Liquid forced-feed apparatus

Information

  • Patent Grant
  • 6244829
  • Patent Number
    6,244,829
  • Date Filed
    Tuesday, June 9, 1998
    26 years ago
  • Date Issued
    Tuesday, June 12, 2001
    23 years ago
Abstract
A liquid forced-feed apparatus has a built-in float in a hermetic vessel provided with a working fluid inlet port, a working fluid discharge port, a forced-feed liquid inlet port, and a forced-feed liquid discharge port. A snap mechanism which is actuated to operate the working fluid inlet port and the working fluid discharge port with the upward and downward strokes of the float, to thereby force a liquid in the hermetic vessel out through the forced-feed liquid discharge port. A power transmitting shaft for transmitting the upward-and-downward movement of the float to the snap mechanism extends out of the hermetic vessel. The snap mechanism is disposed outside of the hermetic vessel.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a liquid forced-feed apparatus for feeding a liquid, such as water, fuel, etc., under pressure. The liquid forced-feed apparatus of the present invention is suitable particularly for use in collecting a condensate generated in a steam piping system and feeding this condensate to a boiler or a waste heat recovery system.




2. Description of the Prior Art




Condensate generated in a steam piping system in most cases still has a considerable quantity of stored waste heat. For this reason, it has been a widespread practice to use a condensate recovery system, including a liquid forced-feed apparatus, to recover the condensate and feed it into a boiler or waste heat recovery system. Such a system is designed for the utilization of waste heat from the condensate, thus realizing the effective use of this energy.




The liquid forced-feed apparatus used in prior art condensate recovery systems collects condensate in a hermetic vessel, and introduces a high-pressure working fluid, such as steam, into the hermetic vessel by operating a change-over valve, thereby forcing the condensate from the inside of the hermetic vessel under the pressure of the working fluid.




To ensure high-efficiency operation of the liquid forced-feed apparatus, it is necessary to hold as much condensate as possible in the hermetic vessel and to properly switch the change-over valve. The liquid forced-feed apparatus of the prior art, therefore, generally uses a snap mechanism in order to ensure reliable switching of the change-over valve.





FIG. 1

is a partly sectional perspective view of the type of liquid forced-feed apparatus disclosed in the prior art. The liquid forced-feed apparatus of

FIG. 1

has a hermetic vessel


101


, and contains a float


120


, a changeover valve


130


, and a snap mechanism


140


. The hermetic vessel


101


is provided with a forced-feed liquid inlet port


102


and a forced-feed liquid discharge port


103


in the vicinity of the bottom, which are fitted with check valves


105


and


106


, respectively. The check valve


105


is mounted in a direction such that the condensate is allowed to flow into the hermetic vessel


101


, while the check valve


106


is mounted in a direction such that the condensate is allowed to be forced out from the hermetic vessel


101


.




In the top of the hermetic vessel


101


are formed a working fluid inlet port


108


and a working fluid discharge port


109


, which are fitted with a supply valve


110


and an exhaust valve


111


, respectively. The supply valve


110


and the exhaust valve


111


, which together form the changeover valve


130


, are opened and closed by up and down movement of the valve lifting rods


112


and


113


, respectively. The supply valve


110


is opened when the valve lifting rod


112


is up, while the exhaust valve


111


is closed when the valve lifting rod


113


is up. The valve lifting rods


112


and


113


are connected in parallel by a connecting plate


115


. The supply valve


110


and the exhaust valve


111


are thus simultaneously opened and closed by moving the connecting plate


115


up and down.




In the prior art liquid forced-feed apparatus of

FIG. 1

, the forced-feed liquid inlet port


102


is connected to a load of steam via the check valve


105


, and the forced-feed liquid discharge port


103


is connected to a boiler, and an apparatus utilizing waste heat, via the check valve


106


. The working fluid inlet port


108


is connected to a high-pressure fluid source. When no condensate is present in the hermetic vessel


101


, the float


120


is in the lower position and the connecting plate


115


is down, causing the supply valve


110


to close the working fluid inlet port


108


and the exhaust valve


111


to open the working fluid discharge port


109


.




If condensate is generated in the load of steam connected to the liquid forced-feed apparatus of

FIG. 1

, the condensate flows into and gathers in the hermetic vessel


101


via the check valve


105


. With an increase in the amount of the condensate, the float


120


rises, causing one end of the arm


118


to rise. If the arm


118


rises over a predetermined level, a snap mechanism


140


turns over to raise the valve stem operating rod


121


, thereby raising the connecting plate


115


. As the connecting plate


115


rises, the supply valve


110


opens the working fluid inlet port


108


and the exhaust valve


111


closes the working fluid discharge port


109


. The pressure in the hermetic vessel


101


then increases, forcing the condensate under pressure out of the forced-feed liquid discharge port


103


via the check valve


106


.




SUMMARY OF THE INVENTION




The prior art liquid forced-feed apparatus is of a simple construction and is capable of forcing the liquid comparatively efficiently. The snap mechanism, however, being disposed inside the hermetic vessel, is likely to accumulate foreign substances present in the fluids, such as dirt and scale, which will prevent smooth operation.




In view of the above-described problems inherent in the known prior art apparatus, it is an object of the present invention to provide a liquid forced-feed apparatus which operates smoothly.




The present invention is a liquid forced-feed apparatus provided with a hermetic vessel which has a working fluid inlet port, a working fluid discharge port, a forced-feed liquid inlet port, and a forced-feed liquid discharge port. Within the hermetic vessel is a float and a change-over valve and outside the hermetic vessel is a snap mechanism. The liquid forced-feed apparatus of the present invention is characterized by a power transmitting shaft which extends out of the hermetic vessel and transmits the up and down movement of the float to the snap mechanism. As the float moves up and down, the snap mechanism opens and closes the working fluid inlet port and working fluid discharge port, causing the liquid to be forced out of the hermetic vessel through the forced-feed liquid discharge port.




In the liquid forced-feed apparatus of the present invention, the shaft for transmitting the up and down movement of the float to the snap mechanism extends out of the hermetic vessel and the snap mechanism is disposed outside of the hermetic vessel. The snap mechanism can therefore operate without being affected by foreign substances in the hermetic vessel.











BRIEF DESCRIPTION OF THE DRAWINGS




The above-mentioned features, and other objects, features, and advantages of the present invention will become more apparent by reference to the following description of the preferred embodiments of the invention, taken in conjunction with the accompanying drawings, in which:





FIG. 1

is a partial sectional view, in perspective, of a prior art liquid forced-feed apparatus;





FIG. 2

is a sectional view of a liquid forced-feed apparatus according to the present invention;





FIG. 3

is an enlarged sectional view taken along line A—A of

FIG. 2

;





FIG. 4

is an enlarged sectional view of a snap mechanism in

FIG. 2

;





FIG. 5

is an enlarged sectional view of another embodiment of the snap mechanism;





FIG. 6

is an enlarged sectional view of a float arm, a link section of a power transmitting shaft, and a snap mechanism, adopted in a second embodiment of the liquid forced-feed apparatus according to the present invention;





FIG. 7

is a sectional view of a third embodiment of the liquid forced-feed apparatus according to the present invention; and





FIG. 8

is a sectional view of a fourth embodiment of the liquid forced-feed apparatus according to the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




In

FIG. 2

, the liquid forced-feed apparatus of a first embodiment of the present invention has a float


3


and a changeover valve


4


arranged in a liquid holding space


10


. The liquid holding space


10


is created inside hermetic vessel


2


by a body section


7


and a cover section


8


connected by screws (not shown). A cap


6


is connected to the cover section


8


with screws (not shown) and a gasket


12


is interposed between the cover section


8


and the cap


6


to maintain airtightness. A snap mechanism


5


is disposed in an outside space


9


between the cover section


8


and the cap


6


. The cover section


8


is provided with four openings: a working fluid inlet port


11


, a working fluid discharge port


13


, a forced-feed liquid inlet port


16


, and a forced-feed liquid discharge port


17


.




As shown in the enlarged sectional view in

FIG. 3

, a supply valve


20


is mounted inside the working fluid inlet port


11


, and an exhaust valve


21


is mounted inside the working fluid discharge port


13


.




The supply valve


20


includes a valve case


22


, a valve body


23


, and a valve lifting rod


24


. The valve case


22


has a through hole provided in an axial direction; the upper end of the through hole functions as a valve seat


25


. In the intermediate part of the valve case


22


four openings


26


connecting the through hole with the liquid holding space


10


are provided. The valve body


23


is spherical in shape and located on the working fluid inlet port


11


side of the valve case


22


. The forward end of the valve case


22


is screwed into the working fluid inlet port


11


. The valve lifting rod


24


is inserted in the through hole provided in the valve case


22


and is connected with a connecting plate


27


by a slot formed in the lower end portion of the valve lifting rod


24


. The connecting plate


27


is connected to the power transmitting shaft


28


. The forward end of the valve lifting rod


24


contacts the valve body


23


to open and close the supply valve


20


.




The exhaust valve


21


includes a valve case


29


, a valve body


30


, and a valve lifting rod


31


. The forward end of the valve case


29


of the exhaust valve


21


is screwed into the working fluid outlet port


13


. The valve case


29


has a through hole provided in an axial direction; in the through hole is a valve seat


32


. In the intermediate part of the valve case


29


four openings


26




a


connecting the through hole with the liquid holding space


10


are provided. The valve lifting rod


31


is inserted in the through hole provided in the valve case


29


and is provided with a slot in the bottom end portion, by which the connecting plate


27


is connected. The spherical valve body


30


, fixedly retained at the top end of the valve lifting rod


31


, moves upward into contact with, or downward away from, the valve seat


32


, thus opening and closing the exhaust valve


21


. A clearance


33


is formed between the lower surface of the connecting plate


27


and the lower wall of the slot of the valve lifting rod


31


.




The changeover valve


4


includes the supply valve


20


and the exhaust valve


21


; when the supply valve


20


is opened by upward movement of the power transmitting shaft


28


, the exhaust valve


21


closes, and when the supply valve


20


is closed, the exhaust valve


21


opens.




As shown in

FIG. 2

, the forced-feed liquid inlet port


16


is located near the center of the cover section


8


, and the forced-feed discharge port


17


is in a position corresponding to the lower part of the hermetic vessel


2


.




The float


3


is supported by a bracket


36


through a float arm


34


and a rocking shaft


35


. The bracket


36


is mounted as one unit to the cover section


8


of the hermetic vessel


2


by screws (not shown). The bracket


36


, when viewed from above, is composed of two “L”-shaped plates, the long portions of which are connected by a rocking shaft


35


. The float arm


34


is made of a plate bent into a “U” shape, in which two plates are oppositely set in parallel, and the float


3


is connected at the one end. The float arm


34


is provided with a long hole


37


, in which a shaft (or pin)


38


is mounted. The lower end of the power transmitting shaft


28


is connected to the shaft


38


. The power transmitting shaft


28


has threads on its entire outside surface. The float


3


rocks up and down around the rocking shaft


35


, thus moving the power transmitting shaft


28


up and down after rocking for a predetermined stroke.




The top end of the power transmitting shaft


28


, as shown in enlarged view

FIG. 4

, projects upwardly through the cover section


8


of the hermetic vessel


2


into an outside space


9


between the cover section


8


and the cap


6


. A cylindrical member


51


is screwed onto the upper portion of the power transmitting shaft


28


and locked by a lock nut


50


. The outer surface of cylindrical member


51


is provided with an upper annular groove


52


and a lower annual groove


53


. Retaining member


54


is mounted on the outer periphery of the cylindrical member


51


and is fixed between an annular step portion of the inside wall of the cap


6


and the gasket


12


. The retaining member


54


has four openings equally spaced, in each of which a locking member


55


, for example, a hard ball, is inserted. Each locking member


55


is pressed into groove


52


by elastic members


56


and


57


of a “C”-sectioned ring spring. There is very little clearance between the inner periphery of the gasket


12


and the outer periphery of the cylindrical member


51


, such that the fluid will not flow in or out. The snap mechanism


5


includes the grooves


52


and


53


, the locking members


55


, and the elastic members


56


and


57


. These members are coated with grease to reduce sliding resistance.




Next, operation of the first embodiment of the liquid forced-feed apparatus


1


of the present embodiment will be explained according to a series of operating procedures in which steam is used as the working fluid. First, the external piping of the liquid forced-feed apparatus


1


is connected on the working fluid inlet port


11


side to the source of high-pressure steam, and on the working fluid discharge port


13


side to the steam circulation piping. The forced-feed liquid inlet port


16


is connected to a load, such as a steam utilizing apparatus, via a check valve (not shown) which opens towards the liquid holding space


10


. The forced-feed liquid discharge port


17


is connected to liquid forcedfeed parts, such as a boiler, via a check valve (not shown) which opens outward from the liquid holding space


10


.




When no condensate is present in the liquid holding space


10


, the float


3


is at the bottom position as shown in FIG.


2


. At this time, the supply valve


20


in the changeover valve


4


is closed while the exhaust valve


21


is open. When condensate is produced in the load, the condensate flows through the forced-feed liquid inlet port


16


and into the liquid forced-feed apparatus


1


, accumulating in the liquid holding space


10


.




As the float


3


rises with the accumulation of condensate in the liquid holding space


10


, the float arm


34


turns clockwise on the center of the rocking shaft


35


; once the shaft


38


contacts the lower end of the long hole


37


, the power transmitting shaft


28


is moved upward. As the power transmitting shaft


28


is moved upward, the cylindrical member


51


moves upward together with the power transmitting shaft


28


, forcing the locking member


55


out of the upper groove


52


, and expanding the elastic members


56


and


57


. With further upward movement of the float


3


, the locking member


55


begins to go into the lower groove


53


. At this point, the elastic members


56


and


57


instantly recover from deformation, quickly forcing the locking member


55


into the lower groove


53


and thereby snapping the power transmitting shaft


28


upward. As a result, the valve lifting rods


24


and


31


, connected to the shaft


28


, move upward so that the supply valve


20


opens and the exhaust valve


21


closes.




As the working fluid inlet port


11


opens, high pressure steam flows into the hermetic vessel


2


, elevating the inside pressure. The elevated pressure discharges the accumulated condensate to the external boiler and the waste heat utilization device through the liquid forced-feed discharge port


17


via a check valve (not shown).




With the discharge of the condensate, the water level in the liquid holding space


10


goes down, lowering the float


3


, and causing the float arm


34


to turn counterclockwise on the center of the rocking shaft


35


. Once the shaft


38


contacts the top end of the long hole


37


, the power transmitting shaft


28


is pushed downward and the cylindrical member


51


moves downward in interlock with the power transmitting shaft


28


, forcing the locking member


55


out of the lower groove


53


and expanding the elastic members


56


and


57


. With the further downward movement of the float


3


, the locking member


55


begins to go into the upper groove


52


. At this point, the elastic members


56


and


57


instantly recover from deformation, quickly forcing the locking member


55


into the upper groove


52


and thereby snapping the power transmitting shaft


28


downward. As a result, the lower surface of the connecting plate


27


contacts the lower wall of the slot of the lifting rod


31


of the exhaust valve


21


, closing the supply valve


20


and opening the exhaust valve


21


.





FIG. 5

is a sectional view of a second embodiment of the liquid forced-feed apparatus according to the present invention. In the embodiment of

FIG. 5

, features in common with the embodiment of

FIG. 4

are labeled with the same reference numerals.




A cylindrical member


60


, locked by the lock nut


50


, is screwed onto the upper portion of the power transmitting shaft


28


. The outer surface of the cylindrical member


60


is provided with an upper annular groove


65


and a lower annular groove


67


. On the outer periphery of the cylindrical member


60


are arranged an annular upper holding member


61


, semi-circular locking members


62




a


and


62




b


, an elastic member


63


, such as a ring spring having a “C”-shaped cross section, and an annular lower holding member


64


. The locking members


62




a


and


62




b


are pressed inward by the elastic member


63


, with the inner end portion being engaged in the upper groove


65


of the cylindrical member


60


. The upper and lower holding members


61


and


64


are fixed between the hermetic vessel


8


and the annular step portion of the inside wall of the cap


6


, and are retained by the locking members


62




a


and


62




b


between which they are interposed. The locking members


62




a


and


62




b


have, on the upper wall side, an upper inclined portion


66




a


which is inclined inwardly and downwardly and, on the lower wall side, a lower inclined portion


66




b


which is inclined inwardly and upwardly. The grooves


65


and


67


of the cylindrical member


60


have, on the upper wall side, upper inclined portions


68




a


and


69




a


which are inclined inwardly and downwardly, and, on the lower wall side, lower inclined portions


68




b


and


69




b


which are inclined inwardly and upwardly. The snap mechanism


5


is includes the grooves


65


and


67


, the locking members


62




a


and


62




b


, and the elastic member


63


.




When the power transmitting shaft


28


moves upward with the rise of the float, the cylindrical member


60


rises together with the power transmitting shaft


28


. With the upward movement of the cylindrical member


60


, the lower inclined portion


68




b


of the upper groove


65


slides in contact with the lower inclined portion


66




b


of the locking members


62




a


and


62




b


, forcing the locking members


62




a


and


62




b


outward and expanding the elastic member


63


. When the lower inclined portion


68




b


of the upper groove


65


of the cylindrical member


60


has passed the end of the lower inclined portion


66




b


of the locking members


62




a


and


62




b


, locking members


62




a


and


62




b


are entirely clear of the upper groove


65


and the resistance to the upward movement is suddenly decreased, resulting in a sudden upward displacement of the power transmitting shaft


28


, aided by the accumulated buoyancy of the float


3


. During the sudden upward displacement of the power transmitting shaft


28


, the locking members


62




a


and


62




b


begin to enter the lower groove


67


and the elastic member


63


suddenly recovers from deformation, pressing the locking members


62




a


and


62




b


into the lower groove


67


. As a result, the power transmitting shaft


28


snaps upward.




On the other hand, with the downward movement of the cylindrical member


60


, the upper inclined portion


69




a


of the lower groove


67


slides in contact with the upper inclined portion


66




a


of the locking members


62




a


and


62




b


, forcing the locking members


62




a


and


62




b


outward and expanding the elastic member


63


. When the upper inclined portion


69




a


of the lower groove


67


of the cylindrical member


60


has passed the end of the upper inclined portion


66




a


of the locking members


62




a


and


62




b


, locking members


62




a


and


62




b


are entirely clear of the lower groove


67


and the resistance to the downward movement is suddenly decreased, resulting in a sudden downward displacement of the power transmitting shaft


28


, aided by the accumulated reduction in the buoyancy of the float


3


. During the sudden downward displacement of the power transmitting shaft


28


, the locking members


62




a


and


62




b


begin to enter the upper groove


65


and the elastic member


63


suddenly recovers from deformation, pressing the locking members


62




a


and


62




b


into the upper groove


65


. Consequently, the power transmitting shaft


28


snaps downward.




In the preceding embodiments shown in

FIG. 2

to

FIG. 4

, the accumulated buoyancy of the float


3


is not utilized when snapping the power transmitting shaft


28


. That is, with the upward movement of the cylindrical member


51


, the lower outside portion of upper groove


52


slides from the lower outside surface of the locking member


55


to the central outside surface of locking member


55


, thus disengaging the locking member


55


from the groove


52


. In other words, the locking member


55


comes out of the groove


52


when the inclination of the tangent of the portion of the locking member


55


that contacts the groove


52


has continuously changed to be in parallel with the axial line of the power transmitting shaft


28


. Therefore, the downward force of the locking member


55


, which becomes resistant to the upward movement of the power transmitting shaft


28


, continuously decreases to zero during the period from the beginning to the completion of disengagement and, accordingly, the accumulated buoyancy of the float


3


remains at zero.




In the embodiment of

FIG. 5

, however, with the upward movement of the power transmitting shaft


28


, the inclined portions


66




b


of the locking members


62




a


and


62




b


slide on the inclined portions


69




a


of the grooves


65


and


67


. The locking members


62




a


and


62




b


are suddenly disengaged from the grooves


65


and


67


when the degree of inclination suddenly changes and the downward force of the locking members


62




a


and


62




b


, which resists the movement of the power transmitting shaft


28


, suddenly decreases. The force resulting from the buoyancy of the float


3


, which has been accumulating during the process of disengagement, is discharged at once upon the completion of the disengagement, thereby further increasing the snapping motion of the power transmitting shaft


28


. The present embodiment is thus effective in achieving operation of the changeover valve with a greater force.




It should be noted that in the embodiment of

FIG. 5

, the grooves of the cylindrical member


60


and the locking members


62




a


and


62




b


are provided with inclined portions, that the inclined portions may be formed in either or both of these elements, and that the inclined portions are not limited to flat surfaces and may have bent portions, curved portions, or a combination of both.





FIG. 6

is a sectional view of the float arm, the link of the power transmitting shaft, and the snap mechanism used in another embodiment of the liquid forced-feed apparatus according to the present invention.




In the embodiment of

FIG. 6

, the float arm


34


has a long hole


37


, in which the shaft


38


is mounted. At the bottom end of the power transmitting shaft


28


, a long hole


71


is provided through the shaft


28


, from the foreground to the background in the drawing. The shaft


38


is mounted through the long hole


71


, to thereby connect the lower end of the power transmitting shaft


28


to the float arm


34


. In the lower portion of the power transmitting shaft


28


is formed a cylindrical deep hole


72


in the axial direction which opens upwardly from the bottom. A coil spring


73


and a cylindrical member


74


are provided in the deep hole


72


; the shaft


38


is in contact, from below, with the cylindrical member


74


.




As the float


3


moves upward, the float arm


34


turns clockwise on the center of the rotating shaft


35


until the lower end of the long hole


37


contacts the shaft


38


. The coil spring


73


is then compressed by the upward movement of the shaft


38


and the cylindrical member


74


. Once the shaft


38


contacts the upper end of the long hole


71


of the power transmitting shaft


28


, the power transmitting shaft


28


is moved upward. When the float


3


moves downward, the float arm


34


turns counterclockwise on the center of the rocking shaft


35


and the upper end of the hole


37


contacts the shaft


38


, pushing the power transmitting shaft


28


downward. The snap mechanism


5


is the same as that in the embodiment shown in FIG.


5


.




When the float


3


moves upward, the float arm


34


turns clockwise on the center of the rotating shaft


35


until the lower end of the long hole


37


contacts the shaft


38


. The coil spring


73


is then compressed by the upward movement of the shaft


38


and the cylindrical member


74


. Once the shaft


38


contacts the upper end of the long hole


71


of the power transmitting shaft


28


, the power transmitting shaft


28


is moved upward. The cylindrical member


60


moves upward together with the power transmitting shaft


28


, and the lower inclined portion


68




b


of the upper groove


65


slides in contact with the lower inclined portion


66




b


of the locking members


62




a


and


62




b


, expanding the elastic member


63


. When the lower inclined portion


68




b


of the upper groove


65


of the cylindrical member


60


has passed the end of the lower inclined portion


66




b


of the locking members


62




a


and


62




b


, locking members


62




a


and


62




b


are entirely clear of the upper groove


65


and the resistance to the upward movement is suddenly decreased, resulting in a sudden upward displacement of the power transmitting shaft


28


, aided by the accumulated reduction in buoyancy of the float


3


. During the sudden upward displacement of the power transmitting shaft


28


, the locking members


62




a


and


62




b


begin to enter the lower groove


67


and the elastic member


63


suddenly recovers from deformation, pressing the locking members


62




a


and


62




b


into the lower groove


67


. Consequently, the power transmitting shaft


28


snaps upward. During the snapping motion, the coil spring


73


that has been compressed suddenly recovers from deformation. The recovery force of the coil spring


73


increases the snapping motion of the power transmitting shaft


28


.




As the float


3


goes downward, the float arm


34


turns counterclockwise on the center of the rocking shaft


35


. After the upper end of the long hole


37


contacts the shaft


38


, the power transmitting shaft


28


is pushed downward. The cylindrical member


60


moves downward together with the power transmitting shaft


28


, and the upper inclined portion


69




a


of the lower groove


67


slides in contact with the upper inclined portion


66




a


of the locking members


62




a


and


62




b


, forcing the locking members


62




a


and


62




b


outward and expanding the elastic member


63


. When the upper inclined portion


69




a


of the lower groove


67


of the cylindrical member


60


has passed the end of the upper inclined portion


66




a


of the locking members


62




a


and


62




b


, locking members


62




a


and


62




b


are entirely clear of the lower groove


67


and the resistance to the downward movement is suddenly decreased, resulting in a sudden downward displacement of the power transmitting shaft


28


, aided by the accumulated reduction in buoyancy of the float


3


. During the sudden downward displacement of the power transmitting shaft


28


, the locking members


62




a


and


62




b


begin to enter the upper groove


65


and the elastic member


63


suddenly recovers from deformation, pressing the locking members


62




a


and


62




b


into the upper groove


65


. Consequently, the power transmitting shaft


28


snaps downward.




During the snapping motion, the coil spring


73


, which has been compressed, suddenly recovers from deformation. The recovery force of the coil spring


73


increases the snapping motion of the power transmitting shaft


28


.





FIG. 7

is a sectional view of another embodiment of the liquid forced-feed apparatus according to the present invention. In

FIG. 7

, the snap mechanism


5


is disposed in the outside space


9


between the cover section


8


and the housing members


75




a


and


75




b


. The cover section


8


and the housing member


75


are connected by screws (not shown) and the housing member


75




a


and the housing member


75




b


are connected by screws (not shown). Between the cover section


8


and the housing member


75




a


, and between the housing member


75




a


and the housing member


75




b


, are interposed gaskets


76


and


77


, respectively, for maintaining airtightness.




The center of a reversing plate spring


78


is connected on the upper portion of the power transmitting shaft


28


. The reversing plate spring


78


is a convex disk with a hole at center. The power transmitting shaft


28


is inserted through the hole in the center of the reversing plate spring


78


, and is fixed on the power transmitting shaft


28


by upper and lower nuts. The periphery of the reversing plate spring


78


is held by the holding members


79




a


and


79




b


sandwiched between the housing members


75




a


and


75




b


. The power transmitting shaft


28


and the reversing plate spring


78


make up the snap mechanism


5


.




When no condensate is present in the liquid holding space


10


of the embodiment of

FIG. 7

of the liquid forced-feed apparatus


1


, the float


3


is in the bottom position as shown in FIG.


7


. At this point, the reversing plate spring


78


is curved such that its concave side faces up. When the power transmitting shaft


28


moves upward with the rise of the float


3


, the central portion of the reversing plate spring


78


is pushed upward. Immediately before the center of the reversing plate


78


reaches an intermediate point, the reversing plate spring


78


quickly reverses, such that it becomes convex on its top side, thereby snapping the power transmitting shaft


28


upward.




When the power transmitting shaft


28


moves downward with the downward movement of the float


3


, the central portion of the reversing plate spring


78


is pulled downward. Immediately before the center of the reversing plate


78


reaches an intermediate point, the reversing plate spring


78


quickly reverses, such that it becomes concave on its top side, thereby snapping the power transmitting shaft


28


downward.




The snap mechanism of the present embodiment, having a small number of components, is simply constructed.





FIG. 8

is a sectional view of another embodiment of the liquid forced-feed apparatus according to the present invention. In

FIG. 8

, the snap mechanism


5


of the present embodiment, which is disposed in an outside space


9


between the cover section


8


and the cap


6


, includes of a coil spring


80


in a compressed state, spring receiving members


81


and


82


, a first arm


83


, and a second arm


84


.




A shaft


85


is mounted on the top end of the power transmitting shaft


28


protruding upwardly from the cover section


8


of the hermetic vessel


2


. The spring receiving member


81


is rotatably supported on the shaft


85


. The left end portion of the first arm


83


, including two plates arranged in parallel, is also rotatably supported on the shaft


85


. The right end portion of the first arm


83


is rotatably supported on a shaft


87


, which is supported on a bracket


86


mounted integrally on the cap


6


. The midpoint portion of the second arm


84


, consisting of two plates arranged in parallel, is rotatably supported on the shaft


87


. At the left end portion of the second arm


84


, a shaft


88


is mounted. The spring receiving member


82


is rotatably supported on the shaft


88


. The coil spring is mounted, in a compressed state, between the spring receiving members


81


and


82


. A shaft


89


is mounted on the right end portion of the second arm


84


, and the top end of a valve stem operating rod


90


is also connected with the shaft


89


. The valve stem operating rod


90


is extended through the cover section


8


into the hermetic vessel


2


. The connecting plate


27


is connected to the bottom end of the operating rod


90


and the changeover valve


4


is connected to the connecting plate


27


. There is very little clearance between the power transmitting shaft


28


and the cover section


8


, and between the valve stem operating rod


90


and the cover section


8


, such that the fluid will not flow in or out.




When the power transmitting shaft


28


moves upward with the rise of the float


3


, the first arm


83


rotates clockwise on the center of the shaft


87


, moving the shaft


85


, in connection with the coil spring


80


, close to the line of connection between the shaft


87


and the shaft


88


, thus compressing the coil spring


80


. With the further rise of the float


3


, the shaft


85


crosses over the line of connection between the shaft


87


and the shaft


88


, causing the coil spring


80


to suddenly recover from compression. The sudden recovery of the coil spring


80


causes the second arm


84


to rotate counterclockwise on the center of shaft


87


, quickly moving the shaft


89


upward. Consequently, the valve stem operating rod


90


, which is connected with the shaft


89


, snaps up, operating the changeover valve


4


through the connecting plate


27


.




When the power transmitting shaft


28


is pushed downward with the downward movement of the float


3


, the first arm


83


rotates counterclockwise around the shaft


87


, moving the shaft


85


, in connection with the coil spring


80


, close to the line of connection between the shaft


87


and the shaft


88


, thus compressing the coil spring


80


. With the further descent of the float


3


, the shaft


85


crosses under the line of connection between the shaft


87


and the shaft


88


, causing the coil spring


80


to suddenly recover from compression. The sudden recovery of the coil spring


80


causes the second arm


84


to rotate clockwise on the center of shaft


87


, quickly moving the shaft


89


downward. Consequently, the valve stem operating rod


90


, which is connected with the shaft


89


, snaps down, operating the changeover valve


4


through the connecting plate


27


.




In the above description of the invention, those skilled in the art will perceive improvements, changes and modifications. Improvements, changes and modifications within the skill of the art are intended to be covered by the claims.



Claims
  • 1. A liquid forced-feed apparatus comprising:a vessel including a working fluid inlet port, a working fluid discharge port, a liquid inlet port, a liquid discharge port; a float; a power transmitting shaft, the power transmitting shaft extending outside of the vessel, the float connected to the power transmitting shaft; and a snap mechanism located outside the vessel, the snap mechanism operating a change-over valve, the change-over valve including a working fluid feed valve at the working fluid inlet port and a working fluid discharge valve at the working fluid discharge port, the working fluid feed valve opening the working fluid inlet port and the working fluid discharge valve closing the working fluid discharge port with movement in a first direction of the power transmitting shaft, and the working fluid feed valve closing the working fluid inlet port and the working fluid discharge valve opening the working fluid discharge port with movement in a second direction of the power transmitting shaft.
  • 2. The liquid forced-feed apparatus of claim 1, wherein:the change-over valve is connected to the power transmitting shaft.
  • 3. The liquid forced-feed apparatus of claim 1, further comprising:a float arm pivotally mounted in the vessel, the float connected to the float arm and the float arm connected to the power transmitting shaft.
  • 4. The liquid forced-feed apparatus of claim 3, wherein:the float arm includes an elongated hole, and wherein a pin connects the power transmitting shaft and the float arm through the elongated hole.
  • 5. The liquid forced-feed apparatus of claim 3, wherein:the power transmitting shaft includes a first elongated hole, the float arm includes a second elongated hole, and wherein a pin connects the power transmitting shaft and the float arm through the elongated holes.
  • 6. The liquid forced-feed apparatus of claim 5, further comprising:an elastic member between the power transmitting shaft and the float, the elastic member being compressed by movement of the float.
  • 7. The liquid forced-feed apparatus of claim 6, wherein:the elastic member is a compression spring located in an axial bore in the power transmitting shaft.
  • 8. The liquid forced-feed apparatus of claim 1, wherein:the snap mechanism includes two annular grooves provided on the surface of the power transmitting shaft, an elastic member, a locking member pressed by the elastic member into one of the grooves of the power transmitting shaft.
  • 9. The liquid forced-feed apparatus of claim 8, wherein:the locking member includes inclined portions for disengaging the locking member from the grooves.
  • 10. The liquid forced-feed apparatus of claim 8, wherein:the grooves include inclined portions for disengaging the locking member from the grooves.
  • 11. The liquid forced-feed apparatus of claim 8, wherein:the locking member and the grooves include inclined portions for disengaging the locking member from the grooves.
  • 12. The liquid forced-feed apparatus of claim 8, wherein:the elastic member is a “C”-sectioned ring spring.
  • 13. The liquid forced-feed apparatus of claim 1, further comprising:an elastic member provided between the float and the power transmitting shaft and compressed by movement of the float.
  • 14. The liquid forced-feed apparatus of claim 13, wherein:the elastic member is a compression spring located in an axial bore in the power transmitting shaft.
  • 15. The liquid forced-feed apparatus of claim 1, wherein:the snap mechanism includes a reversing plate spring connected at its center to the power transmitting shaft and at its outer edge to the vessel.
  • 16. The liquid forced-feed apparatus of claim 15, wherein:the reversing plate spring is located inside a housing formed of a cover section and a base section.
  • 17. The liquid forced-feed apparatus of claim 1, wherein:the snap mechanism includes an elastic member, a first arm and a second arm, the first arm pivotally connected at one end to both the power transmitting shaft and the elastic member and at another end to the vessel, the second arm connected at one end to the elastic member and at another end to a valve operating rod.
  • 18. A snap mechanism comprising:a power transmitting shaft, two annular grooves provided on the surface of the power transmitting shaft, an elastic member, and a locking member pressed by the elastic member into one of the grooves of the power transmitting shaft.
  • 19. The snap mechanism of claim 18, wherein:the locking member includes inclined portions for disengaging the locking member from the grooves.
  • 20. The snap mechanism of claim 18, wherein:the grooves include inclined portions for disengaging the locking member from the grooves.
  • 21. The snap mechanism of claim 18, wherein:the locking member and the grooves include inclined portions for disengaging the locking member from the grooves.
  • 22. The snap mechanism of claim 18, wherein:the elastic member is a “C”-sectioned ring spring.
  • 23. A snap mechanism comprising:a power transmitting shaft and a reversing plate spring, the reversing plate spring connected at its center to a power transmitting shaft and fixed at its outer edge.
  • 24. The snap mechanism of claim 23, wherein:the reversing plate spring is located inside a housing formed of a cover section and a base section.
  • 25. A liquid forced-feed apparatus comprising:a vessel including a working fluid inlet port, a working fluid discharge port, a liquid inlet port, a liquid discharge port; a float; a power transmitting shaft, the float connected to the power transmitting shaft; and a snap mechanism including two annular grooves provided on the surface of the power transmitting shaft, an elastic member, and a locking member pressed by the elastic member into one of the grooves of the power transmitting shaft, wherein the snap mechanism operates a change-over valve, the change-over valve including a working fluid feed valve at the working fluid inlet port and a working fluid discharge valve at the working fluid discharge port, the working fluid feed valve opening the working fluid inlet port and the working fluid discharge valve closing the working fluid discharge port with movement in a first direction of the power transmitting shaft, and the working fluid feed valve closing the working fluid inlet port and the working fluid discharge valve opening the working fluid discharge port with movement in a second direction of the power transmitting shaft.
  • 26. The liquid forced-feed apparatus of claim 25, wherein:the locking member includes inclined portions for disengaging the locking member from the grooves.
  • 27. The liquid forced-feed apparatus of claim 25, wherein:the grooves include inclined portions for disengaging the locking member from the grooves.
  • 28. The liquid forced-feed apparatus of claim 25, wherein:the locking member and the grooves include inclined portions for disengaging the locking member from the grooves.
  • 29. The liquid forced-feed apparatus of claim 25, wherein:the elastic member is a “C”-sectioned ring spring.
  • 30. A liquid forced-feed apparatus comprising:a vessel including a working fluid inlet port, a working fluid discharge port, a liquid inlet port, a liquid discharge port; a float; a power transmitting shaft, the float connected to the power transmitting shaft; and a snap mechanism including a reversing plate spring connected at its center to the power transmitting shaft and at its outer edge to the vessel, wherein the snap mechanism operates a change-over valve, the change-over valve including a working fluid feed valve at the working fluid inlet port and a working fluid discharge valve at the working fluid discharge port, the working fluid feed valve opening the working fluid inlet port and the working fluid discharge valve closing the working fluid discharge port with movement in a first direction of the power transmitting shaft, and the working fluid feed valve closing the working fluid inlet port and the working fluid discharge valve opening the working fluid discharge port with movement in a second direction of the power transmitting shaft.
  • 31. The liquid forced-feed apparatus of claim 30, wherein:the reversing plate spring is located inside a housing formed of a cover section and a base section.
  • 32. A liquid forced-feed apparatus comprising:a vessel including a working fluid inlet port, a working fluid discharge port, a liquid inlet port, a liquid discharge port; a float; a power transmitting shaft, the float connected to the power transmitting shaft; an elastic member disposed between the float and the power transmitting shaft; and a snap mechanism located outside the vessel and connected to the power transmitting shaft, the snap mechanism operating a change-over valve, the change-over valve including a working fluid feed valve at the working fluid inlet port and a working fluid discharge valve at the working fluid discharge port, the working fluid feed valve opening the working fluid inlet port and the working fluid discharge valve closing the working fluid discharge port with movement in a first direction of the power transmitting shaft, and the working fluid feed valve closing the working fluid inlet port and the working fluid discharge valve opening the working fluid discharge port with movement in a second direction of the power transmitting shaft.
  • 33. The liquid forced-feed apparatus of claim 32, wherein:the elastic member is a compression spring located in an axial bore in the power transmitting shaft.
Priority Claims (6)
Number Date Country Kind
9-172809 Jun 1997 JP
9-363452 Dec 1997 JP
10-048698 Feb 1998 JP
10-048699 Feb 1998 JP
10-048700 Feb 1998 JP
10-048701 Feb 1998 JP
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1699464 Dutcher Jan 1929
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4299248 Becker et al. Nov 1981
4436109 Taylor Mar 1984
5141405 Francart, Jr. Aug 1992
5211204 Mikol May 1993
5230361 Carr et al. Jul 1993
5265282 Schmucki Nov 1993
5426990 Francart, Jr. Jun 1995
5655888 Yumoto Aug 1997
5934881 Yumoto Aug 1999
5938409 Radle, Jr. et al. Aug 1999
5941691 Stephens Aug 1999
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Number Date Country
314 3284 May 1983 DE
715 046 Jun 1996 EP
1 389 045 Apr 1975 GB
127 5410 Dec 1986 RU
2012923 May 1994 RU