquid ejection head that enables easy and efficient connection for liquid and electrical connection and can prevent a liquid scattered from a connection part for liquid from adhering to an electrical connector, a liquid ejection apparatus, and a method of attaching a liquid ejection head.
A page-wide liquid ejection head of the present invention, configured to be removably installed in a main body of a liquid ejection apparatus includes a connection part for liquid through which a liquid is supplied from the main body and an electrical connector through which an electric signal is supplied from the main body, and the connection part for liquid and the electrical connector are located at one side of the liquid ejection head and are provided to face different directions from each other.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
Embodiments of the present invention will now be described with reference to drawings.
[Liquid Ejection Head]
The liquid ejection head 1 shown in
On the circuit board 6, an electrical connector 16 for electrical connection to the main body of a liquid ejection apparatus (also simply called “apparatus main body”) is provided, and the electrical connector 16 includes an electrical connector portion 10 and an electrical connector portion cover 11. The electrical connector portion 10 is provided at one side of the circuit board 6 in the longitudinal direction (X-direction) of the liquid ejection head 1. The liquid ejection head 1 is to be attached to or detached from an apparatus main body by movement along the longitudinal direction, and the electrical connector portion 10 is provided around the leading end in the attachment process of the liquid ejection head 1. The electrical connector portion 10 is surrounded by the connector portion cover 11 having an opening that faces forward (+X-direction) in a head attachment process.
As shown in
[Head Junction]
[Attachment Process of Liquid Ejection Head]
The process of attaching the liquid ejection head 1 shown in
Meanwhile, while the liquid joints 13, 14 of the connection part for liquid 12 face the main body connection part for liquid 102, the main body connection part for liquid 102 is moved downward (−Z-direction) to come into close contact with the connection part for liquid 12. At the time, leading ends (not shown) of liquid supply tubes of the main body connection part for liquid 102 are inserted in and connected to the liquid joints 13, 14. The liquid joints of the connection part for liquid 12 face upward (+Z-direction), and the connection direction thereof is +Z-direction.
As described above, when the liquid ejection head 1 is attached to the head junction 100 of the apparatus main body as shown in
When the connection part for liquid 12 and the main body connection part for liquid 102 are connected, the above-mentioned liquid circulation pathway is formed. In other words, a liquid is supplied from the main body connection part for liquid 102 to a circulation inlet side liquid joint 13 of the connection part for liquid 12, and by the negative pressure generation function of a sub tank 9, the liquid is sent through an inner flow channel 18 in the liquid supply unit 8 and a filter 19 to the sub tank 9. The liquid is further supplied from the sub tank 9 through a distribution flow channel 17 in the base member 4 to the pressure chamber 2b in an elemental substrate 2. By such a function of the energy generation element 2c as described above, the liquid in the pressure chamber 2b is ejected from the ejection port 2a to the outside. Of the liquid in the pressure chamber 2b in the elemental substrate 2, a liquid not ejected from the ejection port 2a to the outside and not purged at the time of maintenance is sent to a recovery side distribution flow channel 17 in the base member 4. The liquid is further sent through a recovery side inner flow channel 18 in the supply unit 8 to a circulation outlet side liquid joint 14 of the connection part for liquid 12. The liquid is then sent to the main body connection part for liquid 102 connected to the liquid joint 14. Hence, the liquid circulation pathway over the main body connection part for liquid 102 of the apparatus main body and the liquid ejection head 1 is formed, and satisfactory liquid ejection enables recording or the like.
In the present embodiment, in order to eject four types of liquids (four color liquid inks), channels 17, 18 or pressure chambers 2b are formed for the respective colors, in the elemental substrate 2, the base member 4, or the liquid supply unit 8. Accordingly, four sub tanks 9, four circulation inlet side liquid joints 13, and four circulation outlet side liquid joints 14 are provided. In other words, four flow channels are formed each from a circulation inlet side liquid joint 13 of the connection part for liquid 12 through the liquid supply unit 8 and the base member 4 to an elemental substrate 2 and through the base member 4 and the supply unit 8 to a circulation outlet side liquid joint 14.
As described above, the liquid ejection head 1 is a unit exchangeable with respect to the head junction 100 and is attached to or detached from the head junction 100 by movement in the longitudinal direction. In other words, an operator pushes the liquid ejection head 1 along the head guide rails 105 in the longitudinal direction as the head attachment direction (+X-direction) to a predetermined position in the casing of the apparatus main body and fixes the liquid ejection head to the apparatus main body, thereby completing the installation process. The predetermined position is such a position that the electrical connector 16 of the liquid ejection head 1 can come into contact with and be connected to the main body electrical connector of the head junction 100 and the connection part for liquid 12 of the liquid ejection head 1 can face and be connected to the main body connection part for liquid of the head junction 100. By pulling the liquid ejection head 1 attached to the head junction 100 in the longitudinal direction to the head detachment direction (−X-direction) that is opposite to the head attachment direction (+X-direction), the liquid ejection head can be removed from the apparatus main body to the outside.
The electrical connector 16 of the liquid ejection head 1 of the embodiment is provided at such a position as to face the main body electrical connector 101, and by the attachment process of the liquid ejection head 1, electrical connection can be completed. In other words, by pushing the liquid ejection head 1 to the apparatus main body in the head attachment direction (+X-direction), the electrical connector 16 and the main body electrical connector 101 are connected. When the apparatus main body detects the correct connection of the electrical connector 16, the main body connection part for liquid 102 is lowered to the liquid ejection head 1 in −Z-direction, and the connection part for liquid 12 and the main body connection part for liquid 102 are connected. The lowering and connection of the main body connection part for liquid 102 may be performed automatically by the apparatus main body or performed manually by an operator. After the electrical connection and the connection for liquid are completed as described above, a necessary purge process is performed to complete the preparation of the liquid ejection by the liquid ejection head 1.
In the present embodiment, both the electrical connector 16 and the connection part for liquid 12 are provided adjacent to each other at one side of the liquid ejection head 1 in the longitudinal direction. This structure can increase the reliability of the electrical connection and the connection for liquid.
When a liquid ejection head 1 in which an electrical connector 16 and a connection part for liquid 12 are largely spaced, for example, located at different sides of the liquid ejection head 1 in the longitudinal direction, is placed at an angle to a preferred attachment posture, the connection may be difficult. In particular, in the case of a long-length liquid ejection head 1 in which an electrical connector 16 and a connection part for liquid 12 are largely spaced, even when the attachment posture is slightly inclined, the connection parts 12, 16 are largely displaced from the corresponding preferred positions in the Y-direction, for example. Accordingly, even when the displacement of one connection part of the electrical connector 16 and the connection part for liquid 12 is intended to be corrected to be closer to a preferred position, the other connection part is still largely displaced, and the distance from a preferred position may be still large. In other words, even when the position of the liquid ejection head 1 is adjusted so that one connection part of the electrical connector 16 and the connection part for liquid 12 can be connected to one main body connection part, the other connection part may fail to be satisfactory connected to the other main body connection part. For example, even when the electrical connector 16 can be connected, the connection part for liquid 12 may be insufficiently connected to cause defects including liquid leakage. Hence, the positioning for enabling the connection of one connection part and the positioning for enabling the connection of the other connection part are required to be performed separately.
In contrast, in the present embodiment, both the electrical connector 16 and the connection part for liquid 12 are located at the same side of the liquid ejection head 1 in the longitudinal direction and are located adjacent to each other. In such a case, even when the liquid ejection head 1 is placed at an angle from a preferred attachment posture, both the connection parts 12, 16 are slightly displaced from preferred positions. Hence, when the position of one connection part of the electrical connector 16 and the connection part for liquid 12 is adjusted to be closer to a preferred position, the other connection part also comes closer to a preferred position. In other words, when the position of the liquid ejection head 1 is adjusted so that one connection part can be connected to a corresponding main body connection part, the other connection part is highly likely to come to such a position as to be connected to the other main body connection part. In the structure, to attach the liquid ejection head 1 to the head junction 100, the liquid ejection head 1 is inserted from the side with the electrical connector 16 into the casing of the apparatus main body. Hence, an operator is unlikely to accidentally touch the electrical connector portion 10 of the electrical connector 16 or the liquid joints 13, 14 of the connection part for liquid 12 adjacent thereto.
As described above, in the liquid ejection head 1 of the present embodiment, the electrical connector 16 and the connection part for liquid 12 are adjacently located at the same side of the liquid ejection head 1 in the longitudinal direction, and thus the liquid ejection head has an advantage effect of enabling easy and satisfactory electrical connection and connection for liquid. In addition, the liquid ejection head in the present embodiment has an advantage effect of preventing a liquid scattered from the connection part for liquid 12 from adhering to the electrical connector 16. The advantage effects will next be described.
When an electrical connector 16 and a connection part for liquid 12 are adjacently located at the same side of a liquid ejection head 1 in the longitudinal direction for easy and satisfactory electrical connection and connection for liquid, care must be taken that a liquid does not adhere to the electrical connector 16. The liquid that can adhere to the electrical connector 16 is typically a liquid scattered around liquid joints 13, 14 of the connection part for liquid 12 of the liquid ejection head 1 that is connected to the main body connection part for liquid 102 of an apparatus main body. In order to ensure the passage of a liquid, the connection part for liquid 12 of the liquid ejection head 1 is fitted to the main body connection part for liquid 102 of the apparatus main body. For example, as shown in
Scattering of a liquid L by dropping from the joint seal 102a shown in
As a result of such consideration, in the present invention, the electrical connector 16 and the connection part for liquid 12 are provided at the same side (one side) of the liquid ejection head 1 in the longitudinal direction and are provided on different faces of the liquid ejection head. In other words, in the example shown in
In the structure shown in
The direction of a connection part for liquid 12 is the direction in which the openings of the liquid joints 13, 14 are exposed, and is the direction allowing joint seals 102a of the main body connection part for liquid 102 to approach and to be inserted in or fitted to the liquid joints 13, 14. When joint seals 102a are located above the liquid ejection head 1 and the liquid ejection head 1 is relatively moved in +Z-direction, the joint seals 102a can enter or be fitted to the liquid joints 13, 14. Hence, the connection part for liquid 12 faces +Z-direction, which can also be called the connection direction of the connection part for liquid 16.
In the present embodiment, the connection direction of the electrical connector 16 to the main body electrical connector 101 is the longitudinal direction of the liquid ejection head 1, whereas the connection direction of the connection part for liquid 12 to the main body connection part for liquid 102 is the vertical direction (through-thickness direction of the liquid ejection head 1). Accordingly, the connection direction of the electrical connector 16 differs from the connection direction of the connection part for liquid 12, and the connection directions intersect with each other and are preferably orthogonal to each other. A liquid L scattered from the connection part for liquid 12 the connection direction of which to the main body connection part for liquid 102 is the through-thickness direction of the liquid ejection head 1 is unlikely to enter the inside (electrical connector portion) of the electrical connector 16 the connection direction of which to the main body electrical connector 101 is the longitudinal direction of the liquid ejection head 1. Accordingly, a scattered liquid L is highly unlikely to adhere to the electrical connector. In the present embodiment, the connection direction of the electrical connector 16 is orthogonal to the connection direction of the connection part for liquid 12, and thus a liquid L scattered from the connection part for liquid 12 is particularly unlikely to enter the electrical connector 16.
As described above, the present invention can prevent a liquid L scattered from the connection part for liquid 12 from adhering to the electrical connector 16 and can suppress electrical short-circuit or corrosion by the liquid L. This is achieved by satisfying at least one of the structure in which the electrical connector 16 and the connection part for liquid 12 are located on different faces and the structure in which the connection parts face different directions from each other (the respective connection directions differ). More specifically, in the liquid ejection head 1 of the embodiment, the electrical connector portion 10 of the electrical connector 16 (see
In the present embodiment, covering of the electrical connector portion 10 of the electrical connector 16 with the connector portion cover 11 from five directions (all directions except the head attachment direction (+X-direction)) contributes to the suppression of liquid adhesion to the electrical connector portion 10. The electrical connector 16 is provided outside (terminal side) of the connection part for liquid 12 in the longitudinal direction of the liquid ejection head 1, thus the electrical connector 16 is located away from the joint axis 15 around which a liquid L may be scattered, and a scattered liquid L is unlikely to reach the electrical connector 16. In addition, the electrical connector 16 is located higher than the liquid joints 13, 14, and thus even when a liquid L is scattered around the liquid joints 13, 14 by attachment/detachment of the joint seals 102a, the liquid is unlikely to reach the electrical connector 16 located at a higher position.
In the present embodiment, the protective plate 7 is provided between the connection part for liquid 12 and the electrical connector 16 and the circuit board 6, and thus a liquid L overflowing or scattered around the connection part for liquid 12 is more unlikely to adhere to the circuit board 6 or the electrical connector 16.
The present embodiment has a beneficial effect particularly on a liquid ejection head 1 including no liquid absorber or what is called a raw-ink liquid ejection head. The raw-ink liquid ejection head 1 does not include a liquid absorber for holding a liquid therein by negative pressure, and thus a liquid L is likely to overflow or to be scattered from a connection part for liquid 12. Hence, the application of the present embodiment is extremely effective to suppress the adhesion of a liquid L to an electrical connector 16.
The present embodiment has a beneficial effect particularly on a liquid ejection head 1 in which a liquid circulation pathway is formed. In the structure having a circulation pathway as shown in
As described above, the liquid ejection head 1 of the present embodiment has circulation pathways, and each circulation inlet side liquid joint 13 communicating with the sub tank 9 through a relatively short channel is provided at an inner position of the corresponding circulation outlet side liquid joint 14 or close to the center in the longitudinal direction of the liquid ejection head 1. This arrangement is by considering that the liquid storage volume of the sub tank 9 is larger than those of the other portions in the circulation pathway and a liquid capable of causing liquid leakage or scattering is likely to be stored therein. In other words, a liquid is likely to be scattered around the joint axis 15 of the circulation inlet side liquid joint 13 located close to the sub tank 9 in which a relatively large amount of a liquid is stored. Hence, the circulation inlet side liquid joints 13 are provided away from the electrical connector 16 that is located close to the end in the longitudinal direction, and thus a liquid L is unlikely to adhere to the electrical connector 16.
In addition, both the circulation inlet side liquid joints 13 and the circulation outlet side liquid joints 14 have openings that face upward of the liquid ejection head 1. With the structure, a liquid left in the circulation inlet side and circulation outlet side liquid joints 13, 14 immediately after lifting of the main body connection part for liquid 102 stays in the liquid supply unit 8 but is not leaked to the outside.
In the structure of the present embodiment, the moving direction of the liquid ejection head 1 is the same as the connection direction of the electrical connector 16 at the time of attachment, and the connection for liquid is performed in a different direction therefrom. Hence, a liquid is unlikely to adhere to the electrical connector 16. When electrical connection is performed and then a connection part for liquid 12 is automatically connected to the main body connection part for liquid, an exchange operator cannot visually observe the liquid scattering state before and after the connection for liquid. With the above-mentioned structure, even when a liquid is scattered, the scattered liquid is prevented from adhering to the electrical connector 16 to suppress malfunction. Hence, application of electric current to the liquid ejection apparatus can be started without visual observation.
In the embodiment shown in
In the embodiment shown in
In the embodiment shown in
From the embodiments described above, an electrical connector 16 or a connection part for liquid 12 facing any direction can be appropriately selected depending on ease in arrangement of a main body electrical connector 101 and a main body connection part for liquid 102 of a head junction 100, moving directions, or the like. Although no more examples will be described, the positions and the directions (connection directions) of the electrical connector 16 and the connection part for liquid 12 can be optionally modified. However, in the present invention, the electrical connector 16 and the connection part for liquid 12 are provided at the same side of a liquid ejection head 1 in the longitudinal direction as described above. In the structure of the present invention, the electrical connector 16 and the connection part for liquid 12 are located on different faces or face different directions from each other (the respective connection directions differ).
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-117978 filed Jun. 15, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-117978 | Jun 2017 | JP | national |