This invention relates to a liquid feed system for dispensing liquids, typically liquid soaps or liquid lotions.
Liquid feed systems for dispensing liquid soap and/or lotion provide convenience for the users of public and semi-public facilities. In addition to convenience, these systems allow individual users to dispense an appropriate amount of liquid to address their needs, thereby reducing waste and further eliminating sanitary concerns that might be introduced with publicly shared supplies, such as, for example, bar soap.
A typical liquid feed system includes a container for the soap and a manually operated valve which may be an off-on valve or a pump valve. Ordinarily the container is mounted directly on the valve structure. A variety of such liquid dispensers are in common use today.
When there are multiple wash basins, a liquid dispenser may be provided with every wash basin. Soap and/or lotion is provided to the liquid dispensers in a variety of manners. For instance, in some systems, each individual liquid dispenser has its own supply container. Dispensing systems utilizing an independent reservoir per liquid dispenser, however, have increased unit costs and maintenance costs.
In another type of liquid feed system, a plurality of liquid dispensers are served from a single container. In one such liquid feed system, sometimes referred to as a gravity soap system, a liquid reservoir is mounted on the wall above a plurality of basins, with a liquid dispenser positioned at each basin and fed by a line from the reservoir. The head pressure of the liquid in the container above the liquid dispensers causes the liquid to flow by gravity into each of the liquid dispensers to fill the valve cavity. Liquid is dispensed by actuating an open-shut valve to empty the valve cavity into the operator's hand. When the valve is closed, the cavity is refilled by the gravity flow from the reservoir. While this system works adequately when the reservoir is positioned directly above the liquid dispensers, it is not satisfactory when the reservoir is positioned at a distance from the liquid dispenser, below the liquid dispenser, or at the same level as the liquid dispenser, as liquid will not flow from the reservoir to the liquid dispenser. Also, of course, it requires that the reservoir be significantly above the liquid dispensers in order to produce the necessary head pressure.
In another configuration, sometimes referred to as an under-the-counter system, the reservoir is positioned directly under the counter. In these liquid feed systems the supply container is coupled to a single line or multiple lines that feed the individual pump-type liquid dispensers mounted above the counter. With this type of construction, the reservoir is filled by removing one of the liquid dispensers and pouring the liquid through the liquid dispenser housing into the reservoir below the counter. After the refill operation, each of the pump liquid dispensers must be primed by repeatedly actuating the pump mechanism. Typically about 75 to 110 strokes are required per liquid dispenser to adequately prime the liquid dispenser to start pumping.
A problem encountered by all of the above mentioned current liquid feed systems is that they fail to provide the liquid in an ongoing manner, namely, they fail to provide a continuous and uninterrupted supply of liquid for the users. Indeed, in situations wherein the liquid dispensers are refilled after they are empty, an interim period exists where some users will not be provided with the liquid. Of course, the supply reservoir can be replenished prior to becoming entirely empty, but this results in increased maintenance costs, and in instances where the supply reservoirs are sealed containers, the remaining liquid is wasted.
Although current liquid feed systems attempt to provide an ample supply of liquid, none of the current liquid feed systems address the issue of providing an economical and continuous, uninterrupted supply of liquid. Existing multiple valve, single reservoir liquid feed systems have several disadvantages. The valves are high cost, designed to withstand a high hydraulic head pressure. The piping system is made of costly metallic pipes either inside the wall, requiring early plumbing, or exposed non-esthetically pleasing plumbing. Also, the soap used has to be a water thin vegetable soap, to run in the pipes and meet the valve design criteria. Such soap, once popular, is now outdated and currently replaced with lotion-type soap, which is much more difficult to draw through the pipes. In addition, these liquid feed systems empty the supply line when the reservoir is empty. Thus, the lines must be reprimed. If the lines are long, more effort is required to reprime them.
Current liquid feed systems have increased maintenance costs and inconvenience to the end users. As such, a need exists in the industry for a liquid feed system that provides a relatively uninterrupted supply of liquid to the users. Further, a need exists for a liquid feed system that does not require repriming of the liquid dispensers if the supply is interrupted once the supply of liquid is replaced. Moreover, a need exists for a liquid feed system that dispenses the lotion-type soaps that are common today over long distances.
The liquid feed system of the present invention is designed for use with a sealed, large capacity cleanser reservoir in the form of a flexible or collapsible fluid container. The collapsible fluid container provides the cleanser to a plurality of individual liquid dispensers, which may be attached directly to a wall, a countertop, or other support, with the liquid dispenser pump itself within a housing for improved vandal resistance. Inexpensive flexible tubing connects the collapsible fluid container to the individual liquid dispensers. The liquid feed system utilizes multi-viscosity, low cost, bulk liquid soap from containers which provide a month's supply. Actuation of a pump at the liquid dispenser deposits the liquid directly into the user's hand. The amount of cleanser in the collapsible fluid container can be periodically checked and the container replaced when the content falls to a predetermined level, or the container can be replaced periodically on a scheduled maintenance event.
Preferred embodiments of the invention include a liquid feed system for dispensing a liquid cleanser from a collapsible fluid container, with a plurality of liquid dispensers, each liquid dispenser having a positive displacement pump, and a flexible supply line for connecting the collapsible fluid container to each of the liquid dispensers.
One embodiment of the liquid feed system includes a cabinet with a container support positioned in the cabinet, an access door for removing a used collapsible fluid container and placing a new collapsible fluid container in the container support, and a lock for securing the access door on the cabinet. A nozzle is connected to the collapsible fluid container and a mating cap, coupled to the line, threadably engages the nozzle. In an alternative embodiment the collapsible fluid container may be placed in a remote room.
In another embodiment, the liquid dispensers are mounted on a wall and the supply line is behind the wall. The liquid dispensers may be mounted on a wall above a counter, with the collapsible fluid container supported below the counter, and with the supply line behind the wall, or hidden inside conduits on the wall, between the liquid dispensers and the collapsible fluid container. Alternatively the liquid dispensers may be mounted on a wall in a first room, with the collapsible fluid container in a second room, and with the supply line behind the wall between the liquid dispensers and the collapsible fluid container in the second room. In another alternative embodiment, the liquid dispensers may be mounted on a counter, with the collapsible fluid container under the counter, or in a storage room mounted at a height below the height of the counter.
The presently preferred embodiment of the liquid dispensers of the present invention is that shown in U.S. Pat. No. 5,476,197, which is incorporated by reference herein. In another embodiment of the liquid dispenser, the liquid dispenser includes a tubular casing with an inlet tube as the connection means for slidingly receiving an end of the flexible supply line and with a positive displacement pump slidably inserted into the casing. The positive displacement pump includes a cylinder with a piston cavity, a piston sliding in the piston cavity, an inlet opening in the cylinder for fluid flow from the flexible supply line through the inlet tube into the piston cavity, a spring in the piston cavity for urging the piston outward, a one-way valve positioned between the inlet opening of the cylinder and the spring, another one-way valve positioned between the spring and the piston, with the piston having an outlet flow passage defining a flow path from the flexible supply line through the casing inlet tube, cylinder, and piston cavity to the exterior of the liquid dispenser. Each of the liquid dispensers further include a pin that is fixed in the cylinder and rides in a slot in the piston. The pin permits the piston to slide within the piston cavity while limiting the travel of the piston and preventing piston rotation.
In an alternative embodiment, the liquid feed system includes a first collapsible container, a second collapsible container, and a connecting line, wherein the connecting line couples, in fluid communication, the first collapsible container to the second collapsible container, and further couples, in fluid communication, the first and second collapsible containers to liquid dispensers. The collapsible containers are positioned such that the first collapsible container is placed above the second collapsible container. An advantage of this configuration is that the liquid will fall due to gravity into the second collapsible container such that the additional liquid in the second collapsible container is not diminished, thereby eliminating the need to replace or refill the second collapsible container. Thus, the second collapsible container acts as a reserve to the first collapsible container. When the liquid held in the first collapsible container is depleted, the first collapsible container can be replaced while the second collapsible container remains in the liquid feed system to continuously supply additional liquid to the liquid dispensers without interruption.
The flow of liquid from the first and/or the second collapsible container can be controlled with a one-way valve, an adapter having a shut-off valve, diaphragm-type valve, or other valve that automatically caps off the connecting line when the collapsible container is disconnected from the rest of the liquid feed system. An advantage of this feature is that the connecting line remains filled with liquid, thereby eliminating the problem of repriming the liquid feed system whenever the liquid is replaced. Thus, the liquid feed system provides continuous service and immediate use without the need of repriming.
Liquid from the first and second collapsible containers is drawn into the liquid dispensers via an interconnection of connecting tubes, T-connectors, and elbow connectors. A first connecting tube couples an adapter connected to the first collapsible container to a first T-connector. Also, a second connecting tube couples an adapter connected to the second collapsible container to the first T-connector. A third connecting tube couples the first T-connector to a second T-connector. A fourth connecting tube couples the second T-connector to a first liquid dispenser. A fifth connecting tube couples the second T-connector to an elbow connector. A sixth connecting tube couples the elbow connector to a second liquid dispenser.
In accordance with one aspect of the present invention, a first connecting line couples, in fluid communication, the first collapsible container to the second collapsible container. Also, a second connecting line couples the second collapsible container, in fluid communication, to the liquid dispensers. In a more detailed aspect of the present invention, the first connecting line includes a connecting link adaptor having a first portion and a second portion matable to the first portion. The first portion is coupled, in fluid communication, to the first collapsible container, and the second portion is coupled, in fluid communication, to the second collapsible container. Also, the connecting link adaptor may be a quick-disconnect adaptor.
In another more detailed aspect of the present invention, the first portion of the connecting link adaptor includes a spring-activated shut-off valve that is actuated by connecting and disconnecting the first portion to the second portion. Liquid is permitted to flow through the first portion when the second portion is connected to the first portion, and is prevented from flowing flow out of the first portion when the first and second portions are disconnected. Thus, when the first collapsible container is removed, liquid is prevented from spilling out of the first collapsible container and the first collapsible container can easily be removed for servicing, replacement, or refilling.
In still another more detailed aspect of the present invention, the second portion of the connecting link adaptor includes a diaphragm-type valve that is actuated by connecting and disconnecting the second portion to the first portion. When the first collapsible container is disconnected, liquid is prevented from spilling out of the second collapsible container and air is prevented from entering the second collapsible container. Accordingly, the liquid feed system remains sealed and eliminates the need to reprime the liquid feed system when the first collapsible container is removed.
In another embodiment of the invention, a first connecting line couples, in fluid communication, the first collapsible container to the second collapsible container, and further, a second connecting line couples the second collapsible container, in fluid communication, to liquid dispensers. The second collapsible container includes a conduit strip. The conduit strip is configured with a plurality of conduit channels which provide for the flow of liquid through the second collapsible container even though the second collapsible container is collapsed. Thus, the conduit channels of the conduit strip protect against a blockage of the liquid feed system caused by a collapsed second collapsible container. Therefore, the conduit strip is useful when priming the liquid feed system for the first time and when priming an emptied second collapsible container.
In accordance with one aspect of the present invention, the configuration of the liquid dispensers and the second connecting line are modified. A first dispenser adapter is connected to the base of a first liquid dispenser and a second dispenser adapter is connected to the base of a second liquid dispenser. A first tube couples, in fluid communication, the second collapsible container to an inlet on the first dispenser adapter. A second tube is coupled between an outlet on the first dispenser adapter and an inlet on the second dispenser adapter. A third tube may couple an outlet on the second dispenser adapter to an inlet on a third dispenser adapter, or the outlet on the second dispenser adapter may be capped.
In another more detailed aspect of the present invention, a first container nozzle is connected to the first collapsible container. The first container nozzle is threadably engaged to one end of a first container mating cap. The other end of the first container mating cap couples to the first connecting line.
In a further embodiment of the present invention, in which the first collapsible container is in fluid communication with the second collapsible container, a lid is connected to a port in the second collapsible container. The lid includes an inlet connection tube in fluid communication with the first connecting line and an outlet connection tube, one end of which is in fluid communication with the liquid dispensers via the second connecting line. The other end of the outlet connection tube is coupled, in fluid communication, to a withdrawal tube which extends inside of the second collapsible container. A tube support is connected along the length of the withdrawal tube and positioned between the withdrawal tube and the interior surface of the second collapsible container. Accordingly, the configuration of the withdrawal tube and the tube support requires that the second collapsible container be filled with liquid to the elevation of the withdrawal tube, supported by the tube support, before liquid can flow out of the outlet connection tube.
A feature of the invention is the use of non-collapsible flexible tubing for the connecting lines. An advantage of this feature is that the collapsible containers can be placed in substantially any location without being limited by the placement of the tubing. A further advantage is that the non-collapsible tubing prevents the liquid from being completely drawn out of the line when the collapsible containers are empty, thereby, further eliminating the problem of repriming. Also, the collapsible containers of the instant invention can be of varying volumetric sizes, thus allowing the liquid feed system to accommodate a multitude of space configurations.
Other features and advantages of the present invention will be set forth in part in the description which follows and accompanying drawings, wherein the preferred embodiments of the present invention are described and shown, and in part will become apparent to those skilled in the art upon examination of the following detailed description taken in conjunction with the accompanying drawings, or may be learned by practice of the present invention. The advantages of the present invention may be realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.
a is an enlarged view of a portion of
One embodiment of a liquid feed system 10 of the present invention is illustrated in
In the embodiment illustrated, the liquid dispensers 15 are mounted on the wall 20 of the washing room 11 in position above and adjacent the basins 14. The line 18 is positioned behind the wall and is connected to the liquid dispensers, as is shown in greater detail in
An alternative configuration of the liquid feed system 10 is shown in
The presently preferred embodiment of the liquid dispenser 15 is illustrated in detail in
The liquid dispenser 15 of
The positive displacement pump 28 includes a cylinder 38, and a piston 39 that slides within a piston cavity 40 inside of the cylinder. A spring 41 is positioned within the piston cavity. A first one-way valve 43 is positioned between the inlet tube 30 and the spring. A second one-way valve 44 is positioned in the end of the piston nearest the spring. The first and second one-way valves may be conventional in design, such as a duckbill valve or a capsule valve with head holding capacity.
In operation, moving the piston 39 downward, as viewed in
The liquid dispenser 15 of the present invention is capable of other and different embodiments, and its several details are capable of modification. For example, another embodiment of a liquid dispenser configured according to the present invention is shown in
In the alternative embodiment shown in
Each liquid dispenser 15 includes a positive displacement pump 28 which is manually operable or electrically powered, as desired. Also, the positive displacement pump may be a liquid pump or a lather pump as desired. The positive displacement pump includes a cylinder 38 with a piston 39 sliding in a piston cavity 40 inside of the cylinder. The cylinder includes a cavity wall 53 with an opening 52. A spring 41 is positioned in the piston cavity. A first washer 42 is positioned within the piston cavity between the spring and a first one-way valve 43. A second washer 45 is positioned within the piston cavity between the spring and a second one-way valve 44. A seal ring 46 is positioned on the cylinder for sealing engagement with the interior wall of the casing 29. Another seal ring 47 is provided in the piston for sealing engagement with the interior wall of the cylinder. A fastener, such as a screw 48, provides for connecting the positive displacement pump to the casing. A pin 49 is fixed in the cylinder and rides in a slot 50 in the piston, permitting sliding of the piston in the cylinder while limiting the piston travel and preventing piston rotation, thereby keeping the soap outlet downwards.
In operation, moving the piston 39 inward or to the right as viewed in
Since the liquid dispenser 15 does not operate with gravity flow, a construction of the liquid dispenser for preventing leakage at high head pressures it not required. The liquid dispenser as disclosed has a low cost simple construction. The cylinder 38 and piston 39 may be plastic molded parts and the rest of the entire positive displacement pump 28 requires only the spring 41, washers 42, 45, two one-way valves 43, 44, seal rings 46, 47, and the retaining screw 48 and pin 49.
The casing 29 itself should be made from a high strength material to reduce damage due to vandalism. The casing typically is chrome plated die cast zinc for both durability and strength. Alternatively, a plated strong plastic material is used for the casing.
The line 18 is typically a flexible non-collapsible plastic tubing which is readily installed after the walls of the washing and service rooms are constructed.
In the embodiment shown in
In this embodiment, as illustrated in
In an alternative embodiment illustrated in
The flexible line 18′ is connected to the nozzle 60′ by a coupling 62′ with a J-shaped slot 63′ for engaging a pin 64′ at the outer end of the nozzle 60′. Typically a gasket 65′ is positioned in the coupling 62′ for sealing engagement with the end of the nozzle 60′.
A one-way valve 23′ may be positioned in the line 18′ in a fitting 24a′, with this fitting connected between portions 18a′ and 18b′ of the line by conventional barbed projections 66′.
With reference to
The main reservoir 102 includes a carton 107 having a top end 108, a bottom end 110 and a hollow interior 112. In practice, the main reservoir is positioned at an elevation below the elevation of the liquid dispensers 15. A first collapsible container 114 is disposed within the carton. The carton includes a carton outlet 116 and a first outlet nozzle 117 through which liquid from the first collapsible container passes. The outlet nozzle is mounted in the carton outlet by conventional means, which permit the first outlet nozzle to rotate to achieve any desired orientation, e.g., vertically or horizontally.
The carton 107 is made from heavy cardboard, or any other material suitable for supporting therein a full soap container. In one embodiment, the main body of the carton is rectangular, although any shape which facilitates stable storage is suitable. In some embodiments, the carton further includes a handle 119 which is disposed on the top end 108 of the carton and a detachable box-end (not shown) for protection of the first nozzle 117.
The first collapsible container 114 is made from a sturdy plastic material, although any nonpermeable material is suitable. In addition the first collapsible container can be made from “bacteria resistant” or antibacterial material such that microbes, spores or other germs or bacteria do not cultivate within the liquid.
The first collapsible container 114 is connected to a first outlet nozzle 117, with a first outlet lever control valve 120 such as an on/off valve, which is well known in the art. The first outlet lever control valve controls the flow of the liquid from the first collapsible container through the first outlet nozzle. The first outlet nozzle is coupled to an outlet 122 of the first collapsible container, e.g., by welding, and is made from sturdy material, such as, but not limited to plastics or metal, although any material capable of facilitating the flow of liquids such as lotion-type soap or other similar liquids more viscous than water is suitable.
The auxiliary reservoir 104 is disposed below the main reservoir 102 and includes a second collapsible container 115, having a second outlet nozzle 118. The second collapsible container and the second outlet nozzle are of the same type as used in the main reservoir. The second collapsible container need not be encased in a carton since it is replaced less often than the first collapsible container 114. The main and auxiliary reservoirs are placed on shelving or any other type of storage unit to protect the main and auxiliary reservoirs from being distributed or falling over. Typically, the auxiliary reservoir is placed between two shelves such that it is protected and the main reservoir resides on the shelf (not shown) above the auxiliary reservoir. The use of both the main and auxiliary reservoirs allows the main reservoir to be replaced when empty without affecting the supply of liquid to the end users as the auxiliary reservoir continues supplying additional liquid to the users. Preferably, a second outlet lever control valve 121 of the auxiliary reservoir, if provided, remains in the open position at all times, as the auxiliary reservoir need not be changed.
The first and second collapsible containers 114, 115 can accommodate any volumetric size. In one embodiment, the first collapsible container stores about 12 liters of liquid, and the second collapsible container is smaller and stores about 3 liters of additional liquid. The volumetric size of the main and auxiliary reservoirs 102, 104 is limited, in part, only by practical considerations, such as, for example, storage size and weight of the main and auxiliary reservoirs with the liquid. However, any varying sizes conducive to conveniently supplying liquid to end users is suitable.
An adapter 124 is mounted to the first and second outlet nozzles 117, 118 of the first and second collapsible containers 114, 115, respectively. With reference to
The barbed outlet 135 of the adapter 124 extends from the second end 134 of the cylindrical portion 130 of the housing 126 and includes a hollow body 142 having a bore 143 and an outer barbed surface 144. The interior of the barbed outlet includes a flared opening 146 that widens toward the interior of the cylindrical portion. The cylindrical portion and the barbed outlet of the housing are manufactured as a unitary piece. The outer barbed surface facilitates coupling to a plastic tube. Other surface configurations, or other means capable of securing a tube to the adapter, such as a clamp, however, are also suitable.
With reference also to
Each rib 152 also has a tapered portion 158 that flares out from the first end portion 154. The four tapered portions form a cross-shaped tapered portion 160 that mates with the flared opening 146 of the housing 126. Further, each rib has a radially extending shoulder portion 162 and a second end portion 164. As shown in
The second end portions 164 of the four ribs 152 form a cross-shaped second end portion 168 that closely fits within the cylindrical portion 130 of the housing 126 and provides flow passage between the ribs and the cylindrical portion.
The plug 150 is a disc-shaped member that fits within the bore 143 of the barbed outlet 135. A peripheral groove 170 in the plug receives an O-ring 172 to form a seal between the plug and the bore of the barbed outlet to prevent liquid from leaking out of the adapter 124. The shaft 148 and the plug can be manufactured as a single unitary piece.
The adapter 124 is mounted, for example, to the first outlet nozzle 117 of the first collapsible container 114 by placing it over the end of the first outlet nozzle such that the nozzle pin 138 of the first outlet nozzle enters the J-shaped channel 136 of the adapter. As the adapter is mounted to the first outlet nozzle, the end of the first outlet nozzle engages the cross-shaped second end portion 168 of the piston 128 and slides it downward, disengaging the O-ring 172 from the bore 143 of the barbed outlet 135, permitting liquid to flow through the adapter when the first outlet lever control valve 120 is opened. The adapter is secured to the first outlet nozzle by rotating the adapter such that the nozzle pin of the first outlet nozzle is located in the circumferentially extending portion 169 of the J-shaped channel. Notably, when it is time to replace an empty first collapsible container with a full container, the adapter is disengaged from the first outlet nozzle and the plug 150 of the piston automatically retracts into the bore of the adapter due to the biasing action of the spring 166. This prevents liquid from the liquid dispenser 15 and connecting line 105 from leaking back out through the adapter. Similarly, the adapter may be mounted to the second outlet nozzle 118 of the second collapsible container 115.
It is to be appreciated that in some embodiments, the auxiliary reservoir 104 need not utilize the adapter 124, but rather the second outlet nozzle 118 may be modified such that it directly couples with the connecting line 105. As stated above, there is less of a need to be able to control the flow of liquid into the auxiliary reservoir as it is not changed as often as the main reservoir 102.
With reference again to
In practice, once the main and auxiliary reservoirs 102, 104 are located in a facility, e.g., a restroom, the adapters 124 are connected to the first and second outlet nozzles 117, 118 of the first and second collapsible containers 114, 115, respectively, and the liquid dispensers 15 are initially primed such that liquid fills the connecting tubes 200, 206, 210, 218, 224, 234. When an end user operates a liquid dispenser, liquid is drawn from the connecting tubes through the liquid dispenser and into the end user's hands.
Typically, due to gravity, liquid from the main reservoir 102 moves downward into the auxiliary reservoir 104 such that the auxiliary reservoir remains full of additional liquid. The liquid is drawn from both the main and auxiliary reservoirs through the first T-connector 204 via the first connecting tube 200 and the second connecting tube 206. The liquid is drawn through the first T-connector and traverses the connecting tubes 210, 218, 224, 234 until it reaches the liquid dispensers 15.
Typically, the main reservoir 102 will empty before the auxiliary reservoir 104. After the main reservoir is empty, maintenance personnel will disconnect the adapter 124 from the first outlet nozzle 117 on the main reservoir and remove the main reservoir from the location. As the adapter is removed from the first outlet nozzle, the piston 128 (
If the demand for liquid exceeds capacity, and both the main and auxiliary reservoirs 102, 104 become empty, the liquid dispensers 15 will stop delivering liquid but the connecting tubes 200, 206, 210, 218, 224, 234 will remain filled with liquid that cannot be dispensed since the first and second collapsible containers 114, 115 are airtight. Therefore, the liquid feed system 10 will remain primed. This is a feature that allows immediate dispensing from the liquid dispensers as soon as the empty main and auxiliary reservoirs are replaced, provided both the main and auxiliary reservoirs are connected to an adapter 124 that seals the end of the first and second connecting tubes 200, 206 as each reservoir is replaced. After replacement of the main and auxiliary reservoirs, the newly supplied liquid simply allows the liquid already in the connecting tubes to be dispensed first.
The construction of the invention readily permits the use of large capacity fluid containers, including the twelve and twenty-four liter containers now used for soap supplies. The ability to replace the first and second collapsible containers 114, 115, is a maintenance time saving feature since no bulk soap is poured and possibly spilled, and only one container need be replaced to fill multiple liquid dispensers 15.
The present invention is capable of other and different embodiments, and its several details are capable of modification. For example, another embodiment of a liquid feed system 10 configured according to the present invention is shown in
A series-bag liquid feed system 300 supplies liquid, such as, soap or lotion, to liquid dispensers 15. The liquid feed system 300 primarily comprises a first collapsible container 114, a second collapsible container 115 which has a wall 314 and an interior surface 316, a first connecting line 301 that couples, in fluid communication, the first collapsible container to the second collapsible container, and a second connecting line 303 which couples, in fluid communication, the second collapsible container to the liquid dispensers.
The first collapsible container 114 is at an elevation that is below the elevation of the liquid dispensers 15 and above the elevation of the second collapsible container 115 such that the liquid is drawn from the first collapsible container, through the first connecting line 301, and into the second collapsible container. Thus, the second collapsible container holds additional liquid and acts as a reserve to the first collapsible container. When the liquid held in the first collapsible container is depleted, the first collapsible container can be replaced while the second collapsible container remains connected, to continuously supply liquid to the liquid dispensers without interruption.
In a detailed aspect of the present embodiment of the invention, the first connecting line 301 includes a connecting link adaptor 302 having a first portion 304 and a second portion 306 matable to the first potion. The first portion is coupled, in fluid communication, to the first collapsible container 114, and the second portion is coupled, in fluid communication, to the second collapsible container 115. The connecting link adaptor can be a high-flow quick-disconnect adaptor of a type commercially available, such as, model number HFCD176-12 for the first portion (base with quick release) and model number HFCD226-12 for the second portion (mating portion) manufactured by Colder Products Company and distributed by Ryan Herco of Burbank, Calif.
Use of the connecting link adaptor 302 allows for easy removal of the first collapsible container 114 for servicing, replacement, or refilling. Further, the connecting link adaptor as used in this embodiment eliminates the need for certain parts used in other embodiments, such as, an adaptor 124 for the second collapsible container 115, a T-connector 204, and a second outlet lever control valve 121 for the second collapsible container.
The first portion 304 of the connecting link adaptor 302 can include a diaphragm-type valve that is actuated by connecting and disconnecting the first portion to the second portion 306. Liquid is permitted to flow through the first portion when connected to the second portion, and prevented from flowing out of the first portion when disconnected from the second portion. Thus, when the first collapsible container 114 is removed, liquid is prevented from spilling out of the first collapsible container.
The second portion 306 of the connecting link adaptor 302 can also include a spring-actuated shut-off valve that is actuated by connecting and disconnecting the second portion to the first portion 304. When the first collapsible container 114 is removed, the spring-actuated shut-off valve prevents liquid from spilling out of the second collapsible container 115 and air from entering the second collapsible container. Accordingly, the liquid feed system 10 remains sealed and eliminates the need to reprime the liquid feed system when the first collapsible container is removed.
Another embodiment of the present invention is shown in
The embodiment of the series-bag liquid feed system 300, shown in
The first collapsible container 114 is at an elevation below the liquid dispensers 15 and above the second collapsible container 115, which holds additional liquid and acts as a reserve to the first collapsible container. Similar to the previous embodiment, when the first collapsible container is empty, the first collapsible container can be replaced without removing the second collapsible container from the series-bag liquid feed system 300.
The second collapsible container 115 includes a wall 314, an interior surface 316, an inlet nozzle 319, and an outlet nozzle 321. Both the inlet and outlet nozzles are connected to the wall of the second collapsible container and positioned at opposite ends of the second collapsible container.
The first connecting line 308 includes a first end 310 and a second end 312. The first end of the first connecting line is coupled, in fluid communication, to the first collapsible container 114 via an adapter 124, and the second end is coupled, in fluid communication, to one end of an inlet mating cap 318. The opposing end of the inlet mating cap threadably engages the inlet nozzle 319. The second connecting line 303 couples, in fluid communication, one end of an outlet mating cap 320 to the liquid dispensers 15. The opposing end of the outlet mating cap threadably engages the outlet nozzle 321.
The conduit strip 322 includes a plurality of conduit ridges 326 and a plurality of conduit channels 328, as shown in
The conduit channels 328 prevent clogging of the outlet nozzle 321 when the second collapsible container 115 is collapsed. If a second collapsible container, without a conduit strip, is collapsed there exists a possibility that the outlet nozzle would come in contact with the interior surface 316 of the second collapsible container. If a user attempts to actuate the liquid dispenser 15 when the outlet nozzle is in contact with the interior surface of the second collapsible container, a vacuum could develop in the second connecting line 303. This vacuum would help to maintain the contact between the outlet nozzle and interior surface of the second collapsible container and cause a blockage of the series-bag liquid feed system 300 resulting in no flow or a reduced flow of liquid to the liquid dispensers.
In contrast, a collapsed second collapsible container 115, configured with the conduit strip 322, would have a reduced likelihood of blockage because the conduit ridges 326 would contact the outlet nozzle 321, and the conduit channels 328 would allow for liquids, such as, soap or lotion, to flow through the outlet nozzle and into the second connecting line 303. The protections against blockage of the series-bag liquid feed system 300 provided by the conduit strip are useful when priming the liquid feed system 10 for the first time and when priming an emptied second collapsible container.
In operation, the liquid dispensers 15 draw liquid from the second collapsible container 115 via the first tube 250. Specifically, a user of the first liquid dispenser 254 draws liquid from the first tube into the first liquid dispenser via the inlet 252 of the first dispenser adapter 253. A user of the second liquid dispenser 262 draws liquid from the outlet 258 of the first dispenser adapter into the second liquid dispenser via the second tube 256 and the inlet 260 of the second dispenser adapter 261.
When the first container mating cap 125 engages the first container nozzle 123, liquid flows from the first collapsible container 114 through the first container nozzle and first container mating cap into the first connecting line 308. In contrast, when the first container mating cap is disengaged from the first container nozzle, the flow of liquid out of the first collapsible container stops and the first connecting line remains sealed.
A further embodiment of the present invention is shown in
The embodiment of the series-bag liquid feed system 300, shown in
As stated in the embodiment of
The second collapsible container 115 includes a wall 314, an interior surface 316, a port 330, a lid 332, an inlet connection tube 334, an outlet connection tube 336, a J-shaped tube 338, a withdrawal tube 340, and a tube support 342. The port is positioned through the wall of the second collapsible container. The lid connects to the port forming an airtight seal between the lid and the port. The lid includes the inlet connection tube and outlet connection tube. One end of the J-shaped tube is coupled, in fluid communication, to an end of the outlet connection tube, while the other end of the J-shaped tube is coupled, in fluid communication, to the withdrawal tube. The tube support is H-shaped in cross section and connected to the withdrawal tube, along its length, as shown in
The first connecting line 308 includes a first end 310 and a second end 312. The first end is coupled, in fluid communication, to the first collapsible container 114, and the second end is coupled, in fluid communication, to the inlet connection tube 334 of the second collapsible container 115. In addition, the second connecting line 303 couples, in fluid communication, one end of the outlet connection tube 336 to the liquid dispensers 15.
In the embodiment of the present invention shown in
Advantages of the liquid feed system 10 of the present invention include the following. The liquid feed system delivers liquid, such as, soap or lotion, through liquid dispensers 15 which can be mounted directly to the wall 20 or a counter 13, without costly stainless steel soap vessels attached to them. Since the liquid feed system has no expensive vessels with which to tamper, the liquid feed system is inexpensive and essentially vandal proof. Also, the liquid feed system can handle a wide range of soap viscosity from water thin to shampoo-like thicknesses. In addition, the liquid feed system is hygienic and poses no threat of contamination. Moreover, this low-cost installation and maintenance liquid feed system is especially suitable for use in fast food restaurants and other facilities with high public traffic where frequent interruptions for servicing the liquid feed system is undesirable.
Another advantage of the liquid feed system 10 is that it has a centrally-located collapsible fluid container 16, or first and second collapsible containers 114, 115, for supplying all of the liquid dispensers 15. A single refill or replacement of the centrally-located fluid container(s) will supply the complete washing room 11. Also, the centrally-located fluid container(s) can be mounted on the floor level, under the counter, or in a remote area. In addition, the line 18 or connecting tubes 200, 206, 210, 218, 224, 234, 250, 256, 264, 301, 308 of the liquid feed system are non-collapsible and will remain filled with liquid at all times for quick priming since the liquid dispensers will stop delivery of liquid once the centrally-located container(s) are empty.
Another embodiment of the liquid feed system is shown in
In an alternative embodiment, a small diameter tubing connects the second reservoir to the fitting. The small diameter tubing has a smaller internal diameter than the tubing connecting the first reservoir to the fitting. An advantage of this feature is that the dispensing fluid is drawn more easily from the first reservoir thereby preventing the lower reservoir from diminishing until after the first reservoir is completely empty.
It is to be appreciated that the outlet nozzle 118′ need not be located on the bottom of the collapsible soap container 115′ of the secondary reservoir 104′, in order to configure the washing system so that the first T-connector 204′ is positioned below the secondary reservoir.
In an alternative embodiment of the configuration shown in
Those skilled in the art will recognize that other modifications and variations can be made in the liquid feed system 10 of the present invention and in construction and operation of this liquid feed system without departing from the scope or spirit of this invention.
This application is a continuation of U.S. patent application Ser. No. 10/292,734 filed Nov. 12, 2002 which is a continuation of U.S. patent application Ser. No. 09/546,104 filed Apr. 10, 2000, now issued as U.S. Pat. No. 6,502,721, and of U.S. patent application Ser. No. 09/545,126 filed Apr. 7, 2000, each of which is a continuation-in-part of U.S. patent application Ser. No. 09/102,858 filed Jun. 23, 1998, now issued as U.S. Pat. No. 6,129,245, which is a continuation-in-part of U.S. patent application Ser. No. 08/701,788 filed Aug. 26, 1996, now issued as U.S. Pat. No. 5,988,451.
Number | Date | Country | |
---|---|---|---|
Parent | 10292734 | Nov 2002 | US |
Child | 10886326 | Jul 2004 | US |
Parent | 09546104 | Apr 2000 | US |
Child | 10292734 | Nov 2002 | US |
Parent | 09545126 | Apr 2000 | US |
Child | 10292734 | Nov 2002 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 09102858 | Jun 1998 | US |
Child | 09545126 | Apr 2000 | US |
Parent | 08701788 | Aug 1996 | US |
Child | 09102858 | Jun 1998 | US |