The present invention relates to a liquid ejection head.
In a liquid ejection device for performing recording on a recording medium by ejecting a liquid such as an ink from a nozzle, a liquid ejection head having a damper for suppressing the effect by a variation in pressure upon ejection has been widely used. Further, for manufacturing a liquid ejection head, a step of bonding a plurality of plates using an adhesive may be included. Japanese Patent No. 7131260 describes that spread of an adhesive onto a damper affects the damper performance. Thus, Japanese Patent No. 7131260 describes a liquid ejection head for stabilizing the damper performance by adding a member for reducing the adhesion of an adhesive onto a damper even when the adhesive is spread.
Herein, as the method for reducing spread of an adhesive at the time of manufacturing a liquid ejection head, and suppressing the adhesion of an adhesive onto a damper, the method in which the flowability of the adhesive is reduced can also be considered other than the method for adding a member as in Japanese Patent No. 7131260. However, when the flowability of the adhesive is reduced, there is a fear that the sealability with respect to a liquid may be reduced.
The present invention was completed in view of the foregoing problem. It is an object of the present invention to provide a technology that enables combination of the reduction of adhesion of an adhesive onto a damper and ensuring of the sealability in manufacturing a liquid ejection head having a damper.
The present invention provides a liquid ejection head comprising:
In accordance with the present invention, it is possible to provide a technology that enables combination of the reduction of adhesion of an adhesive onto a damper and ensuring of the sealability in manufacturing a liquid ejection head having a damper.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Below, referring to the accompanying drawings, preferable embodiments of this invention will be described exemplarily in details. However, the dimensions, the shapes, the relative arrangement, and the like of the constituent components described in this embodiment are not intended to limit the scope of this invention only thereto unless otherwise specified. Further, the materials, the shapes, and the like once described in the following description are the same as those in the initial description also in a later description unless otherwise stated. The well-known technology or known technology of the present technical field is applicable to the configuration or the step not particularly shown nor described. Further, the present invention is not limited only to the embodiments, and further, all of the combinations of the features described in the present embodiment are not necessarily essential to the solving means of the present invention.
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The second flow passage member 200 has a second flow passage 20 communicating with a first flow passage 10 via a first opening 11. The damper flow passage member 300 has a damper 30. Herein, the energy when a liquid is ejected from the pressure chamber 2, or the like may cause a variation in pressure at the element substrate 50. The inclusion of the damper 30 that is elastically deformed when a variation in pressure is caused can provide an effect of suppressing a variation in pressure. Namely, when the pressure of the liquid increases, the damper 30 is deformed. As a result, the volume of the whole liquid chamber including the pressure chamber 2, the first flow passage 10, the second flow passage 20, and the like increases. This absorbs the pressure. Upon completion of the ejection of the liquid, the shape of the deformed damper 30 returns to the original shape.
For a conventional liquid ejection head, as the member configuring the first flow passage member 100, the second flow passage member 200, or the damper flow passage member 300, single crystal Si or SUS (stainless steel) is often used. Although the Young's modulus of the single crystal Si has the dependency on the crystal orientation, it is about 130 to 190 GPa. Further, the Young's modulus of SUS is about 200 GPa. When the flow passage members are formed with the members that each have a high Young's modulus, and are less likely to be deformed, and then, respective flow passage members are joined, in order to ensure the sealability, the adhesive 40 is often formed as thick as several tens of micrometers to several hundreds of micrometers. As a result, as shown in
A description will be given to the preferable characteristics when the flow passage member of the present embodiment is formed with the same configuration, dimensions, and manufacturing method as those of a conventional flow passage member. The flow passage member of the present embodiment preferably has a Young's modulus of 65 GPa or less that can increase the deformation amount by 2 to 3 times relative to the flow passage member for use in a conventional configuration. Further, the flow passage member of the present embodiment more preferably has a Young's modulus of 32.5 GPa or less that can double the deformation amount relative to the flow passage member for use in a conventional configuration. Furthermore, the flow passage member of the present embodiment more preferably has a Young's modulus of 10 GPa or less that can provide an effect of enabling an increase in deformation amount by using a resin, and facilitating manufacturing thereof relative to the flow passage member for use in a conventional configuration. Still further, the flow passage member of the present embodiment more preferably has a Young's modulus of 5 GPa or less that can provide an effect of making the damage upon deformation less likely to be caused by the use of a resin not including a filler relative to the flow passage member for use in a conventional configuration.
On the other hand, a higher Young's modulus provides a larger effect of suppressing the flow of the adhesive 40. For this reason, when the Young's modulus is set too low, the flowability of the adhesive 40 becomes too high. This may result in a larger spread amount. Thus, preferably, by increasing the Young's modulus to a certain degree, the effect of suppressing the spread of the adhesive 40 is enhanced. Typically, the Young's modulus of the flow passage member is preferably set at 0.1 GPa or more. A Young's modulus of 0.5 GPa or more enhances the effect of suppressing the flowability, and hence is more preferable.
In the present embodiment, the second flow passage member 200 includes a second flow passage configuring member A21 and a second flow passage configuring member B22. By configuring the second flow passage configuring member A with a member having a low Young's modulus, and enhancing the sealability, it becomes possible to use the adhesive 40 which is about 1/10th to 1/100th thinner than conventional configurations as the second flow passage configuring member B. This enables the reduction of the spread of the adhesive 40.
A thickness of the second flow passage member 200 of 50 μm or more tends to provide an effect of enhancing the sealability, and hence is preferable. A thickness of 100 μm or more increases the effect of enhancing the sealability, and hence is more preferable. A thickness of 200 μm or more further increases the effect of enhancing the sealability, and hence more preferable. When the second flow passage member 200 with such a thickness is formed with the adhesive 40 of the conventional method, the spread is difficult to reduce because of high flowability. On the other hand, when the thickness of the second flow passage member 200 is 500 μm or less, the damper performance tends to be ensured. For this reason, the thickness is preferable. Further, when the thickness of the second flow passage member 200 is at least one time and not more than 20 times the length of the long side of the first opening 11 assuming that the cross section of the first opening 11 has a rectangular shape having long sides and short sides, the damper performance tends to be ensured. For this reason, the thickness is preferable. When the damper 30 faces the second flow passage 20, the effect of suppressing a variation in pressure can be provided. Especially, with the configuration in which the damper 30 is formed at the surface opposed to the surface having the first opening 11 communicating with the first flow passage 10 of the wall surfaces configuring the second flow passage 20, the effect of suppressing a variation in pressure is enhanced. For this reason, the configuration is more preferable. The first flow passage 10 being an individual flow passage with respect to the nozzle 1 makes the effect of a variation in pressure on other nozzles arranged in the nozzle row direction less likely to be transmitted, so that the effect of stabilizing ejection can be provided. For this reason, this configuration is preferable. Further, the second flow passage 20 being a common flow passage to a plurality of nozzles 1 enables the formation of the large common flow passage, which enables widening of the width of the damper. As a result, the effect of suppressing a variation in pressure can be enhanced. Accordingly, preferably, the first flow passage 10 is an individual flow passage with respect to the nozzle 1, and the second flow passage 20 is a common flow passage with respect to a plurality of nozzles 1.
To the joining member, a filler may be added. A fibrous filler having a high effect of suppressing the defects such as breakage of the joining member is preferable. For example, a carbon fiber a metal fiber, a glass fiber, or a cellulose fiber can be used.
The second flow passage member 200 including a member to be cured by a chemical reaction in an amount of 50% or more as the proportion accounting for the thickness or the volume of the second flow passage member 200 facilitates an increase in joint strength, and hence is preferable. A proportion of 100% is still further more likely to enhance the joint strength, and hence is more preferable. The chemical reaction facilitates patterning because the curing member is a photosensitive resin, which can provide an effect of facilitating manufacturing. A negative type photosensitive resin is more likely to enhance the chemical resistance than a positive type photosensitive resin, and hence is more preferable.
For the second flow passage member 200, epoxy, acryl, urethane, silicone, benzocyclobutene, polyimide, polyamide, polyamideimide, cyanoacrylate, phenol, melamine, styrene, or cyclized rubber, or a mixture thereof, or the like can be used. Out of these, a resin including epoxy, silicone, benzocyclobutene, or polyimide, as the main component, that is excellent in chemical resistance, is preferable.
The epoxy has no particular restriction. For example, a bisphenol type epoxy, a novolak type epoxy, an epoxy polyol type epoxy, an alicyclic epoxy, a glycidyl type epoxy, a urethane modified epoxy, a chelate modified epoxy, or a rubber modified epoxy, or a mixture thereof can be used.
Silicone has no particular restriction. For example, a condensation type silicone or an addition type silicone can be used. Out of these, an addition type silicone less undergoing curing shrinkage is preferable. For example, an epoxy modified silicone, an acryl modified silicone, a methyl type silicone, a phenyl type silicone, a methyl phenyl type silicone, an alkyd modified silicone, or a polyester modified silicone, or a mixture thereof can be used.
Although benzocyclobutene has no particular restriction, CYCLOTENE series manufactured by Dow Inc., or the like can be used.
Although polyimide has no particular restriction, polyimide having thermoplasticity may be used in a film shape, or polyamic acid may be used as a precursor.
A coupling agent may be included at the interface between the second flow passage member 200 and the first flow passage member 100, or at the interface between the second flow passage member 200 and the damper flow passage member 300. By selecting a coupling agent according to the member, it is possible to form a covalent bond. This can provide an effect of enhancing the joint strength.
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An example in which the element substrate 50 of an embodiment is applied to a liquid ejection head or a liquid ejection device will be shown.
The carriage 260 for supporting the liquid ejection head 250 is reciprocated in the direction of an arrow dl along a guide 280 on the basis of a control signal from the controller 270. The recording medium P is transported in a direction d2 by a transport mechanism included in the liquid ejection device 150. The controller 270 performs driving and control of the liquid ejection head 250 while reciprocating the carriage 260. As a result, a desired image can be recorded on the recording medium P.
By mounting the element substrate 50 on the liquid ejection head 250, the liquid ejection device 150 can be manufactured. Use of such a liquid ejection head 250 and a liquid ejection device 150 results in less adhesion of the adhesive onto the damper 30, and high sealability. For this reason, recording with high reliability can be achieved.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2024-003362, filed on Jan. 12, 2024, which is hereby incorporated by reference wherein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2024-003362 | Jan 2024 | JP | national |