This invention relates generally to liquid presence sensors and, more specifically, relates to liquid presence sensors in a cleaning appliance.
There are numerous applications that require the sensing of a liquid level in a container, and numerous methods for sensing the level or amount of the liquid in a container. Typical liquid level sensing devices include electrostatic capacitance type liquid-level sensing devices, barometric liquid-level sensing devices, float type liquid-level sensing devices, electrode type liquid-level sensing devices and electric wave type liquid-level sensing devices.
U.S. Pat. No. 6,376,444 B1 discloses a garment stain removal product which uses sonic or ultrasonic waves. There is a desire to provide a new type of cleaning device which comprises an ultrasonic cleaning system with a liquid presence sensor.
The presence or absence of cleaning fluid is desired in a cleaning appliance that both dispenses cleaning fluid, and uses electromechanical means for cleaning an external object.
The foregoing and other problems are overcome, and other advantages are realized, in accordance with the embodiments of these teachings.
The invention provides a system and method that includes a circuit to determine the presence or absence of a fluid using the resistance of the fluid segment.
The invention can be utilized with fluid having a conductivity that is not extremely high and can be predicted to be known within a certain broad range. The resistance of a fixed length segment of the fluid transport channel is used to determine the presence or absence of fluid.
In an embodiment of the invention, a system for detecting a presence of a liquid in an ultrasonic frequency device comprises a first electrode coupled to a voltage source and extending into a fluid reservoir of the ultrasonic device, a second electrode separated from the first electrode by a fluid gap, coupled to a common circuit point, and extending into the fluid reservoir, a first resistor in series with the voltage source and the first electrode, a voltage sensor coupled to a junction between the first resistor and the first electrode for sensing a voltage at the junction, and a system for comparing the sensed voltage to a threshold voltage to determine a presence of a fluid within the fluid reservoir.
In another embodiment of the invention, a cleaning apparatus comprises a reservoir for holding a cleaning fluid, a system for dispensing an amount of the cleaning fluid, a system for emitting an ultrasonic signal at the dispensed cleaning fluid, and a system for detecting a presence of the cleaning fluid in the reservoir.
In another embodiment of the invention, a method for operating an ultrasonic frequency device comprises providing an ultrasonic frequency device having a fluid reservoir extending between a first and a second electrode, applying a voltage across the first and second electrode, measuring a voltage at a junction formed between a resistor and the first electrode the resistor in series with a source of the applied voltage, comparing the measured voltage to a threshold value to determine a presence of a fluid in the ultrasonic frequency device, and controlling the operation of the ultrasonic frequency device in response to the determination of the presence of the fluid.
In another embodiment of the invention, a system for determining the presence of a liquid in an ultrasonic frequency device comprises at least two sensory devices mounted vertically in a channel, a terminal coupled to each of the at least two sensory devices, a wire coupled to each of the terminals, wherein the wire is coupled to an electrode forming a voltage junction, a measuring device for measuring a voltage at the voltage junction, a storage device for storing the measured values; and an analysis device for analyzing the stored values to determine the presence of the liquid in the ultrasonic frequency device.
In another embodiment of the invention, a stain cleaning apparatus is provided comprising a contact surface for contacting an article to be cleaned, and a system for determining the presence of liquid of an ultrasonic frequency device, wherein a resistance is measured in a channel to determine the presence of a liquid for application to the article at the contact surface.
The foregoing and other aspects of these teachings are made more evident in the following Detailed Description of the Preferred Embodiments, when read in conjunction with the attached Drawing Figures, wherein:
The liquid presence sensor described herein operates, in part, upon the principle that the presence of a liquid between two electrodes will result in current flowing between the electrodes and through the fluid when a voltage is applied across the electrodes. Specifically, the resistance of the fluid between the electrodes creates a voltage divider with a fixed reference resistor, the other side of which returns to a voltage source. Two conductive electrodes are inserted into a fluid channel at predetermined points for this purpose. One of the electrodes is electrically connected to a common circuit point, typically ground, and the other electrode is electrically connected to form a junction with the fixed resistor. Measurement of the voltage present at the junction is indicative of whether or not there is fluid present between the electrodes across which current can flow. Measured junction voltages are compared to a threshold value. Measured junction voltages below the threshold value indicate that fluid is present, and voltages above the threshold value indicate that fluid is not present. The fluid path is designed such that residual fluid will drain from between the electrodes when all available fluid has been dispensed while the electrodes are placed in such a way as to not trap gas bubbles in the flow channel. The electrodes are plated with a stable metal, preferably gold, in order to reduce oxidation or the accumulation of deposits.
Referring to
An input voltage, Vinput, is applied at input voltage point 180 by a voltage source. Preferably, Vinput is a DC voltage signal which is constantly applied over periods of time during which the presence of fluid is to be monitored. In other advantageous embodiments, discussed more fully below, Vinput may be a pulsed DC signal or an AC signal.
Circuit 110 is additionally formed of a first and second electrode 130, 120 respectively, wherein second electrode 120 is coupled to a common circuit point, preferably ground. First and second electrodes 130, 120 are separated by fluid gap 125. Fluid gap 125 forms an expanse capable of being bridged by a continuum of fluid. In the absence of fluid, fluid gap 125 causes circuit 110 to act as an open circuit. As a result, current does not flow between the electrodes 130, 120. When fluid is present within fluid gap 125 and between the electrodes 130, 120, the fluid acts like a resistor of relatively high value connected between the electrodes 130, 120. This fluid resistance, Rfluid, is typically approximately 200K ohms. In such an instance, current flows from input voltage point 180 across resistor R1, along electrode 130, across the fluid, and along electrode 120 to a common circuit point, typically ground. As the current flows, a voltage differential arises across resistor R1 and the voltage sensed at junction 140 is less than Vinput.
R1, therefore, acts a voltage divider creating a measurable drop in voltage from Vinput to be measured, or otherwise sensed, at junction 140. When the input voltage 180 is a DC signal designated as Vinput and electrode 120 is connected to ground, the voltage present at junction 140 is approximately equal to Vinput*(R1/(R1+Rfluid). As is evident, R1 may be chosen to produce a voltage at junction 140 within a chosen range.
Voltage sensor 121 operates to sense, or otherwise measure, the voltage at junction 140. Voltage sensor 121 includes an electrically conductive portion, typically a wire with a high resistance R2. R2 is chosen to have a value high enough to prevent unwanted current leakage from the circuit 110 into A/D converter 150 and logic unit 160. Voltage sensor 121 communicates the value of the voltage sensed at junction 140 for use in determining the presence or absence of fluid between electrodes 130, 120.
In a preferred embodiment, voltage sensor 121 communicates the voltage at junction 140 as an input to an A/D converter 150. A/D converter 150 converts the input to a digital representation of the voltage sensed at junction 140. The digital representation is outputted by the A/D converter and forms the input to logic unit 160. Logic unit 160 is preferably a microprocesor capable of receiving a digital input, performing logical operations upon the input, an outputting a signal in response thereto. Preferably logic unit 160 operates to compare the inputted voltage value at junction 140, communicated via A/D converter 150, to a threshold value 122.
The threshold value is chosen such that, if the inputted voltage value at junction 140 is at or below the threshold value, current is deduced to be flowing between the electrodes 130, 120 in an amount indicative of the presence of fluid between the electrodes 130, 120. The fluid path, described more fully below, is designed such that residual fluid will drain from between the electrodes when all available fluid has been dispensed.
For example, if R1 is chosen to be 200K ohms, Rfluid is 200K ohms, and Vinput is 5V, the voltage measured at junction 140, in the presence of fluid between electrodes 130, 120 is approximately 2.5V. A threshold value of, for example, 4V would serve to indicate, by way of comparing the voltage at junction 140 to the threshold voltage, that fluid is present between electrodes 130, 120. As is evident, while the values of Rfluid, R1, and Vinput, may vary, a threshold value can be selected that is sufficient for use in determining the presence of fluid between the electrodes 130, 120. Preferably, the threshold value 122 is stored in a manner so as to be retrievable by logic unit 160. As will be described below, threshold value 122 may also be capable of being modified by logic unit 160.
Logic unit 160, in addition to determining the presence of or absence of fluid between the electrodes 130, 120, outputs a control output signal 161. Control output signal 161 may be utilized to control the operation of a device in which sensor system 100 operates or with which sensor system 100 is in communication. Preferably, in the context of a sensor system 100 operating to control the operation of a cleaning system, in particular an acoustic or ultrasonic cleaning system, the transmission of ultrasonic or acoustic energy is halted when there is sensed to be an absence of fluid between the electrodes 130, 120. In addition, control output signal 161 may be utilized to operate an indicator 163. Indicator 163 may be a visual indicator, such as an LED or other light emitting construct, an audio indicator, such as a buzzer or other emitter of acoustic energy, and/or a sensory indicator, such as a vibration producing construct. Indicator 163 operates to indicate, preferably to a user of a device in which, or with which, sensor system 100 operates that fluid is either present or absent.
With respect to
With reference to
While described with reference to a microprocessor based logic unit 160 and A/D converter 150, both components may be implemented, separately or in combination, as a collection of logic chips and comparators arranged to compare a provided or otherwise generated threshold voltage to a voltage sensed at junction 140 and to output a signal indicative of the desired operation of a device with which sensor system 100 is in communication.
With reference to
Referring now to
The resistance of the conductive cleaning fluid (not shown) within the cylindrical channel 215 is measured by the circuit of
There is a pump (not shown) downstream of the sensor system 100. The sensing screws 210 are mounted in a staggered configuration, rather than directly across from one another. The volume of fluid being sensed is contained within an area of the channel 215 roughly 3.5 mm diameter by 12 mm long. The resistance of the target fluid within this channel 215 is approximately 200K ohms.
Referring now to
As described above, when there is fluid flow inside the housing interface 240, two sensing screws 210 will short together via the fluid. This will result in a measurable conductivity to the output of the sensor system 100. When there is no fluid flow inside the housing interface 240, the two sensing screws 210 cannot be shorted together as there is only isolated air between them. This will result in poor conductivity to the output of the sensor system 100, indicative of the absence of fluid.
Referring now also to
The stain removal product preferably includes instructions for using the product which comprises the steps of: applying an effective amount of the liquid cleaning composition to the stain; imparting sonic or ultrasonic waves to the stain using the sonic or ultrasonic source; and contacting the absorbent stain receiver with the stain while applying pressure so as to absorb the stain into the absorbent material of the absorbent stain receiver. The phrase “effective amount” means an amount of the composition sufficient to saturate the stain, and will typically include applying from about 0.5 ml to about 3 ml of the composition for a small stain (e.g., less than 1 cm in diameter). This amount can vary if the stained area is very large, for example, on a large area of a garment in which case much more of the composition will be needed to saturate the stained area. An effective amount is therefore dependent upon the stain size. It is preferable for the stain to be thoroughly saturated with the cleaning composition such that the soils that have been dislodged by the sonic or ultrasonic waves can be effectively suspended in the composition. In this way, the absorbent stain receiver can absorb all of the soils embodied in the stain via absorption of the cleaning composition.
In another process of using the stain removal product, the stain removal may include instructions for using the product comprising the steps of using the device to apply an effective amount of the liquid cleaning composition to the stain concurrently with sonic or ultrasonic waves from the sonic or ultrasonic source contained in the device; and contacting the absorbent stain receiver with the stain while applying pressure so as to absorb the stain into the absorbent material of the absorbent stain receiver. The pressure is applied by the user's hand in the z direction (i.e., normal to the plane of the fabric being cleaned) and preferably not in the x and/or y directions so as not to cause wear and tear on the material that has been stained. As shown in the
Another embodiment of the invention contains the absorbent stain receiver having an absorbent material which is imbibed with a liquid cleaning composition including water, an organic solvent and a surfactant, and a sonic or ultrasonic wave generating source for imparting sonic or ultrasonic waves onto stains on textiles. In this product form, the preferred absorbent material is a Functional Absorbent Material (“FAM”) foam. The process of using this product entails contacting an absorbent stain receiver with the stain, wherein the absorbent material is imbibed with a liquid cleaning composition including water, an organic solvent and a surfactant. The stain receiver can be applied underneath the stained fabric, or alternatively, on top of the stain. Thereafter, pressure is applied by forcing the sonic or ultrasonic device directly against the absorbent stain receiver (in the case of the stain receiver being applied on top of the stained fabric) such that the liquid cleaning composition is forced from the absorbent material into the stain. In the case of the stain receiver being positioned underneath the stain, pressure is applied by pressing the device directly against the stain, which in turn, presses against the stain receiver forcing the cleaning composition into the stain. Sonic or ultrasonic waves from a wave generating source is imparted to the stain, and in both stain receiver positions, the applied pressure is relieved such that the liquid cleaning composition and the stain are absorbed back into the absorbent material in the absorbent stain receiver. This technique allows the cleaning treatment to be localized, thereby minimizing treatment of non-stained areas of the textiles which unnecessarily can increase wear and tear on the stained article.
In a preferred mode of operation, the pressure and sonic or ultrasonic wave application steps are conducted using a pen-shaped, hand-held vibrational sonic or ultrasonic device with a vibrating smooth, rounded (e.g., spherical) sonic horn or tip at one distal end of the device which can be pressed in the z direction against the stain and simultaneously impart the sonic or ultrasonic waves to the stain. The sonic or ultrasonic device can be used directly against the stain with the absorbent stain receiver positioned underneath the stained textile so that the liquid cleaning composition is drawn from the opposition side of the sonic or ultrasonic waves as pressure is applied. Alternatively, the absorbent stain receiver can be contacted with the stain using the sonic or ultrasonic device which is pressed against the stain receiver, which in turn, presses against the stain drawing liquid cleaning composition into the stain. The sonic or ultrasonic waves penetrate through the stain receiver and to the stain, after which the sonic or ultrasonic device is lifted away releasing the pressure such that both the stain and liquid cleaning composition are wicked or absorbed back into the stain receiver.
A variety of sonic or ultrasonic sources can be used in the invention including, but not limited to, sonic cleaning baths typically used to clean jewelry and sonic toothbrushes for cleaning teeth. One suitable sonic or ultrasonic source is a modified sonic toothbrush in which the head of the sonic toothbrush is replaced with a smooth chrome spherical tip as shown in the
The foregoing description has provided by way of exemplary and non-limiting examples a full and informative description of the best method and apparatus presently contemplated by the inventors for carrying out the invention. However, various modifications and adaptations may become apparent to those skilled in the relevant arts in view of the foregoing description, when read in conjunction with the accompanying drawings and the appended claims. For example, the circuit could be adapted to sense the presence of other substances, including liquids, powders, and pellets. Another voltage measuring device or an analog comparator can substitute for the measuring device. A constant current source or other device can substitute for the resistor. The reference device and the fluid channel can return to points other than a voltage source or to circuit common. More than two electrodes could be implemented. As was noted above, the system in accordance with this invention may include an ultrasonic cleaning system or other ultrasonic based system wherein detecting the presence or absence of fluid is desired. However, all such and similar modifications of the teachings of this invention will still fall within the scope of this invention.
This patent application claims priority under 35 U.S.C. §119(e) from Provisional Patent Application No. 60/566,748, filed 30 Apr. 2004, the disclosure of which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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60566748 | Apr 2004 | US |