THIS INVENTION relates to a liquid mixing and pumping system and to a waste water treatment works including such a system.
The term reservoir, as used herein, must be interpreted sufficiently broadly to include also a reactor, where the context allows. A liquid, as referred to herein, must be interpreted sufficiently broadly to include a liquid having solids suspended therein.
According to a first aspect of the invention there is provided a liquid mixing and pumping system for a reservoir operatively containing liquid, the system including:
The applicant envisages that a main advantage of the liquid mixing and pumping system of the invention will be economy in that, by performing both mixing and pumping in applications requiring both, the requirement otherwise of a dedicated conventional pump is eliminated. Another advantage is that liquid pumped into the reservoir by the mixer is mixed into the liquid in the reservoir.
The rotational speed of the mixer may be adjustable, thereby to vary the flow rate and potential head generated through the at least one transfer pipe. The drive means may be operable to rotate the mixer at a rotational speed which is in the range 5 rpm to 250 rpm.
The reduced pressure zone operatively may extend to below and above the mixer and the at least one transfer pipe may include a lower transfer pipe having an outlet below the mixer and in the reduced pressure zone. The outlet of the lower transfer pipe may be upwardly facing. By varying vertical clearance between the outlet and the mixer, the flow rate through the transfer pipe may be varied.
The applicant envisages that, in most applications, the liquid mixing and pumping system including the lower transfer pipe will act as a high volume, low pressure pump and mixer, the primary purpose thereof being mixing and the secondary purpose being pumping of liquid through the transfer pipe. Pumping typically will occur at a lower pressure head than in a conventional pump, resulting in energy saving.
A possible particular embodiment of the system of the first aspect of the invention includes a drive axle for the mixer, extending upwardly from the mixer, and an upright sleeve disposed around the drive axle, the sleeve defining a top end operatively above the surface of the liquid in the reservoir and a bottom end operatively below the surface of the liquid and above the mixer. The at least one transfer pipe includes an upper transfer pipe having an outlet in communication with a passage defined in the sleeve, the outlet being at a level operatively below the surface of the liquid in the reservoir, in a configuration in which, in operation, outward flow of liquid away from the mixer causes the reduced pressure zone which, in turn, causes the liquid level in the sleeve to drop.
The liquid level in the sleeve is equal to or lower than what the level in the reservoir would have been at the centre of a forced vortex which would have occurred in the reservoir but for the presence of the sleeve.
The liquid mixing and pumping system of the said particular embodiment may include a hood at the bottom end of the sleeve, disposed over the mixer, for preventing a vortex which may operatively form in the sleeve from reaching the mixer and interfering with its operation. The hood may be a horizontal disc, which may be flat.
The applicant envisages that the liquid mixing and pumping system of the said particular embodiment will be configured to pump liquid at a low volume and high pressure head, typically between 1.0 m and 5.0 m.
It is envisaged that, in a typical installation of the liquid mixing and pumping system of the said particular embodiment, liquid will gravitate into the reservoir. Pumping typically will occur at a lower pressure head than in a conventional pump, resulting in energy saving.
The mixer may include a vane carrier, e.g. a vane carrier plate. The arrangement of vanes of the mixer may include an upper arrangement of vanes standing proud of the vane carrier. It may, alternatively or additionally, include a lower arrangement of vanes depending from the vane carrier.
The system may include also at least one other mixer, with the mixers being of different sizes and being interchangeable to vary the flow rate and potential head generated through the at least one transfer pipe. The sizes of the respective mixers may, for example, differ in the outer diameters of their arrangements of vanes.
According to a second aspect of the invention, there is provided a waste water treatment works including a liquid mixing and pumping system, in accordance with the first aspect of the invention.
A possible embodiment of the treatment works, according to the second aspect of the invention, may include an aerobic reactor,
The said possible embodiment may include a weir between the anoxic reactor and the aerobic reactor, the liquid mixing and pumping system being operable to induce, by mixing and pumping, a liquid level rise in the anoxic reactor above the level of the weir, thus inducing overflow of the liquid over the weir from the anoxic reactor into the aerobic reactor.
Another possible embodiment of the treatment works, according to the second aspect of the invention, may include a raw inlet chamber,
Yet another possible embodiment of the treatment works, according to the second aspect of the invention, may include a denitrification reactor and a raw inlet chamber,
In this embodiment, a weir may be provided between the anaerobic reactor and the anoxic reactor, in a configuration in which, due to the liquid level being higher in the anaerobic reactor than in the anoxic reactor, made possible by the upper transfer pipe providing higher head, the liquid flows over the weir to the anoxic reactor from the anaerobic reactor.
A waste water treatment works, according to the second aspect of the invention, may include a combination of any of the said possible embodiments.
The treatment works may employ an activated sludge process.
According to a third aspect of the invention there is provided a method of agitating and pumping liquid, the method including:
Further features of the method of the third aspect of the invention may be analogous to features of the liquid mixing and pumping system of the first aspect of the invention.
Further features of the invention will become apparent from the description below of examples of a liquid mixing and pumping system, in accordance with the invention, and examples of a waste water treatment works, in accordance with the invention, with reference to and as illustrated in the accompanying diagrammatic drawings. In the drawings:
a shows a flow diagram of a waste water treatment process employing a waste water treatment works, in accordance with the invention;
b shows a plan view of the waste water treatment works of
c shows a part sectional elevation of the waste water treatment works of
a shows a flow diagram of another waste water treatment process employing another waste water treatment works, in accordance with the invention;
b shows a plan view of the waste water treatment works of
c shows a part sectional elevation of the waste water treatment works of
In
The liquid mixing and pumping system 10 is installed in a concrete structure 12 including a base slab 14 and an arrangement of side walls, including a side wall 16 and a side wall 18. The concrete structure 12 defines a first reservoir 20 and a second reservoir 22, separated by the wall 18.
The liquid mixing and pumping system 10 includes:
The transfer pipe 34 defines an inlet 36 at a bottom of the reservoir 22 and an outlet 38 within a horizontal collar 40 near a bottom of the reservoir 20 and coaxial with and below the mixer 28.
The mixer 28 includes a horizontally disposed, round vane carrier plate 42 mounted on a bottom of the shaft 26 and an arrangement of vanes 44 secured to an underside of the vane carrier plate 42. A vertical gap Y4 is defined between the collar 40 and bottom edges of the vanes 44. The mixer 28 may also be regarded as a centrifugal impeller.
The reservoir 20 contains liquid 46 up to a level as shown and as defined by a weir 48 defined by the wall 18. The reservoir 22 is initially filled up to the same liquid level as the reservoir 20, and the liquid level difference indicated in
A liquid is designated herein throughout by the reference numeral 46. It must be appreciated, however, that liquids in different reservoirs and designated by the same reference numeral 46 may be different types of liquids.
In the liquid mixing and pumping system 10, it is required to agitate the liquid 46 in the reservoir 20 and also to circulate liquid between the reservoirs 20 and 22. This is achieved by means of the liquid mixing and pumping system 10, as will now be described.
The drive mechanism 32 is activated to drive the rotor 24 at a speed suitable for the required mixing of liquid 46 in the reservoir 20, typically a rotational speed below 200 rpm. Centrifugal forces create an increased pressure zone 50 peripherally around the mixer 28 and a reduced pressure zone 52 at a centre of and immediately below the mixer 28. A concomitant pressure head causes, peripherally around the mixer 28, flow of the liquid 46 away from the mixer 28, as indicated by arrows 54, at a flow rate Qm. The liquid 46 is thus agitated and circulated in the reservoir 20.
The pressure in the reduced pressure zone 52 is lower than the pressure at the inlet 36. A concomitant pressure head causes liquid 46 to flow through the transfer pipe 34, as indicated by arrows 56, at a flow rate Qt. Such liquid flow into the reservoir 20 causes liquid flow over the weir 48, as indicated by arrows 58. The required circulation of liquid between the reservoirs 20 and 22 is thus achieved.
Typically, Qm>>Qt. Qm:Qt may, for example, be about 10:1.
Factors affecting Qm:Qt include:
Liquid flow through the pipe 34 occurs at a low pressure head and a high flow rate.
The reduced pressure zone 52 and the liquid flow in the pipe 34 induce a liquid level difference Y1 between the reservoirs 20 and 22. Typically, 10 mm<=Y1<=600 mm.
In
The liquid mixing and pumping system 88 includes a third reservoir 64, separated from the first reservoir 20 by the wall 16.
The rotor 24 of the liquid mixing and pumping system 88 includes a mixer 68 identical to the mixer 28 of
The liquid mixing and pumping system 88 includes also:
A vertical gap 80 is defined between the vanes 70 and the hood 74.
The reservoir 64 contains liquid 46 up to a level as shown, Y2 below the liquid level in the reservoir 20.
It is required to agitate the liquid 46 in the reservoir 20 and to pump liquid from the reservoir 64 into the reservoir 20. This is achieved by means of the liquid mixing and pumping system 88, as will now be described.
The drive mechanism 32 is activated to drive the rotor 24 at a speed suitable for the required mixing of liquid in the reservoir 20, typically a rotational speed below 200 rpm. Centrifugal forces create an increased pressure zone 84 peripherally around the vanes 70 of the mixer 68 and a reduced pressure zone in the sleeve 72, causing the liquid level in the sleeve 72 to drop to a level as shown, Y3 below the liquid level in the reservoir 20. The liquid level in the reservoir 64 is higher than the liquid level in the sleeve 72, i.e. Y3>Y2. A concomitant pressure head between the inlet 78 of the pipe 76 and the inside of the sleeve 72 induces liquid flow through the pipe 76, as indicated by the arrows 86, at a flow rate Qt2. Such flow exits the liquid mixing and pumping system 88 through the gap 80 as well as through the top vanes 70.
Typically:
In a typical installation of the liquid mixing and pumping system 88 in a waste water treatment works, the main purpose of the liquid flow through the pipe 76 may be recycling/transfer.
The bottom vanes 44 of the liquid mixing and pumping system 88 are much smaller than those of the liquid mixing and pumping system 10 of
In
The liquid mixing and pumping system 62 includes a third reservoir 64, separated from the first reservoir 20 by the wall 16.
The rotor 24 of the liquid mixing and pumping system 62 includes a mixer 68 similar to the mixer 68 of the liquid mixing and pumping system 88 of
It is required to agitate the liquid 46 in the reservoir 20, circulate liquid 46 between the reservoirs 20 and 22, and pump liquid from the reservoir 64 into the reservoir 20. This is all achieved by means of the liquid mixing and pumping system 62, as will now be described.
The drive mechanism 32 is activated to drive the rotor 24 at a speed suitable for the required mixing of liquid in the reservoir 20, typically a rotational speed below 200 rpm. Liquid flow as indicated by the arrows 56 occurs in the pipe 34, as in the liquid mixing and pumping system 10 of
Typically:
In a typical installation of the liquid mixing and pumping system 62 in a waste water treatment works, the main purpose of the liquid flow through the pipe 34 is recycling in a waste water treatment process. The main purpose of the liquid flow through the pipe 76 is recycling/transfer at a higher head than the flow through the pipe 34.
The methods described above of both agitating and pumping liquid by means of any of the liquid mixing and pumping systems 10, 62, and 88 all are examples of a method in accordance with the second aspect of the invention.
In
The waste water treatment process 90 is implemented by means of the waste water treatment works 92, in accordance with the invention, which is shown in plan view in
The waste water treatment works 92 includes the following reservoirs:
The waste water treatment works 92 includes also an arrangement of liquid transfer lines and liquid mixing and pumping systems, in accordance with the invention, for effecting mixing and pumping of liquid in the plant 92. These liquid mixing and pumping systems include liquid mixing and pumping systems 10.1 and 88.1.
The liquid mixing and pumping system 10.1 is similar to the liquid mixing and pumping system 10 of
In the waste water treatment works 92, the liquid mixing and pumping system 10.1 serves to:
The configuration of the waste water treatment works 92 is such that, in use, liquid is transferred by overflow from the denitrification reactor 102 to the anaerobic reactor 94 and then to the anoxic reactor 96 due to the liquid level being higher in the denitrification reactor 102 than that in the anaerobic reactor 94 and the liquid level in the anaerobic reactor 94 being higher than that in the anoxic reactor 96.
As part of the activated sludge process, a certain proportion of the liquid is required to be recycled from the aerobic reactor 98, in which aeration occurred, to the anoxic reactor 96, in which no oxygen is present. This is achieved by means of the liquid mixing and pumping system 10.1, which effects such transfer through the transfer pipe 34, which is also referred to as “a Recycle” in the activated sludge process. Such recycling would conventionally have been done using a conventional pump. The use of the liquid mixing and pumping system 10.1 for both mixing and transfer of liquid therefore eliminates the use of such a conventional pump.
The plant 90 includes also a raw sewage reservoir 104, in which the liquid mixing and pumping system 88.1 is installed. In the waste water treatment works 92, the liquid mixing and pumping system 88.1 serves to effect:
The liquid mixing and pumping system 88.1 is similar to the liquid mixing and pumping system 88 of
The mixing and pumping system 88.1 includes an inlet pipe 76, a sleeve 72 (see
The liquid is then gravitated along the pipe 106 to the inlet chamber 108 under a pressure head resulting from a liquid level difference Y1 between the reservoir 104 and the chamber 108.
The mixing and pumping system 88.1 also serves as a mixer in the reservoir 104.
In
The waste water treatment process 110 is implemented by means of the waste water treatment works 112, which is shown in plan view in
The waste water treatment works 112 includes the following reservoirs:
The waste water treatment works 112 includes also an arrangement of liquid transfer lines and liquid mixing and pumping systems, in accordance with the invention, for effecting mixing and pumping of liquid in the plant 112. These liquid mixing and pumping systems include a liquid mixing and pumping system 62.1.
The liquid mixing and pumping system 62.1 is similar to the liquid mixing and pumping system 62 of
In the waste water treatment works 112, the liquid mixing and pumping system 62.1 serves for effecting:
The mixing and pumping system 62.1 therefore eliminates the requirement of a conventional pump for effecting the pumping. Waste liquid overflows to the denitrification reactor 102 due to the liquid level in the anaerobic reactor 94 being higher than that in the denitrification reactor 102. This is due to the waste water being transferred into the anaerobic reactor 94 through the pipes 34 and 76. As part of the activated sludge process, the waste water in the denitrification reactor 102 is easily recycled back into the anaerobic reactor 94. This recycling occurs through the pipe 34.
The configuration of the waste water treatment works 92 is such that, in use, liquid is transferred by overflow from the denitrification reactor 102 to the anaerobic reactor 94 and then to the anoxic reactor 96 due to the liquid level being higher in the denitrification reactor 102 than that in the anaerobic reactor 94 and the liquid level in the anaerobic reactor 94 being higher than that in the anoxic reactor 96.
As part of the activated sludge process, a certain proportion of the liquid is required to be recycled from the aerobic reactor 98, in which aeration occurred, to the anoxic reactor 96, in which no oxygen is present. This is achieved by means of the liquid mixing and pumping system 10.1, which effects such transfer through the transfer pipe 34, which is also referred to as “a Recycle” in the activated sludge process. Such recycling would conventionally have been done using a conventional pump. The use of the liquid mixing and pumping system 10.1 for both mixing and pumping of liquid therefore eliminates the use of such a conventional pump.
Number | Date | Country | Kind |
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2010/01553 | Mar 2010 | ZA | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2011/050912 | 3/3/2011 | WO | 00 | 10/22/2012 |