The present invention relates to a liquid feed apparatus, in particular to a liquid feed apparatus using a micropump for feeding liquid at a flow rate of several micron litters to several hundred micron litters per second, and also relates to an automatic analyzing apparatus using the liquid feed apparatus.
A micropump has been already known as disclosed in PCT Application WO91/07591. This micropump is composed of three chambers, that is, an inlet valve chamber, and a liquid feed chamber and an outlet valve chamber. Further, the position of an inlet through which fluid flows into the liquid feed chamber is shifted from the center to the peripheral part of the liquid feed chamber so as collect air bubbles on the opposite side where the inlet port is present, within the liquid feed chamber, and an orifice serving as an outlet port is provided in the part in order to remove the air bubbles therethrough. With this arrangement, air bubbles can be efficiently removed from the liquid feed chamber. Further, in order to enhance the shut-off ability of a valve, a thin membrane is formed in a seat part of a diaphragm type valve so as to enhance the close contact between a valve and a valve port.
However, in the structure of the above-mentioned pump, even though air bubbles can be removed from the liquid feed chamber, air bubbles cannot be removed from the outlet valve chamber downstream of the outlet orifice of the liquid feed chamber, that is, it is difficult to completely eliminate affection upon the discharge characteristic of the pump by air bubbles. Further, since the liquid feed apparatus is composed of three chambers, the size in a plan view thereof becomes inevitably large, and accordingly, it is difficult to reduce the cost thereof. The shut-off ability of the valve is enhanced by pressurizing the diaphragm type valve. Accordingly, the operation of the diaphragm type valve at a high frequency is difficult due to a resistance of liquid applied to the diaphragm, and accordingly, the discharge flow rate can hardly be increased up to several hundred micron litters per second.
An object of the present invention is to provide a micropump which can eliminate affection upon the discharge characteristic of the pump by air bubbles and which can be operated at a high frequency with a simple structure. Further, with the use of the micropump in a reagent supply part of an automatic analyzing apparatus which can therefore supply reagent with a high degree of accuracy.
According to the present invention, liquid inlet and outlet ports are formed in a one an the same plane, and the positions of the inlet and outlet ports are shifted from the center to the peripheral part of the liquid feed chamber so as to allow air bubbles to smoothly flow from the inlet to the outlet in order to prevent the air bubbles from remaining in the liquid feed chamber, thereby it is possible to eliminate a problem of occurrence of pressure fluctuation in the liquid feed chamber during liquid feed. Further, a valve having a center beam structure having a small surface area in a displacement direction is provided in each of the inlet and outlet of the liquid feed chamber. A protrusion having a height higher than several micron meters is formed in the seat part of the above-mentioned valve so as to deform the center beam in order to pressurize the valve thereby the shut-off ability thereof is enhanced, and further, with the provision of the center beam valve structure, the resistance of peripheral fluid is decreased to improve the frequency response.
a is an elevation view illustrating an automatic analyzing apparatus to which the liquid feed apparatus according to the present invention is applied;
b is a perspective view illustrating a reagent supply part used in the analyzing apparatus shown in
c is a perspective view illustrating a reagent holder used in the reagent supply part shown in
a is a sectional view illustrating a liquid feed apparatus in a third embodiment of the present invention;
b is a perspective view illustrating a diaphragm substrate in the apparatus shown in
c is a perspective view illustrating a liquid feed chamber substrate in the apparatus shown in
d is a perspective view illustrating an outlet valve substrate in the apparatus shown in
e is a perspective view illustrating a discharge nozzle substrate in the apparatus shown in
Referring to
Explanation will be hereinbelow made of a liquid feed procedure for the above-mentioned liquid feed apparatus.
First, in order to displace gas in the liquid feed chamber 131 in the liquid feed apparatus with liquid, a liquid introducing device (which is not shown) for feeding liquid to be introduced is connected with the inlet 144 of the liquid feed apparatus. When the liquid is pressurized and fed into the inlet 144 from the liquid introducing device, the pressurized liquid comes to the inlet valve 132 through the liquid passages 143, 134, 122, and accordingly, the inlet valve 132 is opened by the pressure of the liquid so that the liquid flows into the liquid feed chamber 131 from the inlet. In this phase, should the liquid flows spontaneously into a planar passage underneath the diaphragm 141 under surface tension, it would be required that the liquid by a flow rate which is larger than that of the liquid flowing through the planar passage is fed into the liquid feed chamber 131 from the liquid introducing device.
When the liquid flows into from the inlet, the gas which is present in the inlet part is driven into the planar passage by the liquid, and accordingly, the inlet part is filled with the liquid. In such a case that the liquid does not flow into the planar passage underneath the diaphragm 141 by itself, the flow rate of the liquid from the liquid introducing device may be arbitrary. In this case the gas is driven from the inlet side and into the outlet by the liquid fed by the liquid introducing device, and accordingly all the gas is driven out from the liquid feed chamber 131. When the liquid feed chamber 131 is filled with the liquid, the liquid introducing device at the inlet 144 is replaced with a container which contains fluid to be discharged, the container being connected with the inlet 144. Thus, the preparation for the liquid feed is completed.
It is noted that the above-mentioned replacement can be similarly made by such a way that a vacuum pump is connected to the discharge nozzle 111 while the container which contains fluid (liquid) to be discharged is connected to the inlet 144 in order to replace the gas in the liquid feed chamber 131 with the liquid. When the gas in the liquid feed apparatus is sucked out from the discharge nozzle 111 by the vacuum device, the back pressure in the outlet valve 121 becomes lower than the internal pressure of the liquid feed chamber 131 so that the outlet valve is opened, and accordingly, the gas is sucked out from the liquid feed chamber 131. Thus, the pressure in the liquid feed chamber 131 becomes lower than that of the inlet port 123 so that the inlet valve 132 is opened, and accordingly, the gas in the inlet passages 122, 134, 143 is sucked into the liquid feed chamber 131.
As a result, the fluid flows from the container into the inlet passages 122, 134, 143, and then comes to the inlet valve 132. Under continuous suction by the vacuum pump, the liquid flows into the liquid feed chamber 131 through the inlet after opening the inlet valve 132, similar to the gas as mentioned above. In this phase, should the liquid spontaneously flow into the planar passage underneath the diaphragm 141 under surface tension, it would be required that the liquid is sucked up by the vacuum pump by a flow rate which is larger than the flow rate at which the liquid flows in the planar passage so as to fill the liquid feed chamber 131 with the liquid. Thus, the gas in the inlet part is driven into the planar passage by the liquid so that the inlet part is filled with the liquid.
Further, in such a case that the fluid do not flow into the planar passage underneath the diaphragm by itself, the suction force of the vacuum pump may be set to be arbitrary. In this case, the gas is driven out from the inlet into the outlet by the liquid sucked into by the vacuum pump, and accordingly, all the gas is driven out from the liquid feed chamber 131.
When the liquid feed chamber is filled with the liquid, the vacuum pump is disconnected from the discharge nozzle 111, and accordingly, the preparation of liquid feed is completed. Next, the liquid feed procedure will be explained.
First, when the diaphragm 141 is pushed into the liquid feed chamber 131 by an actuator, the volume of the liquid feed chamber 131 is decreased, and accordingly, the liquid by a volume corresponding to a value by which the volume of the liquid feed chamber 131 is decreased, flows from the liquid feed chamber 131 through the outlet port 133 after it forcibly opens the outlet valve 121, and is then discharged from the discharge nozzle 111. Next, when the actuator is driven so as to deform the diaphragm 141 in a direction in which the volume of the liquid feed chamber 141 is increased, the fluid flows into the liquid feed chamber 131 through the inlet port 123 by a volume corresponding to the value by which the volume of the liquid feed chamber 131 is increased, after it forcibly opens the inlet valve 132. With the repetitions of these steps, the liquid feed is carried out.
There are three features in this embodiment. That is, In the first feature, the liquid feed chamber 131, the inlet valve 132 and the discharge port 133 are formed in one and the same liquid feed chamber substrate 130. It is noted that the inlet valve 132 is composed of a seat part 203 and a beam part 204. With this arrangement, the dead volume from the inlet to the discharge nozzle can be decreased to a small value, and accordingly, the volume of fluid to be displaced at one time can be decreased. As a result, the inertial force of the fluid can be minimized, and accordingly, the frequency response can be improved. Further, the liquid feed chamber can be integrally molded so that a height difference structure, that is, a stepped structure or the like which causes sticking of air bubbles can be eliminated, thereby it is possible to prevent the air bubbles which would deteriorate the frequency response from remaining in the liquid feed chamber.
In the second feature, the liquid feed chamber 131 has a flow passage shape, and the outlet and inlet ports 132, 133 are located at the opposite ends thereof. With this arrangement, when the liquid having flown into through the inlet valve 132 flows in such a flow passage shape liquid feed chamber, the gas can be driven automatically toward the outlet 133, thereby it is possible to facilitate the removal of air bubbles.
In the third feature, the protrusion of the valve seat part 301 is integrally molded with the valve through silicon processing so that the protrusion can be formed into the one which has a large height difference and which is highly durable. Thus, the height of the valve seat part 301 can be optionally set so as to control the close contact between the valve and the valve port in order to enhance the shut-off ability of the valve in accordance with its use, thereby it is possible to improve the frequency response. Further, the valve seat part 301 is supported by beams 302 having a small surface area in the direction of displacement of the valve so as to reduce the resistance of peripheral fluid during displacement of the valve, thereby it is possible to further enhance the frequency characteristic of the valve. The valve seat part 301 presses against the inlet or outlet when the center beams are elastically deformed. It is noted that although the center part of the protrusion of the valve seat part 301 of the valve shown in
The waveform for driving the diaphragm during the liquid feed is shown in
a to 6e show an example of a mounting arrangement in which the liquid feed apparatus according to the present invention is applied to an automatic analyzing apparatus.
In this automatic analyzing apparatus, a sample of blood plasma is reacted with an agent so as to check a health status, and the liquid feed apparatus according to the present invention is applied for metering discharge of the reagent adapted to be reacted with the sample of blood plasma.
As shown in
It is noted that an agitating mechanism which is not shown, for mixing a sample and at least one kind of reagent contained in the reaction container is provided around the reaction container holder. Further, the automatic analyzing apparatus is composed of an optically spectroscopic measurement part for measuring a variation in absorbancy due to reaction between a sample and more than one kinds of reagents contained in a reaction container, and a reaction container washing mechanism for washing a reaction container for which the optically spectroscopic measurement is completed.
In this example, the liquid feed apparatus 650 is directly attached to a reagent container 630 in which a reagent is contained so as to discharge the reagent directly from the reagent container (refer to
Referring to
The features of this embodiment will be hereinbelow made.
In the first feature, the liquid feed chamber 131, the inlet valve 132 and the discharge port 133 are formed in one and the same liquid feed chamber substrate
With this arrangement, the dead volume from the inlet to the outlet nozzle can be made to be small, the volume of fluid which is conveyed at one time becomes small so that the inertia force of the fluid can be minimized, thereby it is possible to enhance the frequency response. Further, the liquid feed chamber can be integrally molded so as to eliminate a height difference structure and the like causing sticking of air bubbles, thereby it is possible to prevent air bubbles which hinders the frequency response from remaining in the liquid feed chamber.
in the second feature, the shape of the liquid feed chamber 701 has a passage shape having inlet and outlets 702, 705 at opposite ends thereof. The liquid feed chamber 701, the inlet 702 and the outlet 705 are formed in one and the same liquid feed chamber substrate 700. With this arrangement, when liquid having flown from the inlet 702 flows in the passage shape liquid feed chamber, gas can be spontaneously driven toward the outlet 705, thereby it is possible to facilitate the removal of air bubbles.
It is noted that the structures of the valve seat part and the like are the same as those explained in the first embodiment, and further, the technical effects and advantages thereof are the same as those explained in the first embodiment. Further, it goes without saying that this embodiment can also applied to the automatic analyzing apparatus shown in
Referring to
The reason why one of the two valves provided in the liquid feed chamber has a cantilever beam type, is such that a predetermined volume of liquid can be fed out with a high degree of accuracy if the shield ability of either one of the valve is satisfactory although the cantilever beam valve has a shield ability which is low more or less in comparison with the center beam type valve, thereby it is possible to facilitate the manufacture of the liquid feed apparatus. Further, the reason why the inlet side of the liquid feed chamber has a cutout, is such that liquid can be smoothly developed in the liquid feed chamber even though it is mingled therein with air bubbles, and accordingly, the air bubbles can be surely bled. It is natural that the valve in the inlet side of the liquid feed chamber can completely cover the inlet port 123 formed in the outlet valve substrate 120 although it does not completely cover the cutout, and no particular problem occurs. Further, it goes without saying that a valve having a cantilever beam type may be provided on the outlet side of the liquid feed chamber while a valve having a center beam type is provided on the inlet side thereof.
As mentioned above, the liquid feed apparatus according to the present invention can prevent air bubbles from remaining in the liquid feed chamber, thereby it is possible to drive the diaphragm at a high frequency, and a desired volume of liquid can be fed with low power consumption. Further, with the provision of the liquid feed apparatus according to the present invention in an automatic analyzing apparatus, analysis can be made with a high degree of accuracy.
Number | Date | Country | Kind |
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10-051760 | Mar 1998 | JP | national |
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Number | Date | Country | |
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20020012614 A1 | Jan 2002 | US |