This disclosure generally relates to a filter unit. More particularly, this disclosure relates to filter units configured to filter a liquid.
Filters can be employed in semiconductor manufacturing to remove contaminants from a fluid. A fluid (e.g., liquid, water, or the like) is directed through a filter unit. The filter unit can be configured to remove contaminants from the liquid as the liquid passes through the filter. Contaminants can include, for example, solid particles, liquid impurities, and dissolved chemical species.
In an embodiment, a filter unit for filtering liquid includes a housing having an inlet and an outlet, a first filter disposed in the housing, a second filter disposed in the housing, and a liquid flow path. The first filter includes a first axial end affixed to an inner surface of the housing, an axial inlet disposed over an opening of the inlet of the housing, and a first filter media. The second filter includes a first axial end affixed to the inner surface of the housing, an axial outlet disposed over an opening of the outlet in the housing, and a second filter media. The liquid flow path extends from the inlet to the outlet through the first filter media and the second filter media in series. The liquid in the liquid flow path flowing radially outward through the first filter media and radially inward through the second filter media.
In an embodiment, a method is directed to filtering a liquid within a filter unit. The filter unit includes a housing with an inlet and an outlet. The method includes directing the liquid from the inlet of the housing to a filter media of a first filter disposed in the housing. The first filter includes a first axial end affixed to an inner surface of the housing and an axial inlet disposed over an opening of the inlet of the housing. The method also includes passing the liquid radially outward through the first filter media and directing the liquid from the first filter media to a second filter media of a second filter disposed in the housing. The second filter includes a first axial end affixed to the inner surface of the housing and an axial outlet disposed over an opening of the outlet in the housing. The method also includes passing the liquid radially inward through the second filter media.
Like numbers represent like features.
As shown in
In the illustrated embodiment, the housing 10 includes a base 20 and a cover 22 that is affixed to the base 20. The housing 10 may be assembled mechanically and/or via bonding (e.g., thermal bonding, adhesive bonding, etc.). As shown in the illustrated embodiment, the housing 10 can be assembled via bonding (e.g., the cover 22 thermal bonded to the base 20). For example, the cover 20 may be bonded (e.g., thermally bonded, adhesive bonded, etc.) to the base 20. In an embodiment, the housing 10 may be mechanically assembled (e.g., the cover 22 mechanically attached to the base 20). For example, the cover 22 and the base 20 may be mechanically affixed together configured via a snap fit, via lock and key mechanism, or the like. In such embodiments, the housing 10 may include seal(s) (not shown) to provide sealing between the cover 22 and the base 20. As shown in
The first filter 40 includes a first filter media 42, a first axial end 44, a second axial end 46, and an axial inlet 48. The first axial end 44 and the second axial end 46 are opposite ends of the first filter 40 along the axis A1 of the first filter 40. For example, the axis A1 is the axis that extends along the height of the tubular shape of the first filter 40. The axial inlet 48 is formed in the first axial end 44 of the first filter 40. The first filter media 42 extends along an axial direction of the filter 40 (e.g., axial direction D1, axial direction D4) between the first axial end 44 and the second axial end 46 of the first filter 40. The first filter media 42 can have a tubular shape within the first filter 40. The first filter media 42 forms a radial outlet of the first filter 40. For example, liquid enters the first filter 40 through its axial inlet 48 and is discharged from the first filter 40 (after being filtered) from its first filter media 42.
The first axial end 44 of the first filter 40 is affixed to an inner surface 26 of the housing 10. The first axial end 44 of the first filter 40 can be bonded or mechanically affixed to the inner surface 26 of the housing 10. In the illustrated embodiment, the first axial end 44 is bonded (e.g., thermally bonded, adhesive bonded, etc.) to the housing 10. In an embodiment, the first axial end 44 may be mechanically affixed to the housing 10 via a snap fit, threads (e.g., the first axial end 44 having threads that screw into the inner surface 26 of the housing 10), or the like. The first axial end 44 of the first filter 40 is disposed over the opening 13 in the housing 10 for the inlet 12. The liquid flows from the opening 13 of the inlet 12 into the first filter 40. The first axial end 44 of the first filter 40 entirely covers the opening 13 for the inlet 12 such as the liquid flowing from the inlet 12 into the housing 10 is forced to flow into the first filter 20. The liquid then flows through the filter media 42 and is discharged from the first filter 40 into the internal volume 24 of the housing 10. The liquid enters the first filter 40 through the axial inlet 48 in an axial direction D1 and is radially discharged from the first filter 40 (e.g., in direction D2 from axis A1, in direction D3 from axis A1, in a direction into the page in
The second filter 60 includes a filter media 62, a first axial end 64, a second axial end 66, and an axial outlet 68. The first axial end 64 and the second axial end 66 are opposite ends of the second filter 60 along the axis A2 of the second filter 60. For example, the axis A2 is the axis that extends along the length of the tubular shape of the second filter 60. The axial outlet 68 is formed in the first axial end 64 of the second filter 60. The second filter media 62 extends along an axial direction of the filter 60 (e.g., axial direction D1, axial direction D4) between the first axial end 64 and the second axial end 66 of the second filter 60. The second filter media 62 can have a tubular shape within the first filter 60. The second filter media 62 forms a radial inlet of the second filter 60. For example, liquid radially enters the second filter 60 through its second filter media 62 and is axially discharged from the second filter 60 (after being filtered) from its axial outlet 68.
The first axial end 64 of the second filter 60 is affixed to an inner surface 26 of the housing 10. The first axial end 44 of the second filter 60 can be bonded or mechanically affixed to the inner surface 26 of the housing 10. In the illustrate embodiment, the first axial end 64 is bonded (e.g., thermally bonded, adhesive bonded, etc.) to the housing 10. In an embodiment, the first axial end 64 may be mechanically affixed to the housing 10 via a snap fit, threads (e.g., first axial end 64 screwing into threads in the inner surface 26), or the like. The first axial end 64 of the second filter 60 is disposed over the opening 15 in the housing 10 for the outlet 16. The first axial end 64 of the second filter 60 entirely covers the opening 16 in the housing 10 for the outlet 16. The first axial end 64 forms a sealed connection with the inner surface 26 of the housing 10 such that the fluid in the open interior volume 24 is forced to flow through the second filter 60 to exit the housing 10 and the filter unit 1.
As shown in
The first axial end 64 of the second filter 60 is disposed over the opening 15 in the housing 10 for the inlet 14. The liquid that flows into the second filter 60 is discharged from the second filter 60 through its axial outlet 68 into the outlet 14 in the housing 10. The liquid flows from the axial outlet 68 of the second filter 60 into outlet 14 of the housing 10. The liquid then flowing out of the filter unit 1 from the outlet 14 of the housing 10. The filter media 62 forms a radial inlet of the second filter 60. The liquid (discharged from the first filter 40 flowing through internal volume 24) radially enters the second filter 60 through filter media 62 (e.g., in direction D2 towards axis A2, in direction D3 towards axis A2, in a direction into the page in
The liquid flow path F extends through the housing 10 from the inlet 12 to the outlet 14. The liquid flow path is configured to extend through the filters 40, 60 in series. The liquid flow path F extends from the inlet 12 to the outlet 14 through the first filter media 42 of the first filter 40 and the second filter 60 in series. The liquid first being filtered by the first filter media 42 and then filtered by the second filter media 62 (e.g., the liquid filtered by the first filter media 42 is filtered further by the second filter media 62). The liquid flow path F is formed of a plurality of portions ƒ1, ƒ2 ƒ3, ƒ4, fs. In an embodiment, the portions ƒ1, ƒ2 ƒ3, ƒ4, ƒ5 of the flow path are connected to each other consecutively. For example, second portion ƒ2 connects the first portion ƒ1 to the third portion ƒ3 (e.g., the second portion ƒ2 extending from an end of the first portion f1 to a beginning of the third portion ƒ3).
A first portion ƒ1 of the liquid flow path F extends through the first filter 40 along the axis A1 of the first filter 40. For example, the first portion ƒ1 extends from the inlet 12 of the housing 10 through the axial inlet 48 into first filter 40. A first portion ƒ1 of the liquid flow path F directs the liquid (to be filtered) from the inlet 12 of the housing 10 into the first filter 40. The second portion ƒ2 of the liquid flow path F extends radially outward through the first filter media 42. For example, the second portion ƒ2 extends out of the first filter 24 through the first filter media 42 into the internal volume 24 of the housing 10. The second portion ƒ2 is configured to direct to flow radially outward (e.g., in direction D2 from axis A1, in direction D3 from axis A1, in the direction into the page from axis A1, in the direction out of the page from axis A1, etc.) from the first filter media 42 of the first filter 40. The liquid is filtered as it passes through the first filter media 42. For example, in the illustrated embodiment, the liquid is filtered as it passes through the resin beads of the first filter media 42. The liquid filtered by the first filter media 42 is discharged radially from the first filter into the internal volume 24 of the housing 10.
A third portion ƒ3 of the liquid flow path F extends from the first filter media 42 of the first filter 40 to the second filter media 62 of the second filter 60. As shown in
A fourth portion ƒ4 of the liquid flow path F extends radially inward through the second filter media 62. The fourth portion ƒ4 extends from outside the second filter 60 (e.g., from the internal volume 24) into the second filter 60. The fourth portion ƒ4 extends radially inward into the second filter 60 (e.g., in direction D2 towards the axis A2, in direction D2 towards the axis A2, in the direction into the page from axis A2, in the direction out of the page from axis A2, etc.). As shown in
A fifth portion ƒ5 of the liquid flow path F extends through the second filter 60 along the axis A2 of the second filter 60. For example, the fifth portion ƒ5 extends from within the second filter 60 through the axial outlet 68 to the outlet 14 of the housing 10. The fifth portion ƒ5 of the liquid flow path F directs the filtered liquid from the second filter 60 to the outlet 14 of the housing 10. The fifth portion ƒ5 extends axially through the second filter 60 (e.g., direction D4). For example, the fifth portion ƒ5 can extend in an opposite axial direction D4 to the first portion ƒ1. The fifth portion ƒ5 is configured to direct the liquid (after being filtered by the second filtering media 42) from the second filter 60 to the outlet 14 of the housing. The filtered liquid is then discharged from the filter unit 1 from the outlet 14 of the housing 10. The liquid (to be filtered) enters the filter unit 1 through the inlet 12, is passed through the filters 40, 42, and their filter medias 42, 62 in series, and the filtered liquid is then discharged from the outlet 14.
The filters 40, 60 of the filter unit 1 may be configured to filter contaminants that include, for example, solid particulates, liquid impurities (e.g., organics, etc.), and/or dissolved chemical species (e.g., dissolved metals, ions, etc.). The filter media 42, 62 used in the filter unit 1 can be selected such that the filter unit 1 removes the desired contaminant(s) form the liquid.
As shown in
In an embodiment, the first filter media 42 and the second filter media 62 may be the same type of filter media. In such an embodiment, the first filter media 42 and the second filer media 62 provide the same type of contaminant filtering. The first filter media 42 can be configured to remove a contaminant to a first concentration in the liquid and the second filter media 62 can be configured to further remove the contaminant to a second lower concentration in the liquid. This can advantageously allow for the filter unit to provide high load filtration for liquids that contain high amounts of a contaminant.
In the illustrated embodiment, the first filter media 42 is resin beads. The resin beads are in the form of a packed bed. In an embodiment, the resin beads can be one type (single component) or multiple types (multi-component). In the illustrated embodiment, the second filter media 62 is a membrane. A membrane filter in an embodiment can have single layer or multiple layers (e.g., a fabric layer, a polymer coating layer, etc.). In an embodiment, the first filter media 42 and the second filter media 62 may each be selected from one of a membrane, resin beads, hollow fibers, depth fibers, a sponge based media, or a combination thereof. For example, a membrane can be configured to filter organics, metals, particles, ions (e.g., cations and anions), etc. from liquid. For example, resin beads can be configured to filter metals organics (e.g., resin beads in the form of an activated carbon bed, etc.). For example, depth fibers are generally configured for use in high contaminant load applications.
As shown in
At 1010, the liquid is directed from an inlet (e.g., inlet 12) of a housing (e.g., housing 10) to a first filter media of a first filter (e.g., first filter media 42 of first filter 40). In an embodiment, directing the liquid at 1010 includes passing the liquid through an axial inlet of the first filter 1012 (e.g., axial inlet 48). The method 1000 then proceeds to 1020.
At 1020, the liquid is passed radially outward through the filter media. For example, the liquid is directed out of the second filter into open space of the internal volume of the housing (e.g., open space of the internal volume 24) that is between the housing and the filters. The method then proceeds to 1030.
At 1030, the liquid is directed from the first filter media to a second filter media of a second filter (e.g., second filter media 62 of second filter 60). At 1030, the liquid is being directed through the open space of internal volume of the housing between the filters. The method 1000 then proceeds to 1040.
At 1040, the liquid is passed radially inward through the second filter media. For example, the liquid is directed to flow into the second filter by flowing through the second filter media. In an embodiment, the method 1000 may then also then proceed to 1050.
At 1050, the liquid is directed from the second filter media to an outlet of the housing (e.g., outlet 14). In an embodiment, directing the liquid to the outlet of the housing at 1050 can include passing the liquid through an axial outlet of the second filter 1052 (e.g., axial outlet 68). For example, directing the liquid at 1050 includes directing the liquid from the axial outlet of the second filter into an opening in the housing for the outlet (e.g., opening 15).
It should be appreciated that the method 1000 in an embodiment may be modified to include features as described above with respect to the filter unit 1 in
Aspects:
Any of Aspects 1-10 can be combined with any of aspects 11-16.
Aspect 1. A filter unit for filtering liquid, comprising: a housing having an inlet and an outlet; a first filter disposed in the housing and including: a first axial end affixed to an inner surface of the housing, an axial inlet disposed over an opening of the inlet of the housing, and a first filter media; a second filter disposed in the housing and including: a first axial end affixed to the inner surface of the housing, an axial outlet disposed over an opening of the outlet in the housing, and a second filter media; and a liquid flow path extending from the inlet to the outlet through the first filter media and the second filter media in series, the liquid flow path configured to direct the liquid radially outward through the first filter media and to direct the liquid radially inward through the second filter media.
Aspect 2. The filter unit of Aspect 1, wherein the axial inlet of the first filter is formed in the first axial end of the first filter, and the axial outlet of the second filter is formed in the first axial end of the second filter.
Aspect 3. The filter unit of any one of Aspects 1 and 2, wherein the first filter media is configured to be a radial outlet of the first filter, and the second filter media is configured to be a radial inlet of the second filter.
Aspect 4. The filter unit of any one of Aspects 1-3, wherein the first filter is spaced apart from the second filter within the housing.
Aspect 5. The filter unit of any one of Aspects 1-4, wherein the first filter and the second filter are disposed side by side within the housing.
Aspect 6. The filter unit of any one of Aspects 1-5, wherein the liquid flow path includes, in order: a first portion extending through the first filter along an axis of the first filter, a second portion extending radially outward through the first filter media, a third portion extending from the first filter media to the second filter media, a fourth portion extending radially inward through the second filter media, a fifth portion extending through the second filter along an axis of the second filter.
Aspect 7. The filter unit of Aspect 6, wherein the third portion extends in a first direction that is radially outward with respect to the first filter and radially inward with respect to the second filter.
Aspect 8. The filter unit of any one of Aspects 1-7, wherein the first filter media and the second filter media are each selected from a membrane, resin beads, hollow fibers, depth fibers, a sponge based media, or a combination thereof.
Aspect 9. The filter unit of any one of Aspects 1-8, wherein the first filter media and the second filter media are the same type of filter media.
Aspect 10. The filter unit of any one of Aspects 1-8, wherein the first filter media and the second filter media are different types of filter media.
Aspect 11. A method of filtering a liquid within a filter unit, the filter unit including a housing with an inlet and an outlet, the method comprising: directing the liquid from the inlet of the housing to a filter media of a first filter disposed in the housing, the first filter including a first axial end affixed to an inner surface of the housing and an axial inlet disposed over an opening of the inlet of the housing; passing the liquid radially outward through the first filter media; directing the liquid from the first filter media to a second filter media of a second filter disposed in the housing, the second filter including a first axial end affixed to the inner surface of the housing and an axial outlet disposed over an opening of the outlet in the housing; and passing the liquid radially inward through the second filter media.
Aspect 12. The method of Aspect 11, further comprising: directing the liquid from the second filter media to an outlet of the housing.
Aspect 13. The method of any one of Aspects 11 and 12, wherein the directing of the liquid from the second filter media to an outlet of the housing includes passing the liquid through an axial outlet of the second filter.
Aspect 14. The method of any one of Aspects 11-13, wherein the directing of the liquid from the first filter media to the second filter media of the second filter includes directing the liquid.
Aspect 15. The method of any one of Aspects 11-14, wherein directing the liquid from an inlet of the housing to the filter media of the first filter includes passing the liquid through an axial inlet of the first filter.
Aspect 16. The method of any one of Aspects 11-15, wherein the first filter media and the second filter media are selected from one of a membrane, resin beads, hollow fibers, depth fibers, a sponge based media, or a combination thereof.
The examples disclosed in this application are to be considered in all respects as illustrative and not limitative. The scope of the invention is indicated by the appended claims rather than by the foregoing description; and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein.
Number | Date | Country | |
---|---|---|---|
63289479 | Dec 2021 | US |