The present invention relates to a liquid ejection head, and more particularly to a liquid ejection head including an integrated circuit element for processing an electric signal.
A typical liquid ejection apparatus includes a liquid ejection head having an energy-generating element for applying ejection energy to liquid and a flow path member, a conveyance unit for a recording medium, and a control section thereof. A driving power and an electric signal for driving the liquid ejection head are supplied from a control unit to the liquid ejection head via an electric wiring board. In recent years, the demand for high-resolution printing and high-speed printing has increased, and there is an increasing need to process electric signals at a higher speed and to supply them to energy-generating elements. Japanese Patent Application Laid-Open No. 2012-91510 discloses a liquid ejection head in which a driver IC for processing a driving signal (electric signal) is mounted on an electric wiring board. Since the driver IC generates heat when processing the driving signal, the liquid ejection head is provided with a heat insulating member for suppressing heat generated from the driver IC to be transmitted to a flow path member, or a heat radiation unit for letting the generated heat escape to the outside.
As the processing speed of the application specific integrated circuit element (ASIC), which is mounted on the liquid ejection head, for processing electric signals is very high, as described in Japanese Patent Application Laid-Open No. 2012-91510, the integrated circuit element has high temperatures during operation. Since the generated heat of the integrated circuit element changes the viscosity and the like of the liquid to be ejected, the heat may affect the ejection performance. However, since the liquid ejection head described in Japanese Patent Application Laid-Open No. 2012-91510 requires additional members such as a heat insulating member and a heat radiation unit, there is room for improvement from the viewpoint of cost and compactness of the liquid ejection head.
It is an object of the present invention to provide a liquid ejection head capable of reducing influence of heat generated by an integrated circuit element on ejection performance with a simple configuration.
A liquid ejection head according to the present invention includes an element substrate including an energy-generating element that applies energy for ejecting liquid, a first electric wiring board electrically connected to the element substrate, and a second electric wiring board on which an integrated circuit element is mounted and which is electrically connected to the first electric wiring board. An electric signal is supplied to the integrated circuit element mounted on the second electric wiring board through the first electric wiring board, the electric signal is processed by the integrated circuit element, and the electric signal is supplied to the energy-generating element through the second electric wiring board and the first electric wiring board.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Next, a plurality of embodiments of the liquid ejection head of the present invention will be described with reference to the drawings. The liquid ejection head of the embodiment described below is a so-called page-wide type liquid ejection head. The page-wide type liquid ejection head is fixed to a printer main body so as not to move relative to the printer main body, has a liquid ejection head (line head) having a size corresponding to the width of a recording medium, and performs an recording operation while conveying only the recording medium. The page-wide type liquid ejection head is often used for a liquid ejection apparatus that needs high-speed recording since it can perform many recordings at the same time compared with the serial scan type liquid ejection head, which performs the recording operation while reciprocating a carriage in the width direction of the recording medium. While the present invention is also applicable to a serial scan type liquid ejection head, it is particularly preferably applicable to a page-wide type liquid ejection head. While the liquid ejection head of the present embodiment relates to an ink jet head which ejects ink, the present invention can also be applied to a liquid ejection head which ejects liquid other than ink. In addition, while an energy-generating element of the liquid ejection head of the present embodiment is a heat generating resistive element that applies ejection energy to ink by thermal energy, the element may be a piezoelectric element type.
In the following description and the drawings, the X direction means the longitudinal direction of the liquid ejection head or an element substrate, and coincides with the width direction of the recording medium. The Y direction means the lateral direction of the liquid ejection head or the element substrate, and coincides with the conveyance direction of the recording medium. The Z direction means the direction orthogonal to the surface on which an ejection orifice of the element substrate is formed and coincides with the direction orthogonal to the recording surface of the recording medium. The X direction, Y direction and Z direction are orthogonal to each other.
The liquid ejection head 1 includes a liquid supplying unit 5, a support member 2, and a liquid ejection unit 3. The liquid supplying unit 5 is connected to the printer main body, and supplies the ink stored in the ink tank (not shown) of the printer main body to the liquid ejection unit 3. The liquid ejection unit 3 has an element substrate 4 including an energy-generating element (not shown). Although not shown, the element substrate 4 includes a pressure chamber in which ink bubbles, an ejection orifice which communicates with the pressure chamber and from which the ink is ejected, an ink supply path through which the ink is supplied to the pressure chamber, and an ink collection path through which the ink is collected from the pressure chamber. As shown in
The liquid ejection head 1 includes a first electric wiring board 7 for supplying driving power and an electric signal to the energy-generating element.
The first electric wiring board 7 includes the first power terminal 15a for supplying driving power from the printer main body to the second electric wiring board 9 described later and the first signal terminal 16a for supplying an electric signal from the printer main body to an integrated circuit element 10. The first electric wiring board 7 further includes an inlet terminal (not shown) for receiving driving power and signal power from the printer main body. The inlet terminal is electrically connected to the first power terminal 15a and the first signal terminal 16a via internal wiring (not shown) of the first electric wiring board 7. The first electric wiring board 7 is accommodated in and supported by a first housing 11. The first housing 11 includes a first connection opening 20 in which the inlet terminal is exposed, and a second connection opening 21 in which the first power terminal 15a and the first signal terminal 16a are exposed.
The liquid ejection head 1 has an integrated circuit board unit 8. One end of the integrated circuit board unit 8 is supported by the first electric wiring board 7 and the other end thereof is supported by the head cover 12 to be described later.
The second electric wiring board 9 is electrically and physically connected to the first electric wiring board 7. The first electric wiring board 7 and the second electric wiring board 9 are connected so as to be substantially orthogonal to each other. The angle formed between the first electric wiring board 7 and the second electric wiring board 9 is not limited, and may be any degrees other than 0 degrees. In other words, the first electric wiring board 7 and the second electric wiring board 9 can be arranged in non-parallel directions to each other. The first signal terminal 16a of the first electric wiring board 7 and the second signal terminal 16b of the second electric wiring board 9 are connected by a connector. Specifically, the first signal terminal 16a has a male shape, and the second signal terminal 16b has a female shape. As a result, the substrates can be electrically connected directly to each other without using a cable. The first power terminal 15a and the second power terminal 15b are connected by a cable because the power to be transmitted is large. As described above, the driving power passes through the inlet terminal exposed to the first connection opening 20, the internal wiring of the first electric wiring board 7, and the first power terminal 15a exposed at the second connection opening 21, and is supplied to the second power terminal 15b of the second electric wiring board 9. The electric signal passes through the inlet terminal exposed to the first connection opening 20, the internal wiring of the first electric wiring board 7, and the first signal terminal 16a exposed at the second connection opening 21, and is supplied to the second signal terminal 16b of the second electric wiring board 9. The driving power and the electric signal supplied from the second power terminal 15b and the second signal terminal 16b to the second electric wiring board 9 are supplied through the internal wiring of the second electric wiring board 9 to the integrated circuit element 10. The integrated circuit element 10 is driven by the driving power. The electric signal processed by the integrated circuit element 10 is supplied to the element substrate 4 through the first electric wiring board 7. In this way, the first signal terminal 16a supplies and receives an electric signal, that is, supplies the electric signal to the second signal terminal 16b and receives the processed electric signal from the second signal terminal 16b. The second signal terminal 16b supplies and receives an electric signal, that is, receives an electric signal from the first signal terminal 16a and supplies the processed electric signal to the first signal terminal 16a.
The liquid ejection head 1 includes the liquid supplying unit 5 fluidly connected to the plurality of element substrates 4. The liquid supplying unit 5 is formed by resin molding. Inside the liquid supplying unit 5, a common ink supply path and a common ink collection path are provided for each color ink. The common ink supply paths and the common ink collection paths are connected to the ink supply system of the printer main body via the ink connection portions 18, and also connected to the element substrate 4 of the liquid ejection unit 3. The ink supplied to the element substrate 4 is circulated between the element substrate 4 and the outside (printer main body) thereof. As a result, since the ink flows at any time without remaining in the pressure chamber even when the ink is not ejected from the ejection orifice, it is possible to suppress an increase in viscosity of the ink. In the liquid ejection head that circulates the liquid in the pressure chamber having the energy-generating element therein as in the present embodiment, the heat of the integrated circuit element 10 is likely to affect the entire liquid ejection head. Thus, the present invention is more effectively applied.
A pressure control mechanism 6 for making the pressure of the common ink collection paths lower than the pressure of the common ink supply paths is provided on the liquid supplying unit 5. The pressure control mechanism 6 adjusts the pressures of the common ink supply paths and the common ink collection paths so that the negative pressure of the common ink collection path is larger than the negative pressure of the common ink supply path. Due to the pressure difference caused by the difference in the negative pressures, ink is supplied from the common ink supply paths to each pressure chamber, and the ink that has not been ejected is collected in the common ink collection paths. That is, the ink is supplied from the ink tank mounted on the printer main body to the liquid supplying unit 5 via the ink connection portions 18, adjusted to an appropriate pressure by the pressure control mechanism 6, and supplied to the element substrate 4.
The liquid supplying unit 5 and the pressure control mechanism 6 are covered and protected by the head cover 12. The head cover 12 is provided so as to cover a surface of the first electric wiring board 7 where the first power terminal 15a and the first signal terminal 16a are not provided on the surface.
In the liquid ejection head 1 of the present embodiment, the plurality of element substrates 4 and the second electric wiring board 9 are arranged substantially in parallel with the YX plane. A space 22 is provided between the plurality of element substrates 4 and the second electric wiring board 9, and the liquid supplying unit 5 and the pressure control mechanism 6 are arranged in this space 22. The integrated circuit element 10 is mounted on the second electric wiring board 9. The element substrates 4, the first electric wiring board 7, and the second electric wiring board 9 form part of a heat conduction path made of a solid medium which is continuously connected from the integrated circuit element 10 to the element substrate 4. The heat conduction path in this embodiment is a path composed of the element substrate 4, the liquid ejection unit 3, the support member 2, the first electric wiring board 7, and the second electric wiring board 9. On this path, the first electric wiring board 7 is positioned between the element substrates 4 and the second electric wiring board 9. In addition, the second electric wiring board 9 is further away from the element substrate 4 than the first electric wiring board 7. Here, being further away from the element substrate 4 is to have a larger linear distance from the element substrate 4. That is, the shortest distance between the plurality of element substrates 4 and the second electric wiring board 9 is longer than the shortest distance between the plurality of element substrates 4 and the first electric wiring board 7.
Next, the effect of the liquid ejection head 1 described above will be described in comparison with a comparative example.
Printing was carried out with a predetermined printing pattern (halftone printing) and the unevenness of the printing density in the width direction (Y direction) of the recording medium P was observed. As a result, the printing was dark at the central portion of the liquid ejection head 101 and thin at the end portion thereof. This is probably because the temperature variation in the Y direction occurs in a row of the element substrates due to the influence of heat of the integrated circuit element 10 and the viscosity of the ejected ink decreases on the central element substrate 4, leading to the increased ejection amount. Such variations in print densities may affect the quality of printing. One way to make the temperature distribution moderate is to install the integrated circuit element 10 in the printer main body. In that case, however, the number of wires between the liquid ejection head 101 and the printer main body increases. This increasing not only complicates the configuration of the connecting portion but also complicates the replacement of the element substrate 4.
Similar printing was performed with the liquid ejection head 1 of the present embodiment. In this case, the unevenness in the printing density in the width direction of the recording medium P was reduced compared with the comparative example. The reasons are as follows. First, it is considered that in the present embodiment, since the distance between the integrated circuit element 10 and the element substrate 4 along the path formed of the solid medium is increased, the amount of heat input to the element substrate 4 by heat conduction along a path formed of a solid medium is reduced. That is, it is considered that since the distance of the heat transfer path along the path formed by the solid medium between the integrated circuit element 10 and the element substrate 4 is increased, the amount of heat transferred from the second electric wiring board 9 through the first electric wiring board 7 to the element substrate 4 is reduced. Next, it is considered that since the first electric wiring board 7 and the second electric wiring board 9 are connected merely by a connector or the like, the amount of heat transferred from the second electric wiring board 9 to the first electric wiring board 7 is restricted. Next, it is considered that since the linear distance between the integrated circuit element 10 and the liquid supplying unit 5 is increased, the amount of heat input to the element substrate 4 by heat radiation is reduced. It should be noted that probably the heat transfer between the second electric wiring board 9 and the liquid supplying unit 5 is made through heat conduction in which an air layer in the space 22 between the second electric wiring board 9 and the liquid supplying unit 5 acts as a medium. However, since the air layer acts as a heat insulating layer, and the distance (the thickness of the air layer) between the second electric wiring board 9 and the liquid supplying unit 5 is ensured, it is considered that the heat transfer in this form is suppressed. Further, it is also probable that the radiant heat from the integrated circuit element 10 be diffused by the second housing 14 in which the integrated circuit element 10 is accommodated, and the heat dissipation to the plurality of element substrates 4 be homogenized. It is considered that the liquid supplying unit 5 and the pressure control mechanism 6 between the second electric wiring board 9 and the liquid supplying unit 5 also contribute to heat shielding against the element substrate 4.
Next, in the present embodiment, since the first electric wiring board 7 and the second electric wiring board 9 are arranged perpendicular to each other, the dimension of the liquid ejection head 1 in the height direction Z is reduced, and it is possible to suppress the increase in size of the liquid ejection head 1. Since the first signal terminal 16a and the second signal terminal 16b are connected by a connector, it is easy to arrange the first electric wiring board 7 and the second electric wiring board 9 at the right angle to each other. In particular, in the page-wide type liquid ejection head 1 that ejects ink of a plurality of colors, it is effective to arrange the first electric wiring board 7 and the second electric wiring board 9 at the right angle to each other. This arrangement is effective when considering that in the liquid ejection head 1 of this type, the liquid supplying unit 5 needs a certain dimension in the Y direction. That is, even when the second electric wiring board 9 is arranged above the liquid supplying unit 5, the dimension of the second electric wiring board 9 in the Y direction falls within the range of the dimension of the liquid supplying unit 5 in the Y direction, and an increase in the dimension of the liquid ejection head 1 in the Y direction can be avoided.
Next, another embodiment will be described. Hereinafter, the differences from the first embodiment will be mainly described, and the configurations, effects and the like which are not particularly described are the same as those in the first embodiment. While the first electric wiring board 7 is arranged on either of the side face or the top face of the support member 2 according to the embodiment, it may be arranged on both of the side face and the top face of the support member 2 if possible. Also, in some embodiments, the pressure control mechanism 6 is not installed. The pressure control mechanism 6 may be installed in the printer main body. Therefore, in any of the embodiments, the pressure control mechanism 6 may or may not be installed in the liquid ejection head.
The liquid ejection head 1 of the present embodiment is the same as the first embodiment except that the ink does not circulate. In the present embodiment, common ink supply paths are connected to respective both sides of the pressure chamber, and the ink connection portions 18 are connected to respective common ink supply paths. That is, the common ink collection paths of the first embodiment are used as the second common ink supply paths. Alternatively, the common ink collection paths are not provided and the deep side of the pressure chamber in the ink supply direction can be dead-ended. In this case, four of the eight ink connection portions 18 are unnecessary. In either case, the pressure control mechanism 6 may or may not be provided.
When printing was performed by ejected ink in a similar way in the first embodiment, the unevenness in the printing density in the width direction of the recording medium P was reduced compared with the comparative example. However, compared with the first embodiment 1, since the heat transmission path in the second electric wiring board 9 is short, the first embodiment is more advantageous in terms of suppressing the influence of heat.
According to the above configuration, it is possible to reduce the influence of heat generated in the integrated circuit element without using additional members such as a heat insulating member and a heat radiation unit. Therefore, according to the present invention, it is possible to provide a liquid ejection head capable of reducing influence of heat generated by an integrated circuit element on ejection performance with a simple configuration.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-126305, filed Jun. 28, 2017, which is hereby incorporated by reference herein in its entirety.
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