Liquid ink printer having a customer replaceable multiple function printhead capping assembly

Information

  • Patent Grant
  • 6293648
  • Patent Number
    6,293,648
  • Date Filed
    Monday, July 27, 1998
    26 years ago
  • Date Issued
    Tuesday, September 25, 2001
    23 years ago
Abstract
An ink jet printer including a movable printhead assembly having printheads including ink and nozzles for printing onto a recording medium, a maintenance assembly having liquid application members for cleaning and priming the printheads, and a customer replaceable, multiple function capping assembly for assuring effective cleaning and continued quality operation of the printheads. For a first function, the capping assembly has a housing defining a fluid chamber containing cleaning liquid, a liquid flow aperture formed through the housing from the fluid chamber, and a snap-in, snap-out valve connector mounted over the liquid flow aperture for supplying cleaning liquid to the maintenance assembly, and for enabling economical, easy customer removal and replacement of the capping assembly within the ink jet printer. For another function, the capping assembly has a fluid release aperture formed through the housing from the fluid chamber, and gasket members mounted around the fluid release aperture for capping, sealing and humidifying the printheads when in a capped position on the capping assembly. The ink jet printer then has a liquid conduit member connected to snap-in, snap-out valve connector of the capping assembly and to the maintenance assembly supply cleaning liquid from the fluid chamber to the maintenance assembly, thus assuring effective cleaning and continued quality operation of the printheads.
Description




FIELD OF THE INVENTION




The present invention relates generally to liquid ink printers, and more particularly to such a printer having an economical and quality assuring customer replaceable, multiple function printhead capping assembly.




BACKGROUND OF THE INVENTION




An ink jet printer of the type frequently referred to as drop-on-demand, has at least one printhead from which droplets of ink are directed towards a recording medium. Within the printhead, the ink is contained in a plurality of channels. Piezoelectric devices or power pulses cause the droplets of ink to be expelled as required, from orifices or nozzles located at the end of the channels. In thermal ink jet printing, the power pulses are usually produced by resistors also known as heaters, each located in a respective one of the channels. The heaters are individually addressable to heat and vaporize the ink in the channels. As a voltage is applied across a selected heater, a vapor bubble grows in that particular channel and ink bulges from the channel nozzle. At that stage, the bubble begins to collapse. The ink within the channel retracts and then separates from the bulging ink thereby forming a droplet moving in a direction away from the channel nozzle and towards the recording medium whereupon hitting the recording medium a spot is formed. The channel is then refilled by capillary action which, in turn, draws ink from a supply container of liquid ink.




The ink jet printhead may be incorporated into either a carriage type printer or a page width type printer. The carriage type printer typically has a relatively small printhead containing the ink channels and nozzles. The printhead is usually sealingly attached to a disposable ink supply cartridge and the combined printhead and cartridge assembly is attached to a carriage which is reciprocated to print one swath of information (equal to the length of a column of nozzles) at a time on a stationary recording medium, such as paper or a transparency. After the swath is printed, the paper is stepped a distance equal to the height of the printed swath or a portion thereof so that the next printed swath is overlapping or contiguous therewith. The procedure is repeated until the entire page is printed. In contrast, the pagewidth printer includes a stationary printhead, also known as a printhead assembly, having a length sufficient to print across either the entire width or length of the recording medium. The recording medium is continually moved passed the pagewidth printhead in a direction normal to the length of the printhead and at a constant or varying speed during the printing process.




It has been recognized that there is a need to maintain the ink ejecting nozzles of an ink jet printhead, for example, by periodically cleaning the orifices when the printhead is in use, and/or by capping the printhead when the printer is out of use or is idle for extended periods of time. The capping of the printhead is intended to prevent the ink in the printhead from drying out. There is also a need to prime a printhead before use, to insure that the printhead channels are completely filled with ink and contain no contaminants or air bubbles and also periodically to maintain proper functioning of the orifices.




It has been found that to properly maintain an ink jet printhead two separate operations must be performed, using usually two separate, technician serviceable devices, namely, a maintenance assembly, and a capping assembly. In a first operation, the maintenance assembly is typically used to maintain proper condition or operation of the printhead nozzles by priming the nozzles such as by vacuum, and wipe cleaning clean the face of the printhead to remove any contaminants or ink which may have collected thereon. The second and separate operation is capping the printhead during periods when the printhead nozzles will be exposed to air for extended periods, thereby preventing the ink contained in the nozzles from drying out.




Conventionally, maintenance assemblies and capping assemblies are serviced (including replacement), not by the machine operator, but by a technician. Where a fluid is needed by each of these assemblies, such fluids are usually not common, and are supplied separately, thus involving several costly parts and components. Long printing periods (during which a capping assembly is exposed and idle), can result in warping of the capping assembly seals, as well as in poor printhead capping, thus requiring replacement of the capping assembly.




There is therefore a need for an ink jet printer in which the design and operation of the maintenance assembly and the capping assembly have a number of parts in common thus reducing their costs, and in which the capping assembly is economically and easily replaceable by an operator, thus assuring continued quality operation of the printhead.




SUMMARY OF THE INVENTION




In accordance with one aspect of the present invention, there is provided a customer replaceable, multiple function printhead capping assembly for use in an ink printer. The capping assembly includes a housing having walls including side walls, a bottom wall and a top wall. The walls define a fluid chamber for containing fluid consisting of cleaning liquid and vapors from such liquid. The capping assembly also includes a venting first aperture formed through the top wall of the housing into the chamber for releasing fluid from the chamber, and a substantially airtight sealing member surrounding the venting first aperture for sealing and humidifying an ink jet printhead in a capping position on the capping assembly. The capping assembly further includes a liquid flow second aperture formed through the bottom wall of the housing communicating with the fluid chamber, and a quick snap-in, snap out, valve connector mounted over the liquid flow second aperture for connecting to a maintenance assembly supply line to supply cleaning liquid from the fluid chamber, and for enabling economical easy customer replacement of the capping assembly in order to assure continued quality operation of the printhead.




Pursuant to another aspect of the present invention, there is provided an ink jet printer including a movable printhead assembly having printheads including ink and nozzles for printing onto a recording medium, a maintenance assembly having liquid application members for cleaning and priming the printheads, and a customer replaceable, multiple function capping assembly. For a first function, the capping assembly has a housing defining a fluid chamber containing cleaning liquid, a liquid flow aperture formed through the housing from the fluid chamber, and a snap-in, snap-out valve connector mounted over the liquid flow aperture for supplying cleaning liquid to the maintenance assembly, and for enabling economical, easy customer removal and replacement of the capping assembly within the ink jet printer. For another function, the capping assembly has a fluid release aperture formed through the housing from the fluid chamber, and gasket members mounted around the fluid release aperture for capping, sealing and humidifying the printheads when in a capped position on the capping assembly. The ink jet printer then has a liquid conduit member connected to snap-in, snap-out valve connector of the capping assembly and to the maintenance assembly supply cleaning liquid from the fluid chamber to the maintenance assembly, thus assuring effective cleaning and continued quality operation of the printheads.




Other features of the present invention will become apparent as the following description proceeds and upon reference to the drawings, in which:











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic elevational view of an ink jet printer incorporating the customer replaceable, multiple function printhead capping assembly of the present invention;





FIG. 2

is schematic plan view of the capping assembly and a maintenance assembly in an ink jet printer in accordance with the present invention;





FIG. 3

is a schematic sectional view of the capping assembly as viewed along a line


3





3


of

FIG. 2

;





FIG. 4

is a partial sectional side view of a second embodiment of the capping assembly including a substantially airtight seal used during shipping of the ink jet printer.





FIG. 5

is a schematic sectional view of the capping assembly of FIG.


4


.





FIG. 6

is a schematic plan view of a second embodiment of the gasket member of the capping assembly of the present invention.











While the present invention will be described in connection with a preferred embodiment thereof, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.




DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

illustrates a schematic elevational view of a liquid ink printer


10


, for instance, an ink jet printer, of the present invention. The liquid ink printer


10


includes an input tray


12


containing sheets of a recording medium


14


to be printed upon by the printer


10


. Single sheets of the recording medium


14


are removed from the input tray


12


by a pickup roller


16


and fed by feed rollers


18


to a transport mechanism


20


. The transport mechanism


20


moves the sheet by a feed belt or belts


22


driven by rollers


24


beneath a liquid ink printhead assembly


26


. The printhead assembly


26


includes one or more pagewidth printheads


28


supported in a printing position by a printhead support (not shown) in a confronting relation with the belt


22


. During printing, the pagewidth printheads


28


deposit liquid ink on the recording medium


14


as it is carried by the belt


22


beneath the plurality of printheads


28


. Each of the pagewidth printheads


28


includes an array of print nozzles, for instance, staggered or linear arrays, having a length sufficient to deposit ink in a print zone across the width of the recording medium


14


. The present invention is equally applicable, however, to printers having partial width array ink jet printheads. The printhead assembly


26


also includes an ink supply either attached to the printhead support or coupled to the pagewidth printheads through appropriate supply tubing.




The recording medium


14


is then carried by the belt


22


through a dryer


32


for drying the liquid ink thereon. The dryer


32


can be a microwave dryer or other known types of dryers generating sufficient heat energy to dry the liquid ink which has been deposited upon the recording medium


14


. If, however, the dryer


32


is a microwave dryer, the belt


22


is preferably made of a material substantially transparent to microwave power and having a relatively low dielectric constant. After the sheet is substantially dry, the sheet is deposited in an output tray


33


.




A controller


34


controls the operation of the transport mechanism


20


, which includes the pickup roller


16


, the feed roller


18


and the drive rollers


24


. In addition, the controller


34


controls the movement of the printhead assembly


26


, printing by the printheads


28


, and operation of the dryer


32


, as would be understood by one skilled in the art. The controller


34


can also include a plurality of individual controllers, such as microprocessors or other known devices each dedicated to performing a particular function.




At the completion of a printing operation or when otherwise necessary, such as during a power failure, the printhead assembly


26


, which is movable in the directions of an arrow


36


, is moved away from the belt


22


such that the capping assembly


38


of the present invention, which itself is movable in the directions of the arrow


40


, as a first function, is moved beneath the printhead assembly


26


for capping and humidifying the printheads


28


thereof. Once the capping assembly


38


is positioned directly beneath the printhead assembly


26


, the printhead assembly


26


is moved towards the belt


22


and into contact with a plurality of gasket members


56


located on the capping assembly


38


.




Referring in particular to

FIGS. 1-3

, besides the customer replaceable, multiple function printhead capping assembly


38


, the ink jet printer


10


includes a maintenance assembly


44


(not shown in

FIG. 1

) but illustrated in

FIG. 2

, (to be described in detail below).




Still referring to

FIGS. 1-3

, the customer replaceable, multiple function printhead capping assembly


38


of the present includes a housing


100


having walls


102


including side walls


104


, a bottom wall


106


and a top wall


108


. Together, the walls


102


define a fluid chamber


110


for containing cleaning liquid


64


and vapors


65


from such liquid


64


. The capping assembly


38


also includes a fluid releasing or venting first aperture


59


formed through the top wall


108


of the housing into the chamber


110


for releasing liquid


64


and vapors


65


from the chamber. The capping assembly


38


as shown also includes substantially airtight seals or gasket members


56


surrounding the first aperture


59


for sealing and humidifying ink jet printheads


28


in a capping position on the capping assembly


38


. The capping assembly


38


further includes a liquid flow second aperture


68


, that is formed through the bottom wall


106


of the housing to communicate with the fluid chamber


110


.




Importantly, in accordance with the present invention, the capping assembly


38


further includes a quick snap-in, -out, valve connector shown as


94


, mounted over the liquid flow second aperture


68


. The quick snap-in, snap-out, valve connector


94


as mounted, advantageously enables connecting the fluid chamber


110


to a flexible supply line


50


of the maintenance assembly


44


for supplying cleaning liquid


64


from the fluid chamber


110


, as well for as easy and economical customer replacement of the capping assembly. As further shown, a capping assembly support


90


is provided and includes a base


92


for supporting the capping assembly, and for assisting a customer in guiding the capping assembly


38


into a snapped-in position of the valve connector


94


. The capping assembly support also provides the necessary attachments member for the supply line


50


and its connector for mating with the valve connector


94


of the capping assembly


38


.




In operation, the gaskets or gasket members


56


of the capping assembly


38


engage or contact the page width printheads


28


on an area surrounding one or more of the printheads in order to seal the nozzles of each printhead from exposure to air. Suitable gasket members include those described later herein, or those which compress to make a satisfactory seal. This substantially airtight seal prevents the ink contained in the nozzles from drying out to thereby prevent clogging of the individual printhead assembly nozzles.




Referring again to

FIGS. 1 and 2

, once a capping operation is complete, the printhead assembly


26


moves away from the belt


22


, and the capping assembly


38


moves away from the printhead assembly


26


, such that the printhead assembly


26


can be repositioned appropriately with respect to the belt


22


for printing on a recording sheet


14


.





FIG. 2

illustrates a plan view of the ink jet printer


10


showing the belt


22


, the printhead assembly


26


, the capping assembly


38


, and the maintenance assembly


44


. As previously described, the capping assembly


38


moves in the directions of arrow


40


to cap the individual printheads


28


. In addition to the capping assembly


38


, however, the maintenance assembly


44


moves in the directions of an arrow


46


for maintaining the nozzles of the printheads


28


when the printhead assembly


26


is sufficiently distanced from the belt


22


to enable the maintenance assembly


44


to move between the belt


22


and the printhead assembly


26


.




The maintenance assembly


44


provides two functions, that of (1) wipe cleaning the front face of the ink jet printheads and (2) vacuuming the front face of the ink jet printheads to remove any debris or ink which has coagulated inside the individual nozzles. The maintenance assembly


44


includes a plurality of wet wiper nozzles


48


which receive a supply of maintenance fluid, such as water, over a fluid line


50


coupled to the capping assembly


38


. The capping assembly


38


stores the maintenance fluid


64


in a housing


52


which can be made of any number of materials, but typically is made from a moldable plastic. The interior of the housing


52


defines a fluid cavity or chamber for holding the maintenance fluid. The maintenance fluid travels through the maintenance line or liquid conduit member


50


to supply an amount of the maintenance fluid or cleaning liquid to each of the individual wet wipe cleaning nozzles


48


. The purpose of the wet wipe cleaning nozzles


48


is to apply maintenance fluid to the front face of the printheads


28


and to reprime (i.e., replenish the liquid ink supply) within the channels of the printheads.




The maintenance assembly


44


also includes a plurality of vacuum nozzles


54


, each of which is coupled to a vacuum line


57


connected to a separator


58


which is, in turn, coupled to a vacuum pump


60


. The vacuum pump


60


supplies a predetermined amount of vacuum through the separator


58


so that the vacuum nozzles


54


can apply vacuum to the front face of the printhead assembly and, in particular, to the ejecting orifices thereof.




In one method of operation, the maintenance assembly


44


is first moved across the individual printheads


28


so that the vacuum nozzles


54


apply a vacuum to the ink ejecting orifices or nozzles of the printheads in succession. This step removes larger particles such as lint and paper fibers from the front face of the printhead. Preferably, the vacuum through the vacuum nozzles


54


is more than one order of magnitude greater than the typical negative pressure experienced by ink in a channel while a particular ejector is not being used. The preferred range for the vacuum at the vacuum nozzle is about 4 to 10 pounds per square inch (psi) at the nozzle tip. The typical back-pressure for retaining ink within a channel of the printheads


28


is between about a negative 0.03 and negative 0.15 (psi). In this initial vacuuming step, it is acceptable that the vacuum nozzles remove 10 to 20 channel-length volumes of ink or about 0.002 to 0.004 microliters of material from each channel to claim the channel. In this way, every ejector in the full width printhead will be thoroughly cleaned of this plugs.




After the maintenance assembly has moved across the front face of the printheads


28


, the direction of the maintenance assembly is reversed such that the wet wiper nozzles or members


48


precede the vacuum nozzles


54


in the direction of travel. As the wet wiper nozzles


48


move across the front face of the printheads


28


, they apply a small quantity of maintenance or cleaning liquid received from the housing


52


of the capping assembly


38


, to the front face of the individual printheads. According to a preferred embodiment of ink jet printheads, the front face includes a hydrophobic surface, preferably fluorinated carbon DLC (“diamond-like” coating), which causes the applied fluid to bead on the front face.




The wet wiper nozzles


48


include enough outward pressure to cause a small quantity of water to bridge from the wet wiper nozzles to the front face of the printhead without causing undue “weeping” of excess water. A preferred range for outward water pressure from the wet wiper nozzles


48


for meniscus wipe cleaning is between about 0.015 and 0.075 psi. The maintenance fluid applied by the maintenance assembly


44


restores a necessary amount of relative humidity to the area around the ink ejecting orifices. This relative humidity is helpful in, for example, decreasing the likelihood of plugs of dry ink forming too quickly within the ink ejecting orifices. Further, the maintenance fluid may have diluted therein a relatively small amount of detergent, which may be useful in removing certain kinds of dirt and/or other debris from the front face of the printheads. Following the application of the maintenance fluid, the printhead is almost immediately vacuumed again by the vacuum nozzles


54


which follow the wet wiper nozzles


48


. This step is helpful in restoring the priming of available liquid ink within the channels immediately before printing resumes.




Ink and other contaminants collected through the vacuum nozzles


48


are separated from the applied airflow by the separator


58


as is known by those skilled in the art.




Once a print job is completed, the capping assembly


38


moves into position to cap and humidify the individual printheads


28


as previously described. As further shown, the capping assembly


38


includes a plurality of gasket members


56


, each of which is securely attached to the housing


52


. The gasket members are aligned on the housing


52


such that a plurality of venting, first apertures


59


formed in the top wall of the housing


52


are substantially aligned with each of the gasket members


56


. The orifices or venting first apertures


59


allow for the venting or transfer of moisture or vapors which evaporate from the maintenance or cleaning liquid contained in the housing


52


. Thus each of the apertures


59


in combination with the surrounding capping gasket members


56


, creates a humidity chamber for humidifying the linear array of ink ejecting nozzles on the front face of the printheads


28


.




When the capping assembly


38


is positioned for capping, the printhead assembly


26


is moved into contact with the gasket members


56


to slightly compress each one of them in order to form a substantially airtight seal. As shown, each of the gasket members


56


include a contacting ridge


60


which contacts the front face of the printheads. Recessed beneath the surface of the contacting ridge


60


is a plurality of individual ribs


62


which provide structure and support for the side walls of the gasket members


56


. The ribs


62


prevent the aperture


59


from being closed off so that the ink ejecting nozzles can remain properly humidified during a capping operation.





FIG. 3

illustrates a sectional schematic sideview of the capping assembly along a line


3





3


of FIG.


2


. As previously described, the capping assembly


38


is removable and replaceable by an operator guided by a capping assembly support


90


. The capping assembly as already described includes a plurality of gasket members


56


mounted thereto and a plurality of venting first apertures


59


for releasing vapors and creating a humidity for properly humidifying the ink ejecting nozzles of the printheads when the capping assembly


38


is in contact with the individual printheads


28


. The housing


52


contains a maintenance fluid or liquid


64


which can be water containing a biocide to prevent mold, fungus and/or other organisms from forming.




A plurality of wicks


66


are inserted into each of the venting apertures


59


and have a length sufficient to immerse a portion thereof within the maintenance liquid


64


. The wick can be made of any number of materials which absorb a fluid and which transport the fluid to the apertures


59


by capillary action. The fluid is transferred or wicked to the apertures


59


such that the space defined between the gaskets


56


and the housing


52


is properly humidified. Other materials are also possible and include sintered polypropylene available under the trade name Porex available from Porex of Fairbourne, Georgia, and other wicking felts such as urethane foams. It is also possible to properly humidify the ink jet nozzles without the use of a wick, but instead by placing a semi-permeable membrane, such as Goretex™ over the apertures to allow for the transfer of moisture vapor through the membrane but to substantially prevent any leakage of water through the membranes during shipping




The gasket members


56


are preferably molded elastomeric gaskets which seal the cap housing against the front face of the printheads


28


. The gaskets, however, can be made from flexible or resilient materials providing a good seal under compression such as EPDM rubber or thermoplastic elastomers such as SARLINK® manufactured by DSM Thermoplastic Elastomers Inc. of Leominster, Mass. This deflection allows for system tolerances to be built within the system and assures a good capping seal while minimizing the capping loads and any compression set of the gasket material.




The housing


52


also includes the fluid transfer or liquid flow, second aperture


68


that has the quick snap-in, snap-out valve connector


94


mounted over it for mating with an interconnect


70


of the flexible tubing or line


50


, as illustrated in FIG.


2


. In this way, the capping assembly


38


serves its second function of supplying maintenance liquid to the wet wiper nozzles


48


for meniscus wipe cleaning of the ink jet printhead nozzles. By incorporating the maintenance liquid into a single capping assembly, the maintenance liquid is eventually used up and must be replaced by either one or more methods. In one proposed alternative solution, the cap housing would have a fill hole (not shown) in which maintenance liquid could be added when necessary.




The present invention, however, contemplates that the capping assembly is a customer replaceable unit which is completely replaced by the customer when the maintenance liquid has been completely used or when any one of the gasket members


56


fail to make a proper seal with the printheads. The capping gasket would fit within a tray or other support within the printer for easy removal and insertion. Since the capping assembly is replaced as a unit, and includes the maintenance liquid within the housing, a water tight shipping seal is necessary to insure that no water leaks or flows from the housing out through the individual venting apertures


59


. While the gasket members


56


are mounted to provide an airtight seal in the machine, providing a solid surface against which to seal the gasket members in a shipping package would be expensive, and would represent a leakage risk when the package is exposed to any shipping abuse. Consequently, the customer replaceable unit includes a plurality of raised portions


72


as illustrated in FIG.


3


and also in

FIG. 2

which provide a surface upon which a heat sealed membrane can be affixed for shipping.




An example of the application of a heat sealed membrane


74


is illustrated in an alternate embodiment of the capping assembly


38


, a portion of which is illustrated in FIG.


4


. In this alternate embodiment of the capping assembly


38


, an alternative capping gasket member


76


is shown compressed, resulting from pressure applied by the sealing of the heat sealed membrane to the raised portion


72


of the cap housing


52


.





FIG. 5

illustrates a view of the gasket member


76


in an uncompressed state and

FIG. 6

illustrates a plan view of the same gasket member. The capping gasket member


76


of

FIGS. 4

,


5


and


6


includes an aperture


78


which would be positioned over the previously described venting apertures


59


. The capping gasket member


76


also includes a wall portion


80


which completely surrounds the aperture


78


and which is comprised of a first side wall


82


and a second side wall


84


which meet at a contacting ridge


86


having a first rib


88


and a second rib


91


. As can be seen in

FIG. 4

, when the capping gasket member


76


is under compression by either the heat seal membrane


74


or by capping of the printheads, the top ridge


86


is compressed into the space previously formed by the first side wall


82


and the second side wall


84


. While the capping gasket member


76


provides for a substantially airtight seal when in contact with the printheads, the capping gasket member


56


, of

FIGS. 1

,


2


and


3


, is preferred since the capping gasket member


76


requires more force to adequately compress it than is required for that


56


.




The sealing membrane


74


is preferably made of a material which minimizes the moisture vapor transfer rate from the cap housing. Metalized materials with polyethylene interior surfaces are suitable for this application. The membrane is preferably constructed such that the interior layer in contact with the gasket either fails cohesively during the removal operation or the adhesive bond between this layer and the cap housing is the weakest bond. This assures that the seal is removed cleanly when the capping assembly is put into operation. Such a metalized material having a polyethylene interior heat sealed to protect the contents disposed therein is understood and known by those skilled in the art. The membrane can also include a convenient tab for customer access and removal.




While this invention has been described in conjunction with a specific embodiment thereof, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims.



Claims
  • 1. A customer replaceable, multiple function printhead capping assembly for use in an ink printer, the capping assembly comprising:(a) a housing having walls including side walls, a bottom wall and a top wall, said walls defining a fluid chamber for containing fluid consisting of cleaning liquid and vapors from the cleaning liquid; (b) at least one venting first aperture formed through said top wall of said housing into said chamber for releasing fluid from said fluid chamber; (c) a substantially airtight sealing member surrounding said at least one venting first aperture for sealing and humidifying an ink jet printhead in a capping position on the capping assembly; (d) a liquid flow second aperture formed through said bottom wall of said housing and communicating with said fluid chamber for supplying cleaning fluid from said fluid chamber to a printhead maintenance assembly, thereby enabling the printhead maintenance assembly and the capping assembly to have a common cleaning fluid; and (e) a quick snap-in, snap-out, valve connector mounted over said liquid flow second aperture for connecting said fluid chamber of said capping assembly to a liquid supply line of the printhead maintenance assembly for supplying cleaning liquid from said fluid chamber of said capping assembly to the printhead maintenance assembly, and to enable easy economical customer removal and replacement of said capping assembly within the ink jet printer, thus assuring continued quality printing.
  • 2. An ink jet printer comprising:(a) a movable printhead assembly having printheads including ink and nozzles for printing onto a recording medium; (b) a maintenance assembly having liquid application members for cleaning and priming said printheads; (c) a customer replaceable, multiple function capping assembly having: (i) walls defining a fluid chamber, said fluid chamber containing a fluid consisting of cleaning liquid and vapors from said cleaning liquid; (ii) a venting aperture formed through a wall of said housing for releasing fluid; (iii) a liquid flow aperture formed through a bottom wall of said walls of said housing for cleaning liquid flow from said chamber for supplying cleaning fluid from said fluid chamber to a printhead maintenance assembly, thereby enabling the printhead maintenance assembly and the capping assembly to have a common cleaning fluid; and (iv) a quick snap-in, snap-out, valve connector mounted over said liquid flow second aperture for connecting said fluid chamber of said capping assembly to a liquid supply line of the printhead maintenance assembly for supplying cleaning liquid from said fluid chamber of said capping assembly to the printhead maintenance assembly, and to enable easy economical customer removal and replacement of said capping assembly within the ink jet printer, thus assuring continued quality printing of the ink jet printer.
  • 3. The ink jet printer of claim 2, wherein said capping assembly includes gasket members mounted around said venting aperture for providing an airtight seal against a printhead being capped and humidified.
  • 4. The ink jet printer of claim 3, wherein said gasket member comprises a thermoplastic elastomeric material.
  • 5. The ink jet printer of claim 3, wherein said substantially airtight seal comprises a heat sealed membrane covering each of said plurality of venting apertures.
  • 6. The ink jet printer of claim 2, including a liquid conduit member connected to said capping assembly and to said maintenance assembly supplying cleaning liquid from said fluid chamber to said maintenance assembly.
  • 7. The ink jet printer of claim 2, including a wicking member disposed in said venting aperture for contacting the cleaning liquid within said chamber, and for wicking cleaning liquid through said venting aperture.
  • 8. The ink jet printer of claim 7, wherein said wicking member comprises sintered polypropylene.
  • 9. The ink jet printer of claim 2, wherein said capping assembly includes a plurality of said venting apertures.
  • 10. The ink jet printer of claim 2, wherein during shipping, a substantially air impervious seal covering said venting aperture, is included for preventing said cleaning liquid within said fluid chamber from venting through said venting aperture.
  • 11. A customer replaceable, multiple function printhead capping assembly for use in an ink jet printer, the capping assembly comprising:(a) a housing having walls defining a fluid chamber; (b) at least one venting first aperture formed through a first one of said walls into said fluid chamber for releasing fluid from said fluid chamber; (c) a liquid flow second aperture formed through a second one of said walls and communicating with said fluid chamber for supplying cleaning fluid from said fluid chamber to a printhead maintenance assembly, thereby enabling said printhead maintenance assembly and said capping assembly to have a common cleaning fluid; and (d) a quick snap-in, snap-out, valve connector mounted over said liquid flow second aperture for connecting said fluid chamber of said capping assembly to a liquid supply line of the printhead maintenance assembly for supplying cleaning liquid from said fluid chamber of said capping assembly to the printhead maintenance assembly, and for enabling easy economical customer removal and replacement of said capping assembly within the ink jet printer, thus assuring continued quality printing.
RELATED APPLICATIONS

This is a Continuation-In-Part of U.S. application Ser. No. 08/563,068 filed Nov. 27, 1995 now abandoned and entitled “LIQUID INK PRINTER WITH MAINTENANCE CONSUMABLE”.

US Referenced Citations (3)
Number Name Date Kind
4073030 Albishausen Feb 1978
5210550 Fisher et al. May 1993
5574485 Anderson et al. Nov 1996
Foreign Referenced Citations (1)
Number Date Country
401180351 Jul 1989 JP
Continuation in Parts (1)
Number Date Country
Parent 08/563068 Nov 1995 US
Child 09/122977 US