This application claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2018-0091628, filed on Aug. 7, 2018, and No. 10-2019-0034748, filed on Mar. 27, 2019, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
The following disclosure relates to a liquid pump, and more particularly, to a liquid pump included in a module in which a flow path is changed depending on an operation mode.
In general, a vehicle is provided with various systems such as an air conditioning system, a cooling system or the like. These various systems may be roughly distinguished into the air conditioning system including air conditioning modules controlling the air temperature, humidity or the like of a vehicle indoor space when an occupant is in the vehicle, and the cooling system including cooling modules cooling devices such as an engine, a motor or the like to prevent the devices from overheating. These various modules may circulate a heat exchange medium such as a refrigerant, cooling water or the like to transfer heat, and thereby performing desired air conditioning, cooling or the like.
Meanwhile, a conventional engine uses fossil fuel as a driving source of the vehicle. However, a hybrid vehicle using both an engine and an electric motor as the driving source of the vehicle and an electric vehicle using only an electric motor are being gradually developed and more increasingly produced. Conventionally, an amount of heat generated from the motor is smaller than that generated from the engine, and thus a heating system is operated using the amount of heat generated from the engine. However, it is difficult to use such a conventional heating in the electric vehicle and hybrid vehicle. Accordingly, in order to smoothly heat the vehicle, an improved configuration in which the cooling water is heated using a heat pump system or a heater and the air is heated using a heater core is introduced. Meanwhile, when an ambient temperature is too low, such as during winter, a battery of the vehicle may not be operated smoothly. Therefore, a configuration in which battery temperature raising is properly performed may further be required, and this configuration may be combined to the heating system.
As an example, Japanese Patent Laid-Open Publication No. 2012-239344 (“WARM-UP DEVICE OF ELECTRIC VEHICLE”; Dec. 6, 2012) discloses a technique using a system including a plurality of heaters and a heat exchange medium configured to diversely change a flow path to selectively perform heating of a battery or warming a vehicle indoor space, when necessary.
Meanwhile, when the ambient temperature is too low, such as during winter, a battery 4 may not be smoothly operated and a temperature of the battery 4 may need to be raised. The heating system described above may be used in this case. In a battery temperature raising mode, as illustrated in
Here, in order to change the heating mode and the battery temperature raising mode with each other, opened and closed distribution inlets of the three-way valve 6 may be changed with each other. For example, referring to
As illustrated in
Japanese Patent Laid-Open Publication No. 2012-239344 (“WARM-UP DEVICE OF ELECTRIC VEHICLE”; Dec. 6, 2012)
An embodiment of the present disclosure is directed to providing a liquid pump included in a module in which a flow path is changed depending on an operation mode and capable of minimizing the number of components, assembling tools and connected portions in the module by integrally forming a flow path change means and a liquid transfer means with each other.
In addition, an embodiment of the present disclosure is directed to providing a liquid pump capable of reducing a package size by forming an inner flow path which may change a flow of cooling water in the flow path change means and the liquid transfer means which are integrally formed with each other.
In addition, an embodiment of the present disclosure is directed to providing a liquid pump having a simplified assembling structure and a coupling structure preventing both cooling water leakage and assembly loosening, when integrating the flow path change means and the liquid transfer means with each other.
In one general aspect, the liquid pump 100 includes: a liquid transfer means 110 including a body 115 of the liquid transfer means including a liquid pumping means provided therein with an impeller to which a motor is connected, and a plurality of distribution paths respectively formed in a tubular shape and including a first distribution path 111 of the liquid transfer means allowing liquid to flow into and out of the body 115 of the liquid transfer means; and a flow path change means 120 including a body 125 of the flow path change means provided therein with a plurality of opening/closing means, and a plurality of distribution paths respectively formed in a tubular shape and including a first distribution path 121 of the flow path change means allowing liquid to flow into and out of the body 125 of the flow path change means, wherein the liquid transfer means 110 and the flow path change means 120 are integrally formed with each other in such a manner that the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means are integrally connected to each other.
Here, in liquid pump 100, when the liquid transfer means 110 and the flow path change means 120 are formed as an integral component, the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means may be formed as a single common tube; alternatively, when the liquid transfer means 110 and the flow path change means 120 are formed as separate components, the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means may be directly coupled to each other.
In addition, the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means may have a shape in which at least one distribution path extends in one direction, or may have a shape in which at least one distribution path is bent at a predetermined angle.
In addition, in the liquid pump 100, an inner diameter of the first distribution path 111 of the liquid transfer means and that of the first distribution path 121 of the flow path change means may be formed to have the same size.
In addition, in the liquid pump 100, a thread portion 111a of the liquid transfer means may be formed on a portion of an outer surface of the first distribution path 111 of the liquid transfer means, a thread portion 121a of the flow path change means may be formed on a portion of an inner surface of the first distribution path 121 of the flow path change means, and the thread portion 111a of the liquid transfer means and the thread portion 121a of the flow path change means may be screw coupled to each other, thereby directly coupling the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means to each other.
Alternatively, in the liquid pump 100, a catching portion 111b of the liquid transfer means may be formed protruding from or recessed into a portion of the outer surface of the first distribution path 111 of the liquid transfer means, a catching portion 121b of the flow path change means may be formed protruding from or recessed into a portion of the inner surface of the first distribution path 121 of the flow path change means, and the catching portion 111b of the liquid transfer means and the catching portion 121b of the flow path change means may be hook coupled to each other, thereby directly coupling the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means to each other.
Here, in the liquid pump 100, a sealing groove portion 111s of the liquid transfer means may be formed on the outer surface of the first distribution path 111 of the liquid transfer means, and a sealing groove portion 121s of the flow path change means may be formed on an inner surface of the first distribution path 121 of the flow path change means, and when the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means are coupled to each other, a sealing member 130 may be provided in an empty space formed at a portion where the sealing groove portion 111s of the liquid transfer means and the sealing groove portion 121s of the flow path change means meet together.
Here, the sealing member 130 may be an O-ring formed of an elastic material.
In addition, the liquid pump 100 may further include a locking structure including a locking protrusion 113 formed on an outer circumference of the liquid transfer means 110, and a locking elastic piece 126 and a locking fixing piece 127, which are respectively formed on one sides of the flow path change means 120.
In addition, the liquid pump 100 may further include a seating member 140 including a seating portion 141 of the liquid transfer means in which the liquid transfer means 110 is seated and secured, a seating portion 142 of the flow path change means in which the flow path change means 120 is seated and secured, and a supporting portion 143 which connects the seating portion 141 of the liquid transfer means and the seating portion 142 of the flow path change means and which is coupled and fixed to an outer structure.
Here, the seating member 140 may include the seating portion 141 of the liquid transfer means, the seating portion 142 of the flow path change means, and the supporting portion 143, which are integrally formed with one another.
In addition, the seating member 140 may include the seating portion 141 of the liquid transfer means, the seating portion 142 of the flow path change means, and the supporting portion 143, which are respectively formed in a plate shape and arranged on the same plane.
In addition, the first distribution path 111 of the liquid transfer means may be formed in two stages to have different inner diameters, and the sealing groove portion 111s of the liquid transfer means may be formed in a stage having a smaller inner diameter D1 and the thread portion 111a of the liquid transfer means may be formed on a stage having a greater inner diameter D2.
In addition, the first distribution path 121 of the flow path change means may be formed to have different outer diameters, and the sealing groove portion 121s of the flow path change means may be formed in a stage having a smaller outer diameter and the thread portion 121a of the flow path change means may be formed on a stage having a greater outer diameter.
In addition, the liquid pump may further include a locking structure preventing a screw coupling between the liquid transfer means and the flow path change means from being released.
Here, the locking structure may include a locking protrusion 113 formed on an outer circumference of the liquid transfer means 110, and a locking elastic piece 126 and a locking fixing piece 127, which are respectively formed on one sides of the flow path change means 120.
In addition, the locking elastic piece 126 may have one end extending from one side of the flow path change means 120, bent at a predetermined angle and then extending in an inclined shape, and may have the other end formed in a free end shape; and the locking fixing piece 127 may extend from one side of the flow path change means 120 while being spaced apart from the free end of the locking elastic piece 126 at a predetermined distance.
In addition, the locking protrusion 113 may be formed by protruding from the outer circumference of the liquid transfer means 110, and may have one end formed in an axial direction and the other end formed in a circumferential direction.
In addition, the flow path change means 120 may further include: a second distribution path 122 of the flow path change means in which the liquid passed through a battery flows; a third distribution path 123 of the flow path change means allowing the liquid from a heater core to flow into the flow path change means 120; and a fourth distribution path 124 of the flow path change means branched in a T shape from the third distribution path 123 of the flow path change means.
In addition, in the liquid pump, a heating mode may be implemented by closing the second distribution path 122 of the flow path change means; and a battery temperature raising mode may be implemented by closing the third distribution path 123 of the flow path change means.
Meanwhile, an air conditioning system may be configured to include the liquid pump and a controller controlling an operation of the liquid pump.
Other features and aspects will be apparent from the following detailed description, the drawings and the claims.
Hereinafter, a liquid pump according to exemplary embodiments of the present disclosure is described in detail with reference to the accompanying drawings.
First, the liquid transfer means 110 may include a body 115 of the liquid transfer means including a liquid pumping means provided therein with an impeller to which a motor is connected, and a plurality of distribution paths respectively formed in a tubular shape and including a first distribution path 111 of the liquid transfer means allowing liquid to be distributed into and out of the body 115 of the liquid transfer means. The liquid transfer means 110 may be implemented as a cooling water pump. In general, the cooling water pump has two distribution paths such as a cooling water inflow path and a cooling water outflow path.
In addition, the flow path change means 120 may include a body 125 of the flow path change means provided therein with a plurality of opening/closing means, and a plurality of distribution paths respectively formed in a tubular shape and including a first distribution path 121 of the flow path change means allowing liquid to be distributed into and out of the body 125 of the flow path change means. The flow path change means 120 may be implemented as a three-way valve, for example; and in this case, the three-way valve has three distribution paths.
As such, the liquid pump 100 in the present disclosure may be configured to include the liquid transfer means 110 and the flow path change means 120. The liquid transfer means 110 and the flow path change means 120 may be integrally formed with each other in such a manner that the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means are integrally connected to each other. As described above, in the present disclosure, the liquid transfer means 110 and the flow path change means 120 may be integrally formed with each other without requiring a separate connecting member such as a clamp and a hose; whereas, referring to
However, as described above, in the present disclosure, the liquid transfer means 110 (corresponding to the cooling water pump 1 in embodiments of
In other words, the liquid pump 100 in the present disclosure is characterized in that the liquid transfer means 110 and the flow path change means 120 are integrally formed with each other. In the present disclosure, the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means may refer to the distribution paths connected to each other to integrally form the liquid transfer means and the flow path change means with each other.
Meanwhile, the liquid transfer means 110 and the flow path change means 120 may be a complete integral component in a manufacturing stage; alternatively, may be formed of separate components, and may be integrated by being coupled to each other. The liquid transfer means 110 and the flow path change means 120 may generally be formed of an injection-molded material such as plastic. Therefore, even though the liquid transfer means 110 and the flow path change means 120 have somewhat complicated shapes, these means may be easily manufactured as an integral component or separate components.
When the liquid transfer means 110 and the flow path change means 120 are formed as an integral component, the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means may be formed as a single common tube. The liquid transfer means 110 may embed a liquid pumping means (pump) therein; and the flow path change means 120 may generally be implemented as a valve. The liquid transfer means 110 and the flow path change means 120 may unavoidably be spaced apart from each other at a predetermined distance not to interfere with each other. In order for the liquid transfer means 110 and the flow path change means 120 to be separated from each other at a predetermined distance and to be integrally formed with each other, the body 115 of the liquid transfer means and the body 125 of the flow path change means may be formed as a single housing connected by a single tube. Here, the ‘single tube’ connecting the body 115 of the liquid transfer means and the body 125 of the flow path change means to each other may correspond to the first distribution path 111 of the liquid transfer means included in the liquid transfer means 110 and may correspond to the first distribution path 121 of the flow path change means included in the flow path change means 120. As described above, “The first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means are formed as a single common tube” may refer to this configuration.
When the liquid transfer means 110 and the flow path change means 120 are formed as separate components, the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means, which are respectively formed in the two means, may be directly coupled to each other. Here, each of the distribution paths may be naturally formed as a separate component. However, the distribution paths may be directly coupled to each other and accordingly, the distribution paths may be coupled to each other without any additional need for separate connecting components. For example, in the liquid pump 100, as illustrated in
In addition,
As illustrated in the exploded cross-sectional view of
In order to reduce the risk of liquid leakage at such a coupled portion, the liquid pump 100 in the present disclosure may further include a sealing member 130. Here, in the liquid pump 100, a sealing groove portion 111s of the liquid transfer means may be formed on the outer surface of the first distribution path 111 of the liquid transfer means, and a sealing groove portion 121s of the flow path change means may be formed on an inner surface of the first distribution path 121 of the flow path change means. When the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means are coupled to each other, an empty space may be formed at a portion where the sealing groove portion 111s of the liquid transfer means and the sealing groove portion 121s of the flow path change means meet together. The sealing member 130 may be provided in the space thus formed to significantly reduce the risk of the liquid leakage at the coupled portion. The sealing member 130 may be, for example, an 0-ring formed of an elastic material. In addition, since the sealing member 130 is formed of such an elastic material, the sealing member 130 may serve as a vibration attenuation function, that is, may serve to attenuate vibration generated in and transmitted from the liquid transfer means 110 to the flow path change means 120.
As illustrated in the exploded cross-sectional view of
In the second example of the coupled portion of the liquid pump, the sealing member 130 may also be provided to reduce the risk of the liquid leakage.
In the third example of the coupled portion of the liquid pump according to an embodiment in the present disclosure, both the thread portion 111a of the liquid transfer means and the sealing groove portion 111s of the liquid transfer means may be formed on the first distribution path 111 of the liquid transfer means. Here, the first distribution path 111 of the liquid transfer means may be formed in two stages to have different inner diameters. The sealing groove portion 111s of the liquid transfer means may be formed in a stage having a smaller inner diameter D1; and the thread portion 111a of the liquid transfer means may be formed on a stage having a greater inner diameter D2. Correspondingly, the first distribution path 121 of the flow path change means may be also formed to have different outer diameters. The sealing groove portion of the flow path change means may be formed in a stage having a smaller outer diameter and the thread portion 121a of the flow path change means may be formed on a stage having a greater outer diameter.
Through this configuration, the sealing member 130 may first be provided in the sealing groove portion 121s of the flow path change means; an end of the sealing groove portion 121s of the flow path change means may be positioned at the stage having the smaller inner diameter of the first distribution path 111 of the liquid transfer means. Thereafter, when the first distribution path 121 of the flow path change means rotates, the first distribution path 121 of the flow path change means rotates forward along the thread, and the sealing member 130 advances together to be seated in the sealing groove portion 111s of the liquid transfer means, thereby coupling and sealing the first distribution path 111 of the liquid transfer means and the first distribution path 121 of the flow path change means to each other.
Here, the liquid pump in the present disclosure may further include a locking structure preventing a rotational coupling between the liquid transfer means 110 and the flow path change means 120 from being released.
Referring to the embodiments as described above, the locking structure for preventing a screw coupling of the liquid transfer means 110 and the flow path change means 120 from being released is described in detail. First, when the first distribution path 121 of the flow path change means may rotate forward along the thread, the one end of the locking protrusion 113 extending in the axial direction may contact an outer surface of the bent portion of the locking elastic piece 126. As the first distribution path 121 of the flow path change means continuously rotates, elasticity may be given to the locking elastic piece 126. After the first distribution path 121 of the flow path change means rotates at a predetermined angle and the one end of the locking protrusion 113 passes through the free end of the locking elastic piece 126, the one end of the locking protrusion 113 may be inserted into a gap between the free end of the locking elastic piece 126 and the locking fixing piece 127. Here, the locking protrusion 113 may not rotate any longer due to the locking fixing piece 127. In this manner, the liquid transfer means 110 and the flow path change means 120 may be locked to each other, thereby preventing the rotational coupling therebetween from being released.
As described above, the liquid pump 100 according to an embodiment in the present disclosure is a device in which a pump and a valve are integrally formed with each other. In this case, the pump and the valve may be housed as an integral component itself or as separate components which are directly coupled to and integrated with each other. However, it is preferable that the liquid pump 100 further includes a seating member 140 to more securely fix a coupling between the pump the valve and to easily connect a pump-valve integral assembly to an outer structure.
As illustrated in
As illustrated in
Meanwhile, the liquid transfer means 110 may include a liquid pumping means provided therein with an impeller to which a motor is connected, and may further include additional components such as a connector supplying electric power to the motor and a motor receiving portion embedding the motor therein. In addition, the liquid transfer means 110 may further include a cooling pin to avoid an adverse effect that heat is generated due to rotation of the motor and thus unnecessary heating occurs in the liquid (for example, the cooling water) pumped by the liquid pump 100.
Here, as a spaced distance between the liquid transfer means 110 and the flow path change means 120 is minimized, a length of the flow path therebetween is shortened, such that adverse effects such as a pressure drop is minimized. Accordingly, it is preferable that the additional components such as the connector, the motor receiving portion and the cooling fin, as described above, are positioned in a region other than a region where the liquid transfer means 110 and the flow path change means 120 are connected to each other.
According to another embodiment in the present disclosure, the flow path change means 120 may include a four-way valve including four distribution paths.
As such, in the present disclosure, the inner flow path capable of changing the flow of the cooling water may be formed in the flow path change means and the liquid transfer means which are integrally formed with each other, and thereby reducing the package size.
According to the present disclosure, the liquid pump included in the module in which a flow path is changed depending on an operation mode may minimize the number of components, assembling tools and connected portions in the module by integrally forming the flow path change means and the liquid transfer means with each other.
In addition, the liquid pump may reduce the package size by forming the inner flow path capable of changing the flow of the cooling water in the flow path change means and the liquid transfer means which are integrally formed with each other.
In addition, the liquid pump may have a simplified assembling structure and may prevent both the cooling water leakage and the assembly loosening, when integrating the flow path change means and the liquid transfer means with each other.
As such, the number of components and assembling tools may be reduced, thereby saving resources such as manpower, cost and time for manufacturing and assembling the liquid pump. In addition, by minimizing the connected portions in the module, the risk of the cooling water leakage in the module may further be reduced as compared to the conventional module.
Although the present disclosure is shown and described with respect to specific embodiments, it is apparent to those having ordinary skill in the art that the present disclosure may be variously modified and altered without departing from the spirit and scope of the present disclosure as defined by the following claims.
Number | Date | Country | Kind |
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10-2018-0091628 | Aug 2018 | KR | national |
10-2019-0034748 | Mar 2019 | KR | national |