A. Field Of The Invention
This invention relates to the measurement of properties of fluids moving in a passageway and specifically the measurement of the flow rate of a fluid.
B. Related Art
Many methods of measuring the flow rate of fluids, and in particular the rate of infusion of a pharmaceutical to a patient are known. Best known are positive displacement systems wherein a known volume of fluid is moved over time independent of other system parameters such as pressure and liquid viscosity. Today, the most commonly used positive displacement pump for accurate infusion of a pharmaceutical to a patient is the syringe pump. A motor moves a plunger down the barrel of a syringe with tightly controlled manufacturing tolerances on inside diameter. The rate of advance of the plunger times the time of advance times the cross-sectional area of the syringe determines the volume of fluid infused. This positive displacement method is used, for example, in the MiniMed Model 508 insulin pump, which typically has a retail price in excess of $5,000.00. A second example of a positive displacement system is the peristaltic pump, where rollers placed against a flexible conduit roll along the conduit to move the fluid down the conduit. In peristaltic pumps, enough force is applied to the liquid in the flexible conduit to eliminate any dependence on pressure and viscosity. However, the volume of liquid dispensed remains dependent on the volume of fluid in the tubing, which depends on the square of the inside diameter of the elastomeric tubing. Since the manufacturing tolerance on the inside diameter of economic elastomeric tubing is on the order of +/−10%, the delivery accuracy is limited to +/−20%. Peristaltic pumps are also expensive, but somewhat less expensive than syringe pumps.
Given the expense of these positive displacement pumps, and the need to find less expensive systems for accurate delivery of pharmaceuticals, other devices and methods have been proposed to maintain the required level of accuracy while reducing the cost. It is clear that many of these proposed systems achieve the goal of reduced expense. However, the problem that these proposed schemes face is that they do not achieve an improved accuracy of delivery of the pharmaceutical. For example, in a liquid dispensing system with a pressurized liquid container where the pressure on the liquid forces it along the conduit, the parameters dictating the flow include the pressure that is causing the liquid to flow, the inside diameter of the conduit along which the liquid is flowing, the length of the conduit, and the viscosity of the liquid, which is in turn dependent on the temperature of the liquid. This problem is further compounded by the fact that the dependence on the inside diameter of the conduit is a fourth power dependence. In many delivery systems of this type, the pressure on the liquid decreases as the amount of liquid in the container decreases, leading to a reduction in the flow rate. The solution to this pressure decrease is known. O'Boyle in U.S. Pat. No. 4,874,386 teaches a liquid dispensing device that accurately controls the pressure in this type of dispensing system by incorporating a constant pressure spring. But the dimensions of the flow conduit, its cross section, and the temperature for viscosity control are left uncontrolled, with the result of inaccurate dispensing of the fluid.
In order to overcome the situation of having to manufacture dispensing system components to higher tolerances than is economically feasible, other methods of measuring the liquid flow rate have been taught. If the actual flow rate is measurable, the flow rate may be adjusted to the desired flow rate. Or, if an accurate total volume rather than flow rate is required, the required time of flow may be calculated using the actual flow rate to achieve the desired volume.
In general, the different types of liquid flow measuring systems can be divided into two classes—those that require contact with the liquid to measure the flow, and those that measure the flow without requiring contact with the liquid. Flow measuring systems in the first class include a) turbines, where the angular speed of the propeller in the stream is a measure of flow rate, b) pressure drop systems, where the pressure difference across a flow resistor is used to calculate the flow rate, and c) certain forms of “thermal time of flight” systems where elements that add heat to the stream and measure heat in the stream are used to measure flow rate. Examples of these “thermal time of flight” systems are taught by Miller, Jr. in U.S. Pat. No. 4,532,811, the contents of which are incorporated by reference herein in their entirety, and by Jerman in U.S. Pat. No. 5,533,412, the contents of which are incorporated by reference herein in their entirety. However, in many liquid delivery systems, the conduit along which the liquid flows requires frequent replacement and, in the case of pharmaceutical infusion systems, the total flow path must also be kept sterile. In this first class of types of flow meters, the added complexity of adding components, and their necessary leads and connectors to the replaceable conduits, causes the replacement conduits to be expensive. And if these additional components are added to a reusable portion of the dispensing system, the replacement of the liquid container, or addition of fresh liquid to an existing container opens the flow path to an unsterile environment. For these reasons, attention has been paid to the second class of flow meters—those that do not require contact with the liquid in the conduit and add complexity to the conduit.
Kerlin, Jr, in U.S. Pat. No. 4,777,368, the contents of which are incorporated by reference herein in their entirety, teaches a method and apparatus for non-contact measurement of the velocity of a moving mass. In an embodiment of the invention, an infrared heat source raises the temperature of an element of the moving mass and an infrared detector, viewing this element of the moving mass at a later time, detects the heated element and records the time required for the moving mass to move from heater to detector. Given the physical separation of the heater and the detector, the speed of the moving mass may be calculated. Kerlin makes reference to the use of this concept for liquids as well as solids. Goldberg, in U.S. Pat. No. 4,938,079, the contents of which are incorporated by reference herein in their entirety, teaches the same basic concept as Kerlin, Jr. with the modification that microwave energy is used to heat the liquid within a conduit and a microwave detector is used to sense the heated liquid downstream from the heater. Frank et al in U.S. Pat. No. 5,211,626, the contents of which are incorporated by reference herein in their entirety, also teaches a thermal time of flight flow metering method, and while at least one infrared detector is used to detect the heated liquid, the liquid is heated by thermal contact with the liquid through the wall of the conduit.
In the teachings of U.S. Pat. No. 4,777,368, the contents of which are incorporated by reference herein in their entirety, U.S. Pat. No. 4,938,079, the contents of which are incorporated by reference herein in their entirety, and U.S. Pat. No. 5,211,626, the contents of which are incorporated by reference herein in their entirety, there are additional practical considerations that make these teachings difficult to reduce to practice in cost-effective commercial products. The first of these practical aspects is the heating of the portion of the liquid to be sensed. Due to the high heat capacity and the rapid thermal diffusivity of many liquids of commercial importance, and especially water, which is the base of virtually all pharmaceutical infusion fluids, heating the liquid fast enough to realize an operational flow meter is very difficult. Kerlin, Jr. in U.S. Pat. No. 4,777,368, the contents of which are incorporated by reference herein in their entirety, implicitly recognizes this by advocating a high power CO2 laser. Neither Frank in U.S. Pat. No. 5,211,626, the contents of which are incorporated by reference herein in their entirety, nor Goldberg, in U.S. Pat. No. 4,938,368, the contents of which are incorporated by reference herein in their entirety, recognize this problem. And the problem is especially acute for Frank since his teachings require the heat to pass through the wall of the conduit by conduction, which is especially time-consuming and lossy. One solution to this problem, which is not alluded to in any of these three teachings, is to stop the flow of the liquid and to heat the liquid while it is stationary. The flow rate is measured by restarting flow once the liquid is heated. The two advantages of stopping the flow to heat the liquid is that the total mass of liquid that must be heated is greatly reduced and the heat pulse is relatively confined in position along the conduit. This solution is taught in U.S. Pat. No. 6,582,393 which, as noted above, the contents of which are incorporated by reference herein in their entirety,.
The second practical aspect that makes some prior devices difficult to commercialize is the mode of detecting the heat pulse. Many pharmaceutical solutions, especially protein solutions such as insulin, degrade at temperatures above room temperature, and begin to denature at temperatures above 40 degrees centigrade. An exemplary temperature rise that might avoid such a problem would be less than 5 centigrade degrees above ambient.
Detection methods relying on detecting the infrared radiation from such a small change in temperature usually need to operate in the far infrared where detectors are either too slow to respond to the heated liquid or must be cooled, making them large, energy consuming and expensive. Yin and Templin in U.S. Pat. No. 6,386,050, the contents of which are incorporated by reference herein in their entirety, teach an improved thermal time of flight flow monitor that uses a visible light source to detect the presence of heated liquid. In this way, the need for far infrared detectors is avoided. While this method of Yin and Templin may obviate the need for far infrared detectors, it requires a passageway with walls that are essentially optically smooth and flat. Such passageways are relatively expensive, making them unsuitable for systems that need disposable fluid passageways such as drug infusion systems.
Thus there continues to be a need for improved devices and methods for accurate and economical measurement of liquid flow in liquid dispensing systems, especially in the area of infusion of pharmaceutical solutions.
An object of the current invention is to provide an accurate, inexpensive, and practical system and method for measuring the velocity of a liquid in a conduit.
It is a further object of the current invention to use this system and method for measuring the velocity of a liquid in a conduit to infuse pharmaceutical solutions. This velocity may be used for either accurate delivery of the pharmaceutical solutions or, when zero flow rate is measured, to detect occlusions in the delivery system.
It is yet another object of the current invention to provide an accurate, inexpensive and practical system and method for detecting and measuring the temperature of a liquid in a conduit.
The present invention provides for a device and method for measuring the time of flight and/or the velocity of a fluid moving in a conduit. The fluid may be a material in the gaseous state or in the liquid state. The apparatus includes a passageway, a portion of which transmits optical radiation. The optical radiation may be ultraviolet, visible, or infrared. A source of heat is positioned to heat a portion of the fluid at a first location in the passageway. The fluid may be in motion or at rest. The heated portion of the fluid as it flows downstream has physical dimensions that are small compared to the dimensions of the cross-section of the passageway. In this context, a small physical dimension is one such that at its edges, the temperature profile of the heated portion results in no substantial increase in temperature at the passageway wall. Downstream from this first location at a second location a light source directs a beam of coherent light onto the fluid in the passageway. The heated portion of the liquid flows through the illumination at the second location, creating a phase object in the beam of illumination. At the second location, a portion of the illumination is diffracted due to the phase object created by the change in density of the heated portion of the liquid. A detector is positioned to detect a change in intensity of the illumination due to the diffraction of the illumination when the heated portion of the fluid passes through the illumination.
The heating of the portion of the fluid at the first location may occur at a first time. The detection of the heated portion of the fluid when it passes through the illumination at the downstream second location occurs at a second later time. When the time difference between the second time and the first time (the thermal time of flight) is divided into the distance of separation between the first location and the second location, a velocity of the liquid is calculated.
Other aspects and advantages of the invention will become apparent from the following detailed description and drawings of the invention.
The optical flow meter of this invention will be described in terms of a liquid dispensing system for use in infusion of pharmaceutical solutions, but may be applied in a number of contexts outside of the pharmaceutical space, such as monitoring the flow of liquids in liquid chromatography systems or in monitoring the flow of liquids in a carburetion system, and including non-liquid applications.
At a selected time, microprocessor 17 signals heating element 13 to heat a portion of the liquid at its location along the conduit 11. Once the portion of the liquid is heated, the pinch tube member 14 is moved away from the conduit 11, for example, by and instruction from microprocessor 17 to pinch tube actuator 15 which rotates cam 18 such that pinch tube member 14 moves away from flow tube 11, and the liquid begins to flow. Alternately, at a selected time microprocessor 17 signals pinch tube actuator 15 and cam 18 to open flow tube 11 by moving pinch tube member 14 away from flow tube 11. Once the fluid is flowing in flow tube 11, microprocessor 17 signals heating element 13 to heat a portion of the liquid at its location along the conduit.
At some later time after the heating of this portion of the liquid, the heated portion of the liquid passes heat sensor 16 where the heated portion is detected. The time required for the heated portion of the liquid to move from the location of the heater 13 to the heat sensor 16 is measured. Additionally, the velocity of the liquid may be calculated by dividing the distance between the heating element 13 and the heat sensor 16 by the measured elapsed time.
An embodiment of the invention is shown in further detail in
As can be further seen in
The change in intensity can be sensed, detected, or measured in a number of ways known in the art. For example, one may process the output of detector 63 by placing a threshold detector in the circuit that receives the output of the detector. In such an embodiment, the presence of heated increment of fluid 31 would be determined when the detector output exceeded the threshold. Further by way of example, one may process the output of detector 63 using a peak detector. In such an exemplary embodiment, the presence of heated increment of fluid 31 would be determined when the detector output reached a peak value. Alternatively, by way of example, one may record the output of the detector using an analog to digital converter as is known in the art and store the digitized signal. In this way a number of mathematical properties of the signal can be calculated. These include, but are not limited to the centroid of the signal, the width of the signal, and any number of moments of the signal. These properties may be used to locate the signal in time and to characterize the signal for use in determining the point in time that best represents when the heated increment of fluid passed detector 63. It is noted here that the heated increment of fluid 31 can be considered to have a centroid of diffraction, where the greatest diffraction of a beam passed through the heated increment occurs.
The sequence of
Contrast this effect of the highest temperature liquid staying near the center of the passageway at relatively high average flow rates with the effect at relatively low average flow rates. At relatively low average flow rates, by thermal diffusion, the heat will flow to the walls of the passageway and escape through the walls of the passageway. Very little heat is carried downstream by the liquid. At relatively low average flow rates, then, a significant temperature rise occurs at the wall of the passageway. Whether the average flow rate is relatively high or relatively low is determined by the thermal diffusivity of the liquid and the geometry of a given passageway. If the time required for the heat to move to the passageway wall perpendicular to the direction of flow is greater than the time required for the stream to carry the heated liquid the same distance downstream, then the average flow rate is relatively high. Otherwise, the average flow rate is relatively low. This invention is well suited to systems with relatively high average flow rates as defined here. Note well, however, that the average flow rate is highly dependent on the dimensions of the passageway. A system with a relatively low average flow rate with one set of passageway dimensions (length and inside diameter or if the passageway is square or rectangular, the height and width) may become a system with a relatively high average flow rate with another set of passageway dimensions.
In a system with a relatively high flow rate, that is, one where the heat introduced into the fluid does not leave the fluid primarily through the walls of the passageway but instead primarily stays in the fluid, the temperature profile is such that the hottest fluid is at or near the center of the passageway. Still, it is noted that other embodiments of the present invention may be practiced where heat does leave through the walls, as long as the fluid retains a sufficient amount of heat such that diffraction may be used to analyze the flow of fluid. This is especially true when flow along the passageway is laminar. The contours of heated increment 31 as shown in
The optical sensor shown in
In
In a second embodiment of
Further embodiments may be envisioned to take advantage of the invention. In one such embodiment, a second optical source and detector pair for detecting the heated increment of liquid is located at a third location downstream of location 44 in
In any of the possible embodiments of the invention, the details of the passageway are not critical as long as the walls of the passageway where the fluid is heated allows sufficient energy to pass such that the fluid is heated or, where the heated fluid is sensed, allows sufficient illumination to pass through such that the coherence of the beam is maintained and the heated increment is sensed. The passageway may be circular, or square, or even rectangular. The passageway may be made of any of a multitude of glasses or from any of a number of engineering polymers.
The descriptions of the optical systems set forth herein are meant to be illustrative and not definitive. Persons skilled in the art may be able to provide variations on the basic design of these optical systems in the detecting and measuring of a heat pulse in a liquid in a conduit and the subsequent measurement of the flow of the liquid in the conduit.
Further, the descriptions of the optical systems and metering systems herein may be implemented in combination with the teachings of one or more of the above referenced patents incorporated herein by reference to deliver/dispense liquid. For example, the metering systems and optical systems described herein can be used in combination with the liquid delivery components described in those patents.
This application claims subject matter disclosed in copending application Ser. No. 10/146,588 dated May 15, 2002, copending application Ser. No. 10/600,296 dated Jun. 20, 2003, copending application Ser. No. 10/662,871 dated Sep. 16, 2003, along with the applications from which these copending applications claim priority, the contents of all of these applications (co-pending and priority applications) being incorporated by reference herein in their entirety. This application also claims subject matter disclosed in issued U.S. Pat. No. 6,582,393, issued Jun. 24, 2003, the contents of which are also incorporated by reference herein in their entirety.
Number | Date | Country | |
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Parent | 10600296 | Jun 2003 | US |
Child | 10786562 | Feb 2004 | US |
Number | Date | Country | |
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Parent | 10146588 | May 2002 | US |
Child | 10786562 | Feb 2004 | US |