The present invention relates to a liquid ejection recording head for ejecting ink onto a recording material such as recording paper (sheet) to make recording and particularly relates to a structure of an element substrate provided with ejection energy generating elements.
A recording apparatus such as a printer, a copying machine, or a facsimile machine is constituted so as to record an image in a dot pattern on the recording material such as paper or plastic sheet, on the basis of image information. This recording apparatus can be classified into those of an ink jet type, a wire dot type, a thermal type, a laser beam type, and the like, depending on a recording method. Of these types of the recording apparatuses, the ink jet recording apparatus of the ink jet type is constituted so that an ink droplet is ejected from an ejection outlet of a nozzle of a recording head and is deposited on the recording material.
In recent years, the recording apparatus is required for high-speed recording, high resolution, high image quality, low noise, and the like. As the recording apparatus which meets such requirements, there is the ink jet recording apparatus.
In the ink jet recording apparatus, as one of means for realizing high-speed recording, improvement in ejection frequency of the liquid ejection recording head may be made and a nozzle structure of the liquid ejection recording head for improving the ejection frequency has been conventionally proposed. An upper limit of the ejection frequency of the liquid ejection recording head is a time from supply of ink into a nozzle after ink ejection to filling of the nozzle with the ink (hereinafter referred to as a “refilling time”). With a short refilling time, it is possible to make recording at a higher ejection frequency.
As shown in
In view of this, as shown in
In the conventional nozzle structure as shown in
Further, it has been considered that a method for improving the resolution by decreasing a volume of the ink to be ejected and narrowing an arrangement interval of ejection outlets is particularly effective as a constitution for obtaining a recording image with high definition and high gradation level. In the ink jet recording apparatus, particularly, ejection outlets for ejecting ink droplets having a stable volume to be deposited on the recording material with high accuracy and a high response frequency of the liquid ejection recording head are required. For this reason, in the ink jet recording apparatus, various improvements on an apparatus main assembly side such as multi-path and driving pulse control have been carried out but stabilization of an ink ejection amount largely depends on a performance of the liquid ejection recording head alone. That is, the stabilization of the ink ejection amount depends on slight errors occurring in manufacturing step such as an ejection outlet shape of the liquid ejection recording head and variation of ejection energy generating elements (heaters) and in addition, a temperature in the neighborhood of the ejection outlet affects the ink ejection amount and an ink ejection direction. When there was a local temperature distribution with respect to the ejection outlet array direction, the temperature distribution finally affected an image quality as density non-uniformity of the image to be formed. Particularly, in the thermal ink jet method in which the ink is ejected by utilizing thermal energy, it has been known that there is a tendency that the ink ejection amount and an ink ejection speed are increased by a change in bubble generation state or fluid property of the ink due to a temperature rise of the recording head. In order to suppress the influence of the temperature rise of the recording head on the image, such a technique that a heat conduction layer is introduced into a recording head substrate and is connected to a heat dissipation portion to suppress entire temperature rise has been proposed (Japanese Laid-Open Patent Application (JP-A) 2003-170597. Further, a technique for achieving an effect of cooling a recording head substrate itself by flow of ink supplied to a recording head has also been disclosed (JP-A 2003-118124).
In the conventional nozzle structures, a single elongated ink supply port is opened and provided along an arrangement direction of the heaters, i.e., a long the ejection outlet array, so that heat is liable to diffuse at both end portions of the ejection outlet array since the both ejection outlets are close to a non-heat generation area (e.g., logic wiring area) of the recording head substrate. For this reason, a difference in degree of temperature rise during drive of the heaters 101 is liable to occur between at the both end portions of the ejection outlet array at which the heat is relatively liable to conduct from the heaters 101 to a recording head substrate 110 and at a central portion of the ejection outlet array at which the heat is relatively less liable to conduct from the heaters 101 to the recording head substrate 110.
This is true for the case of the nozzle structure which can compatibly realize the high-density nozzle arrangement and the ejection stability, i.e., the case of such a nozzle structure that two ink flow passages 108 and 109 for supplying the ink from the two directions to the single (one) bubble generation chamber 105. In this constitution, the ink flow passage 108 through which the ink is directly supplied from a common ink supply port 102 to the bubble generation chamber 105 and the ink flow passage 109 through which the ink is supplied via an opposite side from the ink flow passage 108 with respect to the ejection outlet array as shown in
A principal object of the present invention is to provide a liquid ejection recording head capable of stabilizing a recording quality by suppressing a temperature distribution with respect to an ejection outlet array direction at a low level to uniformize an ejection property of each of nozzles as much as possible.
An aspect of the present invention, there is provided a liquid ejection recording head comprising:
an element substrate provided with a plurality of ejection energy generating elements for generating energy for ejecting ink;
an ejection outlet array comprising a plurality of ejection outlets for ejecting the ink; and
bubble generation chambers for generating bubbles by the ejection energy generating elements,
wherein the element substrate comprises a first ink supply port provided, by being penetrated through the element substrate, along an arrangement direction of the ejection outlets and comprises a plurality of second ink supply ports disposed between a lateral end of the element substrate and the bubble generation chambers,
wherein each of the bubble generation chambers communicates with the first ink supply port through a first ink supply passage and communicates with the second ink supply ports through a second ink supply passage, and
wherein the element substrate has a thermal resistance against heat flowing from the ejection energy generating elements along a direction which is perpendicular to an ejection outlet array direction and which is in parallel to a surface of the element substrate on which the ejection energy generating elements are formed, and
wherein the thermal resistance, per unit length with respect to the ejection outlet array direction, at both end portions of the ejection outlet array is larger than that at a central portion of the ejection outlet array.
According to the present invention, a heat conduction (transfer) resistance from the ejection energy generating element to the element substrate is made different between at the central portion of the ejection outlet array and at both end portions of the ejection outlet array, so that the temperature distribution with respect to the ejection outlet array direction can be suppressed at a low level to eliminate a difference in ejection property among the respective nozzles, thus stabilizing the recording quality.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
Hereinbelow, specific embodiments of the present invention will be described with reference to the drawings.
On a surface of a recording head substrate (Si wafer) 10 as an element substrate, a plurality of heaters 1 as an electrothermal transducer element as an ejection energy generating element for generating energy for ejection ink, unshown wiring for driving the heaters 1, and the like are disposed. As shown in
The common ink supply port 2 extending in a longitudinal direction of the recording head substrate 10 is an opening as a through hole provided in an elongated rectangular shape by being penetrated through the recording head substrate 10. Similarly, each of the independent ink supply port 4 is an opening as a through hole provided by being penetrated through the recording head substrate 10 so as to communicate with the common ink supply port 2. The independent ink supply ports 4 are disposed between a lateral end of the recording head substrate 10 extending in parallel to the ejection outlet array direction and bubble generation chambers 5 in which bubbles are generated.
The heaters 1 are arranged in an array on each of both sides of the common ink supply port 2 with a pitch of 600 dpi with respect to a longitudinal direction of the common ink supply port 2. Further, on the surface of the recording head substrate 10, a flow passage constituent member 16 is provided and thereon an ejection outlet plate 17 is integrally molded with the flow passage constituent member 16. The flow passage constituent member 16 is provided with a plurality of ink flow passages 8 each as a first ink supply passage for guiding the ink, supplied from the common ink supply port 2, to an associated bubble generation chamber 5 on an associated heater 1 and is provided with a plurality of ink flow passages 9 each as a second ink supply passage for guiding the ink, supplied from the independent ink supply ports 4, to an associated bubble generation chamber 5 on an associated heater 1. The ink flow passages 8 and the ink flow passages 9 are formed so that associated two ink flow passages 8 and 9 communicate with an associated bubble generation chamber 5 from different two directions. The ejection outlet plate 17 is provided with ink ejection nozzles each formed so as to establish communication of an associated bubble generation chamber 5 partitioned by the flow passage constituent member 16 with the outside of the liquid ejection recording head. An ejection outlet 3 for ejecting ink droplets is constituted by an opening as an end of the ink ejection nozzle exposed at the surface of the ejection outlet plate 17.
The independent ink supply ports 4 are, as shown in
In this embodiment, of an entire length (0.43 inch) of the ejection outlet array, at both end portions 51 of the ejection outlet array each in an area of about 20% (0.082 inch) from an end of the ejection outlet array, each of the independent ink supply ports 4 is formed in a rectangular opening shape of 30 μm×100 μm and is arranged at an interval corresponding to 200 dpi (pitch=about 126 μm). Further, at a portion other than the both end portions of the ejection outlet array, i.e., at the central portion of the ejection outlet array, each of the independent ink supply ports 4 is formed in a rectangular opening shape of 30 μm×60 μm and is arranged at an interval corresponding to 300 dpi (pitch=about 84 μm).
By employing the constitution in which the independent ink supply ports 4 are arranged in the above-described manner, an arrangement interval of the bridging portions 11, between adjacent independent ink supply ports 4, which are liable to conduct heat, i.e., a width of the bridging portions 11 with respect to the ejection outlet array is different between at the central portion and at the both end portions. In this embodiment, the width of the bridging portions 11 at the central portion of the ejection outlet array is larger than that at the both end portions of the ejection outlet array. For this reason, a thermal resistance, per unit length with respect to the ejection outlet array direction, with respect to heat flowing each heater 1 toward the recording head substrate 10 along a direction which is perpendicular to the ejection outlet array direction and which is in parallel to the surface of the recording head substrate 10 on which the heaters 1 are formed is larger at the both end portions 51 of the ejection outlet array than at the central portion 52 of the ejection outlet array. Therefore, when the heat is conducted from the heaters 1 to the recording head substrate 10, heat transfer is similarly performed at the ejection outlet array central portion 52 and the ejection outlet array both end portions 51, so that the difference in temperature distribution in the ejection outlet array can be decreased.
As a comparative embodiment, a constitution of a recording head substrate provided with no independent ink supply port is shown in
When a temperature distribution at the ejection outlet array both end portions and at the ejection outlet array central portion was measured by actually driving the recording head substrate of this comparative embodiment, the result shown in
Therefore, in this case, the temperature distribution with respect to the ejection outlet array direction is relatively large. However, compared with this constitution of the recording head substrate provided with no independent ink supply port, a constitution of a recording head substrate provided with independent ink supply ports each having an identical opening shape and an identical arrangement interval tends to provide a somewhat large temperature distribution of the entire recording head.
Compared with these constitutions, in the case where the constitution of this embodiment is applied as shown in
Generally, in the case where the ink ejection amount is changed with temperature rise, it has been known that the change adversely affects an imaging performance. In the case where the temperature difference of about 4° C. as in the above-described conventional constitution, the ink ejection amount at the ejection outlet array central portion is larger than that at the ejection outlet array both end portions by about 5%. As a result, a density non-uniformity such that a recording pattern formed at the ejection outlet array central portion is relatively dark and a recording pattern formed at the ejection outlet array both end portions is relatively light is liable to occur.
With respect to such a phenomenon, it is possible to suppress the difference in ink ejection amount to about 2% by suppressing the temperature difference with respect to the ejection outlet array direction to about 1.5° C. as in this embodiment (First Embodiment).
Second Embodiment of the present invention will be described with reference to
The independent ink supply ports 4 in this embodiment are, as shown in
Further, in this embodiment, a plurality of common ink supply ports 2 is separated by a plurality of bridging portions 21 each provided to extend in a direction perpendicular to the ejection outlet array direction.
At the bridging portion 11 separating adjacent independent ink supply ports 4, electric wiring or the like for driving the heaters 1 is disposed. Incidentally, with respect to a thickness direction of the recording head substrate 10, a depth of the opening of each of the independent ink supply ports 4 and a thickness of each of the bridging portions are about 100 μm and are substantially constant along the ejection outlet array direction.
With respect to intervals of the independent ink supply ports 4 and the common ink supply ports 2, similarly as in First Embodiment, of an entire length (0.43 inch) of the ejection outlet array, at both end portions 51 of the ejection outlet array each in an area of about 20% (0.082 inch) from an end of the ejection outlet array, each of the independent ink supply ports 4 and each of the common ink supply ports 2 are formed at an interval corresponding to 200 dpi (pitch=about 126 μm). Further, at a portion other than the both end portions of the ejection outlet array, i.e., at the central portion of the ejection outlet array, each of the independent ink supply ports 4 and each of the common ink supply ports 2 are formed an interval corresponding to 300 dpi (pitch=about 84 μm).
Each of the independent ink supply ports 4 is formed in a rectangular opening shape of 30 μm×100 μm at the ejection outlet array both end portions 51 and is formed in a rectangular opening shape of 30 μm×60 μm at the ejection outlet array central portion 52.
Each of the common ink supply ports 2 is formed in a rectangular opening shape of 90 μm×100 μm at the ejection outlet array both end portions 51 and is formed in a rectangular opening shape of 90 μm×60 μm at the ejection outlet array central portion 52.
By employing such a constitution, an arrangement interval of the bridging portions 11, between adjacent independent ink supply ports 4, which are liable to conduct heat is different between at the central portion and at the both end portions. For this reason, a thermal resistance per unit length with respect to the ejection outlet array direction for heat conduction in a direction from each heater 1 toward the recording head substrate 10 is larger at the both end portions 51 of the ejection outlet array than at the central portion 52 of the ejection outlet array.
When the temperature distribution at the ejection outlet array both end portions and at the ejection outlet array central portion was measured by actually driving the recording head substrate in this embodiment, a result similar to that in First Embodiment was obtained. In a comparison immediately after high-duty continuous ejection corresponding to full 5 sheets of A4-sized paper, in the case where the constitution of this embodiment was applied, the temperature difference between at the ejection outlet array both end portions and at the ejection outlet array central portion was suppressed to about 1.5° C.
According to this embodiment, the heat transfer (conduction) path from the heaters 1 to the recording head substrate 10 is made different between at the ejection outlet array central portion 52 and at the ejection outlet array both end portions 51, so that the temperature distribution with respect to the ejection outlet array direction is uniformized similarly as in Embodiment 1. For this reason, according to this embodiment, compared with the conventional constitution, it is possible to suppress an occurrence of the darkness non-uniformity with respect to the ejection outlet array direction.
Third Embodiment of the present invention will be described with reference to
The independent ink supply ports 4 and the common ink supply ports 2 are disposed in the rectangular opening shapes and at the arrangement intervals, as shown in
That is, a second heater array provided correspondingly to the second ejection outlet array is arranged, at each of lateral end portions of the recording head substrate 10 outside the independent ink supply ports 4, along a longitudinal direction of the recording head substrate 10 so as to provide a pitch corresponding to 600 dpi to the heaters constituting the second heater array. The flow passage constituent member 16 is provided so that the ink is also ejectable from the second heater array and is molded integrally with the ejection outlet plate 17 disposed on the flow passage constituent member 16. The flow passage constituent member 16 is provided with ink flow passages for guiding the ink, supplied from the independent ink supply ports 4, to the bubble generation chambers 5 on the heaters 1 of the second heater array. Further, the ejection outlet plate 17 is provided with ink ejection nozzles for establishing communication of the bubble generation chambers 5, separated by the flow passage constituent member 16, with the outside of the recording head. Openings of ends of the ink ejection nozzles exposed at the surface of the ejection outlet plate 17 constitute the second ejection outlets 15.
Also in the constitution of this embodiment, similarly as in First Embodiment, thermal (heat) resistance in an area of the ejection outlet array central portion which is originally liable to be placed in a high temperature state is small and that in an area of the ejection outlet array both end portions which is relatively less liable to be placed in the high temperature state is large. For this reason, the temperature difference between at the ejection outlet array central portion and at the ejection outlet array both end portions can be suppressed at a low level, so that uniformity of the temperature distribution with respect to the ejection outlet array direction can be improved. Therefore, according to this embodiment, compared with the conventional constitution, it is possible to suppress the occurrence of the darkness non-uniformity with respect to the ejection outlet array direction.
The liquid ejection recording head of the present invention is suitably used for a general-purpose printing device, a copying machine, a facsimile machine including a communication system, a device such as a word processor including a printer portion, and multifunction recording devices having functions of these devices. The liquid ejection recording head of the present invention is mountable to a printer, a copying machine, a facsimile machine provided with a communication system, a device such as a word processor provided with a printer portion, and industrial recording devices compositively combined with various processing devices. By using this liquid ejection recording head, it is possible to carry out recording on various recording media (materials) such as paper, thread, fiber or fabric, leather, metal, plastic, glass, wood, and ceramics. The term “recording” referred to in the above-described embodiments means not only that a significant image such as a character image or a graphical image is provided to the recording material but also that an insignificant image such as a pattern image is provided to the recording material.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 041432/2008 filed Feb. 22, 2008, which is hereby incorporated by reference.
Number | Date | Country | Kind |
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2008-041432 | Feb 2008 | JP | national |