The present invention relates to a liquid ejection head for ejecting liquid by externally imparting energy to the liquid such as ink droplets or the like. Particularly, the present invention relates to a liquid ejection head for ejecting liquid by utilizing kinetic energy generated by causing the liquid to bubble generation by thermal energy.
An ink jet recording head for ejecting ink droplets by externally imparting energy to the ink droplets has been known. An ink jet recording method using the ink jet recording head of this type has been disclosed in Japanese Laid-Open Patent Application (JP-A) Sho 54-51837. This ink jet recording method is different from other ink jet recording methods in that motive force for ejecting droplets is obtained by applying thermal energy to the liquid. More specifically, the recording method disclosed in JP-A Sho 54-51837 is characterized in that liquid to which thermal energy is applied is heated to generate bubbles so that droplets are ejected from orifices (ejection outlets) at an end of a recording head portion by acting force on the basis of the bubble generation. Recording of information is effected by attaching the droplets to a recording member.
The recording head used in this recording method is generally provided with a liquid ejection portion including ejection outlets provided for ejecting liquid and liquid flow paths partially constituted by a thermally acting portion which is a portion, communicating with the ejection outlets, where thermal energy for ejecting droplets acts on the liquid. Further, this recording head includes a heat generating resistance layer as an electrothermal transducer which is an energy generating element for generating energy, an upper protective layer for protecting the heat generating resistance layer from ink, and a lower layer for accumulating heat.
In recent years, in order to realize high-definition image recording at higher speed, a need for stably and accurately flying smaller droplets in a desired direction is increased. A nozzle constitution generally well known with respect to such a need is shown in
Further, as shown in
However, as shown in
In order to solve this problem, as shown in
Further, by employing the above described constitutions, as indicated by a dimension P in
A principal object of the present invention is to provide a liquid ejection head capable of effecting high-quality recording by ejecting droplets with high density while suppressing deviation of a droplet ejection direction.
According to an aspect of the present invention, there is provided a liquid ejecting head comprising:
a substrate to which elements for generating energy for ejecting liquid and a supply port for supplying the liquid to be ejected are provided;
a plurality of ejection outlets, for ejecting the liquid, provided corresponding to the elements;
pressure chambers each communicating with an associated ejection outlet; and
flow paths communicating between the pressure chambers and the supply port,
wherein the flow paths include at least one pair of flow path portions connected to an associated pressure chamber in a symmetrical manner and include a flow path portion overlapping with each other with respect to a direction from an associated ejection outlet toward the substrate.
According to the present invention, asymmetry of bubble generation/collapse phenomenon with respect to a center of a principal surface of an energy generating element in each bubble generation chamber is substantially completely eliminated, so that it is possible to prevent deviation of a droplet ejection direction caused due to the asymmetry. As a result, it is possible to effect high-quality recording and eject droplets with high density.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
a) to 1(c) are schematic views showing a nozzle portion of an ink jet recording head in First Embodiment of the present invention.
a) to 2(c) are schematic views for illustrating the nozzle portion of the ink jet recording head in First Embodiment.
a) and 3(b) are schematic views showing a silicon substrate of the ink jet recording head in First Embodiment.
a) to 7(c),
a) to 12(c) are sectional views showing the nozzle portion of the ink jet recording head in Fourth Embodiment.
Hereinbelow, embodiments of the present invention will be described with reference to the drawings.
As shown in
The electric signal inputted through the electrical contacts 108 is transmitted to a circuit pattern provided on the silicon substrate 101 via the flexible circuit board 105 connected to the electric circuit board 107. Through this circuit pattern, a heater as an energy generating element provided on the silicon substrate 101 is heated. On the heater, ink as a liquid to be subjected to bubble generation is guided and heated during heating of the heater to generate bubbles, so that the ink is ejected from an associated nozzle provided at an upper portion of the heater by utilizing kinetic energy of the generated bubbles. The ink on the heater is supplied to each bubble generation chamber (pressure chamber) through an ink supply port 110 provided in the silicon substrate 101 as a through hole in a thickness direction of the silicon substrate 101. The ink supply port 110 communicates with a common liquid chamber 117 constituted by a hole provided in the supporting substrate 104 and a groove (recess) provided to the supporting member 106 as shown in
a) and 3(b) show the silicon substrate 101 of the ink jet recording head 120.
Next, a nozzle structure of the ink jet recording head of this embodiment will be described with reference to
As shown in
Each of the ink flow paths 135 and 136 has inlet portions, as end portions adjacent to an associated bubble generation chamber 133 or 134, formed in straight shape with a dimension S1 or S2 as shown in
The nozzle material 103 includes two types of the first bubble generation chambers 133 and the second bubble generation chambers 134 which are alternately arranged in a row. To the first bubble generation chamber 133, ink is supplied from the first ink flow path layer 135 formed as a first flow path layer 131 (thickness: h1). To the second bubble generation chamber 134, ink is supplied from the second ink flow path layer 136 formed as a second flow path layer 132 (thickness: h2).
As a result, the first ink flow path 135 and the second ink flow path 136 adjacent to the first ink flow path 135 in the nozzle arrangement direction are located at overlapping positions when these ink flow paths are projected on a plane parallel to the principal surface of the silicon substrate 101 (i.e., overlap with each other. Therefore, it is possible to arrange nozzles with high density in such a manner that each nozzle has the bubble generation chamber 133 or 134 provided with opposite ink inlet portions sandwiching the bubble generation chamber.
In this embodiment, all the nozzles arranged in the nozzle arrangement direction are set to provide the same amount of ink ejection, so that flow resistances of the first and second ink flow path layers 135 and 136 are constituted so as to be substantially equal to each other.
With respect to widths W1, W0, and W2 of the first flow path layer 131, the intermediate layer 130, and the second flow path layer 132, respectively, constituting each of the first and second bubble generation chambers 133 and 134, the relationship: W2<W0<W1 is satisfied in this embodiment as shown in
However, in the case where the width W2 of the second flow path layer 132 is excessively larger than a diameter d of the ejection outlet 116, as shown in
As described above, the present invention is characterized by the following points (1) and (2).
(1) At least one pair of ink flow paths is provided to a bubble generation chamber of each nozzle so as to have a substantially equal flow resistance and has ink inlet portions, as end portions thereof disposed adjacent to the bubble generation chamber, formed in a straight shape. By this constitution, asymmetry of bubble generation/collapse phenomenon with respect to a center line on the principal surface of the heater of each bubble generation chamber is substantially eliminated completely to prevent deviation of ink droplet ejection direction caused due to the asymmetry.
(2) A pair of ink flow paths provided to a bubble generation chamber of a nozzle and a pair of ink flow paths provided to a bubble generation chamber of an adjacent nozzle with respect to the nozzle arrangement direction are independently disposed at different positions with respect to a thickness direction of the silicon substrate 101 and also disposed at overlapping positions where the ink flow paths disposed at different positions overlap with each other when projected on a plane parallel to the principal surface of the silicon substrate 101. By this constitution, it is possible to realize a high nozzle arrangement density.
According to the ink jet recording head of this embodiment, by employing the above described constitutions, it is possible to suppress deviation of the ink droplet and realize high-quality recording and ejection of ink droplet with high density.
An ink jet recording head according to Second Embodiment will be described with reference to
In this embodiment, a shape of each ink flow path is different from that in First Embodiment. In First Embodiment, the first ink flow path layer 135 and the second ink flow path layer 136 independently communicate directly with the ink supply port 110. On the other hand, in this embodiment, between the bubble generation chamber 133 or 134 and the ink supply port 110, three layers consisting of the first flow path layer 131, the intermediate layer 130, and the second flow path layer 132 are connected in the thickness direction of the silicon substrate 101 as shown in
That is, each of the pair of ink flow paths 135 extended from the same bubble generation chamber 133 and the pair of ink flow paths 136 extended from the same bubble generation chamber 134 communicates with each other. As a result, in an area L constituting communication portions, a flow resistance can be reduced.
When a constitution in which electrodes 119 are extended from both sides of the heater 111 in the same direction as the heater arrangement direction as shown in
However, there is the case where the electrodes 119 are extended from the heater 111 in a direction perpendicular to the nozzle arrangement direction as shown in
In this embodiment, when the electrode arrangement shown in
In the constitution shown in
As described above, in this embodiment, between the bubble generation chamber 133 and the ink supply port 110 and between the bubble generation chamber 134 and the ink supply port 110, three layers consisting of the first ink flow path layers 135, the second ink flow paths 136, and the intermediate layer 130 communicate with each other in the nozzle material 103. As a result, each of the pair of first ink flow path layers 135 extended from the same bubble generation chamber 133 and the pair of second ink flow path layers 136 extended from the same bubble generation chamber 134 communicate with each other to reduce the flow resistance. By employing such a constitution, it is possible to increase an ejection frequency of the ink jet recording head described in First Embodiment.
An ink jet recording head of Third Embodiment will be described with reference to
This embodiment is different from First and Second Embodiments described above in constitution of the ink supply port 110. In First and Second Embodiments, a common ink supply port 110 for all the nozzles is formed in the entire area with respect to the nozzle arrangement direction but in this embodiment, as shown in
As described above, the present invention is also applicable to the constitution in which the plurality of ink supply ports 110 is independently formed with respect to an associated bubble generation chamber 133 or 134 and can achieve a similar effect as in the above described embodiments.
An ink jet recording head of Fourth Embodiment will be described with reference to
A difference between this embodiment and First embodiment is that a plurality of ejection outlets 116 disposed on one side of an elongated ink supply port 110 with respect to a short side direction is arranged in a staggered manner such that positions of ejection outlets are deviated with respect to the short side direction of the ink supply port 110. More specifically, the different between this embodiment and First embodiment is that a plurality of ejection outlets 116 disposed on one of both sides sandwiching the ink supply port 110 are alternately arranged in a staggered manner with positional deviation with respect to a direction perpendicular to the nozzle arrangement direction. By this constitution, a density of nozzle arrangement is further improved.
In this embodiment, ink flow paths 135 of nozzles close to the ink supply port 110 are formed by the first flow path layer 131 as shown in
Further, the pair of ink flow paths 135 and the pair of ink flow paths 136 communicate with each other at their end portions communicating with the ink supply port 110 in the first flow path layer 131 and the second flow path layer 132, respectively, in an area close to the ink supply port 110. Further, the pair of ink flow paths 135 and the pair of ink flow paths 136 are disposed at overlapping positions when they are projected on a plane perpendicular to a thickness direction of the silicon substrate 101 in the area close to the ink supply port 110, thus overlapping with each other. The present invention is also applicable to the above described nozzle arrangement constitution improved in recording density by alternately arranging the ejection outlets 116 in the staggered manner by which the ejection outlet 116 with respect to a direction perpendicular to the nozzle arrangement direction are positionally deviated from each other. Further, in this embodiment, the pair of ink flow paths 135 is symmetrically provided to the bubble generation chamber 133 and the pair of ink flow paths 136 is symmetrically provided to the bubble generation chamber 134, so that it is possible to compatibly realize a good ejecting operation and a high density of nozzle arrangement.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 309125/2006 filed Nov. 15, 2006, which is hereby incorporated by reference herein.
Number | Date | Country | Kind |
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2006-309125 | Nov 2006 | JP | national |
Number | Name | Date | Kind |
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6726308 | Lee et al. | Apr 2004 | B2 |
Number | Date | Country |
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54-051837 | Apr 1979 | JP |
58140259 | Aug 1983 | JP |
Number | Date | Country | |
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20080111868 A1 | May 2008 | US |